CN107695654B - Hydraulic automatic assembly system for cold cast anchor filament separating plate and method for realizing automatic assembly of cold cast anchor filament separating plate - Google Patents
Hydraulic automatic assembly system for cold cast anchor filament separating plate and method for realizing automatic assembly of cold cast anchor filament separating plate Download PDFInfo
- Publication number
- CN107695654B CN107695654B CN201710842987.5A CN201710842987A CN107695654B CN 107695654 B CN107695654 B CN 107695654B CN 201710842987 A CN201710842987 A CN 201710842987A CN 107695654 B CN107695654 B CN 107695654B
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- dividing plate
- wire
- wire dividing
- oil cylinder
- fork
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
Abstract
An automatic assembly system of a cold casting anchor wire dividing plate comprises an oil pump, a wire dividing plate pushing and pulling mechanism, a cable body clamping device and an electric control operation box; the wire dividing plate pushing and pulling mechanism comprises a main oil cylinder, a wire dividing plate pushing fork and a wire dividing plate pulling fork sliding frame which are arranged on the sliding frame, wherein the distance H between the wire dividing plate pushing fork and the wire dividing plate pulling fork is 2-3 times of the thickness of the wire dividing plate; the cable body clamping device comprises two clamping blocks arranged on the guide rail mounting seat and a clamping oil cylinder connected with the two clamping blocks; in the use state, the oil pump is fixedly arranged at one end of the installation base of the system, the linear guide rail is arranged on the installation base, and the wire dividing plate pushing and pulling mechanism and the cable body clamping device are arranged on the installation base; the oil pump is used as a common power source of the main oil cylinder and the clamping oil cylinder. The assembly system can complete the assembly of the cold cast anchor filament separating plate at one time, can improve the assembly efficiency and the safety of the cold cast anchor filament separating plate, reduce the cost and improve the assembly quality.
Description
Technical Field
The invention relates to an assembly system and a method, in particular to a hydraulic automatic assembly system for a cold-cast anchor filament-dividing plate and a method for realizing the automatic assembly of the cold-cast anchor filament-dividing plate.
Background
The existing assembly process of the cold cast anchor wire dividing plate has the problems of high labor intensity, easy injury of personnel, easy damage of products, potential safety hazard in use of travelling crane and the like, and the existing method comprises the following steps: (1) the worker uses the heavy hammer to strike the wire dividing plate to a specified position; (2) the striking block is hung on the lifting hook of the travelling crane, and the striking force generated by the striking block is driven by travelling crane to strike the wire dividing plate, so that the wire dividing plate is struck and driven to a designated position.
Disclosure of Invention
The invention aims to provide a hydraulic automatic assembly system for a cold cast anchor filament separating plate and a method for realizing the automatic assembly of the cold cast anchor filament separating plate, and the hydraulic automatic assembly system for the cold cast anchor filament separating plate can complete the assembly of the cold cast anchor filament separating plate at one time, can improve the assembly efficiency and the safety of the cold cast anchor filament separating plate, reduce the cost and improve the assembly quality; to solve the above problems existing in the prior art.
The technical scheme for solving the problems is as follows: an automatic assembly system of cold-cast anchor divides silk board, divide silk board for having passed the silk board of steel wire, its characterized in that: the automatic assembly system of the cold casting anchor wire dividing plate comprises an oil pump, a wire dividing plate pushing and pulling mechanism, a cable body clamping device and an electric control operation box;
the wire dividing plate pushing and pulling mechanism comprises a main oil cylinder, a wire dividing plate pushing fork, a wire dividing plate pulling fork and a sliding frame, wherein the wire dividing plate pushing fork and the wire dividing plate pulling fork are arranged on the sliding frame through connecting plates, a distance H is reserved between the wire dividing plate pushing fork and the wire dividing plate pulling fork, and the value range of H is as follows: h is 2-3 times of the thickness of the filament dividing plate;
the cable body clamping device comprises two clamping blocks arranged on the guide rail mounting seat and a clamping oil cylinder connected with the two clamping blocks;
in the use state, the oil pump is fixedly arranged at one end of the installation base of the system, the linear guide rail is arranged on the installation base, the wire dividing plate pushing and pulling mechanism is arranged on the linear guide rail through the carriage, and the cable body clamping device is arranged on the installation base through the guide rail installation base;
the oil pump is used as a common power source of the main oil cylinder and the clamping oil cylinder, two groups of electromagnetic reversing valves for controlling the main oil cylinder and the clamping oil cylinder are arranged on the oil pump, the main oil cylinder realizes the pushing and pulling actions of the wire dividing plate pushing and pulling mechanism, and the clamping oil cylinder realizes the clamping and loosening actions of the cable body clamping device.
