CN107703338A

CN107703338A - The preparation method of intelligent power transmitter

Info

Publication number: CN107703338A
Application number: CN201710665223.3A
Authority: CN
Inventors: 肖国民; 褚龙舟; 王薇
Original assignee: Haiyan Pyan Power Technology Co Ltd
Current assignee: Haiyan Pyan Power Technology Co Ltd
Priority date: 2017-08-07
Filing date: 2017-08-07
Publication date: 2018-02-16
Anticipated expiration: 2037-08-07
Also published as: CN107703338B

Abstract

The invention provides a kind of preparation method of intelligent power transmitter.It, which solves existing electric parameters transducer, does not have corresponding preparation method, it is necessary to be made by experience, makes the technical problem such as cumbersome.The preparation method of this intelligent power transmitter, comprises the following steps：A, Sheet Metal Processing had into coating outside into housing, housing by production system, the thickness of coating is 0.5 1.5mm；B, fence type terminal board is assembled on the outer face of upper lid；C, fixed mount is assembled on the inner face of upper lid；D, circuit board one and circuit board two are assembled on fixed mount respectively；E, foam-rubber cushion is put into housing bottom, insulating paper is put into housing sidepiece；F, upper lid is assembled on housing, obtains the intelligent power transmitter of finished product；G, intelligent power transmitter is detected by detection device；H, qualified intelligent power transmitter packaging and storage will be detected.The present invention has the advantages of easy to make.

Description

The preparation method of intelligent power transmitter

Technical field

The present invention relates to a kind of preparation method of intelligent power transmitter.

Background technology

Using single-chip microcomputer, as control core, voltage, electric current of any line etc. can be achieved in intelligent power transmitter The measurement of whole electrical parameters, it is the renewal product of traditional electric parameters transducer.

Through retrieval, as Chinese patent literature discloses a kind of wireless power transmitter【Application number： 200920046060.1；Publication number：201413569】.This wireless power transmitter, it is characterized in that：There is 1 intelligent assembly With 1 coupled wireless transceiving component, intelligent assembly is connected with least 2 current sampling lines and taken with least 2 voltages Line-transect is connected.

Electric parameters transducer disclosed in the patent is although multiple functional, and still, the electric parameters transducer does not make accordingly Method by experience, it is necessary to make, and making is cumbersome, and therefore, it is to have to design a kind of preparation method of intelligent power transmitter very much It is necessary.

The content of the invention

The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of system of intelligent power transmitter Make method, the preparation method has the characteristics of easy to make.

The purpose of the present invention can be realized by following technical proposal：The preparation method of intelligent power transmitter, intelligence electricity Transmitter includes housing, upper lid, fence type terminal board, fixed mount, foam-rubber cushion, insulating paper, circuit board one and circuit board two, its It is characterised by, comprises the following steps：A, Sheet Metal Processing had into coating, the thickness of coating outside into housing, housing by production system Spend for 0.5-1.5mm；B, fence type terminal board is assembled on the outer face of upper lid；Fixed mount is assembled into the inner of upper lid c, On face；D, circuit board one and circuit board two are assembled on fixed mount respectively；E, foam-rubber cushion is put into housing bottom, will insulated Paper is put into housing sidepiece；F, upper lid is assembled on housing, obtains the intelligent power transmitter of finished product；G, detection device is passed through Intelligent power transmitter is detected；H, qualified intelligent power transmitter packaging and storage will be detected.

By by housing, upper lid, fence type terminal board, fixed mount, foam-rubber cushion, insulating paper, circuit board one and circuit board two Fit together, so that it may the making of intelligent power transmitter is completed, and step is very detailed, greatly reduces the difficulty of making, It is easy to make.

Plate in the step a includes four blocks of side plates and one piece of bottom plate.

Using the structure, the production cost of housing can be substantially reduced, leftover pieces are made full use of.

Coating in the step a is made up of the raw material components of following number：Epoxy resin 20-30 parts, calcium carbonate 7-10 Part, defoamer 1-4 parts, stabilizer 2-3 parts, coalescents 2-3 parts, propane diols 4-6 parts, nano diatomite 8-15 parts, titanium dioxide Silicon 5-8 parts, glass fibre 6-9 parts, bentonite 14-19 parts, kaolin 16-22 parts and deionized water 20-40 parts.

Using the composition, by using epoxy resin as main component, be properly added again calcium carbonate, defoamer, stabilizer, Coalescents, propane diols, nano diatomite, silica, glass fibre, bentonite and kaolin etc., can make housing have compared with Good heat dispersion, radiating rate are fast.

Production system in the step a includes workbench, and the conveying for housing conveying is disposed with workbench Device, the welder for case weld, the sanding apparatus for housing polishing, the cleaning device for shell body cleaning, use Spray equipment in housing spraying, the drying unit for housing drying and the blanking device for housing blanking.

The principle of production system is as follows：Four blocks of side plates and one piece of bottom plate are welded into housing by welder, and sanding apparatus will Housing is polished, and cleaning device sprays housing shell body cleaning, spray equipment, and drying unit dries housing, and blanking device will Housing blanking, in the process conveying device be fed sequentially on each station, continuous uninterrupted production, production can be achieved Efficiency high.

The conveying device includes driving shaft, driven shaft, driving wheel, driven pulley and chain belt, driving shaft and driven shaft difference Workbench both ends are vertically arranged in, driving shaft upper end is connected with driving wheel, and driving shaft lower end is connected with power motor, on driven shaft End is connected with driven pulley, and chain belt is set between driving wheel and driven pulley, and some mounting blocks are fixed with chain band, are had on mounting blocks Have a detent mechanism that housing can be positioned, detent mechanism include push-rod electric machine one, lifter plate, the locating piece being square, rotating shaft, Air bag and air pump, push-rod electric machine one are fixed on mounting blocks, the push rod of push-rod electric machine one straight down, the push rod of push-rod electric machine one End is connected with lifter plate, and rotating shaft is vertically arranged on lifter plate, and rotating shaft upper end is connected with reducing motor, rotating shaft lower end and positioning Block is connected, and has cavity inside locating piece, air bag is arranged in cavity, and air bag is connected by appendix with air pump, locating piece Surrounding is further opened with the pilot hole being connected with cavity, is slided in pilot hole and is provided with locating dowel, locating dowel the inner and air bag phase Even, locating dowel outer end is location division, and location division can be in contact with the side wall of housing.

When that need to be conveyed to housing, power motor drives driving shaft to rotate, and driving shaft drives driving wheel to rotate, driving wheel band Dynamic chain belt is rotated, and chain belt drives mounting blocks to rotate, and mounting blocks drive locating piece to rotate, and ambient atmos are transported to air bag by air pump In, air bag volume change ambassador's locating dowel is protruding, and locating dowel can be in contact and be located with the side wall of housing, can be to shell Body conveys；The push rod of control push-rod electric machine one drives lifter plate to move up and down, and lifter plate drives locating piece to move up and down, and it is fixed to make Position block can move up and down；Reducing motor is controlled to drive axis of rotation, rotating shaft drives locating piece to rotate, locating piece can be enable to turn It is dynamic；Because locating piece surrounding offers pilot hole, slided in pilot hole and be provided with locating dowel, locating dowel the inner and airbags, Four locating dowels can be enable synchronous extended or retracted.

The welder includes weld holder, manipulator, welding gun, rotating bar and placement rack, and weld holder is fixed on workbench On, rotating bar lower end is arranged on weld holder axial restraint and by way of circumferentially rotating, rotating bar upper end and placement rack phase Even, there is the sucker that can position bottom plate, placement rack surrounding is additionally provided with can carry out spacing limit to side plate in the middle part of placement rack Position plate, limiting plate lower end and placement rack are hinged, and with one its push-rod electric machine two to swing back and forth can be driven to be connected in the middle part of limiting plate, Formed between limiting plate and placement rack and be put into chamber with what is be put into for locating piece, had between limiting plate and locating piece and put for side plate The gap entered, manipulator one end are fixed on weld holder, and the manipulator other end is connected with welding gun, and being provided with weld holder can be by side Plate is transported to the feed mechanism at limiting plate, and feed mechanism includes material-storing box and delivery sheet, and material-storing box is horizontally fixed on weld holder On, material-storing box one end is feed end, and the material-storing box other end is discharge end, and side plate can be made from feed end to going out by also having on material-storing box Expect the push structure of end movement, delivery sheet is vertically arranged on weld holder, and delivery sheet, close to feed end, delivery sheet and one can band Move its push-rod electric machine three moved up and down to be connected, export groove is offered on delivery sheet, and export groove with discharge end to be connected, send Flitch upper end is connected with the support wheel that can support the side plate at discharge end.

