A kind of cutting bind of removal vehicle seat cover
Technical field
The invention belongs to knit dyeing technique field, it is related to a kind of removal vehicle seat cover, the cutting sewing of particularly a kind of removal vehicle seat cover
Method.
Background technology
Removal vehicle seat cover refers to the cover of automotive seat as its name suggests, and it is clean that removal vehicle seat cover can protect former vehicle seats to dry, and prevents
The only effect of leather aging.Removal vehicle seat cover is Automobile Products, and removal vehicle seat cover is generally divided into general seat cover and the special cover for seat of special train:It is logical
High elasticity cloth is used with the material of cover for seat, there is very big contraction and an expansive space, what the performance of cover for seat was determined, because to shine
Care for various vehicles, either which car all be same cover for seat.The existing many processes of removal vehicle seat cover are all by manually making
Make, waste substantial amounts of time and human resources, while manufacturing speed is slower, influences cost.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of cutting sewing of removal vehicle seat cover
Method, it realizes the automatic processing of removal vehicle seat cover, time saving and energy saving.
The purpose of the present invention can be realized by following technical proposal:A kind of cutting bind of removal vehicle seat cover, the party
Method comprises the following steps:A, dedusting, dedusting is carried out to automobile seat cover fabric by dust arrester before removal vehicle seat cover processing;B, cut out
Cut, be cut into each position of removal vehicle seat cover by Scissoring device to the automobile seat cover fabric after dedusting;C, sew, pass through sewing
Device is sewed one by one to each position of removal vehicle seat cover after cutting, is processed into complete removal vehicle seat cover;D, collect, pass through receipts
Acquisition means are collected to the removal vehicle seat cover sewed.
The cutting bind of this removal vehicle seat cover, first pass through dust arrester and automobile seat cover fabric is first subjected to dedusting, purpose
It is the pollution in order to prevent dust to automobile seat cover fabric, protects the clean and tidy of removal vehicle seat cover;Again by Scissoring device to dedusting after
Automobile seat cover fabric be cut into each position of removal vehicle seat cover, step is simple, convenient and practical, while is carried out by Scissoring device
Cut, avoid manual operation, save labour, mechanically actuated is more accurate;In order to ensure that the removal vehicle seat cover cut can be more
Add the sewing of efficiency, manual operation is replaced by Scissoring device, step is simple, saves labour, the more quick essence of mechanically actuated
Really, then removal vehicle seat cover is being collected by collection device, is completing the process of removal vehicle seat cover, realizing whole-process automatic add
Work, it is time saving and energy saving.
In the cutting bind of above-mentioned removal vehicle seat cover, described dust arrester includes upper cleaning roller and lower dedusting
Roller, upper cleaning roller and lower cleaning roller be arranged in parallel, and upper cleaning roller is arranged on frame axial restraint and by way of circumferentially rotating
On, described lower cleaning roller is arranged in frame axial restraint and by way of circumferentially rotating, upper cleaning roller and lower cleaning roller
Between be provided with the first passage passed through for automobile seat cover fabric.Upper cleaning roller and lower cleaning roller are to use multilayer toughness coating
Film form, accordingly, it is capable to by automobile seat cover fabric dust remove, dedusting is played a part of to fabric.
In the cutting bind of above-mentioned removal vehicle seat cover, described Scissoring device includes frame, is arranged in frame
Cutting table and laser gun for cutting automobile seat cover fabric, described Cutting table one end be provided with feed roll, the other end is set
Discharging roller is equipped with, the first manipulator moved freely along Cutting table, the laser gun installation are provided with the Cutting table
On the first manipulator, indicator lamp is installed on the left of the laser gun, infrared inductor one is installed on the right side of laser gun,
And the head of laser gun is inlaid with laser head, cutting rifle, infrared inductor one and the equal electricity connection function control of indicator lamp
Device one processed, the function control device one are arranged in frame, and the upper end of the function control device one is provided with connecting line, and connects
The end of line is connected with laser gun.Function control device one is PLC, is set first on function control device one
The program cut well, then control function controller one make machine operation, now feed roll Cutting table can be driven to rotate so as to
Cloth is automatically delivered, automobile seat cover fabric is cut by the first mechanical hand-motion laser gun motion, while infrared ray
Inductor one can sense the cutting situation of fabric, while it is fed back on function control device one, realize removal vehicle seat cover oneself
Dynamic to cut, step is simple, convenient and practical, time saving and energy saving.