Another related technical scheme is as follows: the invention relates to an automatic assembly method of a cold cast anchor filament separating plate, which is a method for realizing the automatic assembly of the cold cast anchor filament separating plate by utilizing the automatic assembly system of the cold cast anchor filament separating plate, and comprises the following steps:
A. threading through a wire dividing plate:
arranging cold cast anchor cable steel wires according to a standard, penetrating the cold cast anchor cable steel wires into a wire dividing plate, and lifting the cable body to the position above an automatic assembly system of the cold cast anchor wire dividing plate by using a travelling crane;
B. adjusting the positions of each device and the filament dividing plate of the automatic assembly system of the cold casting anchor filament dividing plate:
adjusting the relative positions of the wire dividing plate, the cable body, the wire dividing plate pushing and pulling mechanism and the cable body clamping device;
C. clamping a cold-cast anchor cable body:
starting a clamping oil cylinder to push a clamping block to clamp the cold-cast anchor cable body;
D. advancing the wire separating plate and pier head:
inserting a filament dividing plate propulsion fork, starting a main oil cylinder, transmitting propulsion generated by the main oil cylinder to the filament dividing plate propulsion fork through a filament dividing plate propulsion and pullback mechanism, propelling the filament dividing plate to a required position, closing the main oil cylinder, pulling out the filament dividing plate propulsion fork, and performing a pier head procedure;
E. and (5) retracting the wire dividing plate and finishing assembly:
after the steel wire pier head is finished, the wire dividing plate pull-back fork is inserted, the main oil cylinder is started, the tension of the main oil cylinder is transmitted to the wire dividing plate pull-back fork through the wire dividing plate pushing and pulling mechanism, the wire dividing plate is pulled back to the steel wire pier head, the wire dividing plate is automatically assembled, and the corresponding technical requirements are met.
By adopting the technical scheme, the hydraulic automatic assembly system for the cold cast anchor filament separating plate and the method for realizing the automatic assembly of the cold cast anchor filament separating plate have the following characteristics and beneficial effects:
(1) the assembly of the cold casting anchor filament dividing plate can be completed at one time;
(2) the assembly difficulty of the cold cast anchor wire dividing plate and the labor intensity of workers are reduced, and the probability of accidents in the labor process is reduced;
(3) the assembly efficiency of the wire dividing plate is improved;
(4) the cable body clamping device can clamp and position the steel wire cable body, so that the stress direction of the steel wire stress direction system is on the same axis, and the assembly quality is ensured;
(5) the production cost is reduced.
The technical features of the hydraulic automatic assembly system for cold-cast anchor filament-dividing plates and the method for realizing the automatic assembly of the cold-cast anchor filament-dividing plates according to the invention are further described below with reference to the accompanying drawings and the embodiments.
Drawings
FIG. 1 is a schematic structural diagram of a hydraulic automatic assembly system for a cold cast anchor filament separating plate according to the present invention:
figure 2 is a left side view of the oil pump of figure 1 with the oil pump removed,
FIG. 3 is a right side view of FIG. 1;
fig. 4 to 5 are schematic structural views of a filament separating plate pushing and pulling mechanism:
fig. 4 is a front view, and fig. 5 is a top view of fig. 4;
fig. 6 to 7 are schematic structural views of a cable body clamping device:
fig. 6 is a front view, and fig. 7 is a top view of fig. 6;
fig. 8-10 are schematic diagrams of working process states of a method for realizing automatic assembly of a cold cast anchor filament-dividing plate by using the hydraulic automatic assembly system structure of the cold cast anchor filament-dividing plate of the invention:
figure 8 is a front view of the device,
figure 9 is one of the top views of figure 8 (the filament separating plate advanced),
fig. 10 is a second top view of fig. 8 (the filament dividing plate is pulled back).
