CN107695344A - Composition metal bead preparation method and device - Google Patents

Composition metal bead preparation method and device Download PDF

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Publication number
CN107695344A
CN107695344A CN201710807105.1A CN201710807105A CN107695344A CN 107695344 A CN107695344 A CN 107695344A CN 201710807105 A CN201710807105 A CN 201710807105A CN 107695344 A CN107695344 A CN 107695344A
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CN
China
Prior art keywords
metal
atomization
bead
drop
rotating disk
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710807105.1A
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Chinese (zh)
Inventor
李晶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhangjiagang Create Metal Technology Co Ltd
Original Assignee
Zhangjiagang Create Metal Technology Co Ltd
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Publication date
Application filed by Zhangjiagang Create Metal Technology Co Ltd filed Critical Zhangjiagang Create Metal Technology Co Ltd
Priority to CN201710807105.1A priority Critical patent/CN107695344A/en
Publication of CN107695344A publication Critical patent/CN107695344A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/10Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123Spraying molten metal

Abstract

The present invention relates to a kind of composition metal bead preparation method and device, mother bulb is passed through into atomized droplet area, drop to the rotating disk of covering metallic solution and thrown away by centrifugal force, surface local melting and spheroidising are carried out subsequently into electromagnetic induction coil, the high composition metal bead of sphericity is obtained, this method is adapted to outer layer metal layer fusing point to be prepared less than the composite pellets of mother bulb melting point metal.