When that four blocks of side plates and one piece of bottom plate need to be welded into housing, make one of locating piece be located at placement rack just on Side, one piece of bottom plate is placed on placement rack, positioned bottom plate by sucker；The push rod of push-rod electric machine one is controlled to drive lifter plate Move down, lifter plate drives locating piece to move down, and locating piece and bottom plate are in contact, and is located at locating piece and is put into intracavitary；Control The push rod of push-rod electric machine two processed, which makes limiting plate swing back and forth, makes its inclination, is easy to side plate to be put into；Push structure by material-storing box most The side plate in outside is pushed at delivery sheet；The push rod of control push-rod electric machine three drives delivery sheet to move down, the side at delivery sheet Plate is slipped in the gap between limiting plate and locating piece along export groove, meanwhile, support wheel is by side plate adjacent in material-storing box Support；Reducing motor is controlled to drive axis of rotation, rotating shaft drives locating piece to rotate, and locating piece drives placement rack to rotate, and repeats Above-mentioned steps, four blocks of side plates are put into the gap between limiting plate and locating piece, form end to end shell structure；Control The push rod of push-rod electric machine two processed, which makes limiting plate swing back and forth, makes it place vertically；Ambient atmos are transported in air bag by air pump, gas Capsule volume change ambassador's locating dowel is protruding, and locating dowel is in contact and is located with side plate；Mechanical hand-motion welding gun movement It is welded into housing, convenient welding.

The push structure includes mounting bar, servomotor, gear, rack, guide rail, sliding block and push block, mounting bar water Flat to be fixed on material-storing box sidepiece, guide rail is fixed on mounting bar, and sliding block is arranged on guide rail, and rack is fixed on mounting bar, and Rack is parallel to each other with guide rail, and servomotor is fixed on sliding block, and straight down, gear is fixed on to be watched the output shaft of servomotor The output shaft end of motor is taken, and wheel and rack is meshed, push block is fixed on sliding block by connecting rod.

Auxiliary body is provided with the weld holder, auxiliary body includes push-rod electric machine four and L-shaped auxiliary block, push rod Motor four is fixed on weld holder, the push rod of push-rod electric machine four straight up, the push rod end of push-rod electric machine four and auxiliary block phase Even.

When that need to carry out auxiliary positioning to the bottom plate on placement rack, the push rod of control push-rod electric machine four drives auxiliary block upward Mobile, auxiliary block can carry out auxiliary positioning to the bottom plate on placement rack.

The adjustment mechanism that can be adjusted to the side plate at limiting plate is additionally provided with the weld holder, adjustment mechanism includes Lifting seat, homophony whole plate, auxiliary adjustment plate, vibrating motor one, push-rod electric machine five and push-rod electric machine six, lifting seat is arranged on weld holder On, and lifting seat is located at placement rack sidepiece, lifting seat can drive its reciprocating structure moved up and down to be connected with one, push-rod electric machine five It is fixed on lifting seat, the push rod of push-rod electric machine five is horizontally disposed with, and vibrating motor one is fixed on the push rod end of push-rod electric machine five, Homophony whole plate side is connected by spring one with vibrating motor one, and homophony whole plate opposite side is main adjustment portion, and main regulation portion energy It is in contact with limiting plate end, push-rod electric machine six is fixed on lifting seat, and the push rod of push-rod electric machine six is horizontally disposed with, and push rod electricity The push rod of the push rod of machine six and push-rod electric machine five is parallel to each other, and auxiliary adjustment plate side is fixed on the push rod end of push-rod electric machine six, Adjustment portion supplemented by auxiliary adjustment plate opposite side, and auxiliary adjustment portion can be in contact with limiting plate end.

After four blocks of side plates and one piece of bottom plate form end to end shell structure, control reducing motor drives rotating shaft to turn Dynamic, rotating shaft drives locating piece to rotate, and locating piece drives placement rack to rotate, and placement rack drives side plate to slowly run；Control push rod electricity The push rod of machine five makes homophony whole plate be in operating position, and vibrating motor one makes homophony whole plate vibrate back and forth, homophony whole plate offside plate Position tentatively regulation after, control push-rod electric machine six push rod auxiliary adjustment plate is in operating position, auxiliary adjustment plate is to side plate Position is finally adjusted, and can form it into end to end square structure, and adjustment is accurate.

The reciprocating structure includes stepper motor, cam, guide rod, guide pin bushing and swing rod, and guide rod is fixed on weld holder vertically, Guide pin bushing is arranged on guide rod, and stepper motor is fixed on weld holder, and the output shaft of stepper motor is horizontally disposed with, and cam is fixed on step The output shaft end of stepper motor, swing rod one end and cam are hinged, and the swing rod other end and guide pin bushing are hinged, and lifting seat, which is fixed on, leads Put.

The sanding apparatus includes polishing rack, rotary electric machine, emery wheel, air exhauster, dust shield, push-rod electric machine seven and installation Plate, polishing rack are fixed on the table, and push-rod electric machine seven is fixed on polishing rack, and the push rod of push-rod electric machine seven is horizontally disposed with, peace Loading board is fixed on the push rod end of push-rod electric machine seven, and rotary electric machine is fixed on a mounting board, and the output shaft level of rotary electric machine is set Put, emery wheel is fixed on the output shaft end of rotary electric machine, and emery wheel can be in contact with locating piece sidepiece, and dust shield is fixed on installation On plate, the input port of dust shield is connected with filtering upper box part by connecting tube one, filtered towards emery wheel, the delivery outlet of dust shield Lower box part is connected by connecting tube two with air exhauster.

When that need to polish the housing after welding, one of locating piece is set to be located at the surface of installing plate, control rotates Motor driven emery wheel rotates, and the push rod of push-rod electric machine seven drives installing plate to move back and forth, and installing plate drives emery wheel to move back and forth, can Make emery wheel close or remotely located piece；The push rod of control push-rod electric machine one drives lifter plate to move up and down, and lifter plate drives fixed Position block is moved up and down, and emery wheel is polished the housing a line on locating piece, opens air exhauster, the waste material that dust shield will be polished Collect in Rose Box；Reducing motor is controlled to drive axis of rotation, rotating shaft drives locating piece to rotate, and locating piece drives housing to turn It is dynamic, the housing after welding can integrally be polished, polishing is convenient.

The cleaning device include toilet seat, washing bucket, water tank, upper sparge pipe in a ring, lower sparge pipe in a ring, Cleaning brush and support bar, toilet seat are fixed on the table, and washing bucket is fixed on toilet seat, and washing bucket top takes with cleaning Put mouth, filter substrate be provided with the middle part of washing bucket, be provided with filter substrate some water holes, upper sparge pipe and lower sparge pipe according to It is secondary to be arranged on washing bucket top, and upper sparge pipe is located at the surface of lower sparge pipe, upper sparge pipe passes through communicating pipe one and water tank It is connected, water pump one is provided with communicating pipe one, some upper hole for water sprayings are further opened with upper sparge pipe medial surface, lower sparge pipe leads to Cross and be connected with washing bucket bottom communicating pipe two, water pump two is provided with communicating pipe two, is further opened with lower sparge pipe medial surface Some lower hole for water sprayings, support bar one end and washing bucket top are hinged, and the support bar other end is fixed with guide rod, is set on guide rod Guide pad is equipped with, spring two is also arranged with guide rod, one end of spring two is connected with guide pad, the other end and branch of spring two The strut other end is connected, and cleaning brush is vertically arranged on guide pad by link, and cleaning brush can connect with locating piece sidepiece Touch, be connected in the middle part of support bar with limit spring one end, the limit spring other end is connected with washing bucket top, also fixed on link Vibrating motor two.

When need to be to shell body cleaning after polishing, one of locating piece is located at the surface of washing bucket, control push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives housing to moving down It is dynamic, housing is located in washing bucket；Reducing motor is controlled to drive axis of rotation, rotating shaft drives locating piece to rotate, and locating piece drives Housing into rotation, housing contact with cleaning brush, and vibrating motor two makes cleaning brush produce vibration, can strengthen the cleaning performance of cleaning brush, Meanwhile water pump two is opened, the water after communicating pipe two, washing bucket bottom was filtered is transported in lower sparge pipe, to the preliminary spray of housing Wash, after the completion of brush cleaning to be cleaned, open water pump one, water clean in water tank is transported in upper sparge pipe by communicating pipe one, right The final hydro-peening of housing, cleaning performance is good, water consumption is few.