Described feed roll drives its rotation by a motor, and the motor is arranged on frame side, and
The both sides of motor are provided with thermovent.Motor is simple in construction, and adjustment is easy, and roller rotational efficienty is high in drive.
Wear in the middle part of described feed roll and be fixed with the first connecting shaft, first connecting shaft one end is provided with first axle
Hold, the first connecting shaft other end is provided with second bearing, and first bearing seat is provided with outside clutch shaft bearing, is provided with outside second bearing
Second bearing seat, the first bearing seat and second bearing seat are each attached in frame, and the first connection shaft end slows down by one
Device is connected with motor, the motor electrical connection function controller one.The output shaft of motor and decelerator
Input is connected, and the output end of decelerator is connected shaft end with first and is connected, and decelerator can be used for reducing speed, increase
Moment of torsion, while reduce load.
Wear in the middle part of described discharging roller and be fixed with the second connecting shaft, second connecting shaft one end is provided with the 3rd axle
Hold, the second connecting shaft other end is provided with fourth bearing, and 3rd bearing is arranged in 3rd bearing seat, and fourth bearing is arranged on
In four bearing blocks, 3rd bearing seat and fourth bearing seat are each attached on water washing chamber.Second connecting shaft is used to support and drive down
Roller rotates, and 3rd bearing and fourth bearing can allow the second connecting shaft normal rotation, and 3rd bearing seat and fourth bearing seat are then
It is respectively intended to support 3rd bearing and fourth bearing, the outer ring of fixing bearing, only allows inner ring to rotate, outer ring remains stationary as, and begins
The direction with being driven is consistent eventually, and keeps balancing.
The second channel passed through for automobile seat cover fabric, described discharging are provided between described feed roll and Cutting table
The third channel passed through for automobile seat cover fabric is provided between roller and Cutting table.Feed roll and discharging roller respectively by with
Second channel and third channel between Cutting table compress to automobile seat cover fabric, prevent automobile seat cover fabric from transmitting
Occur fold in journey, influence cutting effect.
The first described manipulator also includes being used for rotary electric machine one, linkage block one, the tooth for driving the first manipulator to swing
Bar one and gear one, the gear one is vertically arranged and is connected on the first manipulator, and the linkage block one passes through feed screw nut
Structure driven is connected in the rotating shaft of rotary electric machine one, and the rack one and gear one are connected by meshing transmission, and rack one is connected
In linkage block one.Feed screw nut and meshed transmission gear structure can realize swing of first manipulator relative to support, together
When also ensure the accurate of transmission.
Connecting seat is provided with described Cutting table, slide rail one is provided with the connecting seat top surface, the slide rail one
The transfer direction of length direction and the first manipulator is perpendicular, and the rotary electric machine one is slidably connected on slide rail one.Rotate electricity
Machine one can move on slide rail one, drive slide rail one to be moved left and right along Cutting table, while also drive the first manipulator in cunning
Moved forward and backward on rail one, the removal vehicle seat cover for adapting to different length dimensions cuts needs.
In the cutting bind of above-mentioned removal vehicle seat cover, described sewing device includes the sewing being arranged in frame
Platform, for capture removal vehicle seat cover to sewing platform on mechanical gripper device and the seam for being sewed to each position of removal vehicle seat cover
Thread head, the mechanical gripper device includes fixed seat one and fixed seat two, fixed seat one and fixed seat two be parallel to each other and with seam
Platform of threading is mutually perpendicular to, and fixed seat one and fixed seat two are distributed in the both sides of sewing platform and are in a straight line, and the front end of fixed seat one is provided with
Hydraulic cylinder one, the front end of fixed seat two are provided with hydraulic cylinder two, crawl automobile seat cover fabric are equipped with hydraulic cylinder one and hydraulic cylinder two
Gripper one, be additionally provided with along the second manipulator for moving freely of sewing platform, the sewing machine head on the sewing platform and set
On the second manipulator, infrared inductor two is provided with second manipulator, it is the gripper, sewing machine head, infrared
The equal electricity connection function controller two of the manipulator of line inductor two and second, the function control device two are arranged on sewing platform one
Side.