Description

Composition metal bead preparation method and device
Technical field
The present invention relates to prill preparation method and device, belong to powder metallurgical technology, more particularly to one kind The preparation method and device of composition metal bead.
Background technology
Surface-mounted integrated circuit is developed rapidly with the fast development of electronics industry.With miniaturization, flexibility and computing The size and volume of the continuous improvement of speed, surface-mounted integrated circuit and relative electronic components become less and less, more and more thinner.This Parts and manufacturing process are proposed with more and more harsh requirement.
Prill and important materials and method that soldering tech is connection ic substrate and related component, especially It is that tin ball of the size between 200-600 microns occupies critical role in circuit board manufacturing process.With circuit design Diversification, compact in size, this proposes new requirement with the performance of bead to soldering:1) minimize, to adapt to overall structure The demand of miniaturization;2) high temperature resistant property is improved, although size diminishes, is carried with the capacity and arithmetic speed of electronic component Height, need to improve heat-sinking capability, ensure that the normal operation of parts;3) sphericity is high.With miniaturization and precise treatment system Technique is made, it is necessary to improve the sphericity of soldering prill, to improve single quality of welding spot, and prevents the mutual of adjacent welds Influence.
Copper and tin bead is the very popular material of industry at present, and kernel copper good conductivity, fusing point is high, and high temperature resistant property is good, The electric conductivity being able to ensure that between connection member;Shell tin fusing point is low, is easy to soldering and shaping, it can be ensured that higher connection matter Amount.During under arms, overheated even if there is part solder joint, the fusing of outer layer tin ball, but the presence of kernel copper accreditation is true Protect quality of connection, and can quick conductive, allow tin quickly to cool down, realize solid-state connect.
Industry is generally using atomization method manufacture copper ball at present, then by the method for electroless plating in its Coating one Layer tin, so as to obtain copper and tin composition metal bead.Chemical plating method has the disadvantage that:1) environment is unfriendly;2) efficiency is low;3) Coated layer thickness is restricted.
The content of the invention
It is an object of the invention to provide the composition metal bead of a kind of online atomization, rotation coating, online nodularization to prepare Method, alternative traditional chemical plating method, out of roundness is high, coated layer thickness uniform, controllable.
For achieving the above object, the present invention adopts the following technical scheme that:
Composition metal bead preparation method and device:
Using 4 groups of symmetry arrangements of atomized drop generator 4, form an atomization metal drop and shroud area 6, atomization metal liquid The concentration and size of drop, and molten drop shroud the size in area and adjusted by the pressure gauge 2 and flowmeter 3 being connected to, and can be by Data control system 1 is uniformly optimized and revised.Molten drop is composite pellets outer layer coated metal, can be the low melting points such as tin, tin-lead Class brazing material.
Metal mother bulb is previously positioned in bead adding set 7.Treat temperature sensor 5, vacuumize and pressure controller 14 Real-time testing result meet default after, control system 1 can send instruction, the valve of device for opening 7, and metal mother bulb relies on Gravity fall, and form a bead and decline boundling 8;And fall into atomization metal and shroud area 6,
Fall into atomization metal molten drop and shroud the mother bulb in area because fusing point is high, will not melt.Because its size is larger, pass The features such as heat is fast, the atomization metal that can serve as cooling medium to contact its surface solidifies, so as to form outer layer metal.In cage Accumulation over time in area's crossing process is covered, the outer layer metal formed due to contact solidification can be increasingly thicker.
The falling speed of mother bulb is being shrouded area's residence time, and the size and concentration of the molten drop in metal atomization area The thickness of the outer layer metal formed etc. parameter to solidification has an impact.Storage has tens of kinds of databases in control system, wherein wrapping The preparation technology of variety classes composition metal tin ball is included, including variety classes inner layer metal bead and variety classes outer layer gold Belong to the combination of bead.It before preparation starts, can be inquired about according to the internal data of control system, and carry out related setting, from And select optimal preparation technology and parameter.
By the bead in atomization metal molten drop area, its outer layer has had coated metal layer.Fallen into by one-level collector 9 To above rotating disk 11.There is sheet metal solution above rotating disk, its solution is still outer layer metal solution, and sample path length is no more than metal 10 times of bead.The prill being sent into by one-level collector is transported to the center of rotating disk, small due to the effect of centrifugal force Club gradually moves to disk edge.It is small with metal because prill itself serves as cooling medium effect in moving process Solidification can occur for the solution thin layer that ball directly contacts so as to be changed into the outer layer of prill, so that prill size becomes Greatly.
Rotating disk is driven by electrode 10.Rotary speed also has an impact to coated layer metal thickness.When size constantly becomes big gold Belong to bead and reach disk edge, because centrifugal action will be thrown out of.When being thrown out of, prill surface might have part Not solidified drop or the drop not solidified completely.During throwing away, due to cooling, it may occur that solidify so as to be formed Prill outer layer metal.
The prill outer layer that turntable rotation is formed during flying out, due to the particularity of force-bearing situation, its sphericity without Method ensures, therefore the bead thrown away passes through two level collector 12, forms coated metal bead boundling 13, then enters by gravity 17 solenoid controlled devices 15, carry out surface local melting and spheroidising, coil heats temperature and the rate of heat addition and filled by control 17 controls are put, then form coated metal bead 16;
5) prill after coating is by sorting inspection system 18, be judged to it is unqualified after, be through over pressurizeed and control System 19 reenters adding set 7, carries out coating again;
Composition metal bead preparation method and device, the fusing point of atomization metal are less than the fusing point of mother bulb metal, and range of atomization melts Temperature is dripped within fusing point ± 20 DEG C;
Composition metal bead preparation method and device, the thickness of metallic solution is less than the 10 of mother bulb average diameter in rotating disk Times, and temperature is within ± 10 DEG C of fusing point;
Composition metal bead preparation method and device, coated layer metal thickness≤100 micron;
Technology is described as follows:
Composition metal bead preparation method and device, data control system 1 connect pressure gauge 2, flowmeter 3, and atomization Droplet generator 4, and produce metal atomization drop beam according to the instruction sent.Atomized drop generator is key equipment, is determined The size of the pressure of drop, size and drop beam.
4 groups of atomized drop generators and associated component symmetry arrangement, form an atomization metal drop and shroud area 6, the gold It is prill outer layer metal to belong to drop.The length of range of atomization has an impact to the thickness of coating metal.The liquid in atomization metal area Drop size and temperature can also have an impact to the thickness of metal coating.