The spray equipment includes spraying seat, baffle box, shower nozzle and mixer, and spraying seat is fixed on the table, barrier Case is fixed on spraying seat, and there is barrier upper box part spraying to pick and place mouth, and mixer is fixed on the table, and mixer top has Charging aperture, mixer bottom have discharging opening, and discharging opening is connected by delivery pipe with shower nozzle, and shower nozzle is arranged in baffle box, Delivery pump is additionally provided with delivery pipe, flexible shim is set in mixer, shim will be divided into inside mixer to be stirred Chamber and lower material stock chamber are mixed, the connecting leg for connecting upper stir chamber and lower material stock chamber is additionally provided with shim, is provided with connecting leg Check valve and magnetic valve, spray and the rabbling mechanism that can be stirred to upper stir chamber is additionally provided with seat, rabbling mechanism is including being in Spiral stirring pipe, mixing drum, compression roller, scraper plate and locating rack, mixing drum is axial restraint and by way of circumferentially rotating It is arranged in stir chamber, mixing drum can drive its driving structure moved back and forth to be connected with one, if mixing drum sidepiece offers Dry is in horn-like sieve material hole, and locating rack is connected with upper stirring cavity wall, and locating rack is located in agitator, and scraper plate is fixed on fixed Position frame one end, and scraper plate can be in contact with mixing drum inwall, compression roller is vertically arranged in the locating rack other end, compression roller sidepiece tool There are some pressure rams to match with sieve material hole, be further fixed on some inclined stirring sheets on the outside of mixing drum, stirring pipe is arranged on In upper stir chamber, and stirring pipe is located in mixing drum, and stirring pipe upper end is connected by charge pipe with charging aperture, is set on charge pipe Charge pump is equipped with, stirring pipe lower end is blind end, and stirring tube side part is additionally provided with some delivery outlets, and the axis of delivery outlet is with stirring The tangential direction for mixing cylinder is parallel；Also there are some deflectors in mixer, linkage structure is additionally provided with shim, and link Structure is located at lower material stock intracavitary, and linkage structure includes spring three and shake piece, and the upper end of spring three is connected with shim, spring three Lower end with shake piece be connected.

When that need to be sprayed to the housing after cleaning, one of locating piece is located at the surface of baffle box, control push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives housing to moving down It is dynamic, it is located in baffle box；Reducing motor is controlled to drive axis of rotation, rotating shaft drives locating piece to rotate, and locating piece drives shell Body is rotated, and opens delivery pump, and the coating in mixer is transported at shower nozzle by delivery pipe, and coating is sprayed on into hull outside face On.

When that need to prepare coating, raw material is transported in stirring pipe by charge pump from charging aperture, is output to and is stirred from delivery outlet Mix intracavitary and form spiral liquid stream, meanwhile, driving structure drives mixing drum to rotate, and mixing drum drives stirring sheet to rotate；At this During individual, due to the effect of centrifugal force, bulky grain raw material can be thrown in mixing drum, accumulated in sieve expects hole, with stirring The rotation of cylinder, scraper plate scrape the raw material on mixing drum medial surface, and the pressure ram on compression roller is gradually inserted in sieve material hole, And compression roller is rotated, pressure ram, which will sieve, expects that the bulky grain material extruding in hole is broken, and the raw material in upper stir chamber is stirred, Coating is made, coating is transported in lower material stock chamber by connecting leg, and dispensing quality is good.

Using the structure, when can stir raw material, by deflector can make shim formed it is irregular shake up and down, So that shake piece produces passive shake up and down, the coating in lower material stock chamber is avoided to be layered, and from without exterior power, trembling It is dynamic convenient.

The driving structure includes motor, driving wheel and gear ring, and gear ring is fixed on mixing drum, and motor is fixed On mixer, straight down, driving wheel is fixed on the output shaft end of motor, and driving wheel to the output shaft of motor It is meshed with gear ring.

The drying unit includes drying seat, baking oven and diversion fan, and drying seat is fixed on the table, and baking oven is fixed on Dry on seat, baking oven top has the drying channel passed through for locating piece, and baking oven bottom is provided with electric heating tube, and diversion fan is set Put in baking oven bottom, and diversion fan, close to oven side wall, the blowing mouth of diversion fan is upward.

When that need to be dried to the housing after spraying, one of locating piece is located at the surface of baffle box, control push rod The push rod of motor one drives lifter plate to move down, and lifter plate drives locating piece to move down, and locating piece drives housing to moving down Dynamic, baking oven dries housing；Diversion fan can accelerate the speed that the air-flow at oven side wall flows up, and avoid due to baking oven side Wall is detained it, and air current flow is consistent.

Detection device in the step g includes frame, and conveyer belt is provided with frame, some put is provided with conveyer belt Plate is put, the standing groove offered on plate for placing transmitter is placed, is provided with and the transmitter in standing groove can be entered in frame The testing agency of row detection, testing agency include support, installing plate, lift cylinder, lower press box and detector, support and are fixed on machine On frame, installing plate is fixed on mid-stent, and installing plate side offers some mounting holes one, slides to be provided with mounting hole one and determine Position bar one, the upper end of locating rod one are fixed with drive block one, and the lower end of locating rod one is fixed with input head, also covered in locating rod one Provided with back-moving spring one, the upper end of back-moving spring one is connected with drive block one, the lower end of back-moving spring one and installing plate side phase Even, installing plate opposite side offers some mounting holes two, is slided in mounting hole two and is provided with locating rod two, the upper end of locating rod two Drive block two is fixed with, the lower end of locating rod two is fixed with export head, and back-moving spring two is also arranged with locating rod two, resets bullet The upper end of spring two is connected with drive block two, and the lower end of back-moving spring two is connected with installing plate opposite side, and lift cylinder is fixed on branch On frame, straight down, lower press box is fixed on the piston rod end of lift cylinder to the piston rod of lift cylinder, and lower press box is positioned at peace The surface of loading board, lower press box side are fixed with some drive cylinders one, and the piston rod of drive cylinder one is horizontally disposed with, driving gas The piston rod end of cylinder one is connected with pressing plate one, and pressing plate one can lean with drive block one, if lower press box opposite side is fixed with Dry drive cylinder two, the piston rod of drive cylinder two are horizontally disposed with, and the piston rod end of drive cylinder two is connected with pressing plate two, and Pressing plate two can be leant with drive block two, and detector is fixed in frame, and the input port of detector passes through input line and input head It is connected, the delivery outlet of detector is connected by output line with export head.

The principle of detection device is as follows：Control the piston rod band dynamic pressure plate one of drive cylinder one to move back and forth, make corresponding Pressing plate one works, meanwhile, control the piston rod band dynamic pressure plate two of drive cylinder two to move back and forth, corresponding pressing plate two is worked, Transmitter is placed in the standing groove for placing plate, transmitter is transported to the underface of installing plate, control lifting by conveyer belt The piston rod of cylinder drives lower press box to move up and down, and lower press box drives pressing plate one and pressing plate two to move up and down, pressing plate one and pressing plate Two drive drive block one and drive block two to move up and down respectively, and drive block one and drive block two drive locating rod one and positioning respectively Bar two moves up and down, and locating rod one and locating rod two drive input head and export head to move up and down respectively, input head and export head It is in contact respectively with the signal input port and signal outlet of transmitter, detector detects to transmitter, and continuous detection can be achieved, Detection speed is fast.

Feed mechanism is additionally provided with the frame, feed mechanism includes material-storing box, rotary shaft, the electric rotating of both ends insertion Machine, rotating bars, drive cylinder three and baffle plate, material-storing box are tilted and are fixed in frame, and material-storing box upper end is feeding mouth, under material-storing box Hold and be fixed on for discharging opening, drive cylinder three on material-storing box, and drive cylinder three is close to discharging opening, the piston rod of drive cylinder three Straight up, baffle plate is fixed on the piston rod end of drive cylinder three, and electric rotating machine is fixed in frame, and electric rotating machine is located at Between material-storing box and conveyer belt, the output shaft of electric rotating machine straight up, the output shaft end of electric rotating machine and rotary shaft lower end Be connected, the upper end of rotary shaft be connected in the middle part of rotating bars, rotating bars both ends are respectively and fixedly provided with finger cylinder, on the finger of finger cylinder It is fixed with fixture block.

