CN107695239A - A kind of pipe fitting system of processing - Google Patents
A kind of pipe fitting system of processing Download PDFInfo
- Publication number
- CN107695239A CN107695239A CN201710911857.2A CN201710911857A CN107695239A CN 107695239 A CN107695239 A CN 107695239A CN 201710911857 A CN201710911857 A CN 201710911857A CN 107695239 A CN107695239 A CN 107695239A
- Authority
- CN
- China
- Prior art keywords
- pipe fitting
- processing
- arc making
- dissected valley
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/86—Making other particular articles other parts for bicycles or motorcycles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Punching Or Piercing (AREA)
Abstract
The invention provides a kind of pipe fitting system of processing, belong to pipe fitting processing technique field, designed to improve pipe fitting crudy, processing efficiency and process automation, including workbench, the workbench is provided with the weld and HAZ mechanism for being used to carry out pipe fitting to be processed weld seam detection and positioning regulation, the arc making mechanism for carrying out feeding, blanking and the mobile grasping mechanism of crawl to the pipe fitting, for clamping positioning mechanism that the pipe fitting is clamped and position and for one end progress arc making mouth processing to the pipe fitting.Pipe fitting system of processing provided by the invention, weld and HAZ can be carried out before pipe fitting is processed, avoid pipe fitting processing from improving pipe fitting crudy on weld seam, meanwhile, the pipe fitting system of processing is advantageous to improve pipe fitting processing efficiency and pipe fitting process automation.
Description
Technical field
The present invention relates to pipe fitting manufacture field, more particularly to a kind of pipe fitting system of processing.
Background technology
With the proposal popularization of Green Travel and being surging forward for shared bicycle, bicycle already turns into a kind of universal
Change, popular trip instrument.In bicycle processing industry with keen competition, how to improve processing efficiency, reduce human cost
The major issue of each production man concern is turned into.
Bicycle is formed by numerous assembling parts, and installation and structural strength of the pipe fitting therein to bicycle have key
Effect, groove and the hole for installation are typically offered for convenience of the component of bicycle, on bicycle pipe part, and how to be realized pair
The automation processing of pipe fitting affects the production efficiency of pipe fitting.Prior art discloses a kind of middle pipe coombe arc making drilling machine, bag
Operating desk and the clamp system, arc making mechanism, coombe mechanism and the borehole drill construction that are arranged on operating desk are included, passes through pneumatic driving respectively
The coombe oil cylinder of dynamic coombe mechanism, the motor of borehole drill construction is driven to realize coombe and the drilling to bicycle middle pipe.
Above-mentioned pipe fitting coombe arc making drilling machine, though coombe, arc making and the drilling of pipe fitting can be carried out on same operating desk,
For the pipe fitting of weld seam being present, being likely to result in above-mentioned Working position and being located on weld seam, it is difficult to controlling the crudy of pipe fitting；
And the pipe fitting coombe arc making drilling machine disposably can only be processed to a pipe fitting, processing efficiency is low, and automaticity is not high,
The automation for being difficult to pipe fitting processing is carried out.
The content of the invention
The invention provides a kind of pipe fitting system of processing, to improve quality, efficiency and the automation of pipe fitting processing.
To achieve the above object, the present invention uses following technical proposals：
A kind of pipe fitting system of processing, including workbench, the workbench, which is provided with, to be used to carry out weld seam to pipe fitting to be processed
The weld and HAZ mechanism of detection and positioning regulation, for the pipe fitting is carried out feeding, blanking and the mobile grasping mechanism of crawl,
For the clamping positioning mechanism that the pipe fitting is clamped and positioned and for carrying out arc making mouth to one end of the pipe fitting
The arc making mechanism of processing.
Preferably, the weld and HAZ mechanism is included to the first support mould being supported for the pipe fitting and the second support
Mould, two ejection moulds for the pipe fitting both ends to be carried out with promotion positioning and the pressure handle for being compressed to the pipe fitting；
The first support mould and the second support mould are between described two ejection moulds, and the pressure handle is positioned at one ejection mould
Side, the first support mould, the second support mould, described two ejection moulds and the pressure handle are placed on same straight line.First support
Mould and the second support mould play a supportive role to pipe fitting；Two ejection moulds are used for the position for adjusting pipe fitting both ends, make pipe fitting positioned at detection
Position, facilitate weld and HAZ detection and follow-up processing crawl；Pressure handle is used to compress pipe fitting, prevents pipe fitting in rotation process
Middle movement is scurried out.
Preferably, the arc making mechanism is located at the side of the clamping positioning mechanism, and the arc making mechanism includes being used to rush
The arc making head of nock and the arc making piston cylinder of the driving arc making head.