In the figure
The device comprises a 1-oil pump, a 2-wire dividing plate, a 3-wire dividing plate pushing and pulling mechanism, a 31-wire dividing plate pushing fork, a 32-wire dividing plate pulling and pulling fork, a 33-connecting plate and a 34-carriage;
4-steel wires, 5-chill casting anchor cable bodies, 6-cable body clamping devices, 61-clamping cylinders and 62-clamping blocks; 7-a main oil cylinder, 8-an electric control operation box, 9-a linear guide rail, 10-a guide rail mounting seat and 11-a mounting base.
Description of the embodiments
Embodiment one:
an automatic assembling system for cold-cast anchor filament-dividing plates automatically assembles the cold-cast anchor filament-dividing plates in a hydraulic driving mode; the automatic assembly system of the cold cast anchor wire dividing plate comprises an oil pump 1 serving as a hydraulic power source, a wire dividing plate pushing and pulling mechanism 3, a rope body clamping device 6 and an electric control operation box 8, wherein the wire dividing plate 2 penetrates through steel wires, and the wire dividing plate pushing and pulling mechanism 3 and the rope body clamping device 6 adopt the same oil pump as the power source;
the wire dividing plate pushing and pulling mechanism comprises a main oil cylinder 7, a wire dividing plate pushing fork 31, a wire dividing plate pulling fork 32 and a carriage 34, wherein the wire dividing plate pushing fork 31 and the wire dividing plate pulling fork 32 are arranged on the carriage 34 through a connecting plate 33, a distance H exists between the wire dividing plate pushing fork 31 and the wire dividing plate pulling fork 32, and the range of the distance H is as follows: h is 2-3 times the thickness of the filament dividing plate 2 (see figures 1-3 and 4-5);
the cable body clamping device 6 comprises two clamping blocks 62 arranged on the guide rail mounting seat 10 and a clamping oil cylinder 61 connected with the two clamping blocks 62 respectively (see fig. 1 and 6-7);
in the use state, the oil pump 1 is fixedly arranged at one end of a mounting base of the system, the linear guide rail 9 is arranged on the mounting base, the wire dividing plate pushing and pulling mechanism 3 is arranged on the linear guide rail 9 through a sliding frame 34, and the cable body clamping device 6 is arranged on the mounting base through a guide rail mounting seat 10;
the oil pump 1 is used as a common power source of the main oil cylinder 7 and the clamping oil cylinder 61, two groups of electromagnetic directional valves for controlling the main oil cylinder 7 and the clamping oil cylinder 61 are arranged on the oil pump 1, the main oil cylinder 7 realizes the pushing and pulling actions of the wire dividing plate pushing and pulling mechanism 3, and the clamping oil cylinder 61 realizes the clamping and loosening actions of the cable body clamping device 6 (see figure 1).
Example two
The invention relates to an automatic assembly method of a cold cast anchor filament separating plate, which is a method for realizing the automatic assembly of the cold cast anchor filament separating plate by utilizing the automatic assembly system of the cold cast anchor filament separating plate, and comprises the following steps:
A. threading through a wire dividing plate:
arranging cold cast anchor cable steel wires according to a standard, penetrating the cold cast anchor cable steel wires into a wire dividing plate, and lifting the cable body to the position above an automatic assembly system of the cold cast anchor wire dividing plate by using a travelling crane;
B. adjusting the positions of each device and the filament dividing plate of the automatic assembly system of the cold casting anchor filament dividing plate:
adjusting the relative positions of the wire dividing plate, the cable body, the wire dividing plate pushing and pulling mechanism and the cable body clamping device (see figure 8);
C. clamping a cold-cast anchor cable body:
the clamping cylinder 61 is started to push the clamping block 62 to clamp the chill-cast anchor cable body (see fig. 6);
D. advancing the filament separating plate and pier head (see fig. 9):
inserting a filament dividing plate propulsion fork 31, starting a main oil cylinder 7, transmitting thrust generated by the main oil cylinder to the filament dividing plate propulsion fork 31 through a filament dividing plate propulsion and pullback mechanism, propelling the filament dividing plate 2 to a required position, closing the main oil cylinder 7, pulling out the filament dividing plate propulsion fork 31, and performing a pier head procedure;
E. the filament separating plate is retracted and assembled (see fig. 10):
after the steel wire pier is finished, the wire dividing plate pull-back fork 32 is inserted, the main oil cylinder 7 is started, the main oil cylinder pulling force is transmitted to the wire dividing plate pull-back fork 32 through the wire dividing plate pushing and pulling mechanism 3, the wire dividing plate 2 is pulled back to the steel wire pier, the automatic assembly of the wire dividing plate is finished, and the corresponding technical requirements are met.