When transmitter need to be put into standing groove, the piston rod of control drive cylinder three drives baffle plate to move up, Baffle plate blocks transmitter, and control electric rotating machine drives rotary shaft to rotate, and rotary shaft drives rotating bars to rotate, and rotating bars band is started Refer to rotational cylinder, be located at the surface of material-storing box, the piston rod of control drive cylinder three drives baffle plate to move down, makes change Device is sent to continue slide downward, control finger cylinder action, fixture block clamps the transmitter of material-storing box discharge outlet, and puts it into Into standing groove, feeding is convenient.

Compared with prior art, the present invention has the advantage：By by housing, upper lid, fence type terminal board, fixed mount, Foam-rubber cushion, insulating paper, circuit board one and circuit board two fit together, so that it may complete the making of intelligent power transmitter, and walk Suddenly very in detail, the difficulty of making is greatly reduced, it is easy to make.

Brief description of the drawings

Fig. 1 is the dimensional structure diagram of production system.

Fig. 2 is the partial enlarged drawing at A in Fig. 1.

Fig. 3 is the partial enlarged drawing at B in Fig. 1.

Fig. 4 is the planar structure schematic diagram of welder in production system.

Fig. 5 is the dimensional structure diagram of welder in production system.

Fig. 6 is the planar structure schematic diagram of cleaning device in production system.

Fig. 7 is the dimensional structure diagram of spray equipment in production system.

Fig. 8 is the dimensional structure diagram of detection device.

Fig. 9 is the planar structure schematic diagram of testing agency in detection device.

Figure 10 is the planar structure schematic diagram of feed mechanism in detection device.

In figure, 1, workbench；2nd, weld holder；3rd, chain belt；4th, toilet seat；5th, locating piece；6th, rotating shaft；7th, reducing motor；8、 Appendix；9th, air pump；10th, lifter plate；11st, push-rod electric machine one；12nd, mounting blocks；13rd, driven pulley；14th, driven shaft；15th, shower nozzle； 16th, baffle box；17th, delivery pipe；18th, delivery pump；19th, mixer；20th, seat is sprayed；21st, baking oven；22nd, driving wheel；23rd, actively Axle；24th, placement rack；25th, push-rod electric machine two；26th, limiting plate；27th, rotating bar；28th, polishing rack；29th, push-rod electric machine seven；30th, inhale Disk；31st, installing plate；32nd, rotary electric machine；33rd, dust shield；34th, emery wheel；35th, connecting tube one；36th, Rose Box；37th, connecting tube two； 38th, air exhauster；39th, water tank；40th, auxiliary block；41st, water pump one；42nd, communicating pipe one；43rd, lower sparge pipe；44th, upper sparge pipe；45、 Communicating pipe two；46th, water pump two；47th, washing bucket；48th, rack；49th, guide rail；50th, push-rod electric machine four；51st, servomotor；52nd, tooth Wheel；53rd, mounting bar；54th, material-storing box；55th, sliding block；56th, push block；57th, support wheel；58th, push-rod electric machine three；59th, delivery sheet； 60th, air bag；61st, locating dowel；62nd, stepper motor；63rd, cam；64th, swing rod；65th, push-rod electric machine five；66th, lifting seat；67th, lead Set；68th, push-rod electric machine six；69th, guide rod；70th, vibrating motor one；71st, auxiliary adjustment plate；72nd, spring one；73rd, homophony whole plate；74、 Filter substrate；75th, cleaning brush；76th, link；77th, support bar；78th, limit spring；79th, guide rod；80th, vibrating motor two； 81st, guide pad；82nd, spring two；83rd, piece is shaken；84th, spring three；85th, connecting leg；86th, magnetic valve；87th, shim；88th, scraper plate； 89th, compression roller；90th, pressure ram；91st, stirring pipe；92nd, locating rack；93rd, charge pump；94th, charge pipe；95th, motor；96th, drive Driving wheel；97th, deflector；98th, gear ring；99th, stirring sheet；100th, mixing drum；100a, sieve material hole；101st, frame；102nd, conveyer belt； 103rd, installing plate；104th, plate is placed；104a, standing groove；106th, lower press box；107th, lift cylinder；108th, support；112nd, detect Instrument；114th, output line；115th, export head；116th, input line；117th, input head；118th, locating rod one；119th, back-moving spring one； 121st, drive block one；122nd, drive cylinder one；123rd, pressing plate one；124th, pressing plate two；125th, drive cylinder two；126th, drive block Two；127th, back-moving spring two；128th, locating rod two；129th, drive cylinder three；130th, electric rotating machine；131st, rotary shaft；132nd, press from both sides Block；133rd, finger cylinder；134th, rotating bars；135th, baffle plate；136th, vibrating motor；137th, material-storing box.

Embodiment

The preparation method of this intelligent power transmitter, intelligent power transmitter include housing, upper lid, fence type terminal board, Fixed mount, foam-rubber cushion, insulating paper, circuit board one and circuit board two, in the present embodiment, upper lid, fence type terminal board, fixation The existing product that frame, foam-rubber cushion, insulating paper can be bought using in the market, circuit board one are the PT/ that in the market can be bought CT installing plates, circuit board two are the power supply and output board that in the market can be bought；Comprise the following steps：A, will by production system Sheet Metal Processing has coating outside into housing, housing, and the thickness of coating is 0.5-1.5mm, and the thickness of coating is 0.7mm；In step a Plate include four blocks of side plates and one piece of bottom plate；B, fence type terminal board is assembled on the outer face of upper lid, will by bolt Fence type terminal board is assembled on the outer face of lid；C, fixed mount is assembled on the inner face of upper lid, will be solid by bolt Determine frame to be assembled on the inner face of lid；D, circuit board one and circuit board two are assembled on fixed mount respectively, will by bolt Circuit board one and circuit board two are assembled on fixed mount respectively；E, foam-rubber cushion is put into housing bottom, insulating paper is put into Housing sidepiece；F, upper lid is assembled on housing, obtains the intelligent power transmitter of finished product, upper lid is assembled into by shell by bolt On body；G, intelligent power transmitter is detected by detection device；H, qualified intelligent power transmitter will be detected to pack Storage.

Coating in step a is made up of the raw material components of following number：Epoxy resin 20-30 parts, calcium carbonate 7-10 parts, disappear Infusion 1-4 parts, stabilizer 2-3 parts, coalescents 2-3 parts, propane diols 4-6 parts, nano diatomite 8-15 parts, silica 5-8 Part, glass fibre 6-9 parts, bentonite 14-19 parts, kaolin 16-22 parts and deionized water 20-40 parts；In the present embodiment, walk Coating in rapid a is made up of the raw material components of following number：25 parts of epoxy resin, 8 parts of calcium carbonate, 1 part of defoamer, stabilizer 2 Part, 3 parts of coalescents, 5 parts of propane diols, 11 parts of nano diatomite, 6 parts of silica, 7 parts of glass fibre, 15 parts of bentonite, height 24 parts of 17 parts of ridge soil and deionized water.

Production system in step a includes workbench 1, and the conveying dress for housing conveying is disposed with workbench 1 Put, the welder for case weld, the sanding apparatus for housing polishing, the cleaning device for shell body cleaning, be used for The spray equipment of housing spraying, the drying unit for housing drying and the blanking device for housing blanking；Blanking device is adopted It is prior art.

Conveying device includes driving shaft 23, driven shaft 14, driving wheel 22, driven pulley 13 and chain belt 3, driving shaft 23 and driven Axle 14 is vertically arranged in the both ends of workbench 1 respectively, and the upper end of driving shaft 23 is connected with driving wheel 22, the lower end of driving shaft 23 and a power Motor is connected, and the upper end of driven shaft 14 is connected with driven pulley 13, and chain belt 3 is set between driving wheel 22 and driven pulley 13, in chain belt 3 Some mounting blocks 12 are fixed with, the quantity of mounting blocks 12 is six；There is the localization machine that can position housing on mounting blocks 12 Structure, detent mechanism include push-rod electric machine 1, lifter plate 10, the locating piece 5 being square, rotating shaft 6, air bag 60 and air pump 9, push rod Motor 1 is fixed on mounting blocks 12, and push-rod electric machine 1 is fixed on mounting blocks 12 by bolted connection；Push rod Straight down, the push rod end of push-rod electric machine 1 is connected the push rod of motor 1 with lifter plate 10, and rotating shaft 6 is vertically arranged in liter Drop on plate 10, the upper end of rotating shaft 6 is connected with reducing motor 7, and the lower end of rotating shaft 6 is connected with locating piece 5, and the lower end of rotating shaft 6 passes through welding Mode is connected with locating piece 5；The inside of locating piece 5 has cavity, and air bag 60 is arranged in cavity, and air bag 60 passes through the He of appendix 8 Air pump 9 is connected, and air pump 9 is fixed on lifter plate 10；The surrounding of locating piece 5 is further opened with the pilot hole being connected with cavity, leads Slided into hole and be provided with locating dowel 61, locating dowel 61 is inner to be connected with air bag 60, and the outer end of locating dowel 61 is location division, and is positioned Portion can be in contact with the side wall of housing.