Preferably, it is additionally provided with the workbench for carrying out dissected valley and the dissected valley punch mechanism of punching to the pipe fitting；
The dissected valley punch mechanism include offering the punch die of groove and datum hole, the dissected valley knife corresponding with the grooved position and with
The corresponding red needle in the datum hole position.Dissected valley punch mechanism can be realized to pipe fitting dissected valley and punching simultaneously, dissected valley perforating press
The addition of structure, pipe fitting system of processing can be made while carry out pipe fitting arc making, punching and dissected valley work, realize the one of pipe fitting processing
Change, improve processing efficiency.
Preferably, the dissected valley punch mechanism is oppositely arranged with the clamping positioning mechanism, the both ends difference of the pipe fitting
In Liang Ge mechanisms, and the pipe fitting sets the arc making head above one end of the clamping positioning mechanism.Dissected valley
The Position Design of punch mechanism, clamping positioning mechanism and arc making mechanism, one end of pipe fitting to be processed can be made to be limited in clamping and determined
In the mechanism of position, the other end is limited in dissected valley punch mechanism, therefore pipe fitting is not easy to produce in arc making and dissected valley punching process
Change shape, and crudy is high.
Preferably, the punch die offers the first circular cavity, and the one end of the punch die away from the groove is connected with top
Rod, described knock-pin one end are placed in first circular cavity, other end connection ejection piston cylinder.The setting of knock-pin can
So that the pipe fitting machined is ejected in dissected valley punch mechanism, facilitates grasping mechanism to carry out crawl movement to pipe fitting, be advantageous to
The serialization of pipe fitting processing is carried out.
Preferably, the dissected valley punch mechanism is installed on the workbench, the dissected valley punching by dissected valley punching bottom plate
The one end of bottom plate away from the pipe fitting is provided with bottom plate adjusting mechanism, and the bottom plate adjusting mechanism can adjust the dissected valley perforating press
The distance between structure and the arc making mechanism；The governor motion includes adjusting rod, is fixed on the dissected valley punching bottom plate
Regulation Mobile base and the regulation fixed seat being fixed on the workbench, adjusting screw rod one end connection regulation movement
Seat, the other end pass through the regulation fixed seat.The setting of governor motion can make system adding suitable for the pipe fitting of different length
Work.
Preferably, the clamping positioning mechanism include be used for support the pipe fitting at least one 3rd support mould, for
The co-clip tightly left clamping die of the pipe fitting and right clamping die and the promotion mould for promoting the pipe fitting to be positioned；Described
Three support moulds, the promotion mould and the punch die are located along the same line, and the left clamping die and the right clamping die are located at respectively
The both sides for promoting mould.
Preferably, the grasping mechanism includes the first handgrip and the second handgrip of two settings that link side by side, when described the
When one handgrip is located at the weld and HAZ mechanism, second handgrip is located at the clamping positioning mechanism.Grasping mechanism is set
Put two handgrips, it is possible to achieve the mobile synchronization of pipe fitting system of processing feeding, blanking and pipe fitting between different station, be advantageous to
Realize that process serialization, automation are carried out, improve processing efficiency.
Preferably, the arc making mechanism is mounted on the workbench by two connection boards being oppositely arranged, two institutes
The top for stating connection board is connected to connecting plate, and the grasping mechanism is installed on the arc making mechanism by the connecting plate
Side.
Beneficial effects of the present invention are：
By setting weld and HAZ mechanism, the positioning and regulation of pipe fitting position while welding can be carried out to pipe fitting to be processed,
Avoid pipe fitting processing from being located at pipe fitting position while welding, improve the quality of pipe fitting processing；
By setting grasping mechanism to carry out the movement of feeding, blanking and pipe fitting in different station of pipe fitting, farthest
Resource caused by avoiding artificial loading and time waste, and improve the efficiency of pipe fitting processing, be advantageous to pipe fitting processing serialization, from
Dynamicization is carried out.
Brief description of the drawings
Fig. 1 is the structural representation of pipe fitting system of processing provided by the invention；
Fig. 2 is the structural representation of weld and HAZ mechanism provided by the invention
Fig. 3 is the structural representation of dissected valley punch mechanism provided by the invention；
Fig. 4 is the structural representation of punch die provided by the invention；
Fig. 5 is the A-A sectional views of punch die in Fig. 4；
Fig. 6 is the top view of dissected valley punch mechanism provided by the invention；
Fig. 7 is the structural representation of arc making mechanism provided by the invention；
Fig. 8 is the part-structure schematic diagram of pipe fitting system of processing provided by the invention；
Fig. 9 is the structural representation of clamping positioning mechanism provided by the invention；
Figure 10 is the structural representation of grasping mechanism provided by the invention；
Figure 11 is the top view of workbench provided by the invention.