Temperature sensor 5, vacuumize implementation monitoring is carried out to vacuum chamber with pressure controller 14, when index meets to instruct It is required that the primitive globules for being previously positioned at prill adding set 7, which fall into atomization metal, shrouds area 6, and form a bead Decline boundling 8.
The size and species for the bead being pre-placed have an impact to coating metal thickness.When the size of primitive globules is larger When, under equal conditions, due to larger cooling velocity, coating layer thickness can be increased;Otherwise, coating layer thickness can be reduced.
Primitive globules pass through atomization metal molten drop area, can be formed on surface and adhere to numerous metal drop, under subsequent Fall in cooling procedure, because solidification is so as to be that bead surface forms molten drop layer in original, its thickness and temperature, original are bead sizes etc. Factor is relevant.The metal drop layer that the process is formed is referred to as a molten drop layer.
Then dropped into by one-level collector 9 above rotating disk 11, there is sheet metal solution above rotating disk, then rely on from Mental and physical efforts are thrown out of, and rotating disk is driven by electrode 10.Rotating disk size and rotating speed determine centrifugal force, therefore have an impact to throwing away process. The bead for being attached to droplet metal is fallen on the rotating disk with thin layer of solution, then during rolling and flying out, same meeting Metal drop is accompanied with, these molten drops can be set in bead surface in subsequent cooling procedure, so as to form metal drop layer. The metal drop layer that the process is formed is referred to as secondary molten drop layer.
Bead with two layers of metal drop layer passes through two level collector 12, forms coated metal bead boundling 13, then Enter 17 solenoid controlled devices 15 by gravity, carry out surface local melting and spheroidising, coil heats temperature and heating Speed is controlled by control device 17, then forms coated metal bead 16.
The main purpose of the process be allow bead secondary metals molten drop layer occur local melting, eliminate turning, increase it is small The sphericity of ball.
Prill after spheroidising enters sorting inspection system 18, and sphericity is bad, the defective meeting in surface It is judged to unqualified, then reenters adding set 7 through over pressurizeed and control system 19, carry out atomization again and prepare molten drop Layer;Up-to-standard small club enters collection device, and is packed.
The fusing point of atomization metal is less than the fusing point of mother bulb metal, and range of atomization droplet temperature is within fusing point ± 20 DEG C.Mother bulb The fusing point of metal is higher than atomization metal fusing point, and otherwise primitive globules can melt when atomization metal molten drop area is entered Change, so as to destroy mother bulb, do not become composite pellets.
Meanwhile range of atomization droplet temperature needs to control within ± 20 DEG C, when temperature is too high, is unfavorable for metal drop Atomization, and subsequent cooling and metal drop layer are formed;When temperature is too low, residence time mistake of the metal drop in liquid It is short, it is unfavorable for being formed uniformly for metal drop layer.
The thickness of metallic solution is less than 10 times of mother bulb average diameter in rotating disk, and temperature is within ± 10 DEG C of fusing point. When metallic solution thickness exceedes 10 times of mother bulb diameter in rotating disk, due to Action of Gravity Field, these beads flowing velocity in the solution It is relatively slow, and be not easy to be thrown out of when moving to disk edge, it is unfavorable for secondary metals molten drop layer and is formed.When solution temperature is beyond molten ± 10 DEG C of scopes of point, when too high or too low, the metal drop layer that is unfavorable in the cooling procedure after throwing away is formed uniformly.
Using the program, metal drop thickness degree is within 100 microns.
Advantages of the present invention and beneficial effect:
The inventive method using atomization metal drop beam and be covered with liquid film rotating disk carry out respectively primary and secondary coating preparation, Then online spheroidising is carried out using electromagnetic induction coil, realizes online outer layer metal preparation and spheroidising, obtain Prepared by the high composition metal bead of sphericity, solve prior art by the low problem of the efficiency of offline electrochemistry coating.
Accompanying drawing 1:Schematic device
1 data control system;2 pressure gauges;3 flowmeters;4 atomized drop generators;5 temperature sensors;6 atomizationization liquid Drop;7 original metal bead adding sets;8 original metal beads;9 one-level collectors;10 motors;11 rotating disks;12 two levels are collected Device;Prill after 13 coatings;14 vacuumize and Stress control control;15 electromagnetic induction heating coils;16 terminal collectors; 17 solenoid controlled devices;18 beads sort inspection system;19 pressurizations and control system.
Embodiment
Technical scheme is further described below in conjunction with preferred embodiment.
Embodiment 1:
Prepare copper and tin composition metal bead.
Primitive globules are copper balls, and size is in 200-300 microns;
Preparation facilities is as shown in Figure 1.Atomization metal is tin.Using original material of the solder as atomization metal generator Material.Temperature control in vacuum chamber is at 220-240 DEG C, and vacuum degree control is 10-2Below.Filling argon gas is protected in vacuum chamber Shield.
Rotating disk velocity of rotation in 50-500r/s, disk diameter in 20-800mm, metallic tin solution temperature at 225-235 DEG C, Solution deep is 500-1500mm, the prill fallen into by top take the lead in rosette center, then by rotate gradually to Boundary slip, with continuing to increase for centrifugal force, rolling speed continues to increase, and when leaving rotating disk, speed is in 100-600m/s.
Electromagnetic induction heating speed is in 200-800 DEG C/s.
The size of obtained bead is between 250-350 microns;External skin size is between 50-80 microns.
Embodiment 2:
Prepare copper and tin composition metal bead.
Primitive globules are copper balls, and size is in 100-150 microns;
Preparation facilities is as shown in Figure 1.Atomization metal is tin.Using original material of the solder as atomization metal generator Material.Temperature control in vacuum chamber is at 225-235 DEG C, and vacuum degree control is 10-3Below.Filling argon gas is protected in vacuum chamber Shield.
Rotating disk velocity of rotation is in 100-400r/s, and disk diameter is in 50-600mm, and metallic tin solution temperature is in 225-235 DEG C, solution deep 300-500mm, the prill fallen into by top takes the lead in rosette center, then relying on and rotating gradually To boundary slip, with continuing to increase for centrifugal force, rolling speed continues to increase, and when leaving rotating disk, speed is in 180-450m/ s。
Electromagnetic induction heating speed is in 160-400 DEG C/s.
The size of obtained bead is between 150-200 microns;External skin size is between 40-70 microns.
By above-described embodiment, prepared by atomization metal drop beam provided by the invention, the coating for being covered with liquid film rotating disk, Then online spheroidising is carried out using electromagnetic induction coil, realizes online outer layer metal preparation and spheroidising, obtain Prepared by the high composition metal bead of sphericity, compound gold can only be prepared by offline electrochemistry coating method by solving prior art Belong to the technical barrier of bead.
Embodiment described above only expresses the embodiment of the present invention, but can not be therefore understands that for the present invention The limitation of the scope of the claims.Any variation that those skilled in the art is done under the enlightenment of present inventive concept to the present invention falls Within the scope of the present invention.

