CN107703338B

CN107703338B - The production method of intelligent power transmitter

Info

Publication number: CN107703338B
Application number: CN201710665223.3A
Authority: CN
Inventors: 肖国民; 褚龙舟; 王薇
Original assignee: Haiyan Pyan Power Technology Co Ltd
Current assignee: Haiyan Pyan Power Technology Co Ltd
Priority date: 2017-08-07
Filing date: 2017-08-07
Publication date: 2019-10-01
Anticipated expiration: 2037-08-07
Also published as: CN107703338A

Abstract

The present invention provides a kind of production methods of intelligent power transmitter.It, which solves existing electric parameters transducer, does not have corresponding production method, needs to make by experience, makes the technical problems such as cumbersome.The production method of this intelligent power transmitter, include the following steps: a, by production system by Sheet Metal Processing at shell, there is coating outside shell, coating with a thickness of 0.5-1.5mm；B, fence type terminal board is assembled on the outer end face of upper cover；C, fixed frame is assembled on the inner face of upper cover；D, circuit board one and circuit board two are assembled on fixed frame respectively；E, foam-rubber cushion is put into housing bottom, insulating paper is put into shell side；F, upper cover is assembled on shell, obtains the intelligent power transmitter of finished product；G, intelligent power transmitter is detected by detection device；H, it will test qualified intelligent power transmitter to be packed and stored.The present invention has the advantages that easy to make.

Description

The production method of intelligent power transmitter

Technical field

The present invention relates to a kind of production methods of intelligent power transmitter.

Background technique

Intelligent power transmitter is using single-chip microcontroller as control core, it can be achieved that voltage, the electric current etc. of any line The measurement of whole electrical parameters is the renewal product of traditional electric parameters transducer.

Through retrieving, as Chinese patent literature disclose a kind of wireless power transmitter [application number: 200920046060.1；Publication number: 201413569].This wireless power transmitter, it is characterized in that: there is 1 intelligent assembly With 1 coupled wireless transceiving component, intelligent assembly is connected at least 2 current sampling lines and takes at least 2 voltages Line-transect is connected.

Electric parameters transducer disclosed in the patent is although multiple functional, and still, which does not make accordingly Method needs to make by experience, and production is cumbersome, and therefore, the production method for designing a kind of intelligent power transmitter is that have very much It is necessary.

Summary of the invention

The purpose of the present invention is there is the above problem in view of the prior art, a kind of system of intelligent power transmitter is proposed Make method, which has the characteristics that easy to make.

Object of the invention can be realized by the following technical scheme: the production method of intelligent power transmitter, intelligence electricity Transmitter includes shell, upper cover, fence type terminal board, fixed frame, foam-rubber cushion, insulating paper, circuit board one and circuit board two, It is characterized in that, includes the following steps: a, passes through production system for Sheet Metal Processing into shell, shell has coating, the thickness of coating outside Degree is 0.5-1.5mm；B, fence type terminal board is assembled on the outer end face of upper cover；C, fixed frame is assembled into the inner end of upper cover On face；D, circuit board one and circuit board two are assembled on fixed frame respectively；E, foam-rubber cushion is put into housing bottom, will insulated Paper is put into shell side；F, upper cover is assembled on shell, obtains the intelligent power transmitter of finished product；G, pass through detection device Intelligent power transmitter is detected；H, it will test qualified intelligent power transmitter to be packed and stored.

By by shell, upper cover, fence type terminal board, fixed frame, foam-rubber cushion, insulating paper, circuit board one and circuit board two It fits together, so that it may the production of intelligent power transmitter is completed, and step is very detailed, greatly reduces the difficulty of production, It is easy to make.

Plate in the step a includes four blocks of side plates and one piece of bottom plate.

Using the structure, the production cost of shell can be substantially reduced, leftover pieces are made full use of.

Coating in the step a is made of the raw material components of following number: 20-30 parts of epoxy resin, calcium carbonate 7-10 Part, 1-4 parts of defoaming agent, 2-3 parts of stabilizer, 2-3 parts of coalescing agent, 4-6 parts of propylene glycol, 8-15 parts of nano diatomite, titanium dioxide 5-8 parts of silicon, 6-9 parts of glass fibre, 14-19 parts of bentonite, 16-22 parts and deionized water 20-40 parts of kaolin.

Using the ingredient, by using epoxy resin as main component, and be properly added calcium carbonate, defoaming agent, stabilizer, Coalescing agent, propylene glycol, nano diatomite, silica, glass fibre, bentonite and kaolin etc., can make shell have compared with Good heat dissipation performance, radiating rate are fast.

Production system in the step a includes workbench, and the conveying for shell conveying is disposed on workbench Device, the grinding device for shell polishing, the cleaning device for shell body cleaning, is used the welder for case weld In the spray equipment of shell spraying, for the drying unit of shell drying and for the blanking device of shell blanking.

The principle of production system is as follows: four blocks of side plates and one piece of bottom plate are welded into shell by welder, and grinding device will Shell is sprayed shell body cleaning, spray equipment by shell polishing, cleaning device, and drying unit dries shell, and blanking device will Shell blanking, conveying device is fed sequentially on each station, it can be achieved that continuous uninterrupted production, production in the process It is high-efficient.

The conveying device includes driving shaft, driven shaft, driving wheel, driven wheel and chain belt, and driving shaft and driven shaft are distinguished Workbench both ends are vertically arranged in, driving shaft upper end is connected with driving wheel, and driving shaft lower end is connected with power motor, on driven shaft End is connected with driven wheel, and chain belt is set between driving wheel and driven wheel, and several mounting blocks are fixed on chain band, are had on mounting blocks Have a positioning mechanism that shell can be positioned, positioning mechanism include push-rod electric machine one, lifter plate, the locating piece being square, shaft, Air bag and air pump, push-rod electric machine one are fixed on mounting blocks, the push rod of push-rod electric machine one straight down, the push rod of push-rod electric machine one End is connected with lifter plate, and shaft is vertically arranged on lifter plate, and shaft upper end is connected with decelerating motor, shaft lower end and positioning Block is connected, and has cavity inside locating piece, and air bag is arranged in cavity, and air bag is connected by appendix with air pump, locating piece Surrounding is also provided with the pilot hole being connected with cavity, and sliding is provided with positioning column, positioning column inner end and air bag phase in pilot hole Even, positioning column outer end is positioning region, and positioning region can be in contact with the side wall of shell.

When that need to convey to shell, power motor drives driving shaft rotation, and driving shaft drives driving wheel rotation, driving wheel band Dynamic chain belt rotation, chain belt drive mounting blocks rotation, and mounting blocks drive locating piece rotation, and ambient atmos are transported to air bag by air pump In, air bag volume, which becomes larger, keeps positioning column protruding, and positioning column can be in contact and be located with the side wall of shell, can be to shell Body conveying；The push rod of control push-rod electric machine one drives lifter plate to move up and down, and lifter plate drives locating piece to move up and down, and it is fixed to make Position block can move up and down；It controls decelerating motor and drives shaft rotation, shaft drives locating piece rotation, locating piece can be enable to turn It is dynamic；Since locating piece surrounding offers pilot hole, sliding is provided with positioning column in pilot hole, and positioning column inner end is connected with air bag, Four positioning columns can be enable to synchronize extended or retracted.

The welder includes weld holder, manipulator, welding gun, rotating bar and placement rack, and weld holder is fixed on workbench On, rotating bar lower end passes through axial restraint and is arranged on weld holder by way of circumferentially rotating, rotating bar upper end and placement rack phase Even, there is the sucker that can position bottom plate in the middle part of placement rack, placement rack surrounding is additionally provided with can be to the limit that side plate is limited Position plate, limit plate lower end and placement rack are hinged, and are connected in the middle part of limit plate with the push-rod electric machine two that one can drive it to swing back and forth, It is formed to have between limit plate and placement rack and is put into chamber for what locating piece was put into, had between limit plate and locating piece and put for side plate The gap entered, manipulator one end are fixed on weld holder, and the manipulator other end is connected with welding gun, and being provided on weld holder can be by side Plate is transported to the feeding mechanism at limit plate, and feeding mechanism includes material-storing box and delivery sheet, and material-storing box is horizontally fixed on weld holder On, material-storing box one end is feed end, and the material-storing box other end is discharge end, and also having on material-storing box can make side plate from feed end to out Expect the mobile push structure in end, delivery sheet is vertically arranged on weld holder, and delivery sheet is close to feed end, delivery sheet and an energy band It moves the push-rod electric machine three that it is moved up and down to be connected, export slot is offered on delivery sheet, and export slot to be connected with discharge end, send Flitch upper end is connected with the support wheel that can support the side plate at discharge end.