The second described manipulator also includes being used for rotary electric machine two, linkage block two, the tooth for driving the second manipulator to swing
Bar two and gear two, the gear two is vertically arranged and is connected on the second manipulator, and the linkage block two-way crosses feed screw nut
Structure driven is connected in the rotating shaft of rotary electric machine two, and the rack two and gear two are connected by meshing transmission, and rack two is connected
In linkage block two.Feed screw nut and meshed transmission gear structure can realize swing of second manipulator relative to support, together
When also ensure the accurate of transmission.
In the cutting sewing all-in-one of above-mentioned removal vehicle seat cover, slide rail two, institute are provided with the top surface of fixed seat one
It is perpendicular to state the transfer direction of the length direction and the second manipulator of slide rail two, the rotary electric machine two is slidably connected at slide rail two
On.Rotary electric machine two can move on slide rail two, drive slide rail two to be moved left and right along sewing platform, while also drive the second machine
Tool hand moves forward and backward on slide rail two, and the removal vehicle seat cover for adapting to different length dimensions cuts needs.
As another situation, be provided with slide rail two on the top surface of fixed seat two, the length direction of the slide rail two with
The transfer direction of second manipulator is perpendicular, and the rotary electric machine two is slidably connected on slide rail two.
In the cutting bind of above-mentioned removal vehicle seat cover, described collection device includes being arranged on sewing platform rear
Disposable box is used to capture the gripper two in removal vehicle seat cover to disposable box with sewing platform rear end is arranged on, and the rear end of fixed seat one is provided with
Hydraulic cylinder three, the rear end of fixed seat two are provided with hydraulic cylinder four, and the gripper two is arranged on hydraulic cylinder three and hydraulic cylinder four, described
Infrared inductor three, the infrared inductor three and mechanical two equal electricity connection function controllers are provided with gripper two
Two.
Compared with prior art, the present invention has advantages below:
1st, by setting the first manipulator, laser gun is set on the first manipulator, control the first manipulator movement drives
Laser gun moves, while by function control device one, completes the automatic cutting of removal vehicle seat cover, time saving and energy saving, economizes on resources, and saves
Labour.
2nd, by setting the second manipulator, sewing machine head is set on the second manipulator, controlled by function control device two
The movement of second manipulator drives sewing machine head movement, completes the automatic sewing of removal vehicle seat cover, time saving and energy saving, economizes on resources, and saves
Labour.
The 3rd, dust arrester is set, dedusting is carried out to automobile seat cover fabric before removal vehicle seat cover carries out cutting sewing, prevents vapour
Saddle cover is polluted by dust.
The 4th, collection device is set, by the way that in the crawl removal vehicle seat cover of gripper two to disposable box, automatic to collect, reduction is artificial to grasp
Make, it is convenient and safe.
Brief description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the structural representation of Scissoring device of the present invention.
Fig. 3 is the structural representation of sewing device of the present invention.