Claims (2)
1. An automatic assembling system for a cold-cast anchor wire-dividing plate, wherein the wire-dividing plate is a wire-dividing plate (2) which has penetrated steel wires, and is characterized in that:
the automatic assembly system of the cold casting anchor wire dividing plate comprises an oil pump (1), a wire dividing plate pushing and pulling mechanism (3), a cable body clamping device (6) and an electric control operation box (8);
the wire dividing plate pushing and pulling mechanism comprises a main oil cylinder (7), a wire dividing plate pushing fork (31), a wire dividing plate pulling fork (32) and a sliding frame (34), wherein the wire dividing plate pushing fork (31) and the wire dividing plate pulling fork (32) are arranged on the sliding frame (34) through connecting plates (33), a distance H is reserved between the wire dividing plate pushing fork (31) and the wire dividing plate pulling fork (32), and the range of the value of H is as follows: h is 2-3 times of the thickness of the filament dividing plate (2);
the cable body clamping device (6) comprises two clamping blocks (62) arranged on the guide rail mounting seat (10) and a clamping oil cylinder (61) connected with the two clamping blocks (62);
in a use state, the oil pump (1) is fixedly arranged at one end of a mounting base of the system, the linear guide rail (9) is arranged on the mounting base, the filament separating plate pushing and pulling mechanism (3) is arranged on the linear guide rail (9) through the carriage (34), and the cable body clamping device (6) is arranged on the mounting base through the guide rail mounting base (10);
the oil pump (1) is used as a common power source of the main oil cylinder (7) and the clamping oil cylinder (61), two groups of electromagnetic reversing valves for controlling the main oil cylinder (7) and the clamping oil cylinder (61) are arranged on the oil pump, the main oil cylinder (7) realizes the pushing and pulling actions of the wire separating plate pushing and pulling mechanism (3), and the clamping oil cylinder (61) realizes the clamping and loosening actions of the cable clamping device (6).
2. An automatic assembly method of a cold casting anchor filament separating plate is characterized by comprising the following steps of: the method for realizing the automatic assembly of the cold cast anchor filament separating plate by using the automatic assembly system of the cold cast anchor filament separating plate of claim 1 comprises the following steps:
A. threading through a wire dividing plate:
arranging cold cast anchor cable steel wires according to a standard, penetrating the cold cast anchor cable steel wires into a wire dividing plate, and lifting the cable body to the position above an automatic assembly system of the cold cast anchor wire dividing plate by using a travelling crane;
B. adjusting the positions of each device and the filament dividing plate of the automatic assembly system of the cold casting anchor filament dividing plate:
adjusting the relative positions of the wire dividing plate, the cable body, the wire dividing plate pushing and pulling mechanism and the cable body clamping device;
C. clamping a cold-cast anchor cable body:
starting a clamping oil cylinder (61) to push a clamping block (62) to clamp the cable body of the cold-cast anchor cable;
D. advancing the wire separating plate and pier head:
inserting a filament dividing plate propelling fork (31), starting a main oil cylinder (7), transmitting propelling force generated by the main oil cylinder to the filament dividing plate propelling fork (31) through a filament dividing plate propelling and pulling-back mechanism, propelling the filament dividing plate (2) to a required position, closing the main oil cylinder, pulling out the filament dividing plate propelling fork (31), and performing a pier head procedure;