When that four blocks of side plates and one piece of bottom plate need to be welded into shell, make one of locating piece be located at placement rack just on Side, one piece of bottom plate is placed on placement rack, is positioned bottom plate by sucker；The push rod for controlling push-rod electric machine one drives lifter plate It moves down, lifter plate drives locating piece to move down, and locating piece and bottom plate are in contact, and keeps locating piece intracavitary positioned at being put into；Control The push rod of push-rod electric machine two processed, which makes limit plate swing back and forth, makes its inclination, is put into convenient for side plate；Push structure by material-storing box most The side plate in outside is pushed at delivery sheet；The push rod of control push-rod electric machine three drives delivery sheet to move down, the side at delivery sheet Plate is slipped in the gap between limit plate and locating piece along export slot, meanwhile, support wheel is by side plate adjacent in material-storing box It supports；It controls decelerating motor and drives shaft rotation, shaft drives locating piece rotation, and locating piece drives placement rack rotation, repeats Four blocks of side plates are put into the gap between limit plate and locating piece, form end to end shell structure by above-mentioned steps；Control The push rod of push-rod electric machine two processed, which makes limit plate swing back and forth, places it vertically；Ambient atmos are transported in air bag by air pump, gas Capsule volume, which becomes larger, keeps positioning column protruding, and positioning column is in contact and is located with side plate；Mechanical hand-motion welding gun is mobile It is welded into shell, convenient welding.

The push structure includes mounting bar, servo motor, gear, rack gear, guide rail, sliding block and push block, mounting bar water Flat to be fixed on material-storing box side, guide rail is fixed on mounting bar, and sliding block is arranged on guide rail, and rack gear is fixed on mounting bar, and Rack gear is parallel to each other with guide rail, and servo motor is fixed on sliding block, and straight down, gear is fixed on to be watched the output shaft of servo motor The output shaft end of motor is taken, and wheel and rack is meshed, push block is fixed on sliding block by connecting rod.

Auxiliary body is provided on the weld holder, auxiliary body includes push-rod electric machine four and L-shaped auxiliary block, push rod Motor four is fixed on weld holder, the push rod of push-rod electric machine four straight up, the push rod end of push-rod electric machine four and auxiliary block phase Even.

When that need to carry out auxiliary positioning to the bottom plate on placement rack, the push rod of control push-rod electric machine four drives auxiliary block upward Mobile, auxiliary block can carry out auxiliary positioning to the bottom plate on placement rack.

The adjustment mechanism that can be adjusted to the side plate at limit plate is additionally provided on the weld holder, adjustment mechanism includes Lifting seat, homophony whole plate, auxiliary adjustment plate, vibrating motor one, push-rod electric machine five and push-rod electric machine six, lifting seat are arranged in weld holder On, and lifting seat is located at placement rack side, lifting seat can drive the reciprocating structure of lower movement to be thereon connected with one, push-rod electric machine five It being fixed on lifting seat, the push rod of push-rod electric machine five is horizontally disposed, and vibrating motor one is fixed on the push rod end of push-rod electric machine five, Homophony whole plate side is connected by spring one with vibrating motor one, and the homophony whole plate other side is main adjustment portion, and main regulation portion energy It is in contact with limit plate end, push-rod electric machine six is fixed on lifting seat, and the push rod of push-rod electric machine six is horizontally disposed, and push rod electricity The push rod of machine six and the push rod of push-rod electric machine five are parallel to each other, and auxiliary adjustment plate side is fixed on the push rod end of push-rod electric machine six, Adjustment portion supplemented by the auxiliary adjustment plate other side, and auxiliary adjustment portion can be in contact with limit plate end.

After four blocks of side plates and one piece of bottom plate form end to end shell structure, control decelerating motor drives shaft to turn Dynamic, shaft drives locating piece rotation, and locating piece drives placement rack rotation, and placement rack drives side plate to slowly run；Control push rod electricity The push rod of machine five makes homophony whole plate be in operating position, and vibrating motor one vibrates homophony whole plate back and forth, homophony whole plate opposite side plate Position tentatively adjust after, control push-rod electric machine six push rod so that auxiliary adjustment plate is in operating position, auxiliary adjustment plate is to side plate Position is finally adjusted, and can form it into end to end square structure, and adjustment is accurate.

The reciprocating structure includes stepper motor, cam, guide rod, guide sleeve and swing rod, and guide rod is fixed on weld holder vertically, It leads and is set on guide rod, stepper motor is fixed on weld holder, and the output shaft of stepper motor is horizontally disposed, and cam is fixed on step Into the output shaft end of motor, swing rod one end and cam are hinged, and the swing rod other end and guide sleeve are hinged, and lifting seat, which is fixed on, leads It puts on.

The grinding device includes polishing rack, rotary electric machine, grinding wheel, exhaust fan, dust hood, push-rod electric machine seven and installation Plate, polishing rack is fixed, and push-rod electric machine seven is fixed on polishing rack on the table, and the push rod of push-rod electric machine seven is horizontally disposed, peace Loading board is fixed on the push rod end of push-rod electric machine seven, and rotary electric machine is fixed on a mounting board, and the output shaft level of rotary electric machine is set It sets, grinding wheel is fixed on the output shaft end of rotary electric machine, and grinding wheel can be in contact with locating piece side, and dust hood is fixed on installation On plate, towards grinding wheel, the delivery outlet of dust hood is connected with filtering upper box part by connecting tube one, is filtered for the input port of dust hood Lower box part is connected by connecting tube two with exhaust fan.

When that need to polish the shell after welding, one of locating piece is made to be located at the surface of mounting plate, control rotation Motor drives grinding wheel rotation, and the push rod of push-rod electric machine seven drives mounting plate to move back and forth, and mounting plate drives grinding wheel to move back and forth, can Keep grinding wheel close or remotely located piece；The push rod of control push-rod electric machine one drives lifter plate to move up and down, and lifter plate drives fixed Position block moves up and down, and grinding wheel polishes to the shell a line on locating piece, opens exhaust fan, the waste material that dust hood will be polished It collects in Rose Box；It controls decelerating motor and drives shaft rotation, shaft drives locating piece rotation, and locating piece drives shell to turn It is dynamic, it can integrally polish the shell after welding, polishing is convenient.

The cleaning device include toilet seat, cleaning barrel, water tank, upper sparge pipe in a ring, lower sparge pipe in a ring, Cleaning brush and support rod, toilet seat is fixed, and cleaning barrel is fixed on toilet seat on the table, and there is cleaning to take on cleaning barrel top Put mouth, be provided with filter substrate in the middle part of cleaning barrel, be provided on filter substrate several water holes, upper sparge pipe and lower sparge pipe according to Secondary setting is on cleaning barrel top, and upper sparge pipe is located at the surface of lower sparge pipe, and upper sparge pipe passes through communicating pipe one and water tank It is connected, water pump one is provided on communicating pipe one, several upper hole for water sprayings are also provided on upper sparge pipe medial surface, lower sparge pipe is logical It crosses and is connected with cleaning barrel lower part communicating pipe two, water pump two is provided on communicating pipe two, is also provided on lower sparge pipe medial surface Several lower hole for water sprayings, support rod one end and cleaning barrel top are hinged, and the support rod other end is fixed with guide rod, set on guide rod It is equipped with guide pad, spring two is also arranged on guide rod, one end of spring two is connected with guide pad, the other end and branch of spring two The strut other end is connected, and cleaning brush is vertically arranged on guide pad by connection frame, and cleaning brush can connect with locating piece side Touching, support rod middle part are connected with limit spring one end, and the limit spring other end is connected with cleaning barrel top, also fixed on connection frame Vibrating motor two.

