CN108890278A - A kind of production method of portable type dual power supply pick-up device - Google Patents
A kind of production method of portable type dual power supply pick-up device Download PDFInfo
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- CN108890278A CN108890278A CN201810547997.0A CN201810547997A CN108890278A CN 108890278 A CN108890278 A CN 108890278A CN 201810547997 A CN201810547997 A CN 201810547997A CN 108890278 A CN108890278 A CN 108890278A
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- fixed
- plate
- power supply
- backing plate
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Abstract
The present invention provides a kind of production methods of portable type dual power supply pick-up device.It solves that existing processing unit (plant) structure is simple, and without corresponding package system, the production difficulty of transmitter is big, the technical problems such as production inconvenience.The production method of this portable type dual power supply pick-up device, dual power supply pick-up device includes panel and shell, charactron is equipped among panel, regulating key is equipped with below charactron, panel upper and lower ends are respectively fixed with fence type terminal board, and circuit board one and circuit board two are fixed in shell, and housing bottom is fixed with integral type backing plate, integral type backing plate includes backing plate and resilient clamp member, has Industrial Frequency Transformer and AC-DC conversion module power supply on circuit board two.The present invention has the characteristics that production is easy.
Description
Technical field
The present invention relates to a kind of production method, especially a kind of production method of portable type dual power supply pick-up device.
Background technique
Transmitter is the mark being converted into the information such as the physical quantity of impression, chemical quantity according to certain rules convenient for measurement and transmission
The device of standardization signal is the component part of unit aggregated instrument.Dual power supply transmitter, be otherwise known as two-wire system transducer, this
Kind transmitter only needs external 2 lines, and display instrument only needs to go here and there in circuit.Industrial electric current environmental protection standard lower limit is 4mA,
As long as transmitter at least 4mA power supply, measurement point generally at the scene, and shows equipment or control therefore in range ability
Equipment is generally all on control room or control cabinet, and distance may be tens of to hundreds of meters between the two, uses two-wire system transducer, section
It is about environmentally friendly, therefore two-wire system transducer is more and more applied in actual use.
Through retrieving, as Chinese patent literature discloses a kind of processing unit (plant) of two-wire system transformer【Application number:
CN201721180386.4;Publication number:CN207155087U】.The processing unit (plant) of this two-wire system transformer, including pedestal, bottom
Shaft is vertically arranged on seat, and the dynamic structure that shaft lower end can drive it to rotate with one is connected, shaft upper end and in cross
Rotor plate in the middle part of be connected, rotor plate end is fixed with the locating piece for positioning housing, and rotor plate end is further fixed on column,
Be fixed with push-rod electric machine one on column, the push rod of push-rod electric machine one diagonally downward, the push rod end of push-rod electric machine one and pressing plate phase
Even, and pressing plate can lean with locating piece, be additionally provided on pedestal for the welding mechanism of welding and for conveying fixed ear
Feeding mechanism.
Although processing unit (plant) disclosed in the patent can complete the processing to transmitter, the processing unit (plant) structure
Simply, without corresponding package system, the production difficulty of transmitter is big, and production is inconvenient, therefore, designs a kind of double electricity of portable type
The production method of source pick-up device is necessary.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of portable type dual power supply pick-up dress is proposed
The production method set, the production method have the characteristics that production is easy.
Object of the invention can be realized by the following technical scheme:A kind of producer of portable type dual power supply pick-up device
Method, dual power supply pick-up device include panel and shell, and charactron is equipped among panel, is equipped with regulating key, face below charactron
Plate upper and lower ends are respectively fixed with fence type terminal board, circuit board one and circuit board two are fixed in shell, housing bottom is fixed
There is integral type backing plate, integral type backing plate includes backing plate and resilient clamp member, and there is Industrial Frequency Transformer and AC-DC to turn on circuit board two
Change modular power source, which is characterized in that the production method includes the following steps:
S1, the shell for preparing portable type dual power supply pick-up device;
S2, backing plate is put on the conveying mechanism one of package system, the backing plate after being punched;
S3, resilient clamp member is put on the conveying mechanism two of package system, is installed to resilient clamp member on backing plate, obtains
To integral type backing plate;
S4, circuit board one and circuit board two are assembled on shell;
S5, charactron is assembled on panel;
S6, regulation button is assembled on panel;
S7, fence type terminal board is assembled on panel;
S8, will be on panel sectional to shell;
S9, the bottom that integrated cushion board group is attached to shell obtain the portable type dual power supply pick-up device of finished product;
S10, it is detected by running parameter of the detection device to portable type dual power supply pick-up device;
S11, the portable type dual power supply pick-up device that will test qualification are packed and stored.
This production method is by by panel, shell, charactron, regulating key, fence type terminal board, circuit board one and circuit
Plate two, backing plate and resilient clamp member fit together, so that it may which the portable type dual power supply pick-up device for producing finished product improves
Working efficiency, reduces production difficulty, and whole process production is easy.
Backing plate in the step S2 is made by the material of following weight percent part:Al:97.5-99.5%, C:
0.15%-0.20%, Mn:0.7%-0.9%, Si:0.85%-1.5%, Cr:0.06%-0.18%, Nb:0.03%-
0.08%, P:0.04%-0.07%, Ti:0.09%-0.13%.
Using the above component, by the way that C, Mn, Si, Cr, Nb, P and Ti, enhancing pad using Al as main component, are added wherein
The intensity of plate, to improve the stability of transmitter, functional.
The package system includes pedestal, workbench is fixed on pedestal, backing plate can be determined by being provided on workbench
The positioning compression mechanism that position compresses, the perforating mechanism punched in the middle part of backing plate can be arranged by being provided on workbench on pedestal
There is the conveying mechanism one that backing plate can be conveyed on workbench.