In figure, 1, frame;2nd, Cutting table;21st, laser gun;211st, laser head;22nd, feed roll;221st, the first connecting shaft;
222nd, first bearing seat;223rd, second bearing seat;23rd, discharge roller;231st, the second connecting shaft;232nd, 3rd bearing seat;233、
Fourth bearing seat;24th, the first manipulator;241st, indicator lamp;242nd, infrared inductor one;243rd, rotary electric machine one;244th, join
Motion block one;245th, rack one;246th, gear one;25th, function control device one;26th, connecting line;27th, motor;28th, connecting seat;
281st, slide rail one;3rd, sewing platform;31st, mechanical gripper device;311st, fixed seat one;312nd, hydraulic cylinder one;313rd, fixed seat two;314、
Hydraulic cylinder two;315th, gripper one;32nd, sewing machine head;33rd, the second manipulator;331st, infrared inductor two;332nd, electricity is rotated
Machine two;333rd, linkage block two;334th, rack two;335th, gear two;34th, function control device two;35th, slide rail two;4th, disposable box;
41st, gripper two;42nd, hydraulic cylinder three;43rd, hydraulic cylinder four;44th, infrared inductor three;5th, dust arrester;51st, upper cleaning roller;
52nd, lower cleaning roller.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described,
But the present invention is not limited to these embodiments.
A kind of cutting bind of removal vehicle seat cover, this method comprise the following steps:A, dedusting, before removal vehicle seat cover processing
Dedusting is carried out to automobile seat cover fabric by dust arrester;B, cut, Scissoring device is passed through to the automobile seat cover fabric after dedusting
It is cut into each position of removal vehicle seat cover;C, sew, each position of removal vehicle seat cover after cutting is entered one by one by sewing device
Row sewing, is processed into complete removal vehicle seat cover;D, collect, the removal vehicle seat cover sewed is collected by collection device.
As shown in figure 1, dust arrester 5 includes upper cleaning roller 51 and lower cleaning roller 52, upper cleaning roller 51 and lower cleaning roller 52
It is arranged in parallel, upper cleaning roller 51 is arranged on axial restraint and by way of circumferentially rotating in frame 1, and lower cleaning roller 52 passes through axle
It is arranged on to mode that is fixed and circumferentially rotating in frame 1, steam supply vehicle seat is provided between upper cleaning roller 51 and lower cleaning roller 52
The first passage that set fabric passes through.Upper cleaning roller 51 and lower cleaning roller 52 are formed using the film of multilayer toughness coating, because
This, the dust in automobile seat cover fabric can be removed, play a part of dedusting to fabric.
As depicted in figs. 1 and 2, Scissoring device includes frame 1, the Cutting table 2 being arranged in frame 1 and for cutting automobile
The laser gun 21 of cover for seat fabric, the one end of Cutting table 2 are provided with feed roll 22, and the other end is provided with discharging roller 23, Cutting table 2
On be provided with the first manipulator 24 moved freely along Cutting table 2, laser gun 21 is arranged on the first manipulator 24, laser gun
21 left side is provided with indicator lamp 241, and the right side of laser gun 21 is provided with infrared inductor 1, and the head of laser gun 21
Portion is inlaid with laser head 211, cuts rifle, infrared inductor 1 and the equal electricity connection function controller one of indicator lamp 241
25, function control device 1 is arranged in frame 1, and the upper end of function control device 1 is provided with connecting line 26, and connecting line 26
End be connected with laser gun 21.
Feed roll 22 drives its rotation by a motor 27, and motor 27 is arranged on the side of frame 1, and drives
The both sides of motor 27 are provided with thermovent.Motor 27 is simple in construction, and adjustment is easy, and roller rotational efficienty is high in drive.
The middle part of feed roll 22 wears and is fixed with the first connecting shaft 221, and the one end of the first connecting shaft 221 is provided with first axle
Hold, the other end of the first connecting shaft 221 is provided with second bearing, is provided with first bearing seat 222 outside clutch shaft bearing, outside second bearing
Second bearing seat 223 is provided with, first bearing seat 222 and second bearing seat 223 are each attached in frame 1, the first connecting shaft 221
End is connected by one speed reducer with motor 27, the electrical connection function controller 1 of motor 27.Motor 27
Output shaft be connected with the input of decelerator, the output end of decelerator is connected with the end of the first connecting shaft 221, decelerator
It can be used for reducing speed, increase moment of torsion, while reduce load.