When need to be to shell body cleaning after polishing, one of locating piece be made to be located at the surface of cleaning barrel, controls push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives shell to moving down It is dynamic, it is located at shell in cleaning barrel；It controls decelerating motor and drives shaft rotation, shaft drives locating piece rotation, and locating piece drives Housing into rotation, shell are contacted with cleaning brush, and vibrating motor two makes cleaning brush generate vibration, can enhance the cleaning effect of cleaning brush, Meanwhile water pump two is opened, communicating pipe two the filtered water in cleaning barrel lower part is transported in lower sparge pipe, shell is tentatively sprayed It washes, after the completion of brush cleaning to be cleaned, opens water pump one, water clean in water tank is transported in upper sparge pipe by communicating pipe one, right The final hydro-peening of shell, cleaning effect is good, water consumption is few.

The spray equipment includes spraying seat, baffle box, spray head and mixer, and spraying seat is fixed on the table, barrier Case is fixed on spraying seat, and there is barrier upper box part spraying to pick and place mouth, and mixer is fixed on the table, and mixer top has Feed inlet, mixer lower part have discharge port, and discharge port is connected by delivery pipe with spray head, and spray head is arranged in baffle box, Delivery pump is additionally provided in delivery pipe, the flexible shim of setting in mixer, shim will be divided into inside mixer to be stirred Chamber and lower material stock chamber are mixed, the connecting leg for being connected to upper stir chamber and lower material stock chamber is additionally provided on shim, is provided on connecting leg Check valve and solenoid valve spray and are additionally provided with the rabbling mechanism that can be stirred to upper stir chamber on seat, and rabbling mechanism includes being in Spiral stirring pipe, mixing drum, compression roller, scraper plate and locating rack, by way of mixing drum passes through axial restraint and circumferentially rotates It is arranged in upper stir chamber, the driving structure that mixing drum can drive it to move back and forth with one is connected, if mixing drum side offers Dry is in horn-like sieve material hole, and locating rack is connected with upper stirring cavity wall, and locating rack is located in agitator, and scraper plate is fixed on fixed Position frame one end, and scraper plate can be in contact with mixing drum inner wall, compression roller is vertically arranged in the locating rack other end, compression roller side tool There are several pressure rams to match with sieve material hole, is further fixed on several inclined stirring sheets on the outside of mixing drum, stirring pipe setting exists In upper stir chamber, and stirring pipe is located in mixing drum, and stirring pipe upper end is connected by charge pipe with feed inlet, is set on charge pipe Be equipped with charge pump, stirring pipe lower end is closed end, and stirring tube side part is additionally provided with several delivery outlets, and the axis of delivery outlet with stir The tangential direction for mixing cylinder is parallel；Also there are several deflectors in mixer, linkage structure is additionally provided on shim, and link It is intracavitary that structure is located at lower material stock, and linkage structure includes spring three and shake piece, and the upper end of spring three is connected with shim, spring three Lower end with shake piece be connected.

When that need to spray to the shell after cleaning, one of locating piece is made to be located at the surface of baffle box, controls push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives shell to moving down It is dynamic, it is located in baffle box；It controls decelerating motor and drives shaft rotation, shaft drives locating piece rotation, and locating piece drives shell Body rotation, opens delivery pump, and the coating in mixer is transported at spray head by delivery pipe, and coating is sprayed on hull outside face On.

When that need to prepare coating, raw material is transported in stirring pipe by charge pump from feed inlet, is output to and is stirred from delivery outlet The intracavitary spiral liquid stream of formation is mixed, meanwhile, driving structure drives mixing drum rotation, and mixing drum drives stirring sheet rotation；At this During a, due to the effect of centrifugal force, bulky grain raw material can be thrown in mixing drum, and accumulation is in sieve material hole, with stirring The rotation of cylinder, scraper plate scrape the raw material on mixing drum medial surface, and the pressure ram on compression roller is gradually inserted in sieve material hole, And compression roller is rotated, and pressure ram is broken by the bulky grain material extruding in sieve material hole, the raw material in upper stir chamber stirred evenly, Coating is made, coating is transported in lower material stock chamber by connecting leg, and ingredient is high-quality.

Using the structure, when raw material can be made to stir, shim can be made to form irregular shake up and down by deflector, Shake up and down is generated passively to make to shake piece, avoids the coating in lower material stock chamber from being layered, and be not necessarily to exterior power, trembles It is dynamic convenient.

The driving structure includes driving motor, driving wheel and gear ring, and gear ring is fixed on mixing drum, and driving motor is fixed On mixer, straight down, driving wheel is fixed on the output shaft end of driving motor, and driving wheel to the output shaft of driving motor It is meshed with gear ring.

The drying unit includes drying seat, baking oven and diversion fan, and drying seat is fixed on the table, and baking oven is fixed on It dries on seat, baking oven top has the drying channel passed through for locating piece, and baking oven lower part is provided with electric heating tube, and diversion fan is set It sets in baking oven lower part, and diversion fan, close to oven side wall, the blowing mouth of diversion fan is upward.

When that need to dry to the shell after spraying, one of locating piece is made to be located at the surface of baffle box, controls push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives shell to moving down Dynamic, baking oven dries shell；The speed that diversion fan can accelerate the air-flow at oven side wall to flow up is avoided due to baking oven side Wall is detained it, and air-flow flowing is consistent.

Detection device in the step g includes rack, and conveyer belt is provided in rack, several put is provided on conveyer belt Set plate, the placing groove for placing transmitter offered in placement plate, be provided in rack can to the transmitter in placing groove into The testing agency of row detection, testing agency includes that bracket, mounting plate, lifting cylinder, lower press box and detector, bracket are fixed on machine On frame, mounting plate is fixed on mid-stent, and mounting plate side offers several mounting holes one, and sliding is provided with fixed in mounting hole one Position bar one, the upper end of locating rod one are fixed with drive block one, and the lower end of locating rod one is fixed with input head, also covers in locating rod one Equipped with reset spring one, the upper end of reset spring one is connected with drive block one, the lower end of reset spring one and mounting plate side phase Even, the mounting plate other side offers several mounting holes two, and sliding is provided with locating rod two, the upper end of locating rod two in mounting hole two It is fixed with drive block two, the lower end of locating rod two is fixed with export head, and reset spring two is also arranged in locating rod two, resets bullet The upper end of spring two is connected with drive block two, and the lower end of reset spring two is connected with the mounting plate other side, and lifting cylinder is fixed on branch On frame, straight down, lower press box is fixed on the piston rod end of lifting cylinder to the piston rod of lifting cylinder, and lower press box is located at peace The surface of loading board, lower press box side are fixed with several driving cylinders one, and the piston rod of driving cylinder one is horizontally disposed, drives gas The piston rod end of cylinder one is connected with pressing plate one, and pressing plate one can lean with drive block one, if the lower press box other side is fixed with Dry driving cylinder two, the piston rod of driving cylinder two is horizontally disposed, and the piston rod end of driving cylinder two is connected with pressing plate two, and Pressing plate two can lean with drive block two, and detector is fixed on the rack, and the input port of detector passes through input line and input head It is connected, the delivery outlet of detector is connected by output line with export head.

The principle of detection device is as follows: the piston rod band dynamic pressure plate one of control driving cylinder one moves back and forth, and makes corresponding Pressing plate one works, meanwhile, the piston rod band dynamic pressure plate two of control driving cylinder two moves back and forth, and so that corresponding pressing plate two is worked, Transmitter is placed in the placing groove of placement plate, transmitter is transported to the underface of mounting plate, control lifting by conveyer belt The piston rod of cylinder drives lower press box to move up and down, and lower press box drives pressing plate one and pressing plate two to move up and down, pressing plate one and pressing plate Two drive drive block one and drive block two to move up and down respectively, and drive block one and drive block two drive locating rod one and positioning respectively Bar two moves up and down, and locating rod one and locating rod two drive input head and export head to move up and down respectively, input head and export head It being in contact respectively with the signal input port of transmitter and signal outlet, detector is detected to transmitter, it can be achieved that continuous detection, It is fast to detect speed.

Feed mechanism is additionally provided in the rack, feed mechanism includes the material-storing box of both ends perforation, rotary shaft, electric rotating Machine, rotating bars, driving cylinder three and baffle, material-storing box inclination are fixed on the rack, and material-storing box upper end is feeding inlet, under material-storing box End is discharge port, and driving cylinder three is fixed on material-storing box, and drives cylinder three close to discharge port, drives the piston rod of cylinder three Straight up, baffle is fixed on the piston rod end of driving cylinder three, and rotating electric machine is fixed on the rack, and rotating electric machine is located at Between material-storing box and conveyer belt, the output shaft of rotating electric machine straight up, the output shaft end of rotating electric machine and rotary shaft lower end It is connected, is connected in the middle part of the upper end of rotation axis and rotating bars, rotating bars both ends is respectively and fixedly provided with finger cylinder, on the finger of finger cylinder It is fixed with fixture block.