Welder includes weld holder 2, manipulator, welding gun, rotating bar 27 and placement rack 24, and welding gun uses in the market can be with The existing product bought；Weld holder 2 is fixed on workbench 1, and the lower end of rotating bar 27 passes through axial restraint and the side that circumferentially rotates Formula is arranged on weld holder 2, and the upper end of rotating bar 27 is connected with placement rack 24, and the upper end of rotating bar 27 is by way of welding and placement Seat 24 is connected；The middle part of placement rack 24 has can be by the sucker 30 that bottom plate positions, and the surrounding of placement rack 24 is additionally provided with can be to side plate Spacing limiting plate 26 is carried out, the quantity of limiting plate 26 is four pieces；The lower end of limiting plate 26 and placement rack 24 are hinged, limiting plate 26 Middle part can drive its push-rod electric machine 2 25 to swing back and forth to be connected with one, and the quantity of push-rod electric machine 2 25 is four, push-rod electric machine 2 25 are hinged on placement rack 24, and the push rod of push-rod electric machine 2 25 tilts upward；Tool is formed between limiting plate 26 and placement rack 24 Have and be put into chamber for what locating piece 5 was put into, there is the gap being put into for side plate, manipulator one end between limiting plate 26 and locating piece 5 It is fixed on weld holder 2, the manipulator other end is connected with welding gun, and side plate can be transported to limiting plate 26 by being provided with weld holder 2 The feed mechanism at place, feed mechanism include material-storing box 54 and delivery sheet 59, and material-storing box 54 is horizontally fixed on weld holder 2, storing The one end of box 54 is feed end, and the other end of material-storing box 54 is discharge end, and side plate can be made from feed end to going out by also having on material-storing box 54 Expect the push structure of end movement, delivery sheet 59 is vertically arranged on weld holder 2, and delivery sheet 59 is close to feed end, delivery sheet 59 With one its push-rod electric machine 3 58 moved up and down can be driven to be connected, push-rod electric machine 3 58 is fixed on weld holder 2, push-rod electric machine three Straight down, the push rod end of push-rod electric machine 3 58 is connected 58 push rod with delivery sheet 59；Export groove is offered on delivery sheet 59, And export groove can be connected with discharge end, the upper end of delivery sheet 59 is connected with the support wheel that can support the side plate at discharge end 57。

Push structure includes mounting bar 53, servomotor 51, gear 52, rack 48, guide rail 49, sliding block 55 and push block 56, mounting bar 53 is horizontally fixed on the sidepiece of material-storing box 54, and mounting bar 53 is fixed on the side of material-storing box 54 by bolted connection Portion；Guide rail 49 is fixed on mounting bar 53, and sliding block 55 is arranged on guide rail 49, and rack 48 is fixed on mounting bar 53, and rack 48 are parallel to each other with guide rail 49, and servomotor 51 is fixed on sliding block 55, the output shaft of servomotor 51 straight down, gear 52 The output shaft end of servomotor 51 is fixed on, and gear 52 is meshed with rack 48, push block 56 is fixed on cunning by connecting rod On block 55.

Auxiliary body is provided with weld holder 2, auxiliary body includes push-rod electric machine 4 50 and L-shaped auxiliary block 40, pushed away Bar motor 4 50 is fixed on weld holder 2, the push rod of push-rod electric machine 4 50 straight up, the push rod end of push-rod electric machine 4 50 and Auxiliary block 40 is connected, and the quantity of push-rod electric machine 4 50 is two, and the quantity of auxiliary block 40 is two pieces.

The adjustment mechanism that can be adjusted to the side plate at limiting plate 26 is additionally provided with weld holder 2, adjustment mechanism includes Lifting seat 66, homophony whole plate 73, auxiliary adjustment plate 71, vibrating motor 1, push-rod electric machine 5 65 and push-rod electric machine 6 68, lifting seat 66 are arranged on weld holder 2, and lifting seat 66 is located at the sidepiece of placement rack 24, and it is past that lifting seat 66 with one can drive it to move up and down Complex structure is connected, and push-rod electric machine 5 65 is fixed on lifting seat 66, and the push rod of push-rod electric machine 5 65 is horizontally disposed with, vibrating motor one 70 are fixed on the push rod end of push-rod electric machine 5 65, and the side of homophony whole plate 73 is connected by spring 1 with vibrating motor 1, The opposite side of homophony whole plate 73 is main adjustment portion, and main regulation portion can be in contact with the end of limiting plate 26, and push-rod electric machine 6 68 is fixed On lifting seat 66, push-rod electric machine 6 68 is fixed on lifting seat 66 by bolted connection；Push-rod electric machine 6 68 pushes away Bar is horizontally disposed with, and the push rod of the push rod of push-rod electric machine 6 68 and push-rod electric machine 5 65 is parallel to each other, and the auxiliary side of adjustment plate 71 is consolidated It is scheduled on the push rod end of push-rod electric machine 6 68, adjustment portion supplemented by the auxiliary opposite side of adjustment plate 71, and auxiliary adjustment portion can be with limiting plate 26 End is in contact；After four blocks of side plates and one piece of bottom plate form end to end shell structure, control reducing motor 7 drives rotating shaft 6 rotate, and rotating shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives placement rack 24 to rotate, and placement rack 24 drives side plate to slowly run； Control stepper motor 62 rotates with moving cam 63, and cam 63 moves back and forth up and down guide pin bushing 67 by swing rod 64, and guide pin bushing 67 drives Lifting seat 66 moves back and forth up and down；The push rod of control push-rod electric machine 5 65 makes homophony whole plate 73 be in operating position, passes through vibration Motor 1 makes homophony whole plate 73 vibrate back and forth, after homophony whole plate 73 is tentatively adjusted to the position of side plate, controls push-rod electric machine six 68 push rod makes auxiliary adjustment plate 71 be in operating position, and auxiliary adjustment plate 71 is finally adjusted to the position of side plate, forms it into head and the tail The square structure to connect.

Reciprocating structure includes stepper motor 62, cam 63, guide rod 69, guide pin bushing 67 and swing rod 64, and guide rod 69 is fixed on vertically On weld holder 2, guide pin bushing 67 is arranged on guide rod 69, and stepper motor 62 is fixed on weld holder 2, the output shaft water of stepper motor 62 Flat to set, cam 63 is fixed on the output shaft end of stepper motor 62, and the one end of swing rod 64 and cam 63 are hinged, and swing rod 64 is another End and guide pin bushing 67 are hinged, and lifting seat 66 is fixed on guide pin bushing 67.

Sanding apparatus includes polishing rack 28, rotary electric machine 32, emery wheel 34, air exhauster 38, dust shield 33, push-rod electric machine 7 29 With installing plate 31, polishing rack 28 is fixed on workbench 1, and push-rod electric machine 7 29 is fixed on polishing rack 28, push-rod electric machine 7 29 It is fixed on by bolted connection on polishing rack 28；The push rod of push-rod electric machine 7 29 is horizontally disposed with, and installing plate 31 is fixed on The push rod end of push-rod electric machine 7 29, rotary electric machine 32 are fixed on installing plate 31, and the output shaft of rotary electric machine 32 is horizontally disposed with, Emery wheel 34 is fixed on the output shaft end of rotary electric machine 32, and emery wheel 34 can be in contact with the sidepiece of locating piece 5, and dust shield 33 is fixed On installing plate 31, dust shield 33 is fixed on by way of welding on installing plate 31；The input port of dust shield 33 is towards emery wheel 34, the delivery outlet of dust shield 33 is connected by connecting tube 1 with the top of Rose Box 36, and the bottom of Rose Box 36 passes through connecting tube 2 37 are connected with air exhauster 38；Filter and lower filter, and upper filter and lower filter are provided with Rose Box 36 Upper cavity, middle cavity and lower chamber will be divided into inside Rose Box 36, some upper filter bores, upper filter bores are offered on upper filter Quantity be 50；Some lower filter bores are offered on lower filter, the quantity of lower filter bores is 60；And lower filter bores Aperture be less than the apertures of upper filter bores, be further fixed on electromagnet on upper filter, waste iron filing can be held by electromagnet.

