CN107703048A - Diamond fretsaw on-line synchronous monitoring device - Google Patents
Diamond fretsaw on-line synchronous monitoring device Download PDFInfo
- Publication number
- CN107703048A CN107703048A CN201711155317.2A CN201711155317A CN107703048A CN 107703048 A CN107703048 A CN 107703048A CN 201711155317 A CN201711155317 A CN 201711155317A CN 107703048 A CN107703048 A CN 107703048A
- Authority
- CN
- China
- Prior art keywords
- fixed pulley
- support bar
- swivel joint
- connecting rod
- lubrication groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 40
- 239000010432 diamond Substances 0.000 title claims abstract description 40
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 238000012806 monitoring device Methods 0.000 title claims abstract description 14
- 238000005461 lubrication Methods 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 238000003908 quality control method Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 210000003128 head Anatomy 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume, or surface-area of porous materials
- G01N15/10—Investigating individual particles
-
- G01N2015/1024—
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention belongs to monitoring technical field, and in particular to a kind of diamond fretsaw on-line synchronous monitoring device.It includes fixed seat, and first support bar is provided with the fixed seat, and fixed pulley lubrication groove is rotatablely equipped with the middle part of the first support bar, and the fixed pulley lubrication groove is connected with fixed pulley foreign steamer, and the fixed pulley foreign steamer is circumferentially arranged V-groove and shooting inspecting hole；The first support bar crosses the first swivel joint and is rotatablely equipped with the second connecting rod, and second connecting rod is connected by the second swivel joint with the 3rd connecting rod, and the 3rd connecting rod is installed in second support bar；Link is installed with the fixed pulley lubrication groove, head rod is installed on the link, picture pick-up device is installed on the head rod；The picture pick-up device is connected by data wire with display.Structure design advantages of simple of the present invention, the online situation of diamond grain number can be observed for a long time, beneficial to the quality control of diamond fretsaw.
Description
Technical field
The invention belongs to monitoring technical field, and in particular to a kind of diamond fretsaw on-line synchronous monitoring device.
Background technology
Diamond fretsaw refers to the method using electroplating technology or resin-bonded, and diamond abrasive is fixed on into wire
On, also there is referred to as diamond wire.Existing on-line monitoring method, can not it is careful exactly on observation line diamond grain number situation,
Can not real time on-line monitoring diamond wire quality, be unfavorable for quality control.
Therefore, a kind of on-line synchronous monitoring device how is designed, turns into us and is currently needed for solving the problems, such as.
The content of the invention
In order to solve the above-mentioned technical problem, it is an object of the invention to provide it is a kind of it is simple in construction, make naked eyes can be longer when
Between and intuitively observe diamond fretsaw particle situation diamond fretsaw on-line synchronous monitoring device.
To realize above-mentioned technical purpose, the present invention uses following technical scheme：
Diamond fretsaw on-line synchronous monitoring device, including fixed seat, the fixed seat top are installed with first
Strut, fixed pulley lubrication groove is rotatablely equipped with the middle part of the first support bar, the fixed pulley lubrication groove is connected with fixed pulley foreign steamer,
The circumferentially arranged shooting inspecting hole for having the V-groove passed through for diamond wire and being easy to shoot diamond wire of the fixed pulley foreign steamer；
The upper end of the first support bar is rotatablely equipped with the second connecting rod, second connection by the first swivel joint
Bar is connected by the second swivel joint with the 3rd connecting rod, and the 3rd connecting rod is installed in second support bar；
Link is installed with the fixed pulley lubrication groove, head rod is installed on the link, described
The picture pick-up device being provided with one connecting rod at the shooting inspecting hole；The picture pick-up device passes through signal data line, control
Data wire is connected with the first swivel joint and the second swivel joint respectively；First swivel joint and the second swivel joint difference
It is connected by data wire with display.
Preferably, the lower end of the fixed seat is provided with fixedly connected part, fixedly connected part is high-intensity fasteners, such as
Bolt etc..
Preferably, the fixed pulley foreign steamer is detachably connected by fastener and fixed pulley lubrication groove, so as to convenient to fixed
Pulley foreign steamer is changed.
Preferably, installing fixed pulley lubrication groove by bearing in the middle part of the first support bar, by nut and coordinate cover plate
The fixed bearing and fixed pulley lubrication groove.
Preferably, being evenly equipped with some lightening holes in the fixed pulley lubrication groove, fixed pulley lubrication groove is lighter using unit mass
Material.
Preferably, the picture pick-up device is internally provided with power storage part.
Due to there is at least following beneficial effect using above-mentioned technical proposal, the present invention：Diamond fretsaw is after transition wheel
Transmitted along fixed pulley foreign steamer V-groove, as diamond fretsaw constantly transmits, the rougher thing in diamond fretsaw surface in addition
Manage attribute, can be acted on fixed pulley foreign steamer and produce larger frictional force, drive therewith the shooting inspecting hole of fixed pulley foreign steamer with it is a certain
Section diamond fretsaw geo-stationary motion, and picture pick-up device is fixedly mounted in fixed pulley lubrication groove, actual imaging can simultaneous display exist
On display, display possesses the function of regulation image proportional size, can observe the online feelings of diamond grain number for a long time
Condition.