The working principle of this package system is:By the way that manually backing plate is put on conveying mechanism one, pass through positioning compression machine
Structure carries out positioning compression to backing plate, by perforating mechanism to punching in the middle part of backing plate, then by manually by integral type backing plate
It is installed on transmitter, installs and uses the ontology of transmitter convenient, cooperate between each mechanism tightly, workflow is coherent, knot
Structure is numerous without miscellaneous, easy to assembly, and packaging efficiency is high.
The positioning compression mechanism includes lifting cylinder one, positioning plate, locating piece, guide rail, telescopic cylinder, connecting rod one, connects
Bar two, rocking bar and swing rod, lifting cylinder one is fixed on the table, and straight up, positioning plate is solid for the piston rod of lifting cylinder one
It is scheduled on the piston rod end of lifting cylinder one, there is the placing groove for placing backing plate on positioning plate, guide rail is horizontally fixed on fixed
On the plate of position, locating piece is slidably arranged on guide rail, and telescopic cylinder is fixed on positioning plate, and the piston rod level of telescopic cylinder is set
It sets, the piston rod end of telescopic cylinder is connected with locating piece, and one end of connecting rod one is fixed on the positioning block, the other end of connecting rod one
Hinged with one end of rocking bar, the other end of rocking bar and one end of swing rod are hinged, and the other end of swing rod is hinged on positioning plate, connecting rod
Two one end is fixed on swing rod, and the other end of connecting rod two is free end, and the other end of connecting rod two is fixed with briquetting.
When needing to carry out positioning compression to backing plate, placing groove positions the lower end of backing plate, controls telescopic cylinder
Piston rod is mobile, and the piston rod of telescopic cylinder drives locating piece mobile, determines locating piece to the both ends of backing plate in placing groove
Position, meanwhile, locating piece drives connecting rod one mobile, and connecting rod one drives rocking bar to shake, and rocking bar drives swing rod to swing, and swing rod drives connecting rod
Two rotations, connecting rod two drive briquetting rotation, compress briquetting to the upper end of backing plate in placing groove, to determine backing plate
Position compresses.
The placing groove is through slot, and the opening size of placing groove upper end is greater than the opening size of placing groove lower end.
The perforating mechanism includes that top has the gear-box of opening, main motor, driving gear, several driven gears, consolidates
Determine frame and ring gear, gear-box is fixed on the table, and the opening of gear-box is provided with circular cover, and cover board and one can drive
The lifting structure of its oscilaltion is connected, and main motor is fixed on workbench lower end, and the output shaft of main motor protrudes into tooth straight up
In roller box, driving gear is located in gear-box, and driving gear is fixed on the output shaft end of main motor, and driven gear is located at tooth
In roller box, and driven gear is meshed with driving gear, and one end of fixed frame is fixed in gear box inner wall, fixed frame it is another
The rotation connection of the central part of one end and driven gear, ring gear is fixed in gear-box by bearing, and ring gear and driven tooth
Wheel is meshed, and the central part of driven gear is further fixed on drill bit, and drill bit can pass through cover board.
When needing to punching in the middle part of backing plate, move down cover board by lifting structure, so that drill bit be made to expose
Outside cover board, the output shaft rotation of main motor is controlled, the output shaft of main motor drives driving gear rotation, and driving gear drives driven
Gear rotation, meanwhile, under fixed function of the fixed frame to driven gear, driven gear is done rotation movement, and driven gear drives
Drill bit rotation, at this point, the piston rod of control lifting cylinder one moves down, the piston rod of lifting cylinder one drives positioning plate downward
Mobile, positioning plate drives backing plate to move down, then drill bit can punch backing plate middle part.
The lifting structure includes lifting cylinder two and guide rod, and lifting cylinder two is located in gear-box, and lifting cylinder
Two are fixed in gear box inner wall, and straight up, cover board is fixed on the piston of lifting cylinder two to the piston rod of lifting cylinder two
Boom end, gear-box side offer guide groove and card slot, and one end of guide rod is fixed on the cover board, and the other end of guide rod is sliding
Dynamic setting is additionally provided with flexible curtain in guide groove, on cover board, and the one end for the curtain that stretches is fixed on the cover board, the other end for the curtain that stretches
It is fixed in card slot.
When needing moves up and down cover board, the piston rod of control lifting cylinder two is moved up and down, the work of lifting cylinder two
Stopper rod drives cover board to move up and down, and cover board drives guide rod and flexible curtain to move up and down simultaneously, thus hide or appear drill bit, when
When hiding drill bit does not work, external dust can be blocked in outside gear-box by flexible curtain, seal protection gear-box, when appearing drill bit
When work, chip can be blocked in outside gear-box by cover board, work normally gear-box.
The conveying mechanism one includes bottom plate, mounting rack one, mounting rack two, initiative roll shaft, driven roll shaft, belt and stepping
Motor, bottom plate are fixed on the base, and mounting rack one is fixed on bottom plate one end, and mounting rack two is fixed on the bottom plate other end, main
Action roller shaft is horizontally set on mounting rack one, and driven roll shaft is horizontally set on mounting rack two, belt be set in initiative roll shaft with
Outside driven roll shaft, stepper motor is fixed on mounting rack one, and the output shaft of stepper motor is horizontally disposed, the output shaft of stepper motor
End is connected with one end of initiative roll shaft, and one is additionally provided on mounting rack two can transmit the transfer structure of backing plate.
When needing to convey backing plate on positioning plate, by the way that manually backing plate is placed on belt, stepping electricity is then controlled
The output shaft of machine rotates, and the output shaft of stepper motor drives initiative roll shaft rotation, and initiative roll shaft drives driven roll shaft by belt
Rotation, belt drive backing plate to be moved on transfer structure, and backing plate is transmitted in the placing groove of positioning plate by transfer structure.