Cleaning device includes toilet seat 4, washing bucket 47, water tank 39, upper sparge pipe 44 in a ring, lower water spray in a ring Pipe 43, cleaning brush 75 and support bar 77, toilet seat 4 are fixed on workbench 1, and washing bucket 47 is fixed on toilet seat 4, washing bucket There is cleaning to pick and place mouth on 47 tops, and the middle part of washing bucket 47 is provided with filter substrate 74, and some water excessively are provided with filter substrate 74 Hole, the quantity of water hole is 30；Upper sparge pipe 44 and lower sparge pipe 43 are successively set on the top of washing bucket 47, and upper water spray Pipe 44 is located at the surface of lower sparge pipe 43, and upper sparge pipe 44 is connected by communicating pipe 1 with water tank 39, communicating pipe 1 On be provided with water pump 1, be further opened with some upper hole for water sprayings on the upper medial surface of sparge pipe 44, the quantity of upper hole for water spraying is ten； Lower sparge pipe 43 is connected by communicating pipe 2 45 with the bottom of washing bucket 47, and water pump 2 46, lower spray are provided with communicating pipe 2 45 Some lower hole for water sprayings are further opened with the medial surface of water pipe 43, the quantity of lower hole for water spraying is ten；The one end of support bar 77 and washing bucket 47 tops are hinged, and the other end of support bar 77 is fixed with guide rod 79, are provided with guide pad 81 on guide rod 79, on guide rod 79 Spring 2 82 is also arranged with, one end of spring 2 82 is connected with guide pad 81, and the other end and support bar 77 of spring 2 82 are another End is connected, and cleaning brush 75 is vertically arranged on guide pad 81 by link 76, and cleaning brush 75 can connect with the sidepiece of locating piece 5 Touch, the middle part of support bar 77 is connected with the one end of limit spring 78, and the other end of limit spring 78 is connected with the top of washing bucket 47, link Also fixed vibrating motor 2 80 on 76.

Spray equipment includes spraying seat 20, baffle box 16, shower nozzle 15 and mixer 19, and spraying seat 20 is fixed on workbench 1 On, baffle box 16 is fixed on spraying seat 20, and there is on the top of baffle box 16 spraying to pick and place mouth, and mixer 19 is fixed on workbench 1 On, the top of mixer 19 has charging aperture, and the bottom of mixer 19 has discharging opening, and discharging opening passes through delivery pipe 17 and the phase of shower nozzle 15 Connection, shower nozzle 15 are arranged in baffle box 16, and delivery pump 18 is additionally provided with delivery pipe 17, is set in mixer 19 flexible Shim 87, the current material that shim 87 can be bought using in the market, it can be deformed；Shim 87 is by mixer It is divided into stir chamber and lower material stock chamber inside 19, the company for connecting upper stir chamber and lower material stock chamber is additionally provided with shim 87 Pipe 85, check valve and magnetic valve 86 are provided with connecting leg 85, spray and be additionally provided with upper stir chamber can be stirred on seat 20 Rabbling mechanism, rabbling mechanism include helical stirring pipe 91, mixing drum 100, compression roller 89, scraper plate 88 and locating rack 92, Mixing drum 100 is arranged on axial restraint and by way of circumferentially rotating in upper stir chamber, and mixing drum 100 and one can drive it to come The dynamic driving structure of return is connected, and it is in horn-like sieve material hole 100a that the sidepiece of mixing drum 100, which offers some, sieve material hole 100a's Quantity is 300；Locating rack 92 is connected with upper stirring cavity wall, and locating rack 92 is located in agitator, and scraper plate 88 is fixed on fixed Position one end of frame 92, and scraper plate 88 can be in contact with the inwall of mixing drum 100, compression roller 89 is vertically arranged in the other end of locating rack 92, The sidepiece of compression roller 89 has some pressure rams 90 to match with sieve material hole 100a, and the quantity of pressure ram 90 is 20；Stirring The outside of cylinder 100 is further fixed on some inclined stirring sheets 99, and the quantity of stirring sheet 99 is six；Stirring pipe 91 is arranged on stirring Intracavitary, and stirring pipe 91 is located in mixing drum 100, the upper end of stirring pipe 91 is connected by charge pipe 94 with charging aperture, charge pipe Charge pump 93 is provided with 94, the lower end of stirring pipe 91 is blind end, and the sidepiece of stirring pipe 91 is additionally provided with some delivery outlets, and exports The axis in hole is parallel with the tangential direction of mixing drum 100；Also there is some deflectors 97, the number of deflector 97 in mixer 19 Measure as six pieces, and be randomly distributed；Linkage structure is additionally provided with shim 87, and linkage structure is located at lower material stock intracavitary, connection Dynamic structure includes spring 3 84 and shake piece 83, and the upper end of spring 3 84 is connected with shim 87, the lower end of spring 3 84 with tremble Moving plate 83 is connected；Driving structure includes motor 95, driving wheel 96 and gear ring 98, and gear ring 98 is fixed on mixing drum 100, drives Dynamic motor 95 is fixed on mixer 19, and straight down, driving wheel 96 is fixed on motor 95 to the output shaft of motor 95 Output shaft end, and driving wheel 96 is meshed with gear ring 98；When that need to prepare coating, charge pump 93 is defeated from charging aperture by raw material It is sent in stirring pipe 91, is output to from delivery outlet in upper stir chamber and forms spiral liquid stream, meanwhile, control the band of motor 95 Dynamic driving wheel 96 rotates, and driving wheel 96 drives gear ring 98 to rotate, and gear ring 98 drives mixing drum 100 to rotate, and mixing drum 100 drives and stirred Piece 99 is mixed to rotate；In this process, because the effect of centrifugal force, bulky grain raw material can be thrown in mixing drum 100, accumulate In sieve material hole 100a, with the rotation of mixing drum 100, scraper plate 88 scrapes the raw material on the medial surface of mixing drum 100, and compression roller Pressure ram 90 on 89 is gradually inserted in sieve material hole 100a, and rotates compression roller 89, and pressure ram 90, which will sieve, expects in the 100a of hole Bulky grain material extruding it is broken, the raw material in upper stir chamber is stirred, be made coating, coating is transported to down by connecting leg 85 to be deposited Expect in chamber.

Drying unit includes drying seat, baking oven 21 and diversion fan, and drying seat is fixed on workbench 1, and baking oven 21 is fixed On drying seat, the top of baking oven 21 has the drying channel passed through for locating piece 5, and the bottom of baking oven 21 is provided with electric heating tube, led Flow fan is arranged on the bottom of baking oven 21, and diversion fan, close to the side wall of baking oven 21, the blowing mouth of diversion fan is upward.