When transmitter need to be put into placing groove, the piston rod of control driving cylinder three drives baffle to move up, Baffle blocks transmitter, and control rotating electric machine drives rotary shaft rotation, and rotary shaft drives rotating bars rotation, and rotating bars band is started Refer to rotational cylinder, be located at the surface of material-storing box, the piston rod of control driving cylinder three drives baffle to move down, makes to become Device is sent to continue slide downward, control finger cylinder movement, fixture block clamps the transmitter of material-storing box discharge outlet, and puts it into Into placing groove, feeding is convenient.

Compared with prior art, the present invention has the advantages that this: by by shell, upper cover, fence type terminal board, fixed frame, Foam-rubber cushion, insulating paper, circuit board one and circuit board two fit together, so that it may complete the production of intelligent power transmitter, and walk Suddenly very in detail, the difficulty of production is greatly reduced, it is easy to make.

Detailed description of the invention

Fig. 1 is the schematic perspective view of production system.

Fig. 2 is the partial enlarged view in Fig. 1 at A.

Fig. 3 is the partial enlarged view in Fig. 1 at B.

Fig. 4 is the planar structure schematic diagram of welder in production system.

Fig. 5 is the schematic perspective view of welder in production system.

Fig. 6 is the planar structure schematic diagram of cleaning device in production system.

Fig. 7 is the schematic perspective view of spray equipment in production system.

Fig. 8 is the schematic perspective view of detection device.

Fig. 9 is the planar structure schematic diagram of testing agency in detection device.

Figure 10 is the planar structure schematic diagram of feed mechanism in detection device.

In figure, 1, workbench；2, weld holder；3, chain belt；4, toilet seat；5, locating piece；6, shaft；7, decelerating motor；8, Appendix；9, air pump；10, lifter plate；11, push-rod electric machine one；12, mounting blocks；13, driven wheel；14, driven shaft；15, spray head； 16, baffle box；17, delivery pipe；18, delivery pump；19, mixer；20, seat is sprayed；21, baking oven；22, driving wheel；23, actively Axis；24, placement rack；25, push-rod electric machine two；26, limit plate；27, rotating bar；28, polishing rack；29, push-rod electric machine seven；30, it inhales Disk；31, mounting plate；32, rotary electric machine；33, dust hood；34, grinding wheel；35, connecting tube one；36, Rose Box；37, connecting tube two； 38, exhaust fan；39, water tank；40, auxiliary block；41, water pump one；42, communicating pipe one；43, lower sparge pipe；44, upper sparge pipe；45, Communicating pipe two；46, water pump two；47, cleaning barrel；48, rack gear；49, guide rail；50, push-rod electric machine four；51, servo motor；52, tooth Wheel；53, mounting bar；54, material-storing box；55, sliding block；56, push block；57, support wheel；58, push-rod electric machine three；59, delivery sheet； 60, air bag；61, positioning column；62, stepper motor；63, cam；64, swing rod；65, push-rod electric machine five；66, lifting seat；67, it leads Set；68, push-rod electric machine six；69, guide rod；70, vibrating motor one；71, auxiliary adjustment plate；72, spring one；73, homophony whole plate；74, Filter substrate；75, cleaning brush；76, connection frame；77, support rod；78, limit spring；79, guide rod；80, vibrating motor two； 81, guide pad；82, spring two；83, piece is shaken；84, spring three；85, connecting leg；86, solenoid valve；87, shim；88, scraper plate； 89, compression roller；90, pressure ram；91, stirring pipe；92, locating rack；93, charge pump；94, charge pipe；95, driving motor；96, it drives Driving wheel；97, deflector；98, gear ring；99, stirring sheet；100, mixing drum；100a, sieve material hole；101, rack；102, conveyer belt； 103, mounting plate；104, placement plate；104a, placing groove；106, lower press box；107, lifting cylinder；108, bracket；112, it detects Instrument；114, output line；115, export head；116, input line；117, input head；118, locating rod one；119, reset spring one； 121, drive block one；122, cylinder one is driven；123, pressing plate one；124, pressing plate two；125, cylinder two is driven；126, drive block Two；127, reset spring two；128, locating rod two；129, cylinder three is driven；130, rotating electric machine；131, rotary shaft；132, it presss from both sides Block；133, finger cylinder；134, rotating bars；135, baffle；136, vibrating motor；137, material-storing box.

Specific embodiment

The production method of this intelligent power transmitter, intelligent power transmitter include shell, upper cover, fence type terminal board, Fixed frame, foam-rubber cushion, insulating paper, circuit board one and circuit board two, in the present embodiment, upper cover, fence type terminal board, fixation Frame, foam-rubber cushion, insulating paper are all made of the existing product that can be bought in the market, and circuit board one is the PT/ that can be bought in the market CT mounting plate, circuit board two are the power supply and output board that can be bought in the market；Include the following steps: a, incited somebody to action by production system Sheet Metal Processing has a coating at shell outside shell, coating with a thickness of 0.5-1.5mm, coating with a thickness of 0.7mm；In step a Plate include four blocks of side plates and one piece of bottom plate；B, fence type terminal board is assembled on the outer end face of upper cover, it will by bolt Fence type terminal board is assembled on the outer end face of upper cover；C, fixed frame is assembled on the inner face of upper cover, will be consolidated by bolt Determine frame to be assembled on the inner face of upper cover；D, circuit board one and circuit board two are assembled into respectively on fixed frame, it will by bolt Circuit board one and circuit board two are assembled on fixed frame respectively；E, foam-rubber cushion is put into housing bottom, insulating paper is put into Shell side；F, upper cover is assembled on shell, obtains the intelligent power transmitter of finished product, upper cover is assembled by shell by bolt On body；G, intelligent power transmitter is detected by detection device；H, it will test qualified intelligent power transmitter packaging Storage.

Coating in step a is made of the raw material components of following number: 20-30 parts of epoxy resin, 7-10 parts of calcium carbonate, being disappeared 1-4 parts of infusion, 2-3 parts of stabilizer, 2-3 parts of coalescing agent, 4-6 parts of propylene glycol, 8-15 parts of nano diatomite, silica 5-8 Part, 6-9 parts of glass fibre, 14-19 parts of bentonite, 16-22 parts and deionized water 20-40 parts of kaolin；In the present embodiment, it walks Coating in rapid a is made of the raw material components of following number: 25 parts of epoxy resin, 8 parts of calcium carbonate, and 1 part of defoaming agent, stabilizer 2 Part, it is 3 parts of coalescing agent, 5 parts of propylene glycol, 11 parts of nano diatomite, 6 parts of silica, 7 parts of glass fibre, 15 parts of bentonite, high 17 parts and 24 parts of deionized water of ridge soil.

Production system in step a includes workbench 1, and the conveying dress for shell conveying is disposed on workbench 1 It sets, the welder for case weld, the grinding device for shell polishing, the cleaning device for shell body cleaning, be used for Shell spraying spray equipment, for shell drying drying unit and for the blanking device of shell blanking；Blanking device is adopted It is the prior art.

Conveying device includes driving shaft 23, driven shaft 14, driving wheel 22, driven wheel 13 and chain belt 3, driving shaft 23 and driven Axis 14 is vertically arranged in 1 both ends of workbench respectively, and 23 upper end of driving shaft is connected with driving wheel 22,23 lower end of driving shaft and a power Motor is connected, and 14 upper end of driven shaft is connected with driven wheel 13, and chain belt 3 is set between driving wheel 22 and driven wheel 13, in chain belt 3 Several mounting blocks 12 are fixed with, the quantity of mounting blocks 12 is six；There is the localization machine that can position shell on mounting blocks 12 Structure, positioning mechanism include push-rod electric machine 1, lifter plate 10, the locating piece 5 being square, shaft 6, air bag 60 and air pump 9, push rod Motor 1 is fixed on mounting blocks 12, and push-rod electric machine 1 is fixed on by bolted connection on mounting blocks 12；Push rod Straight down, the push rod end of push-rod electric machine 1 is connected the push rod of motor 1 with lifter plate 10, and shaft 6 is vertically arranged in liter It drops on plate 10,6 upper end of shaft is connected with decelerating motor 7, and 6 lower end of shaft is connected with locating piece 5, and 6 lower end of shaft passes through welding Mode is connected with locating piece 5；There is cavity, air bag 60 is arranged in cavity, and air bag 60 passes through 8 He of appendix inside locating piece 5 Air pump 9 is connected, and air pump 9 is fixed on lifter plate 10；5 surrounding of locating piece is also provided with the pilot hole being connected with cavity, leads Into hole, sliding is provided with positioning column 61, and 61 inner end of positioning column is connected with air bag 60, and 61 outer end of positioning column is positioning region, and is positioned Portion can be in contact with the side wall of shell.