The transfer structure includes transfer plate one, transfer plate two, transmission track, propulsion cylinder one, propulsion cylinder two, promotes
Cylinder three, connecting rod one, arc track one, arc track two and arc spring, transfer plate one are fixed on mounting rack two, are promoted
Cylinder one is fixed on transfer plate one, and the piston rod of propulsion cylinder one is horizontally disposed, the piston rod end of propulsion cylinder one and biography
Plate two is sent to be connected, transfer plate two is slidably arranged on transfer plate one, and transmission track is horizontally fixed on transfer plate two, propulsion cylinder
Two are fixed on transfer plate two, and the piston rod of propulsion cylinder two is straight up, one end of connecting rod one and propulsion cylinder two
Piston rod end is hinged, and the other end of connecting rod one is connected with the cylinder body of propulsion cylinder three, and arc track one is fixed on transfer plate
On two, arc track two is slidably arranged in arc track one, is offered on arc track one and arc track two semiclosed
The cylinder body of arc groove, propulsion cylinder three is arranged in arc groove, and the piston rod of propulsion cylinder three is horizontally disposed, and propulsion cylinder three
Piston rod can with backing plate flush, arc spring be arranged in arc groove, one end of arc spring is fixed on arc track two
On, the other end of arc spring is connected with the cylinder body of propulsion cylinder three.
When needing for backing plate to be transmitted in the placing groove of positioning plate, the piston rod of control propulsion cylinder one is mobile, promotes
The piston rod of cylinder one drives transfer plate two to be moved to spacing place, is placed in transfer plate two on positioning plate, and make transmission track
The piston rod of one side flush of one end and placing groove, control propulsion cylinder two moves up, the piston rod band of propulsion cylinder two
Dynamic connecting rod one moves up, and the drive propulsion cylinder three of connecting rod one slides into the free end of arc track two along arc groove,
The piston rod for controlling propulsion cylinder three is mobile, and the piston rod of propulsion cylinder three drives backing plate mobile, and backing plate is transmitted to positioning plate
Placing groove in.
Limited block is provided on the transfer plate one.
Using the above structure, the displacement of transfer plate two is limited by limited block, limit is reliable.
It is fixed with bracket one on the positioning plate, the press machine that can carry out punching press to backing plate side is provided on bracket one
Structure, punching mechanism include stamping cylinder, formed punch, guide rod and guide sleeve, and guide rod is fixed on bracket one vertically, leads and be set on guide rod
On, stamping cylinder is fixed on bracket one, the piston rod of stamping cylinder straight down, the piston rod end of stamping cylinder and guide sleeve
It is connected, formed punch is fixed on guide sleeve by connection frame, and formed punch is located at the top of positioning plate.
When needing to carry out punching press to backing plate side, the piston rod for controlling stamping cylinder is moved down, the work of stamping cylinder
Stopper rod drives guide sleeve to move down, and guide sleeve drives formed punch to move down, then formed punch carries out punching press to backing plate side, thus by elastic
Clamping element is fixed on backing plate, obtains integral type backing plate.
It is fixed with bracket two on the positioning plate, the conveying that can convey resilient clamp member on backing plate is provided on bracket two
Mechanism two, conveying mechanism two include mounting plate, vibrating motor, bradyseism spring, conveyor track, barrier sheet, mounting blocks, push-rod electric machine
One, push-rod electric machine two, push-rod electric machine three and pushing plate, mounting plate are fixed on bracket two by bradyseism spring, and vibrating motor is solid
It is fixed that conveyor track is obliquely installed on a mounting board on a mounting board, conveyor track from top to bottom include mounting portion, elasticity storage department and
Guide portion, mounting portion is fixed on a mounting board by connecting rod two, and guide portion is located above positioning plate, and push-rod electric machine one is fixed on
On mounting plate, the push rod of push-rod electric machine one is horizontally disposed, and the push rod end of push-rod electric machine one is connected with barrier sheet, and barrier sheet energy
It leans with guide portion, push-rod electric machine two is fixed on bracket two, and straight down, mounting blocks are fixed on the push rod of push-rod electric machine two
The push rod end of push-rod electric machine two, push-rod electric machine three are fixed on mounting blocks, and the push rod of push-rod electric machine three is horizontally disposed, push rod electricity
The push rod end of machine three is connected with pushing plate, and pushing plate can be located at the surface of positioning plate, be also provided with and be used on pushing plate
The locating slot of positioning elastic clamping element.
When needing to convey resilient clamp member on backing plate, by the way that manually resilient clamp member is put on conveyor track, control
Vibrating motor vibration, vibrating motor drive installation panel vibration, and mounting plate drives conveyor track vibration, then resilient clamp member is from conveyor track
Upper end slides the push rod movement that push-rod electric machine three is controlled to lower end, and the push rod of push-rod electric machine three drives pushing plate mobile, pushing plate
It is resisted against conveyor track lower end, the push rod of control push-rod electric machine one is mobile, and the push rod of push-rod electric machine one drives barrier sheet mobile, stops
The guide part of piece and conveyor track is from then resilient clamp member enters in the locating slot of pushing plate, then controls push-rod electric machine three
Push rod reset, the push rod of control push-rod electric machine two moves down, and the push rod of push-rod electric machine two drives mounting blocks to move down, and pacifies
Dress block drives push-rod electric machine three to move down, and push-rod electric machine three drives pushing plate to move down, and keeps pushing plate concordant with backing plate, controls
The push rod of push-rod electric machine three processed is mobile, and the push rod of push-rod electric machine three drives pushing plate mobile, and pushing plate drives resilient clamp member extremely
On backing plate.
Compared with prior art, the production method of this portable type dual power supply pick-up device has the following advantages that:
This production method is by by panel, shell, charactron, regulating key, fence type terminal board, circuit board one and circuit
Plate two, backing plate and resilient clamp member fit together, so that it may which the portable type dual power supply pick-up device for producing finished product improves
Working efficiency, reduces production difficulty, and whole process production is easy.