Claims (4)

1. composition metal bead preparation method and device, it is characterised in that:1)Pass through data control system 1, pressure gauge 2, flow Meter 3, and atomized drop generator 4 produce metal atomization drop beam, 4 groups of equipment symmetry arrangements, form an atomization metal liquid Drop shrouds area 6, and the molten drop is prill outer layer;2)Temperature sensor 5 and vacuumize the survey with pressure controller 14 Test result meets after requiring that the primitive globules for being previously positioned at prill adding set 7 fall into atomization metal and shroud area 6, and Form a bead and decline boundling 8;3)By the bead in atomization metal molten drop area, rotating disk 11 is dropped into by one-level collector 9 Above, there is sheet metal solution above rotating disk, be then thrown out of by centrifugal force, rotating disk is driven by electrode 10;4)What is thrown away is small Ball warp crosses two level collector 12, forms coated metal bead boundling 13, then enters 17 solenoid controlled devices 15 by gravity, Carry out surface local melting and spheroidising, coil heats temperature and the rate of heat addition are controlled by control device 17, then formed and applied Plate prill 16;5)Prill after coating by sorting inspection system 18, be judged to it is unqualified after, through over pressurizeed and control System 19 processed reenters adding set 7, carries out coating again.
2. composition metal bead preparation method according to claim 1 and device, it is characterised in that:The fusing point of atomization metal Less than the fusing point of mother bulb metal, range of atomization droplet temperature is within fusing point ± 20 DEG C.
3. composition metal bead preparation method according to claim 1 and device, it is characterised in that:Metallic solution in rotating disk Thickness be less than 10 times of mother bulb average diameter, and temperature is within ± 10 DEG C of fusing point.
4. composition metal bead preparation method according to claim 1 and device, it is characterised in that:Coated layer metal thickness ≤ 100 microns.
CN201710807105.1A 2017-09-08 2017-09-08 Composition metal bead preparation method and device Pending CN107695344A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530713A (en) * 2018-12-30 2019-03-29 北京康普锡威科技有限公司 A kind of device preparing composite metal powder, method and composite metal powder
CN112024903A (en) * 2020-11-09 2020-12-04 西安赛隆金属材料有限责任公司 Metal powder manufacturing equipment and method

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JP3743980B2 (en) * 2002-03-28 2006-02-08 同和鉱業株式会社 Low melting point metal powder and method for producing the same
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CN104493186A (en) * 2014-11-26 2015-04-08 大连理工大学 Device and method for manufacturing uniform spherical micro-particles
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CN105268980A (en) * 2014-07-15 2016-01-27 昆山玛冀电子有限公司 Extruding granulation method for soft-magnetism powder
CN105568024A (en) * 2016-01-26 2016-05-11 广东工业大学 Preparation method for nano ceramic reinforced metal-matrix composite
CN106862578A (en) * 2017-02-13 2017-06-20 连云港倍特超微粉有限公司 It is a kind of to combine the apparatus and method that atomization type prepares spherical metal alloy powder

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JPS59170208A (en) * 1983-03-14 1984-09-26 ダウ・コ−ニング・コ−ポレ−シヨン Quick solidification device for molten metal or like to particles
CN1071614A (en) * 1992-10-07 1993-05-05 中南工业大学 Secondary atomizer for double electrode arc melting
JP3743980B2 (en) * 2002-03-28 2006-02-08 同和鉱業株式会社 Low melting point metal powder and method for producing the same
CN102873324A (en) * 2012-10-17 2013-01-16 厦门大学 Covering-type copper-nickel-silver composite powder and preparation method thereof
CN105268980A (en) * 2014-07-15 2016-01-27 昆山玛冀电子有限公司 Extruding granulation method for soft-magnetism powder
CN104493186A (en) * 2014-11-26 2015-04-08 大连理工大学 Device and method for manufacturing uniform spherical micro-particles
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109530713A (en) * 2018-12-30 2019-03-29 北京康普锡威科技有限公司 A kind of device preparing composite metal powder, method and composite metal powder
CN112024903A (en) * 2020-11-09 2020-12-04 西安赛隆金属材料有限责任公司 Metal powder manufacturing equipment and method

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Application publication date: 20180216