Welder includes weld holder 2, manipulator, welding gun, rotating bar 27 and placement rack 24, and welding gun uses in the market can be with The existing product bought；Weld holder 2 is fixed on workbench 1, the side that 27 lower end of rotating bar passes through axial restraint and circumferentially rotates Formula be arranged on weld holder 2,27 upper end of rotating bar is connected with placement rack 24,27 upper end of rotating bar by welding and placement Seat 24 is connected；Having in the middle part of placement rack 24 can be by the sucker 30 that bottom plate positions, and 24 surrounding of placement rack is additionally provided with can be to side plate The limit plate 26 limited, the quantity of limit plate 26 are four pieces；26 lower end of limit plate and placement rack 24 are hinged, limit plate 26 Middle part is connected with the push-rod electric machine 2 25 that one can drive it to swing back and forth, and the quantity of push-rod electric machine 2 25 is four, push-rod electric machine 2 25 are hinged on placement rack 24, and the push rod of push-rod electric machine 2 25 tilts upward；Tool is formed between limit plate 26 and placement rack 24 Have and be put into chamber for what locating piece 5 was put into, there is the gap being put into for side plate, manipulator one end between limit plate 26 and locating piece 5 It is fixed on weld holder 2, the manipulator other end is connected with welding gun, and side plate can be transported to limit plate 26 by being provided on weld holder 2 The feeding mechanism at place, feeding mechanism include material-storing box 54 and delivery sheet 59, and material-storing box 54 is horizontally fixed on weld holder 2, storing 54 one end of box is feed end, and 54 other end of material-storing box is discharge end, and also having on material-storing box 54 can make side plate from feed end to out Expect the mobile push structure in end, delivery sheet 59 is vertically arranged on weld holder 2, and delivery sheet 59 is close to feed end, delivery sheet 59 The push-rod electric machine 3 58 of lower movement thereon can be driven to be connected with one, push-rod electric machine 3 58 is fixed on weld holder 2, push-rod electric machine three Straight down, the push rod end of push-rod electric machine 3 58 is connected 58 push rod with delivery sheet 59；Export slot is offered on delivery sheet 59, And export slot can be connected with discharge end, 59 upper end of delivery sheet is connected with the support wheel that can support the side plate at discharge end 57。

Push structure includes mounting bar 53, servo motor 51, gear 52, rack gear 48, guide rail 49, sliding block 55 and push block 56, mounting bar 53 is horizontally fixed on 54 side of material-storing box, and mounting bar 53 is fixed on 54 side of material-storing box by bolted connection Portion；Guide rail 49 is fixed on mounting bar 53, and sliding block 55 is arranged on guide rail 49, and rack gear 48 is fixed on mounting bar 53, and rack gear 48 are parallel to each other with guide rail 49, and servo motor 51 is fixed on sliding block 55, the output shaft of servo motor 51 straight down, gear 52 It is fixed on the output shaft end of servo motor 51, and gear 52 is meshed with rack gear 48, push block 56 is fixed on cunning by connecting rod On block 55.

Auxiliary body is provided on weld holder 2, auxiliary body includes push-rod electric machine 4 50 and L-shaped auxiliary block 40, is pushed away Bar motor 4 50 is fixed on weld holder 2, the push rod of push-rod electric machine 4 50 straight up, the push rod end of push-rod electric machine 4 50 and Auxiliary block 40 is connected, and the quantity of push-rod electric machine 4 50 is two, and the quantity of auxiliary block 40 is two pieces.

The adjustment mechanism that can be adjusted to the side plate at limit plate 26 is additionally provided on weld holder 2, adjustment mechanism includes Lifting seat 66, homophony whole plate 73, auxiliary adjustment plate 71, vibrating motor 1, push-rod electric machine 5 65 and push-rod electric machine 6 68, lifting seat 66 are arranged on weld holder 2, and lifting seat 66 is located at 24 side of placement rack, and lifting seat 66 can drive the past of lower movement thereon with one Complex structure is connected, and push-rod electric machine 5 65 is fixed on lifting seat 66, and the push rod of push-rod electric machine 5 65 is horizontally disposed, vibrating motor one 70 are fixed on the push rod end of push-rod electric machine 5 65, and 73 side of homophony whole plate is connected by spring 1 with vibrating motor 1, 73 other side of homophony whole plate is main adjustment portion, and main regulation portion can be in contact with 26 end of limit plate, and push-rod electric machine 6 68 is fixed On lifting seat 66, push-rod electric machine 6 68 is fixed on by bolted connection on lifting seat 66；Push-rod electric machine 6 68 pushes away Bar is horizontally disposed, and the push rod of push-rod electric machine 6 68 and the push rod of push-rod electric machine 5 65 are parallel to each other, and auxiliary 71 side of adjustment plate is solid It is scheduled on the push rod end of push-rod electric machine 6 68, adjustment portion supplemented by auxiliary 71 other side of adjustment plate, and auxiliary adjustment portion can be with limit plate 26 End is in contact；After four blocks of side plates and one piece of bottom plate form end to end shell structure, control decelerating motor 7 drives shaft 6 rotations, shaft 6 drive locating piece 5 to rotate, and locating piece 5 drives placement rack 24 to rotate, and placement rack 24 drives side plate to slowly run； It controls stepper motor 62 to rotate with moving cam 63, cam 63 moves back and forth up and down guide sleeve 67 by swing rod 64, and guide sleeve 67 drives Lifting seat 66 moves back and forth up and down；The push rod of control push-rod electric machine 5 65 makes homophony whole plate 73 be in operating position, passes through vibration Motor 1 vibrates homophony whole plate 73 back and forth, after homophony whole plate 73 tentatively adjusts the position of side plate, controls push-rod electric machine six 68 push rod makes auxiliary adjustment plate 71 be in operating position, and auxiliary adjustment plate 71 finally adjusts the position of side plate, forms it into head and the tail The square structure to connect.

Reciprocating structure includes stepper motor 62, cam 63, guide rod 69, guide sleeve 67 and swing rod 64, and guide rod 69 is fixed on vertically On weld holder 2, guide sleeve 67 is arranged on guide rod 69, and stepper motor 62 is fixed on weld holder 2, the output shaft water of stepper motor 62 Flat setting, cam 63 are fixed on the output shaft end of stepper motor 62, and 64 one end of swing rod and cam 63 are hinged, and swing rod 64 is another End and guide sleeve 67 are hinged, and lifting seat 66 is fixed on guide sleeve 67.

Grinding device includes polishing rack 28, rotary electric machine 32, grinding wheel 34, exhaust fan 38, dust hood 33, push-rod electric machine 7 29 With mounting plate 31, polishing rack 28 is fixed on workbench 1, and push-rod electric machine 7 29 is fixed on polishing rack 28, push-rod electric machine 7 29 It is fixed on polishing rack 28 by bolted connection；The push rod of push-rod electric machine 7 29 is horizontally disposed, and mounting plate 31 is fixed on The push rod end of push-rod electric machine 7 29, rotary electric machine 32 are fixed on mounting plate 31, and the output shaft of rotary electric machine 32 is horizontally disposed, Grinding wheel 34 is fixed on the output shaft end of rotary electric machine 32, and grinding wheel 34 can be in contact with 5 side of locating piece, and dust hood 33 is fixed On mounting plate 31, dust hood 33 is fixed on by welding on mounting plate 31；The input port of dust hood 33 is towards grinding wheel 34, the delivery outlet of dust hood 33 is connected by connecting tube 1 with 36 top of Rose Box, and 36 lower part of Rose Box passes through connecting tube 2 37 are connected with exhaust fan 38；Filter plate and lower filter plate, and upper filter plate and lower filter plate are provided in Rose Box 36 Upper cavity, middle cavity and lower chamber will be divided into inside Rose Box 36, several upper filter hole, upper filter hole are offered on upper filter plate Quantity be 50；Several lower filter hole are offered on lower filter plate, the quantity of lower filter hole is 60；And lower filter hole Aperture be less than the aperture of upper filter hole, be further fixed on electromagnet on upper filter plate, waste iron filing can be sucked by electromagnet.