The principle of production system is as follows：Control power motor drives driving shaft 23 to rotate, and driving shaft 23 drives driving wheel 22 Rotate, driving wheel 22 drives chain belt 3 to rotate, and chain belt 3 drives mounting blocks 12 to rotate, and mounting blocks 12 drive locating piece 5 to rotate, and make it In a locating piece 5 be located at the surface of placement rack 24, one piece of bottom plate is placed on placement rack 24, determined bottom plate by sucker 30 Position is lived；The push rod of control push-rod electric machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives locating piece 5 to move down, Locating piece 5 and placement rack 24 are in contact, and are located at locating piece 5 and are put into intracavitary；The push rod of control push-rod electric machine 2 25 makes limiting plate 26, which swing back and forth, makes its inclination；Control servomotor 51 rotates with moving gear 52, and gear 52 is gradually meshed with rack 48 makes cunning Block 55 moves back and forth, and sliding block 55 drives push block 56 to move back and forth, and push block 56 pushes outermost side plate in material-storing box 54 To at delivery sheet 59；Control push-rod electric machine 3 58 push rod drive delivery sheet 59 move down, the side plate at delivery sheet 59 along Export groove is slipped in the gap between limiting plate 26 and locating piece 5, meanwhile, support wheel 57 is by side plate adjacent in material-storing box 54 Support；Control reducing motor 7 drives rotating shaft 6 to rotate, and rotating shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives 24 turns of placement rack It is dynamic, repeat the above steps, four blocks of side plates are put into the gap between limiting plate 26 and locating piece 5, formed end to end Shell structure；The push rod of control push-rod electric machine 2 25, which makes limiting plate 26 swing back and forth, makes it place vertically；Air pump 9 is by ambient atmos It is transported in air bag 60, the volume of air bag 60 change ambassador's locating dowel 61 is protruding, and locating dowel 61 is in contact and determined with side plate Position is lived；Mechanical hand-motion welding gun movement, welding gun weld together four blocks of side plates and one piece of bottom plate；Power motor makes one of them Locating piece 5 is located at the surface of installing plate 31, and control rotary electric machine 32 drives emery wheel 34 to rotate, passes through pushing away for push-rod electric machine 7 29 Bar drives installing plate 31 to move back and forth, and installing plate 31 drives emery wheel 34 to move back and forth, and makes close or remotely located piece of emery wheel 34 5；The push rod of control push-rod electric machine 1 drives lifter plate 10 to move up and down, and lifter plate 10 drives locating piece 5 to move up and down, emery wheel Housing a line polishing on 34 pairs of locating pieces 5, opens air exhauster 38, dust shield 33 is filtering the garbage collection polished In case 36；Control reducing motor 7 drives rotating shaft 6 to rotate, and rotating shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives housing into rotation, right Housing after welding is integrally polished；Power motor makes one of locating piece 5 be located at the surface of washing bucket 47, controls push rod electricity The push rod of machine 1 drives lifter plate 10 to move down, and lifter plate 10 drives locating piece 5 to move down, and locating piece 5 drives housing Move down, housing is located in washing bucket 47；Control reducing motor 7 drives rotating shaft 6 to rotate, and rotating shaft 6 drives 5 turns of locating piece Dynamic, locating piece 5 drives housing into rotation, and housing contacts with cleaning brush 75, and vibrating motor 2 80 makes cleaning brush 75 produce vibration, enhancing The cleaning performance of cleaning brush 75, meanwhile, water pump 2 46 is opened, the water after communicating pipe 2 45, the bottom of washing bucket 47 was filtered is transported to In lower sparge pipe 43, to the preliminary hydro-peening of housing, after the completion of the cleaning of brush 75 to be cleaned, water pump 1 is opened, communicating pipe 1 is by water Clean water is transported in sparge pipe 44 in case 39, to the final hydro-peening of housing；Power motor is located at one of locating piece 5 The surface of baffle box 16, the push rod of control push-rod electric machine 1 drive lifter plate 10 to move down, and lifter plate 10 drives positioning Block 5 moves down, and locating piece 5 drives housing to move down, and is located in baffle box 16；Reducing motor 7 is controlled to drive rotating shaft 6 Rotate, rotating shaft 6 drives locating piece 5 to rotate, and locating piece 5 drives housing into rotation, opens delivery pump 18, and delivery pipe 17 is by mixer 19 Interior coating is transported at shower nozzle 15, and coating is sprayed on hull outside face；Power motor is located at one of locating piece 5 The surface of baffle box 16, the push rod of control push-rod electric machine 1 drive lifter plate 10 to move down, and lifter plate 10 drives positioning Block 5 moves down, and locating piece 5 drives housing to move down, and is located in baking oven 21, baking oven 21 dries housing, by finished product Housing blanking；In the present embodiment, each housing includes four blocks of side plates and one piece of bottom plate.

As Figure 8-Figure 10, the detection device in step g, including frame 101, conveyer belt is provided with frame 101 102, some placement plates 104 are provided with conveyer belt 102, the quantity for placing plate 104 is six；Place and offer use on plate 104 In the standing groove 104a for placing transmitter, the inspection that can be detected to the transmitter in standing groove 104a is provided with frame 101 Mechanism is surveyed, testing agency includes support 108, installing plate 103, lift cylinder 107, lower press box 106 and detector 112, detector 112 be Multifunctional electric measurement instrument calibration device, and Multifunctional electric measurement instrument calibration device uses the existing production that in the market can be bought Product；Support 108 is fixed in frame 101, and support 108 is fixed on by way of welding in frame 101；Installing plate 103 is fixed At the middle part of support 108, installing plate 103 is fixed on the middle part of support 108 by bolted connection；The side of installing plate 103 opens up There are some mounting holes one, the quantity of mounting hole one is six；Slided in mounting hole one and be provided with locating rod 1, locating rod one 118 upper end is fixed with drive block 1, and the lower end of locating rod 1 is fixed with input head 117, also covered in locating rod 1 Provided with back-moving spring 1, the upper end of back-moving spring 1 is connected with drive block 1, the lower end of back-moving spring 1 and The side of installing plate 103 is connected, and the opposite side of installing plate 103 offers some mounting holes two, and the quantity of mounting hole two is six；Installation Kong Erzhong is slided and is provided with locating rod 2 128, and the upper end of locating rod 2 128 is fixed with drive block 2 126, locating rod 2 128 Lower end is fixed with export head 115, is also arranged with back-moving spring 2 127 in locating rod 2 128, the upper end of back-moving spring 2 127 and Drive block 2 126 is connected, and the lower end of back-moving spring 2 127 is connected with the opposite side of installing plate 103, and lift cylinder 107 is fixed on branch On frame 108, lift cylinder 107 is fixed on support 108 by bolted connection；The piston rod of lift cylinder 107 is vertical Downwards, lower press box 106 is fixed on the piston rod end of lift cylinder 107, and lower press box 106 is located at the surface of installing plate 103, The lower side of press box 106 is fixed with some drive cylinders 1, and the quantity of drive cylinder 1 is six；Drive cylinder 1 Piston rod be horizontally disposed with, the piston rod end of drive cylinder 1 is connected with pressing plate 1, and pressing plate 1 can be with driving Block 1 leans, and the lower opposite side of press box 106 is fixed with some drive cylinders 2 125, and the quantity of drive cylinder 2 125 is six It is individual；The piston rod of drive cylinder 2 125 is horizontally disposed with, and the piston rod end of drive cylinder 2 125 is connected with pressing plate 2 124, and Pressing plate 2 124 can be leant with drive block 2 126, and detector 112 is fixed in frame 101, and the input port of detector 112 passes through Input line 116 is connected with input head 117, and the delivery outlet of detector 112 is connected by output line 114 with export head 115, passes through inspection Instrument 112 is surveyed to detect using prior art transmitter.

Be additionally provided with feed mechanism in frame 101, feed mechanism include the material-storing box 137 of both ends insertion, rotary shaft 131, Electric rotating machine 130, rotating bars 134, drive cylinder 3 129 and baffle plate 135, material-storing box 137 are tilted and are fixed in frame 101, are stored up The upper end of magazine 137 is feeding mouth, and the lower end of material-storing box 137 is discharging opening, and drive cylinder 3 129 is fixed on material-storing box 137, and is driven Cylinder 3 129 take offence close to discharging opening；Material-storing box 137 is in tilted layout, and transmitter can make it from pan feeding by the Action of Gravity Field of itself Mouth slides automatically to discharging opening；Straight up, baffle plate 135 is fixed on drive cylinder 3 129 to the piston rod of drive cylinder 3 129 Piston rod end, electric rotating machine 130 are fixed in frame 101, and electric rotating machine 130 be located at material-storing box 137 and conveyer belt 102 it Between, straight up, the output shaft end of electric rotating machine 130 is connected the output shaft of electric rotating machine 130 with the lower end of rotary shaft 131, turns The upper end of moving axis is connected with the middle part of rotating bars 134, and the both ends of rotating bars 134 are respectively and fixedly provided with finger cylinder 133, finger cylinder 133 Fixture block 132 is fixed with finger；Vibrating motor 136 is further fixed on material-storing box 137, material-storing box can be made by vibrating motor 136 Transmitter in 137 moves from feeding mouth to discharging opening.