Detailed description of the invention
Fig. 1 is the schematic perspective view that this package system removes part.
Fig. 2 is the partial enlarged view in the portion A in Fig. 1.
Fig. 3 is the schematic perspective view of perforating mechanism in this package system.
Fig. 4 is the explosive view of perforating mechanism in this package system.
Fig. 5 is the schematic perspective view of conveying mechanism one in this package system.
Fig. 6 is the partial enlarged view in the portion B in Fig. 5.
Fig. 7 is the schematic perspective view of conveying mechanism two in this package system.
Fig. 8 is the schematic perspective view of integral type backing plate in the present invention.
In figure, 1, pedestal;2, lifting cylinder one;3, workbench;4, main motor;5, gear-box;6, drill bit;7, cover board;8,
Positioning plate;9, briquetting;10, connecting rod two;11, formed punch;12, connecting rod one;13, swing rod;14, rocking bar;15, connection frame;16, punching press gas
Cylinder;17, guide sleeve;18, guide rod;19, telescopic cylinder;20, locating piece;21, guide rail;22, bracket one;23, driven gear;24, main
Moving gear;25, lifting cylinder two;26, ring gear;27, bearing;28, guide rod;29, fixed frame;30, stretch curtain;31, it limits
Block;32, transmission track;33, transfer plate two;34, transfer plate one;35, bottom plate;36, propulsion cylinder one;37, mounting rack two;38,
Driven roll shaft;39, belt;40, initiative roll shaft;41, mounting rack one;42, stepper motor;43, arc spring;44, propulsion cylinder
Three;45, connecting rod one;46, propulsion cylinder two;47, arc track two;48, arc track one;49, bracket two;50, mounting blocks;
51, push-rod electric machine three;52, pushing plate;53, push-rod electric machine two;54, barrier sheet;55, push-rod electric machine one;56, vibrating motor;57,
Bradyseism spring;58, mounting plate;59, connecting rod two;60, conveyor track.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
The production method of this portable type dual power supply pick-up device, dual power supply pick-up device include panel and shell, in panel
Between be equipped with charactron, be equipped with regulating key below charactron, panel upper and lower ends are respectively fixed with fence type terminal board, in shell
It is fixed with circuit board one and circuit board two, housing bottom is fixed with integral type backing plate, and integral type backing plate includes backing plate and elastic clip
Tight part has Industrial Frequency Transformer and AC-DC conversion module power supply, in the present embodiment, panel, shell, number on circuit board two
Pipe, regulating key, fence type terminal board, circuit board one and circuit board two, backing plate and resilient clamp member are existing structure, the life
Production method includes the following steps:
S1, the shell for preparing portable type dual power supply pick-up device;
S2, backing plate is put on the conveying mechanism one of package system, the backing plate after being punched;
S3, resilient clamp member is put on the conveying mechanism two of package system, is installed to resilient clamp member on backing plate, obtains
To integral type backing plate;
S4, circuit board one and circuit board two are assembled on shell;
S5, charactron is assembled on panel;
S6, regulation button is assembled on panel;
S7, fence type terminal board is assembled on panel;
S8, will be on panel sectional to shell;
S9, the bottom that integrated cushion board group is attached to shell obtain the portable type dual power supply pick-up device of finished product;
S10, it is detected by running parameter of the detection device to portable type dual power supply pick-up device;
S11, the portable type dual power supply pick-up device that will test qualification are packed and stored.
This production method is by by panel, shell, charactron, regulating key, fence type terminal board, circuit board one and circuit
Plate two, backing plate and resilient clamp member fit together, so that it may which the portable type dual power supply pick-up device for producing finished product improves
Working efficiency, reduces production difficulty, and whole process production is easy.
Backing plate in step S2 is made by the material of following weight percent part:Al:97.5-99.5%, C:0.15%-
0.20%, Mn:0.7%-0.9%, Si:0.85%-1.5%, Cr:0.06%-0.18%, Nb:0.03%-0.08%, P:
0.04%-0.07%, Ti:0.09%-0.13%;Using the above component, by using Al as main component, be added wherein C,
Mn, Si, Cr, Nb, P and Ti, enhance the intensity of backing plate, to improve the stability of transmitter, functional.
The parts by weight of each component are as follows:Al:97.87%, C:0.18%, Mn:0.8%, Si:0.9%, Cr:0.08%,
Nb:0.05%, P:0.05%, Ti:0.10%.
As Figure 1-Figure 8, package system includes pedestal 1, and workbench 3, in the present embodiment, work are fixed on pedestal 1
Make platform 3 to be fixed on by bolted connection on pedestal 1, positioning compression can be carried out to backing plate by, which being provided on workbench 3, determines
Position hold-down mechanism, being provided on workbench 3 can be to the perforating mechanism punched in the middle part of backing plate, and being provided on pedestal 1 can be to work
Make the conveying mechanism one that backing plate is conveyed on platform 3.