The middle part of discharging roller 23 wears and is fixed with the second connecting shaft 231, and the one end of the second connecting shaft 231 is provided with the 3rd axle
Hold, the other end of the second connecting shaft 231 is provided with fourth bearing, and 3rd bearing is arranged in 3rd bearing seat 232, and fourth bearing is set
Put in fourth bearing seat 233,3rd bearing seat 232 and fourth bearing seat 233 are each attached on water washing chamber.Second connecting shaft
231 are used to support and drive bottom roll to rotate, and 3rd bearing and fourth bearing can allow the normal rotation of the second connecting shaft 231, the
Three bearing blocks 232 and fourth bearing seat 233 are then respectively intended to support 3rd bearing and fourth bearing, the outer ring of fixing bearing, only
Only inner ring is allowed to rotate, outer ring is remained stationary as, and the direction with transmission is consistent all the time, and keeps balancing.
The second channel passed through for automobile seat cover fabric is provided between feed roll 22 and Cutting table 2, discharge the He of roller 23
The third channel passed through for automobile seat cover fabric is provided between Cutting table 2.Feed roll 22 and discharging roller 23 respectively by with
Second channel and third channel between Cutting table 2 compress to automobile seat cover fabric, prevent automobile seat cover fabric from transmitting
During there is fold, influence cutting effect.
First manipulator 24 also includes being used for rotary electric machine 1, the linkage block one for driving the first manipulator 24 to swing
244th, rack 1 and gear 1, gear 1 is vertically arranged and is connected on the first manipulator 24, linkage block 1
It is connected to by feed screw nut's structure driven in the rotating shaft of rotary electric machine 1, rack 1 and the engaged transmission of gear 1
Connection, and rack 1 is connected in linkage block 1.Feed screw nut and meshed transmission gear structure can realize the first machine
Tool hand 24 while also ensures the accurate of transmission relative to the swing of support.
Connecting seat 28 is provided with Cutting table 2, slide rail 1, the length of slide rail 1 are provided with the top surface of connecting seat 28
Direction and the transfer direction of the first manipulator 24 are perpendicular, and rotary electric machine 1 is slidably connected on slide rail 1.Rotate electricity
Machine 1 can move on slide rail 1, drive slide rail 1 to be moved left and right along Cutting table 2, while also drive first
Manipulator 24 moves forward and backward on slide rail 1, and the removal vehicle seat cover for adapting to different length dimensions cuts needs.
As shown in figures 1 and 3, sewing device includes being arranged in frame 1 sewing platform 3, arrive for capturing removal vehicle seat cover
Mechanical gripper device 31 on sewing platform 3 and the sewing machine head 32 for being sewed to each position of removal vehicle seat cover, gripper dress
Putting 31 includes fixed seat 1 and fixed seat 2 313, fixed seat 1 and fixed seat 2 313 be parallel to each other and with platform 3 of sewing
It is mutually perpendicular to, fixed seat 1 and fixed seat 2 313 are distributed in the both sides of sewing platform 3 and are in a straight line, before fixed seat 1
End is provided with hydraulic cylinder 1, and the front end of fixed seat 2 313 is provided with hydraulic cylinder 2 314, equal on hydraulic cylinder 1 and hydraulic cylinder 2 314
Provided with the gripper 1 for capturing automobile seat cover fabric, the second machine moved freely along sewing platform 3 is additionally provided with platform 3 of sewing
Tool hand 33, sewing machine head 32 are arranged on the second manipulator 33, and infrared inductor 2 331 is provided with the second manipulator 33,
Gripper 1, sewing machine head 32,2 331 and second manipulator of infrared inductor, 33 equal electricity connection function controller two
34, function control device 2 34 is arranged on sewing platform 3 side.
Second manipulator 33 also includes being used for rotary electric machine 2 332, the linkage block two for driving the second manipulator 33 to swing
333rd, rack 2 334 and gear 2 335, gear 2 335 is vertically arranged and is connected on the second manipulator 33, linkage block 2 333
It is connected to by feed screw nut's structure driven in the rotating shaft of rotary electric machine 2 332, rack 2 334 and the engaged transmission of gear 2 335
Connection, and rack 2 334 is connected in linkage block 2 333.Feed screw nut and meshed transmission gear structure can realize the second machine
Tool hand 33 while also ensures the accurate of transmission relative to the swing of support.