Structure design advantages of simple of the present invention, cost is cheap, easy to use, beneficial to diamond fretsaw in line mass control
System, suitable for wide popularization and application.
Brief description of the drawings
The following drawings is only intended to, in doing schematic illustration and explanation to the present invention, not delimit the scope of the invention.Wherein：
Fig. 1 is the structural representation of the embodiment of the present invention；
Fig. 2 is the structural representation of fixed seat and first support bar.
Embodiment
With reference to the accompanying drawings and examples, the present invention is expanded on further.In the following detailed description, only explanation is passed through
Mode describes some one exemplary embodiments of the present invention.Undoubtedly, one of ordinary skill in the art will recognize,
In the case of without departing from the spirit and scope of the present invention, described embodiment can be repaiied with a variety of modes
Just.Therefore, accompanying drawing and description are inherently illustrative, are not intended to limit the scope of the claims.
As depicted in figs. 1 and 2, diamond fretsaw on-line synchronous monitoring device, including fixed seat 1, the top of fixed seat 1
First support bar 2 is installed with, the middle part of the first support bar 2 is provided with bearing, and the bearing is connected with fixed pulley
Wheel 4, for the fixed pulley lubrication groove 4 using unit mass lighter material (such as aluminium), endoporus is installation bearing hole, and 6 equal cloth holes are to subtract
The lightening hole for needing and setting again, fixed pulley quality can be effectively reduced, avoid producing considerable influence to diamond fretsaw；It is described fixed
Pulley lubrication groove 4 is removably connected with fixed pulley foreign steamer 3 by fastener, and fixed pulley foreign steamer is changed with facilitating；It is described fixed
The circumferentially arranged shooting inspecting hole for having the V-groove passed through for diamond wire and being easy to shoot diamond wire of pulley foreign steamer 3；
The upper end of the first support bar 2 is rotatablely equipped with the second connecting rod 10 by the first swivel joint 9, and described second
Connecting rod 10 is connected by the second swivel joint 12 with the 3rd connecting rod 15, and the 3rd connecting rod 15 is installed on second support bar
On 16；First swivel joint 9, the second swivel joint 12 are that upper end can individually rotate, lower end can not individually rotate；Wherein, institute
State the middle part of first support bar 2 and nut 13 is installed, the nut 13 coordinates cover plate 14 to fix bearing and the fixed pulley lubrication groove 4；
Link 5 is installed with the fixed pulley lubrication groove 4, head rod 6 is installed on the link 5, the
One connecting rod 6 uses unit mass relatively light and hardness higher material, is fixedly connected by fastener with support frame 5；Described first
The picture pick-up device 7 being provided with connecting rod 6 at the shooting inspecting hole；The picture pick-up device 7 passes through signal data line 8, control
Data wire 11 processed is connected with the first swivel joint 9 and the second swivel joint 12 respectively, and signal data line 8 is connected to the first rotation and connect
First 9 lower end, control data line 11 are connected to the upper end of the second swivel joint 12；The swivel joint of first swivel joint 9 and second
12 are connected by data wire with display 17 respectively.
Wherein, the lower end of the fixed seat 1 is provided with fixedly connected part, and fixedly connected part can use high intensity to fasten
Part, such as bolt.Second connecting rod 10 is a kind of component of PP materials, does not possess electric conductivity, to improve the signal of picture pick-up device
Stability.
In addition, the picture pick-up device is internally provided with power storage part, such as rechargable power supplies, can Reusability, the energy
Environmental protection, beneficial to reduction production cost.
On-line synchronous monitoring principle of the present invention is as follows：Diamond fretsaw (makes diamond fretsaw more with determining through transition wheel
The V-groove of pulley foreign steamer 3 is in contact), transmitted along fixed pulley foreign steamer V-groove, as diamond fretsaw constantly transmits, in addition
The rougher physical attribute in diamond fretsaw surface, it can be acted on fixed pulley foreign steamer 3 and produce larger frictional force, it is fixed to drive therewith
The shooting inspecting hole of pulley foreign steamer 3 is moved with a certain section of diamond fretsaw geo-stationary, and picture pick-up device 7 is fixedly mounted in fixed pulley
On wheel 4, actual imaging can simultaneous display on display 17, display 17 possesses the function of regulation image proportional size, thus
The online situation of diamond grain number can be observed for a long time by naked eyes, the first day of the lunar month is chased after beneficial to raising quality control and quality.
The schematical embodiment of the present invention is the foregoing is only, is not limited to the scope of the present invention.It is any
Those skilled in the art, made equivalent variations and modification on the premise of the design of the present invention and principle is not departed from,
The scope of protection of the invention all should be belonged to.