Positioning compression mechanism includes lifting cylinder 1, positioning plate 8, locating piece 20, guide rail 21, telescopic cylinder 19, connecting rod one
12, connecting rod 2 10, rocking bar 14 and swing rod 13, lifting cylinder 1 are fixed on workbench 3, in the present embodiment, lifting cylinder one
2 are fixed on by bolted connection on workbench 3, and straight up, positioning plate 8 is fixed on the piston rod of lifting cylinder 1
The piston rod end of lifting cylinder 1, in the present embodiment, positioning plate 8 are fixed on lifting cylinder by bolted connection
One 2 piston rod end has the placing groove for placing backing plate on positioning plate 8, and guide rail 21 is horizontally fixed on positioning plate 8,
In the present embodiment, guide rail 21 is horizontally fixed on by bolted connection on positioning plate 8, and locating piece 20, which is slidably arranged in, leads
On rail 21, telescopic cylinder 19 is fixed on positioning plate 8, and in the present embodiment, telescopic cylinder 19 is solid by bolted connection
It is scheduled on positioning plate 8, the piston rod of telescopic cylinder 19 is horizontally disposed, 20 phase of piston rod end and locating piece of telescopic cylinder 19
Even, one end of connecting rod 1 is fixed on locating piece 20, in the present embodiment, the side that one end of connecting rod 1 is bolted
Formula is fixed on locating piece 20, and the other end of connecting rod 1 and one end of rocking bar 14 are hinged, the other end and swing rod 13 of rocking bar 14
One end it is hinged, the other end of swing rod 13 is hinged on positioning plate 8, and one end of connecting rod 2 10 is fixed on swing rod 13, in this reality
It applies in example, one end of connecting rod 2 10 is fixed on by bolted connection on swing rod 13, and the other end of connecting rod 2 10 is freely
End, and the other end of connecting rod 2 10 is fixed with briquetting 9.
Placing groove is through slot, and the opening size of placing groove upper end is greater than the opening size of placing groove lower end.
Perforating mechanism include top have opening gear-box 5, main motor 4, driving gear 24, several driven gears 23,
Fixed frame 29 and ring gear 26, gear-box 5 are fixed on workbench 3, in the present embodiment, what gear-box 5 was bolted
Mode is fixed on workbench 3, and the opening of gear-box 5 is provided with circular cover 7, and cover board 7 and one can drive lower lifting thereon
Lifting structure be connected, main motor 4 is fixed on 3 lower end of workbench, in the present embodiment, the side that main motor 4 is bolted
Formula is fixed on 3 lower end of workbench, and the output shaft of main motor 4 is protruded into straight up in gear-box 5, and driving gear 24 is located at gear-box
In 5, and driving gear 24 is fixed on the output shaft end of main motor 4, in the present embodiment, what driving gear 24 was connected by key
Mode is fixed on the output shaft end of main motor 4, and driven gear 23 is located in gear-box 5, and driven gear 23 and driving gear
24 are meshed, and one end of fixed frame 29 is fixed on 5 inner sidewall of gear-box, and in the present embodiment, one end of fixed frame 29 passes through
Bolted mode is fixed on 5 inner sidewall of gear-box, the central part rotation of the other end and driven gear 23 of fixed frame 29
Connection, ring gear 26 is fixed in gear-box 5 by bearing 27, and ring gear 26 is meshed with driven gear 23, driven gear
23 central part is further fixed on drill bit 6, and in the present embodiment, the mode that drill bit 6 is connected by key is fixed on driven gear 23
Central part, and drill bit 6 can pass through cover board 7.
Lifting structure includes lifting cylinder 2 25 and guide rod 28, and lifting cylinder 2 25 is located in gear-box 5, and lifting air
Cylinder 2 25 is fixed on 5 inner sidewall of gear-box, and in the present embodiment, lifting cylinder 2 25 is fixed on by bolted connection
On 5 inner sidewall of gear-box, straight up, cover board 7 is fixed on the piston rod of lifting cylinder 2 25 to the piston rod of lifting cylinder 2 25
End, in the present embodiment, cover board 7 are fixed on the piston rod end of lifting cylinder 2 25, gear by bolted connection
5 side of case offers guide groove and card slot, and one end of guide rod 28 is fixed on cover board 7, in the present embodiment, guide rod 28
One end is fixed on by bolted connection on cover board 7, and the other end of guide rod 28 is slidably arranged in guide groove, cover board 7
On be additionally provided with flexible curtain 30, one end of flexible curtain 30 is fixed on cover board 7, and the other end of flexible curtain 30 is fixed in card slot,
In the present embodiment, one end of flexible curtain 30 is fixed on cover board 7 by way of stickup, and the other end for the curtain 30 that stretches passes through viscous
The mode of patch is fixed in card slot.
Conveying mechanism one includes bottom plate 35, mounting rack 1, mounting rack 2 37, initiative roll shaft 40, driven roll shaft 38, belt
39 and stepper motor 42, bottom plate 35 be fixed on pedestal 1, in the present embodiment, bottom plate 35 is fixed by bolted connection
On pedestal 1, mounting rack 1 is fixed on 35 one end of bottom plate, and in the present embodiment, mounting rack 1 is by welding
It is fixed on 35 one end of bottom plate, mounting rack 2 37 is fixed on 35 other end of bottom plate, and in the present embodiment, mounting rack 2 37 passes through
The mode of welding is fixed on 35 other end of bottom plate, and initiative roll shaft 40 is horizontally set on mounting rack 1,38 water of driven roll shaft
Flat to be arranged on mounting rack 2 37, belt 39 is set in outside initiative roll shaft 40 and driven roll shaft 38, and stepper motor 42 is fixed on peace
It shelves on one 41, in the present embodiment, stepper motor 42 is fixed on by bolted connection on mounting rack 1, stepping electricity
The output shaft of machine 42 is horizontally disposed, and the output shaft end of stepper motor 42 is connected with one end of initiative roll shaft 40, mounting rack 2 37
On be additionally provided with one and can transmit the transfer structure of backing plate.