The principle of detection device is as follows：Control the piston rod band dynamic pressure plate 1 of drive cylinder 1 to move back and forth, make Corresponding pressing plate 1 works, meanwhile, control the piston rod band dynamic pressure plate 2 124 of drive cylinder 2 125 to move back and forth, make phase The pressing plate 2 124 answered works；The piston rod of control drive cylinder 3 129 drives baffle plate 135 to move up, and baffle plate 135 is by pick-up Device blocks, and control electric rotating machine 130 drives rotary shaft 131 to rotate, and rotary shaft 131 drives rotating bars 134 to rotate, rotating bars 134 Drive finger cylinder 133 to rotate, be located at the surface of material-storing box 137, the piston rod of control drive cylinder 3 129 drives gear Plate 135 moves down, and transmitter is continued slide downward, and control finger cylinder 133 acts, and fixture block 132 discharges material-storing box 137 Transmitter at mouthful is clamped, and is put it into standing groove 104a；Transmitter is transported to installing plate 103 by conveyer belt 102 Underface, the piston rod of control lift cylinder 107 drive lower press box 106 to move up and down, and lower press box 106 is with the He of dynamic pressure plate 1 Pressing plate 2 124 moves up and down, and pressing plate 1 and pressing plate 2 124 drive on drive block 1 and drive block 2 126 and moved down respectively Dynamic, drive block 1 and drive block 2 126 drive locating rod 1 and locating rod 2 128 to move up and down respectively, locating rod one 118 and locating rod 2 128 drive input head 117 and export head 115 to move up and down respectively, input head 117 and export head 115 are distinguished It is in contact with the signal input port and signal outlet of transmitter, detector 112 detects to transmitter.

Claims

1. the preparation method of intelligent power transmitter, intelligent power transmitter includes housing, upper lid, fence type terminal board, fixation Frame, foam-rubber cushion, insulating paper, circuit board one and circuit board two, it is characterised in that comprise the following steps：A, will by production system Sheet Metal Processing has coating outside into housing, housing, and the thickness of coating is 0.5-1.5mm；B, fence type terminal board is assembled into On the outer face of lid；C, fixed mount is assembled on the inner face of upper lid；D, circuit board one and circuit board two are assembled into respectively On fixed mount；E, foam-rubber cushion is put into housing bottom, insulating paper is put into housing sidepiece；F, upper lid is assembled into housing On, obtain the intelligent power transmitter of finished product；G, intelligent power transmitter is detected by detection device；H, detection is closed The intelligent power transmitter packaging and storage of lattice.

2. the preparation method of intelligent power transmitter according to claim 1, it is characterised in that the plate in the step a Material includes four blocks of side plates and one piece of bottom plate.

3. the preparation method of intelligent power transmitter according to claim 1, it is characterised in that the painting in the step a Layer is made up of the raw material components of following number：Epoxy resin 20-30 parts, calcium carbonate 7-10 parts, defoamer 1-4 parts, stabilizer 2-3 Part, coalescents 2-3 parts, propane diols 4-6 parts, nano diatomite 8-15 parts, silica 5-8 parts, glass fibre 6-9 parts are swollen Moisten native 14-19 parts, kaolin 16-22 parts and deionized water 20-40 parts.

4. the preparation method of intelligent power transmitter according to claim 1, it is characterised in that the life in the step a Production system includes workbench, and the conveying device for housing conveying, the welding for case weld are disposed with workbench Device, the sanding apparatus for housing polishing, the cleaning device for shell body cleaning, the spray equipment for housing spraying, use The drying unit dried in housing and the blanking device for housing blanking.

5. the preparation method of intelligent power transmitter according to claim 4, it is characterised in that the conveying device includes Driving shaft, driven shaft, driving wheel, driven pulley and chain belt, driving shaft and driven shaft are vertically arranged in workbench both ends respectively, actively Axle upper end is connected with driving wheel, and driving shaft lower end is connected with power motor, and driven shaft upper end is connected with driven pulley, and chain belt is set in Between driving wheel and driven pulley, some mounting blocks are fixed with chain band, there is the localization machine that can position housing on mounting blocks Structure, detent mechanism include push-rod electric machine one, lifter plate, the locating piece being square, rotating shaft, air bag and air pump, and push-rod electric machine one is solid It is scheduled on mounting blocks, straight down, the push rod end of push-rod electric machine one is connected the push rod of push-rod electric machine one with lifter plate, and rotating shaft is erected Directly it is arranged on lifter plate, rotating shaft upper end is connected with reducing motor, and rotating shaft lower end is connected with locating piece, has sky inside locating piece Chamber, air bag are arranged in cavity, and air bag is connected by appendix with air pump, and locating piece surrounding is further opened with being connected with cavity Pilot hole, slide in pilot hole and be provided with locating dowel, locating dowel is inner and airbags, locating dowel outer end are location division, and Location division can be in contact with the side wall of housing.

6. the preparation method of intelligent power transmitter according to claim 5, it is characterised in that the welder includes Weld holder, manipulator, welding gun, rotating bar and placement rack, weld holder are fixed on the table, and rotating bar lower end passes through axial restraint And the mode circumferentially rotated is arranged on weld holder, rotating bar upper end is connected with placement rack, and having in the middle part of placement rack can be by bottom plate The sucker positioned, placement rack surrounding is additionally provided with can carry out spacing limiting plate, limiting plate lower end and placement rack phase to side plate It is be hinged, with one its push-rod electric machine two to swing back and forth can be driven to be connected in the middle part of limiting plate, tool is formed between limiting plate and placement rack Have and be put into chamber for what locating piece was put into, there is the gap being put into for side plate, manipulator one end is fixed between limiting plate and locating piece On weld holder, the manipulator other end is connected with welding gun, and the feeding that can be transported to side plate at limiting plate is provided with weld holder Mechanism, feed mechanism include material-storing box and delivery sheet, and material-storing box is horizontally fixed on weld holder, and material-storing box one end is feed end, The material-storing box other end is discharge end, and the push structure that side plate moves from feed end to discharge end can be made by also having on material-storing box, be sent Flitch is vertically arranged on weld holder, and delivery sheet can drive the push rod electricity that it is moved up and down close to feed end, delivery sheet and one Machine three is connected, and export groove is offered on delivery sheet, and export groove can be connected with discharge end, and delivery sheet upper end, which is connected with, will go out The support wheel that side plate at material end supports.

7. the preparation method of intelligent power transmitter according to claim 6, it is characterised in that the push structure includes Mounting bar, servomotor, gear, rack, guide rail, sliding block and push block, mounting bar are horizontally fixed on material-storing box sidepiece, and guide rail is solid It is scheduled on mounting bar, sliding block is arranged on guide rail, and rack is fixed on mounting bar, and rack is parallel to each other with guide rail, servo electricity Machine is fixed on sliding block, and straight down, gear is fixed on the output shaft end of servomotor, and gear to the output shaft of servomotor It is meshed with rack, push block is fixed on sliding block by connecting rod.

8. the preparation method of intelligent power transmitter according to claim 6, it is characterised in that set on the weld holder There is auxiliary body, auxiliary body includes push-rod electric machine four and L-shaped auxiliary block, and push-rod electric machine four is fixed on weld holder, pushed away Straight up, the push rod end of push-rod electric machine four is connected the push rod of bar motor four with auxiliary block.

9. the preparation method of intelligent power transmitter according to claim 6, it is characterised in that also set on the weld holder The adjustment mechanism that can be adjusted to the side plate at limiting plate is equipped with, adjustment mechanism includes lifting seat, homophony whole plate, auxiliary adjustment Plate, vibrating motor one, push-rod electric machine five and push-rod electric machine six, lifting seat is arranged on weld holder, and lifting seat is located at placement rack Sidepiece, lifting seat can drive its reciprocating structure moved up and down to be connected with one, and push-rod electric machine five is fixed on lifting seat, push rod electricity The push rod of machine five is horizontally disposed with, and vibrating motor one is fixed on the push rod end of push-rod electric machine five, and homophony whole plate side passes through spring One is connected with vibrating motor one, and homophony whole plate opposite side is main adjustment portion, and main regulation portion can be in contact with limiting plate end, push away Bar motor six is fixed on lifting seat, and the push rod of push-rod electric machine six is horizontally disposed with, and the push rod and push-rod electric machine of push-rod electric machine six Five push rod is parallel to each other, and auxiliary adjustment plate side is fixed on the push rod end of push-rod electric machine six, is adjusted supplemented by auxiliary adjustment plate opposite side Section portion, and auxiliary adjustment portion can be in contact with limiting plate end.

10. the preparation method of intelligent power transmitter according to claim 9, it is characterised in that the reciprocating structure bag Stepper motor, cam, guide rod, guide pin bushing and swing rod are included, guide rod is fixed on weld holder vertically, and guide pin bushing is arranged on guide rod, stepping Motor is fixed on weld holder, and the output shaft of stepper motor is horizontally disposed with, and cam is fixed on the output shaft end of stepper motor, pendulum Bar one end and cam are hinged, and the swing rod other end and guide pin bushing are hinged, and lifting seat is fixed on guide pin bushing.