E. and (5) retracting the wire dividing plate and finishing assembly:
after the steel wire pier head is finished, a wire dividing plate pull-back fork (32) is inserted, a main oil cylinder (7) is started, the main oil cylinder pulling force is transmitted to the wire dividing plate pull-back fork (32) through a wire dividing plate pushing and pulling mechanism (3), the wire dividing plate (2) is pulled back to the steel wire pier head, and the wire dividing plate is automatically assembled and meets corresponding technical requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710842987.5A CN107695654B (en) | 2017-09-18 | 2017-09-18 | Hydraulic automatic assembly system for cold cast anchor filament separating plate and method for realizing automatic assembly of cold cast anchor filament separating plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710842987.5A CN107695654B (en) | 2017-09-18 | 2017-09-18 | Hydraulic automatic assembly system for cold cast anchor filament separating plate and method for realizing automatic assembly of cold cast anchor filament separating plate |
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| Publication Number | Publication Date |
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| CN107695654A CN107695654A (en) | 2018-02-16 |
| CN107695654B true CN107695654B (en) | 2023-08-01 |
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| CN201710842987.5A Active CN107695654B (en) | 2017-09-18 | 2017-09-18 | Hydraulic automatic assembly system for cold cast anchor filament separating plate and method for realizing automatic assembly of cold cast anchor filament separating plate |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109570965B (en) * | 2018-11-30 | 2023-09-08 | 芜湖顺荣汽车部件有限公司 | Multifunctional double-end valve pipeline assembly fixture |
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| DE4345198A1 (en) * | 1993-07-06 | 1995-02-02 | Ind Tech Res Inst | Clamping unit for an injection-moulding machine and method of operating the same |
| US6079248A (en) * | 1995-08-04 | 2000-06-27 | Ballin; Felice | Drawing process and machine |
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| US7988133B2 (en) * | 2007-05-01 | 2011-08-02 | Trinity Industries, Inc. | Combined guardrail and cable safety systems |
| CN201026562Y (en) * | 2007-05-11 | 2008-02-27 | 张国志 | Sucker rod hydraulic loader |
| US10543573B2 (en) * | 2010-09-24 | 2020-01-28 | Bright Technologies, Llc | Method of terminating a stranded synthetic filament cable |
| SK6453Y1 (en) * | 2011-02-02 | 2013-07-02 | Elv Produkt A S | Clip-up device, method of mast shafts clip-up |
| CN202644400U (en) * | 2012-05-01 | 2013-01-02 | 浙江浦江缆索有限公司 | Reciprocating type double-end full-automatic wrapping machine |
| CN102747683B (en) * | 2012-07-13 | 2015-07-08 | 巨力索具股份有限公司 | Wire dividing plate of cold cast anchorage and wire dividing method thereof |
| CN202898864U (en) * | 2012-10-25 | 2013-04-24 | 淮安金鑫传动机械有限公司 | Production device of hollow steel strands |
| CN103192258B (en) * | 2013-03-12 | 2015-09-16 | 余前喜 | Automatic pipe lining machine and pipe penetration method thereof |
| CN104148362B (en) * | 2014-07-14 | 2016-01-20 | 河北科技大学 | A kind of pine of reclaiming waste steel wire rope is straightener |
| CN207358507U (en) * | 2017-09-18 | 2018-05-15 | 柳州欧维姆机械股份有限公司 | HiAm anchorage wire sub-panel hydraulic pressure automatic setup system |
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2017
- 2017-09-18 CN CN201710842987.5A patent/CN107695654B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4345198A1 (en) * | 1993-07-06 | 1995-02-02 | Ind Tech Res Inst | Clamping unit for an injection-moulding machine and method of operating the same |
| US6079248A (en) * | 1995-08-04 | 2000-06-27 | Ballin; Felice | Drawing process and machine |
Non-Patent Citations (1)
| Title |
|---|
| 黄冈公铁两用长江大桥大规格斜拉索冷铸锚固体系质量控制;王韶华;高海安;石艺歌;;世界桥梁(第02期);66-70 * |
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