Transfer structure includes transfer plate 1, transfer plate 2 33, transmission track 32, propulsion cylinder 1, propulsion cylinder two
46, propulsion cylinder 3 44, connecting rod 1, arc track 1, arc track 2 47 and arc spring 43, transfer plate 1 are solid
It is scheduled on mounting rack 2 37, in the present embodiment, transfer plate 1 is fixed on by bolted connection on mounting rack 2 37,
Propulsion cylinder 1 is fixed on transfer plate 1, and in the present embodiment, propulsion cylinder 1 is solid by bolted connection
It is scheduled on transfer plate 1, the piston rod of propulsion cylinder 1 is horizontally disposed, the piston rod end of propulsion cylinder 1 and transmission
Plate 2 33 is connected, and transfer plate 2 33 is slidably arranged on transfer plate 1, and transmission track 32 is horizontally fixed on transfer plate 2 33,
In the present embodiment, transmission track 32 is horizontally fixed on by bolted connection on transfer plate 2 33, propulsion cylinder 2 46
It is fixed on transfer plate 2 33, in the present embodiment, propulsion cylinder 2 46 is fixed on transfer plate two by bolted connection
On 33, and the piston rod of propulsion cylinder 2 46 is straight up, one end of connecting rod 1 and the tailpiece of the piston rod of propulsion cylinder 2 46
Portion is hinged, and the other end of connecting rod 1 is connected with the cylinder body of propulsion cylinder 3 44, and arc track 1 is fixed on transfer plate two
On 33, in the present embodiment, arc track 1 is fixed on by bolted connection on transfer plate 2 33, arc track two
47 are slidably arranged in arc track 1, offer semiclosed arc groove on arc track 1 and arc track 2 47,
The cylinder body of propulsion cylinder 3 44 is arranged in arc groove, and the piston rod of propulsion cylinder 3 44 is horizontally disposed, and propulsion cylinder 3 44
Piston rod can with backing plate flush, arc spring 43 be arranged in arc groove, one end of arc spring 43 is fixed on curved track
On road 2 47, the other end of arc spring 43 is connected with the cylinder body of propulsion cylinder 3 44.
Limited block 31 is provided on transfer plate 1.
Using the above structure, the displacement of transfer plate 2 33 is limited by limited block 31, limit is reliable.
Bracket 1 is fixed on positioning plate 8, in the present embodiment, bracket 1 is fixed on by bolted connection
On positioning plate 8, the punching mechanism that punching press can be carried out to backing plate side is provided on bracket 1, punching mechanism includes stamping cylinder
16, formed punch 11, guide rod 18 and guide sleeve 17, guide rod 18 are fixed on vertically on bracket 1, and in the present embodiment, guide rod 18 passes through spiral shell
It tethers the mode connect to be fixed on vertically on bracket 1, guide sleeve 17 is arranged on guide rod 18, and stamping cylinder 16 is fixed on bracket one
On 22, in the present embodiment, stamping cylinder 16 is fixed on by bolted connection on bracket 1, the work of stamping cylinder 16
Straight down, the piston rod end of stamping cylinder 16 is connected stopper rod with guide sleeve 17, and formed punch 11 is fixed on guide sleeve by connection frame 15
On 17, and formed punch 11 is located at the top of positioning plate 8.
Bracket 2 49 is fixed on positioning plate 8, in the present embodiment, bracket 2 49 is fixed on by bolted connection
On positioning plate 8, the conveying mechanism two that resilient clamp member can be conveyed on backing plate is provided on bracket 2 49, conveying mechanism two includes
Mounting plate 58, vibrating motor 56, bradyseism spring 57, conveyor track 60, barrier sheet 54, mounting blocks 50, push-rod electric machine 1, push rod electricity
Machine 2 53, push-rod electric machine 3 51 and pushing plate 52, mounting plate 58 are fixed on bracket 2 49 by bradyseism spring 57, vibrating motor
56 are fixed on mounting plate 58, and in the present embodiment, vibrating motor 56 is fixed on by bolted connection on mounting plate 58,
Conveyor track 60 is inclined on mounting plate 58, conveyor track 60 from top to bottom include mounting portion, elasticity storage department and guide portion,
Mounting portion is fixed on mounting plate 58 by connecting rod 2 59, and guide portion is located at 8 top of positioning plate, and push-rod electric machine 1 is fixed on
On mounting plate 58, in the present embodiment, push-rod electric machine 1 is fixed on by bolted connection on mounting plate 58, push rod electricity
The push rod of machine 1 is horizontally disposed, and the push rod end of push-rod electric machine 1 is connected with barrier sheet 54, and 54 energy of barrier sheet and guide
Portion leans, and push-rod electric machine 2 53 is fixed on bracket 2 49, in the present embodiment, what push-rod electric machine 2 53 was bolted
Mode is fixed on bracket 2 49, and straight down, mounting blocks 50 are fixed on push-rod electric machine 2 53 to the push rod of push-rod electric machine 2 53
Push rod end, push-rod electric machine 3 51 are fixed on mounting blocks 50, in the present embodiment, what push-rod electric machine 3 51 was bolted
Mode is fixed on mounting blocks 50, and the push rod of push-rod electric machine 3 51 is horizontally disposed, the push rod end of push-rod electric machine 3 51 and push
Plate 52 is connected, and pushing plate 52 can be located at the surface of positioning plate 8, be also provided on pushing plate 52 for positioning elastic clamping element
Locating slot.