Cleaning device includes toilet seat 4, cleaning barrel 47, water tank 39, upper sparge pipe 44 in a ring, lower water spray in a ring Pipe 43, cleaning brush 75 and support rod 77, toilet seat 4 are fixed on workbench 1, and cleaning barrel 47 is fixed on toilet seat 4, cleaning barrel There is cleaning to pick and place mouth on 47 tops, be provided with filter substrate 74 in the middle part of cleaning barrel 47, and several water excessively are provided on filter substrate 74 Hole, the quantity of water hole are 30；Upper sparge pipe 44 and lower sparge pipe 43 are successively set on 47 top of cleaning barrel, and upper water spray Pipe 44 is located at the surface of lower sparge pipe 43, and upper sparge pipe 44 with water tank 39 by being connected communicating pipe 1, communicating pipe 1 On be provided with water pump 1, be also provided with several upper hole for water sprayings on upper 44 medial surface of sparge pipe, the quantity of upper hole for water spraying is ten； Lower sparge pipe 43 is connected by communicating pipe 2 45 with 47 lower part of cleaning barrel, and water pump 2 46, lower spray are provided on communicating pipe 2 45 Several lower hole for water sprayings are also provided on 43 medial surface of water pipe, the quantity of lower hole for water spraying is ten；77 one end of support rod and cleaning barrel 47 tops are hinged, and 77 other end of support rod is fixed with guide rod 79, are provided with guide pad 81 on guide rod 79, on guide rod 79 It is also arranged with spring 2 82, one end of spring 2 82 is connected with guide pad 81, and the other end and support rod 77 of spring 2 82 are another End is connected, and cleaning brush 75 is vertically arranged on guide pad 81 by connection frame 76, and cleaning brush 75 can connect with 5 side of locating piece Touching, 77 middle part of support rod are connected with 78 one end of limit spring, and 78 other end of limit spring is connected with 47 top of cleaning barrel, connection frame Also fixed vibrating motor 2 80 on 76.

Spray equipment includes spraying seat 20, baffle box 16, spray head 15 and mixer 19, and spraying seat 20 is fixed on workbench 1 On, baffle box 16 is fixed on spraying seat 20, and there is spraying to pick and place mouth on baffle box 16 top, and mixer 19 is fixed on workbench 1 On, 19 top of mixer has feed inlet, and 19 lower part of mixer has discharge port, and discharge port passes through 15 phase of delivery pipe 17 and spray head Connection, spray head 15 are arranged in baffle box 16, and delivery pump 18 is additionally provided in delivery pipe 17, and setting is flexible in mixer 19 Shim 87, shim 87 can produce deformation using the current material that can be bought in the market；Shim 87 is by mixer It is divided into stir chamber and lower material stock chamber inside 19, the company for being connected to upper stir chamber and lower material stock chamber is additionally provided on shim 87 Pipe 85 is provided with check valve and solenoid valve 86 on connecting leg 85, sprays and is additionally provided with and can be stirred on seat 20 to upper stir chamber Rabbling mechanism, rabbling mechanism include helical stirring pipe 91, mixing drum 100, compression roller 89, scraper plate 88 and locating rack 92, Mixing drum 100 passes through axial restraint and is arranged in upper stir chamber by way of circumferentially rotating, and mixing drum 100 and one can drive it to come The dynamic driving structure of return is connected, and it is in horn-like sieve material hole 100a that 100 side of mixing drum, which offers several, sieve material hole 100a's Quantity is 300；Locating rack 92 is connected with upper stirring cavity wall, and locating rack 92 is located in agitator, and scraper plate 88 is fixed on fixed Position 92 one end of frame, and scraper plate 88 can be in contact with 100 inner wall of mixing drum, compression roller 89 is vertically arranged in 92 other end of locating rack, 89 side of compression roller has several pressure rams 90 to match with sieve material hole 100a, and the quantity of pressure ram 90 is 20；Stirring 100 outside of cylinder is further fixed on several inclined stirring sheets 99, and the quantity of stirring sheet 99 is six；Stirring pipe 91 is arranged in upper stirring It is intracavitary, and stirring pipe 91 is located in mixing drum 100,91 upper end of stirring pipe is connected by charge pipe 94 with feed inlet, charge pipe Charge pump 93 is provided on 94,91 lower end of stirring pipe is closed end, and 91 side of stirring pipe is additionally provided with several delivery outlets, and exports The axis in hole is parallel with the tangential direction of mixing drum 100；Also there is several deflectors 97, the number of deflector 97 in mixer 19 Amount is six pieces, and is randomly distributed；It is additionally provided with linkage structure on shim 87, and linkage structure intracavitary, the connection that is located at lower material stock Dynamic structure includes spring 3 84 and shake piece 83, and the upper end of spring 3 84 is connected with shim 87, the lower end of spring 3 84 with tremble Movable plate 83 is connected；Driving structure includes driving motor 95, driving wheel 96 and gear ring 98, and gear ring 98 is fixed on mixing drum 100, is driven Dynamic motor 95 is fixed on mixer 19, and straight down, driving wheel 96 is fixed on driving motor 95 to the output shaft of driving motor 95 Output shaft end, and driving wheel 96 is meshed with gear ring 98；When that need to prepare coating, charge pump 93 is defeated from feed inlet by raw material It is sent in stirring pipe 91, is output in upper stir chamber from delivery outlet and forms spiral liquid stream, meanwhile, control 95 band of driving motor Dynamic driving wheel 96 rotates, and driving wheel 96 drives gear ring 98 to rotate, and gear ring 98 drives mixing drum 100 to rotate, and the drive of mixing drum 100 is stirred Mix the rotation of piece 99；In this process, due to the effect of centrifugal force, bulky grain raw material can be thrown in mixing drum 100, and accumulation exists In sieve material hole 100a, with the rotation of mixing drum 100, scraper plate 88 scrapes the raw material on 100 medial surface of mixing drum, and compression roller Pressure ram 90 on 89 is gradually inserted in sieve material hole 100a, and rotates compression roller 89, and pressure ram 90 will be in sieve material hole 100a Bulky grain material extruding it is broken, the raw material in upper stir chamber is stirred evenly, be made coating, coating is transported to down by connecting leg 85 to be deposited Expect in chamber.

Drying unit includes drying seat, baking oven 21 and diversion fan, and drying seat is fixed on workbench 1, and baking oven 21 is fixed On drying seat, 21 top of baking oven has the drying channel passed through for locating piece 5, and 21 lower part of baking oven is provided with electric heating tube, leads Flow fan is arranged in 21 lower part of baking oven, and diversion fan, close to 21 side wall of baking oven, the blowing mouth of diversion fan is upward.