Claims (6)
1. diamond fretsaw on-line synchronous monitoring device, it is characterised in that：Including fixed seat (1), the fixed seat top is fixed
First support bar (2) is installed, is rotatablely equipped with fixed pulley lubrication groove (4) in the middle part of the first support bar, in the fixed pulley
Wheel is connected with fixed pulley foreign steamer (3), and the fixed pulley foreign steamer is circumferentially arranged to be had the V-groove passed through for diamond wire and be easy to clap
Take the photograph the shooting inspecting hole of diamond wire；
The upper end of the first support bar is rotatablely equipped with the second connecting rod (10) by the first swivel joint (9), and described second
Connecting rod is connected by the second swivel joint (12) with the 3rd connecting rod (15), and the 3rd connecting rod is installed on second support bar
(16) on；
Link (5) is installed with the fixed pulley lubrication groove, head rod (6) is installed on the link, it is described
The picture pick-up device (7) being provided with head rod at the shooting inspecting hole；The picture pick-up device passes through signal data line
(8), control data line (11) is connected with the first swivel joint and the second swivel joint respectively；First swivel joint and second
Swivel joint is connected by data wire with display (17) respectively.
2. diamond fretsaw on-line synchronous monitoring device as claimed in claim 1, it is characterised in that：The fixed seat (1)
Lower end is provided with fixedly connected part.
3. diamond fretsaw on-line synchronous monitoring device as claimed in claim 1, it is characterised in that：The fixed pulley foreign steamer
(3) it is detachably connected by fastener and fixed pulley lubrication groove (4).
4. diamond fretsaw on-line synchronous monitoring device as claimed in claim 1, it is characterised in that：The first support bar
(2) fixed pulley lubrication groove is installed in middle part by bearing, by nut (13) and coordinates the fixed bearing of cover plate (14) and fixed pulley
Lubrication groove.
5. diamond fretsaw on-line synchronous monitoring device as claimed in claim 1, it is characterised in that：The fixed pulley lubrication groove
(4) some lightening holes are evenly equipped with.
6. diamond fretsaw on-line synchronous monitoring device as claimed in claim 1, it is characterised in that：The picture pick-up device (7)
It is internally provided with power storage part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711155317.2A CN107703048B (en) | 2017-11-20 | 2017-11-20 | Online synchronous monitoring device for diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711155317.2A CN107703048B (en) | 2017-11-20 | 2017-11-20 | Online synchronous monitoring device for diamond wire saw |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107703048A true CN107703048A (en) | 2018-02-16 |
| CN107703048B CN107703048B (en) | 2023-08-22 |
Family
ID=61180416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711155317.2A Active CN107703048B (en) | 2017-11-20 | 2017-11-20 | Online synchronous monitoring device for diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107703048B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109187335A (en) * | 2018-07-20 | 2019-01-11 | 郑州磨料磨具磨削研究所有限公司 | A kind of test device of diamond wire bonding agent to abrasive grain holding power |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001259994A (en) * | 2000-03-17 | 2001-09-25 | Mitsubishi Materials Corp | Cutting machine using endless diamond wire saw |
| CN105415511A (en) * | 2015-11-24 | 2016-03-23 | 英利能源（中国）有限公司 | Steel wire sand-carrying amount detection equipment and silicon slice cutting system with same |
| CN106926375A (en) * | 2017-04-25 | 2017-07-07 | 镇江仁德新能源科技有限公司 | A kind of diamond fretsaw on-line measuring device |
| CN208334144U (en) * | 2017-11-20 | 2019-01-04 | 南京三超新材料股份有限公司 | Diamond fretsaw on-line synchronous monitoring device |
-
2017
- 2017-11-20 CN CN201711155317.2A patent/CN107703048B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001259994A (en) * | 2000-03-17 | 2001-09-25 | Mitsubishi Materials Corp | Cutting machine using endless diamond wire saw |
| CN105415511A (en) * | 2015-11-24 | 2016-03-23 | 英利能源（中国）有限公司 | Steel wire sand-carrying amount detection equipment and silicon slice cutting system with same |
| CN106926375A (en) * | 2017-04-25 | 2017-07-07 | 镇江仁德新能源科技有限公司 | A kind of diamond fretsaw on-line measuring device |
| CN208334144U (en) * | 2017-11-20 | 2019-01-04 | 南京三超新材料股份有限公司 | Diamond fretsaw on-line synchronous monitoring device |
Non-Patent Citations (1)
| Title |
|---|
| 杜红文;席珍强;: "固结磨粒金刚石线锯技术的研究", 现代制造工程, no. 06 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109187335A (en) * | 2018-07-20 | 2019-01-11 | 郑州磨料磨具磨削研究所有限公司 | A kind of test device of diamond wire bonding agent to abrasive grain holding power |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107703048B (en) | 2023-08-22 |
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