The working principle of this package system is:By the way that manually backing plate is placed on belt 39, stepper motor is then controlled
42 output shaft rotation, the output shaft of stepper motor 42 drive initiative roll shaft 40 to rotate, and initiative roll shaft 40 is driven by belt 39
Driven roll shaft 38 rotates, and belt 39 drives backing plate to be moved on transfer plate 2 33, and the piston rod of control propulsion cylinder 1 is mobile,
The piston rod of propulsion cylinder 1 drives transfer plate 2 33 to be moved to spacing place, is placed in transfer plate 2 33 on positioning plate 8, and make
The piston rod of one end of transmission track 32 and one side flush of placing groove, control propulsion cylinder 2 46 moves up, and promotes gas
The piston rod of cylinder 2 46 drives connecting rod 1 to move up, and connecting rod 1 drives propulsion cylinder 3 44 to slide along arc groove
To the free end of arc track 2 47, the piston rod for controlling propulsion cylinder 3 44 is mobile, and the piston rod of propulsion cylinder 3 44 drives
Backing plate is mobile, backing plate is transmitted in the placing groove of positioning plate 8;Placing groove positions the lower end of backing plate, controls flexible gas
The piston rod of cylinder 19 is mobile, and the piston rod of telescopic cylinder 19 drives locating piece 20 mobile, makes locating piece 20 to backing plate in placing groove
Both ends positioned, meanwhile, locating piece 20 drives connecting rod 1 mobile, and connecting rod 1 drives rocking bar 14 to shake, 14 band of rocking bar
Movable pendulum bar 13 is swung, and swing rod 13 drives connecting rod 2 10 to rotate, and connecting rod 2 10 drives briquetting 9 to rotate, and makes briquetting 9 to padding in placing groove
The upper end of plate is compressed, to carry out positioning compression to backing plate;The piston rod of control lifting cylinder 2 25 moves down, and goes up and down
The piston rod of cylinder 2 25 drives cover board 7 to move down, and cover board 7 drives guide rod 28 and flexible curtain 30 to move down simultaneously, from
And appearing drill bit 6, the output shaft rotation of control main motor 4, the output shaft of main motor 4 drives driving gear 24 to rotate, driving tooth
Wheel 24 drives driven gear 23 to rotate, meanwhile, in fixed frame 29 under the fixed function of driven gear 23, driven gear 23 is done certainly
Transhipment is dynamic, and driven gear 23 drives drill bit 6 to rotate, at this point, the piston rod of control lifting cylinder 1 moves down, lifting cylinder
One 2 piston rod drives positioning plate 8 to move down, and positioning plate 8 drives backing plate to move down, then drill bit 6 can be in the middle part of backing plate
It is punched;By the way that manually resilient clamp member is put on conveyor track 60, control vibrating motor 56 vibrates, and vibrating motor 56 drives
Mounting plate 58 vibrates, and mounting plate 58 drives conveyor track 60 to vibrate, then resilient clamp member slides from 60 upper end of conveyor track to lower end, control
The push rod of push-rod electric machine 3 51 processed is mobile, and the push rod of push-rod electric machine 3 51 drives pushing plate 52 mobile, and pushing plate 52 is resisted against defeated
Send rail 60 lower end, the push rod of control push-rod electric machine 1 is mobile, and the push rod of push-rod electric machine 1 drives barrier sheet 54 mobile, stops
The guide part of piece 54 and conveyor track 60 is from then resilient clamp member enters in the locating slot of pushing plate 52, then controls push rod
The push rod of motor 3 51 resets, and the push rod of control push-rod electric machine 2 53 moves down, and the push rod of push-rod electric machine 2 53 drives installation
Block 50 moves down, and mounting blocks 50 drive push-rod electric machine 3 51 to move down, and push-rod electric machine 3 51 drives pushing plate 52 to moving down
It is dynamic, keep pushing plate 52 concordant with backing plate, the push rod of control push-rod electric machine 3 51 is mobile, and the push rod of push-rod electric machine 3 51 drives push
Plate 52 is mobile, and pushing plate 52 drives on resilient clamp member to backing plate, and the piston rod of control stamping cylinder 16 moves down, punching press gas
The piston rod of cylinder 16 drives guide sleeve 17 to move down, and guide sleeve 17 drives formed punch 11 to move down, then formed punch 11 to backing plate side into
Row punching press obtains integral type backing plate so that resilient clamp member is fixed on backing plate, then by manually pacifying integral type backing plate
It is attached on transmitter, installs and uses the ontology of transmitter convenient, cooperate between each mechanism tightly, workflow is coherent, structure
It is numerous without miscellaneous, easy to assembly, packaging efficiency is high.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of production method of portable type dual power supply pick-up device, dual power supply pick-up device includes panel and shell, in panel
Between be equipped with charactron, be equipped with regulating key below charactron, panel upper and lower ends are respectively fixed with fence type terminal board, in shell
It is fixed with circuit board one and circuit board two, housing bottom is fixed with integral type backing plate, and integral type backing plate includes backing plate and elastic clip
Tight part has Industrial Frequency Transformer and AC-DC conversion module power supply on circuit board two, which is characterized in that the production method include with
Lower step:
S1, the shell for preparing portable type dual power supply pick-up device;
S2, backing plate is put on the conveying mechanism one of package system, the backing plate after being punched;
S3, resilient clamp member is put on the conveying mechanism two of package system, is installed to resilient clamp member on backing plate, obtains one
Body formula backing plate;
S4, circuit board one and circuit board two are assembled on shell;
S5, charactron is assembled on panel;
S6, regulation button is assembled on panel;
S7, fence type terminal board is assembled on panel;
S8, will be on panel sectional to shell;
S9, the bottom that integrated cushion board group is attached to shell obtain the portable type dual power supply pick-up device of finished product;
S10, it is detected by running parameter of the detection device to portable type dual power supply pick-up device;
S11, the portable type dual power supply pick-up device that will test qualification are packed and stored.
2. a kind of production method of portable type dual power supply pick-up device according to claim 1, which is characterized in that the step
Backing plate in rapid S2 is made by the material of following weight percent part:Al:97.5-99.5%, C:0.15%-0.20%, Mn:
0.7%-0.9%, Si:0.85%-1.5%, Cr:0.06%-0.18%, Nb:0.03%-0.08%, P:0.04%-
0.07%, Ti:0.09%-0.13%.
3. a kind of production method of portable type dual power supply pick-up device according to claim 1, which is characterized in that described group
Dress system includes pedestal, and workbench is fixed on pedestal, and the positioning pressure that positioning compression can be carried out to backing plate is provided on workbench
Tight mechanism, being provided on workbench can be to the perforating mechanism punched in the middle part of backing plate, and being provided on pedestal can be on workbench
Convey the conveying mechanism one of backing plate.