Slide rail 2 35, the shifting of the length direction of slide rail 2 35 and the second manipulator 33 are provided with the top surface of fixed seat 1
Send direction perpendicular, rotary electric machine 2 332 is slidably connected on slide rail 2 35.Rotary electric machine 2 332 can be on slide rail 2 35
It is mobile, drive slide rail 2 35 to be moved left and right along sewing platform 3, while also drive the front and rear shifting on slide rail 2 35 of the second manipulator 33
Dynamic, the removal vehicle seat cover for adapting to different length dimensions cuts needs.
As another situation, slide rail 2 35, the length direction of slide rail 2 35 and are provided with the top surface of fixed seat 2 313
The transfer direction of two manipulators 33 is perpendicular, and the rotary electric machine 2 332 is slidably connected on slide rail 2 35.
As shown in figure 1, collection device includes being arranged on the disposable box 4 at sewing platform 3 rear and being arranged on sewing platform 3 rear end using
In crawl removal vehicle seat cover hydraulic cylinder 3 42, fixed seat two are provided with to the gripper 2 41 in disposable box 4, the rear end of fixed seat 1
313 rear ends are provided with hydraulic cylinder 4 43, and gripper 2 41 is arranged on hydraulic cylinder 3 42 and hydraulic cylinder 4 43, set on gripper 2 41
It is equipped with infrared inductor 3 44, infrared inductor 3 44 and mechanical two equal electricity connection function controllers 2 34.
The cutting bind of this removal vehicle seat cover, first pass through dust arrester 5 and automobile seat cover fabric is first subjected to dedusting, purpose
It is the pollution in order to prevent dust to automobile seat cover fabric, protects the clean and tidy of removal vehicle seat cover;Again by Scissoring device to dedusting after
Automobile seat cover fabric be cut into each position of removal vehicle seat cover, step is simple, convenient and practical, while is carried out by Scissoring device
Cut, avoid manual operation, save labour, mechanically actuated is more accurate;In order to ensure that the removal vehicle seat cover cut can be more
Add the sewing of efficiency, manual operation is replaced by Scissoring device, step is simple, saves labour, the more quick essence of mechanically actuated
Really, then removal vehicle seat cover is being collected by collection device, is completing the process of removal vehicle seat cover, realizing whole-process automatic add
Work, it is time saving and energy saving.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although 1, frame has more been used herein;2nd, Cutting table;21st, laser gun;211st, laser head;22nd, feed roll;
221st, the first connecting shaft;222nd, first bearing seat;223rd, second bearing seat;23rd, discharge roller;231st, the second connecting shaft;232、
3rd bearing seat;233rd, fourth bearing seat;24th, the first manipulator;241st, indicator lamp;242nd, infrared inductor one;243rd, turn
Dynamic motor one;244th, linkage block one;245th, rack one;246th, gear one;25th, function control device one;26th, connecting line;27th, drive
Motor;28th, connecting seat;281st, slide rail one;3rd, sewing platform;31st, mechanical gripper device;311st, fixed seat one;312nd, hydraulic cylinder one;
313rd, fixed seat two;314th, hydraulic cylinder two;315th, gripper one;32nd, sewing machine head;33rd, the second manipulator;331st, infrared ray sense
Answer device two;332nd, rotary electric machine two;333rd, linkage block two;334th, rack two;335th, gear two;34th, function control device two;35、
Slide rail two;4th, disposable box;41st, gripper two;42nd, hydraulic cylinder three;43rd, hydraulic cylinder four;44th, infrared inductor three;5th, dedusting
Device;51st, upper cleaning roller;52nd, lower cleaning roller.Deng term, but it is not precluded from the possibility using other terms.Use these arts
Language is used for the purpose of more easily describing and explaining the essence of the present invention;Being construed as any additional limitation is all
Disagreed with spirit of the present invention.