The principle of production system is as follows: control power motor drives driving shaft 23 to rotate, and driving shaft 23 drives driving wheel 22 Rotation, driving wheel 22 drive chain belt 3 to rotate, and chain belt 3 drives mounting blocks 12 to rotate, and mounting blocks 12 drive locating piece 5 to rotate, and make it In a locating piece 5 be located at the surface of placement rack 24, one piece of bottom plate is placed on placement rack 24, is determined bottom plate by sucker 30 Position is lived；The push rod of control push-rod electric machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives locating piece 5 to move down, Locating piece 5 and placement rack 24 are in contact, and keep locating piece 5 intracavitary positioned at being put into；The push rod of control push-rod electric machine 2 25 makes limit plate 26, which swing back and forth, makes its inclination；It controls servo motor 51 to rotate with moving gear 52, gear 52 is gradually meshed with rack gear 48 to be made to slide Block 55 moves back and forth, and sliding block 55 drives push block 56 to move back and forth, and push block 56 pushes side plate outermost in material-storing box 54 To at delivery sheet 59；Control push-rod electric machine 3 58 push rod drive delivery sheet 59 move down, the side plate at delivery sheet 59 along Export slot is slipped in the gap between limit plate 26 and locating piece 5, meanwhile, support wheel 57 is by side plate adjacent in material-storing box 54 It supports；Controlling decelerating motor 7 drives shaft 6 to rotate, and shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives 24 turns of placement rack It is dynamic, it repeats the above steps, four blocks of side plates is put into the gap between limit plate 26 and locating piece 5, are formed end to end Shell structure；The push rod of control push-rod electric machine 2 25, which makes limit plate 26 swing back and forth, places it vertically；Air pump 9 is by ambient atmos It is transported in air bag 60,60 volume of air bag becomes larger and keeps positioning column 61 protruding, and positioning column 61 is in contact and is determined with side plate Position is lived；Mechanical hand-motion welding gun is mobile, and welding gun welds together four blocks of side plates and one piece of bottom plate；Power motor makes one of them Locating piece 5 is located at the surface of mounting plate 31, and control rotary electric machine 32 drives grinding wheel 34 to rotate, passes through pushing away for push-rod electric machine 7 29 Bar drives mounting plate 31 to move back and forth, and mounting plate 31 drives grinding wheel 34 to move back and forth, and makes close or remotely located piece of grinding wheel 34 5；The push rod of control push-rod electric machine 1 drives lifter plate 10 to move up and down, and lifter plate 10 drives locating piece 5 to move up and down, grinding wheel Shell a line polishing on 34 pairs of locating pieces 5, opens exhaust fan 38, dust hood 33 is filtering the garbage collection polished In case 36；Controlling decelerating motor 7 drives shaft 6 to rotate, and shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives housing into rotation, right Shell after welding is integrally polished；Power motor makes one of locating piece 5 be located at the surface of cleaning barrel 47, controls push rod electricity The push rod of machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives locating piece 5 to move down, and locating piece 5 drives shell It moves down, is located at shell in cleaning barrel 47；Controlling decelerating motor 7 drives shaft 6 to rotate, and shaft 6 drives 5 turns of locating piece Dynamic, locating piece 5 drives housing into rotation, and shell is contacted with cleaning brush 75, and vibrating motor 2 80 makes cleaning brush 75 generate vibration, enhancing The cleaning effect of cleaning brush 75, meanwhile, water pump 2 46 is opened, communicating pipe 2 45 is transported to the filtered water in 47 lower part of cleaning barrel In lower sparge pipe 43, to the preliminary hydro-peening of shell, after the completion of 75 cleaning of brush to be cleaned, water pump 1 is opened, communicating pipe 1 is by water Clean water is transported in sparge pipe 44 in case 39, to the final hydro-peening of shell；Power motor is located at one of locating piece 5 The push rod of the surface of baffle box 16, control push-rod electric machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives positioning Block 5 moves down, and locating piece 5 drives shell to move down, and is located in baffle box 16；It controls decelerating motor 7 and drives shaft 6 Rotation, shaft 6 drive locating piece 5 to rotate, and locating piece 5 drives housing into rotation, open delivery pump 18, and delivery pipe 17 is by mixer 19 Interior coating is transported at spray head 15, and coating is sprayed on hull outside face；Power motor is located at one of locating piece 5 The push rod of the surface of baffle box 16, control push-rod electric machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives positioning Block 5 moves down, and locating piece 5 drives shell to move down, and is located in baking oven 21, baking oven 21 dries shell, by finished product Shell blanking；In the present embodiment, each shell includes four blocks of side plates and one piece of bottom plate.

As Figure 8-Figure 10, the detection device in step g, including rack 101 are provided with conveyer belt in rack 101 102, several placement plates 104 are provided on conveyer belt 102, the quantity of placement plate 104 is six；It is opened up in placement plate 104 useful The inspection that can be detected to the transmitter in placing groove 104a is provided in the placing groove 104a for placing transmitter, in rack 101 Mechanism is surveyed, testing agency includes bracket 108, mounting plate 103, lifting cylinder 107, lower press box 106 and detector 112, detector 112 be Multifunctional electric measurement instrument calibration device, and Multifunctional electric measurement instrument calibration device is using the existing production that can be bought in the market Product；Bracket 108 is fixed in rack 101, and bracket 108 is fixed on by welding in rack 101；Mounting plate 103 is fixed At 108 middle part of bracket, mounting plate 103 is fixed on 108 middle part of bracket by bolted connection；103 side of mounting plate opens up There are several mounting holes one, the quantity of mounting hole one is six；Sliding is provided with locating rod 1, locating rod one in mounting hole one 118 upper end is fixed with drive block 1, and the lower end of locating rod 1 is fixed with input head 117, also covers in locating rod 1 Equipped with reset spring 1, the upper end of reset spring 1 is connected with drive block 1, the lower end of reset spring 1 and 103 side of mounting plate is connected, and 103 other side of mounting plate offers several mounting holes two, and the quantity of mounting hole two is six；Installation Kong Erzhong sliding is provided with locating rod 2 128, and the upper end of locating rod 2 128 is fixed with drive block 2 126, locating rod 2 128 Lower end is fixed with export head 115, is also arranged with reset spring 2 127 in locating rod 2 128, the upper end of reset spring 2 127 and Drive block 2 126 is connected, and the lower end of reset spring 2 127 is connected with 103 other side of mounting plate, and lifting cylinder 107 is fixed on branch On frame 108, lifting cylinder 107 is fixed on by bolted connection on bracket 108；The piston rod of lifting cylinder 107 is vertical Downwards, lower press box 106 is fixed on the piston rod end of lifting cylinder 107, and lower press box 106 is located at the surface of mounting plate 103, Lower 106 side of press box is fixed with several driving cylinders 1, and the quantity of driving cylinder 1 is six；Drive cylinder 1 Piston rod it is horizontally disposed, the piston rod end of driving cylinder 1 is connected with pressing plate 1, and pressing plate 1 can be with driving Block 1 leans, and lower 106 other side of press box is fixed with several driving cylinders 2 125, and the quantity of driving cylinder 2 125 is six It is a；Drive the piston rod of cylinder 2 125 horizontally disposed, the piston rod end of driving cylinder 2 125 is connected with pressing plate 2 124, and Pressing plate 2 124 can lean with drive block 2 126, and detector 112 is fixed in rack 101, and the input port of detector 112 passes through Input line 116 is connected with input head 117, and the delivery outlet of detector 112 is connected by output line 114 with export head 115, passes through inspection Instrument 112 is surveyed to detect using the prior art transmitter.

Be additionally provided with feed mechanism in rack 101, feed mechanism include the material-storing box 137 of both ends perforation, rotary shaft 131, Rotating electric machine 130, rotating bars 134, driving cylinder 3 129 and baffle 135, the inclination of material-storing box 137 are fixed in rack 101, store up 137 upper end of magazine is feeding inlet, and 137 lower end of material-storing box is discharge port, and driving cylinder 3 129 is fixed on material-storing box 137, and is driven Cylinder 3 129 take offence close to discharge port；Material-storing box 137 is in tilted layout, and transmitter can make it from pan feeding by the gravity of itself Mouth slides automatically to discharge port；Straight up, baffle 135 is fixed on driving cylinder 3 129 to the piston rod of driving cylinder 3 129 Piston rod end, rotating electric machine 130 are fixed in rack 101, and rotating electric machine 130 be located at material-storing box 137 and conveyer belt 102 it Between, straight up, the output shaft end of rotating electric machine 130 is connected the output shaft of rotating electric machine 130 with 131 lower end of rotary shaft, turns It is connected in the middle part of the upper end of moving axis and rotating bars 134,134 both ends of rotating bars are respectively and fixedly provided with finger cylinder 133, finger cylinder 133 Fixture block 132 is fixed on finger；It is further fixed on vibrating motor 136 on material-storing box 137, material-storing box can be made by vibrating motor 136 Transmitter in 137 is mobile from feeding inlet to discharge port.