4. a kind of production method of portable type dual power supply pick-up device according to claim 3, which is characterized in that described fixed
Position hold-down mechanism includes lifting cylinder one, positioning plate, locating piece, guide rail, telescopic cylinder, connecting rod one, connecting rod two, rocking bar and pendulum
Bar, lifting cylinder one is fixed on the table, and straight up, positioning plate is fixed on lifting cylinder one to the piston rod of lifting cylinder one
Piston rod end, there is the placing groove for placing backing plate, guide rail is horizontally fixed on positioning plate, and locating piece is sliding on positioning plate
Dynamic to be arranged on guide rail, telescopic cylinder is fixed on positioning plate, and the piston rod of telescopic cylinder is horizontally disposed, the piston of telescopic cylinder
Boom end is connected with locating piece, and one end of connecting rod one is fixed on the positioning block, and the other end of connecting rod one and one end of rocking bar are hinged,
The other end of rocking bar and one end of swing rod are hinged, and the other end of swing rod is hinged on positioning plate, and one end of connecting rod two is fixed on pendulum
On bar, the other end of connecting rod two is free end, and the other end of connecting rod two is fixed with briquetting.
5. a kind of production method of portable type dual power supply pick-up device according to claim 4, which is characterized in that described to put
Setting slot is through slot, and the opening size of placing groove upper end is greater than the opening size of placing groove lower end.
6. a kind of production method of portable type dual power supply pick-up device according to claim 3, which is characterized in that described to beat
Holes mechanism includes gear-box, main motor, driving gear, several driven gears, fixed frame and the ring gear that top has opening, tooth
Roller box is fixed on the table, and the opening of gear-box is provided with circular cover, and cover board and one can drive the lower liter gone up and down thereon
It drops structure to be connected, main motor is fixed on workbench lower end, and the output shaft of main motor protrudes into gear-box straight up, driving gear
In gear-box, and driving gear is fixed on the output shaft end of main motor, and driven gear is located in gear-box, and driven tooth
Wheel is meshed with driving gear, and one end of fixed frame is fixed in gear box inner wall, the other end and driven gear of fixed frame
Central part rotation connection, ring gear is fixed in gear-box by bearing, and ring gear is meshed with driven gear, driven tooth
The central part of wheel is further fixed on drill bit, and drill bit can pass through cover board.
7. a kind of production method of portable type dual power supply pick-up device according to claim 6, which is characterized in that the liter
Dropping structure includes lifting cylinder two and guide rod, and lifting cylinder two is located in gear-box, and lifting cylinder two is fixed on gear-box
On inner sidewall, straight up, cover board is fixed on the piston rod end of lifting cylinder two, gear box side to the piston rod of lifting cylinder two
Portion offers guide groove and card slot, and one end of guide rod is fixed on the cover board, and the other end of guide rod is slidably arranged in guide groove
It is interior, flexible curtain is additionally provided on cover board, the one end for the curtain that stretches is fixed on the cover board, and the other end of flexible curtain is fixed in card slot.
8. a kind of production method of portable type dual power supply pick-up device according to claim 3, which is characterized in that described defeated
Sending mechanism one includes that bottom plate, mounting rack one, mounting rack two, initiative roll shaft, driven roll shaft, belt and stepper motor, bottom plate are fixed
On pedestal, mounting rack one is fixed on bottom plate one end, and mounting rack two is fixed on the bottom plate other end, and initiative roll shaft is horizontally disposed
On mounting rack one, driven roll shaft is horizontally set on mounting rack two, and belt is set in outside initiative roll shaft and driven roll shaft, stepping
Motor is fixed on mounting rack one, and the output shaft of stepper motor is horizontally disposed, the output shaft end and initiative roll shaft of stepper motor
One end be connected, one is additionally provided on mounting rack two can transmit the transfer structure of backing plate.
9. a kind of production method of portable type dual power supply pick-up device according to claim 8, which is characterized in that the biography
Sending structure includes transfer plate one, transfer plate two, transmission track, propulsion cylinder one, propulsion cylinder two, propulsion cylinder three, connecting rod
One, arc track one, arc track two and arc spring, transfer plate one are fixed on mounting rack two, and propulsion cylinder one is fixed on
On transfer plate one, the piston rod of propulsion cylinder one is horizontally disposed, and the piston rod end of propulsion cylinder one is connected with transfer plate two, passes
Plate two is sent to be slidably arranged on transfer plate one, transmission track is horizontally fixed on transfer plate two, and propulsion cylinder two is fixed on transmission
On plate two, and the piston rod of propulsion cylinder two is straight up, one end of connecting rod one and the piston rod end hinge of propulsion cylinder two
It connects, the other end of connecting rod one is connected with the cylinder body of propulsion cylinder three, and arc track one is fixed on transfer plate two, arc track
Two are slidably arranged in arc track one, and semiclosed arc groove is offered on arc track one and arc track two, promote gas
The cylinder body of cylinder three is arranged in arc groove, and the piston rod of propulsion cylinder three is horizontally disposed, and the piston rod of propulsion cylinder three can be with
Backing plate flush, arc spring are arranged in arc groove, and one end of arc spring is fixed on arc track two, arc spring
The other end is connected with the cylinder body of propulsion cylinder three.
10. a kind of production method of portable type dual power supply pick-up device according to claim 9, which is characterized in that described
Limited block is provided on transfer plate one.
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CN201810547997.0A CN108890278A (en) | 2018-05-31 | 2018-05-31 | A kind of production method of portable type dual power supply pick-up device |
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CN201810547997.0A CN108890278A (en) | 2018-05-31 | 2018-05-31 | A kind of production method of portable type dual power supply pick-up device |
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Application publication date: 20181127 |