The principle of detection device is as follows: the piston rod band dynamic pressure plate 1 of control driving cylinder 1 moves back and forth, and makes Corresponding pressing plate 1 works, meanwhile, the piston rod band dynamic pressure plate 2 124 of control driving cylinder 2 125 moves back and forth, and makes phase The pressing plate 2 124 answered works；The piston rod of control driving cylinder 3 129 drives baffle 135 to move up, and baffle 135 is by pick-up Device blocks, and control rotating electric machine 130 drives rotary shaft 131 to rotate, and rotary shaft 131 drives rotating bars 134 to rotate, rotating bars 134 It drives finger cylinder 133 to rotate, is located at the surface of material-storing box 137, the piston rod of control driving cylinder 3 129 drives gear Plate 135 moves down, and transmitter is made to continue slide downward, and control finger cylinder 133 acts, and fixture block 132 discharges material-storing box 137 Transmitter at mouthful is clamped, and is put it into placing groove 104a；Transmitter is transported to mounting plate 103 by conveyer belt 102 Underface, the piston rod of control lifting cylinder 107 drive lower press box 106 to move up and down, and lower press box 106 is with one 123 He of dynamic pressure plate Pressing plate 2 124 moves up and down, and pressing plate 1 and pressing plate 2 124 drive on drive block 1 and drive block 2 126 respectively and move down Dynamic, drive block 1 and drive block 2 126 drive locating rod 1 and locating rod 2 128 to move up and down respectively, locating rod one 118 and locating rod 2 128 drive input head 117 and export head 115 to move up and down respectively, input head 117 and export head 115 are distinguished It is in contact with the signal input port of transmitter and signal outlet, detector 112 detects transmitter.

Claims

1. the production method of intelligent power transmitter, intelligent power transmitter includes shell, upper cover, fence type terminal board, fixation Frame, foam-rubber cushion, insulating paper, circuit board one and circuit board two, which comprises the steps of: a, incited somebody to action by production system Sheet Metal Processing has a coating at shell outside shell, coating with a thickness of 0.5-1.5mm；B, fence type terminal board is assembled into On the outer end face of lid；C, fixed frame is assembled on the inner face of upper cover；D, circuit board one and circuit board two are assembled into respectively On fixed frame；E, foam-rubber cushion is put into housing bottom, insulating paper is put into shell side；F, upper cover is assembled into shell On, obtain the intelligent power transmitter of finished product；G, intelligent power transmitter is detected by detection device；H, it will test conjunction The intelligent power transmitter of lattice is packed and stored；Production system in the step a includes workbench, is disposed on workbench For shell conveying conveying device, for case weld welder, for shell polishing grinding device, be used for shell The cleaning device of cleaning, for shell spraying spray equipment, for shell drying drying unit and for shell blanking Blanking device；The conveying device includes driving shaft, driven shaft, driving wheel, driven wheel and chain belt, and driving shaft and driven shaft are distinguished Workbench both ends are vertically arranged in, driving shaft upper end is connected with driving wheel, and driving shaft lower end is connected with power motor, on driven shaft End is connected with driven wheel, and chain belt is set between driving wheel and driven wheel, and several mounting blocks are fixed on chain band, are had on mounting blocks Have a positioning mechanism that shell can be positioned, positioning mechanism include push-rod electric machine one, lifter plate, the locating piece being square, shaft, Air bag and air pump, push-rod electric machine one are fixed on mounting blocks, the push rod of push-rod electric machine one straight down, the push rod of push-rod electric machine one End is connected with lifter plate, and shaft is vertically arranged on lifter plate, and shaft upper end is connected with decelerating motor, shaft lower end and positioning Block is connected, and has cavity inside locating piece, and air bag is arranged in cavity, and air bag is connected by appendix with air pump, locating piece Surrounding is also provided with the pilot hole being connected with cavity, and sliding is provided with positioning column, positioning column inner end and air bag phase in pilot hole Even, positioning column outer end is positioning region, and positioning region can be in contact with the side wall of shell；The welder includes weld holder, machine Tool hand, welding gun, rotating bar and placement rack, weld holder is fixed on the table, and rotating bar lower end passes through axial restraint and circumferential turn Dynamic mode is arranged on weld holder, and rotating bar upper end is connected with placement rack, and bottom plate can be positioned by having in the middle part of placement rack Sucker, placement rack surrounding, which is additionally provided with, to be hinged to the limit plate that side plate is limited, limit plate lower end and placement rack, limit It is connected in the middle part of plate with the push-rod electric machine two that one can drive it to swing back and forth, being formed between limit plate and placement rack has for locating piece What is be put into is put into chamber, has the gap being put into for side plate between limit plate and locating piece, and manipulator one end is fixed on weld holder, The manipulator other end is connected with welding gun, and the feeding mechanism that can be transported to side plate at limit plate, feeder are provided on weld holder Structure includes material-storing box and delivery sheet, and material-storing box is horizontally fixed on weld holder, and material-storing box one end is feed end, the material-storing box other end Also there is the push structure that side plate can be made mobile to discharge end from feed end for discharge end, on material-storing box, delivery sheet is vertically arranged On weld holder, and delivery sheet, close to feed end, delivery sheet can drive the push-rod electric machine three of lower movement to be thereon connected with one, feeding Export slot is offered on plate, and export slot to be connected with discharge end, delivery sheet upper end is connected with can be by the side plate at discharge end The support wheel supported.

2. the production method of intelligent power transmitter according to claim 1, which is characterized in that the plate in the step a Material includes four blocks of side plates and one piece of bottom plate.

3. the production method of intelligent power transmitter according to claim 1, which is characterized in that the painting in the step a Layer is made of the raw material components of following number: 20-30 parts of epoxy resin, 7-10 parts of calcium carbonate, and 1-4 parts of defoaming agent, stabilizer 2-3 Part, it is 2-3 parts of coalescing agent, 4-6 parts of propylene glycol, 8-15 parts of nano diatomite, 5-8 parts of silica, 6-9 parts of glass fibre, swollen 14-19 parts of soil of profit, 16-22 parts and deionized water 20-40 parts of kaolin.

4. the production method of intelligent power transmitter according to claim 1, which is characterized in that the push structure includes Mounting bar, servo motor, gear, rack gear, guide rail, sliding block and push block, mounting bar are horizontally fixed on material-storing box side, and guide rail is solid It is scheduled on mounting bar, sliding block is arranged on guide rail, and rack gear is fixed on mounting bar, and rack gear is parallel to each other with guide rail, servo electricity Machine is fixed on sliding block, and straight down, gear is fixed on the output shaft end of servo motor, and gear to the output shaft of servo motor It is meshed with rack gear, push block is fixed on sliding block by connecting rod.

5. the production method of intelligent power transmitter according to claim 1, which is characterized in that be arranged on the weld holder There is auxiliary body, auxiliary body includes push-rod electric machine four and L-shaped auxiliary block, and push-rod electric machine four is fixed on weld holder, pushes away Straight up, the push rod end of push-rod electric machine four is connected the push rod of bar motor four with auxiliary block.

6. the production method of intelligent power transmitter according to claim 1, which is characterized in that also set on the weld holder It is equipped with the adjustment mechanism that can be adjusted to the side plate at limit plate, adjustment mechanism includes lifting seat, homophony whole plate, auxiliary adjustment Plate, vibrating motor one, push-rod electric machine five and push-rod electric machine six, lifting seat is arranged on weld holder, and lifting seat is located at placement rack Side, lifting seat can drive the reciprocating structure of lower movement to be thereon connected with one, and push-rod electric machine five is fixed on lifting seat, push rod electricity The push rod of machine five is horizontally disposed, and vibrating motor one is fixed on the push rod end of push-rod electric machine five, and homophony whole plate side passes through spring One is connected with vibrating motor one, and the homophony whole plate other side is main adjustment portion, and main regulation portion can be in contact with limit plate end, push away Bar motor six is fixed on lifting seat, and the push rod of push-rod electric machine six is horizontally disposed, and the push rod and push-rod electric machine of push-rod electric machine six Five push rod is parallel to each other, and auxiliary adjustment plate side is fixed on the push rod end of push-rod electric machine six, adjusts supplemented by the auxiliary adjustment plate other side Section portion, and auxiliary adjustment portion can be in contact with limit plate end.

7. the production method of intelligent power transmitter according to claim 6, which is characterized in that the reciprocating structure includes Stepper motor, cam, guide rod, guide sleeve and swing rod, guide rod are fixed on weld holder vertically, are led and are set on guide rod, stepping electricity Machine is fixed on weld holder, and the output shaft of stepper motor is horizontally disposed, and cam is fixed on the output shaft end of stepper motor, swing rod One end and cam are hinged, and the swing rod other end and guide sleeve are hinged, and lifting seat is fixed on guide sleeve.