Marked in figure as follows：
1- workbench；The detents of 11- first；The detents of 12- second, the detents of 13- the 3rd；The waste materials of 14- first
Outlet slot；15- the second waste outlet grooves；
2- weld and HAZs mechanism；21- laser inductors；211- supporting plates；22- the first support moulds；23- the second support moulds；24- master
Driving wheel；25- driven pulleys；26- ejects mould；27- pressure handles；
3- clamping positioning mechanisms；The support moulds of 31- the 3rd；The right clamping dies of 32-；The left clamping dies of 33-；34- promotes mould；35- first
Proximity switch；36- second is close to open the light；37- first is close to sensor block；38- second is close to sensor block；The right trip holders 39 of 39-；
The left trip holders 310 of 310-；311- arc makings breach 3；312- piston fixed plates；
4- arc makings mechanism；41- arc making heads；42- arc making pullovers；43- connection boards；44- connection transverse slats；45- connecting upright poles；
The proximity switches of 46- the 3rd；47- the 3rd is close to sensor block；
5- grasping mechanisms；The handgrips of 51- first；The handgrips of 52- second；53- horizontal slide rails 53；54- handgrip crossbeams；55- is vertical
Fixed plate；56- connecting plates；
6- dissected valley punch mechanisms；61- punch dies；611- grooves；612- datum holes；613- external parts；614- fixing ends；615-
One circular cavity；616- charging conduits；62- dissected valley knives；63- red needles；64- die holders；65- slide assemblies；651- slide rails；652- is public sliding
Seat；Mother's 653- slide；654- connection sliding blocks；66- connection components；661- oil cylinder connecting poles；662- red needle bearings；663- sleeves；
67- knock-pins；68- adjusting parts；681- adjusting rods；682- adjusts fixed seat；683- adjusts Mobile base；69- dissected valley punchings bottom
Plate；The proximity switches of 691- the 4th；The proximity switches of 692- the 5th；693- the 4th is close to sensor block；694- the 5th is close to sensor block；
721- motors；722- pushes piston cylinder；723- pressure handle cylinders；
The right clamping piston cylinders of 731-；The left clamping piston cylinders of 732-；733- promotes piston cylinder；
741- arc making piston cylinders；
751- horizontal piston cylinders；752- vertical piston cylinders；753- the first handgrip piston cylinders；754- the second handgrip piston cylinders；
761- punching oil cylinders；762- dissected valley oil cylinders；763- ejects piston cylinder；
8- pipe fittings.
Embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining the present invention, rather than limitation of the invention.It also should be noted that in order to just
Part related to the present invention rather than entire infrastructure are illustrate only in description, accompanying drawing.
As shown in figure 1, present embodiments provide a kind of pipe fitting system of processing, including workbench 1 and it is arranged on workbench 1
For to pipe fitting 8 to be processed carry out weld seam detection and positioning regulation weld and HAZ mechanism 2, for pipe fitting 8 carry out feeding, under
Material and the mobile grasping mechanism 5 of crawl, for pipe fitting 8 is clamped and positioned clamping positioning mechanism 3, for pipe fitting 8
One end carry out the arc making mechanism 4 of arc making mouth processing, the dissected valley punch mechanism 6 for carrying out dissected valley and punching to pipe fitting 8.Its
In, weld and HAZ mechanism 2 is located at the side of workbench 1,6 equal position of arc making mechanism 4, clamping positioning mechanism 3 and dissected valley punch mechanism
In the side of weld and HAZ mechanism 2, and arc making mechanism 4 and dissected valley punch mechanism 6 are oppositely arranged, and clamping positioning mechanism 3 is positioned at punching
Between arc mechanism 4 and dissected valley punch mechanism 6；Grasping mechanism 5 is arranged on the upper side of arc making mechanism 4.
Specifically, as shown in Fig. 2 weld and HAZ mechanism 2 is entered using laser inductor 21 to the color of the test point of pipe fitting 8
Row detection, to judge whether test point is weld seam.Laser inductor 21 is located at one end of pipe fitting 8, and inductive probe is towards pipe fitting 8
One end open.Laser inductor 21 is hinged on adjustable plate, and can be rotated around pin joint, and adjustable plate is slidably connected at supporting plate
On 211, and can relative support plate 211 move up and down, the one end of supporting plate 211 is connected on workbench 1.Adjustable plate and supporting plate
211 setting, support fixation on the one hand is played to laser inductor 21, on the other hand can adjust the angle of laser inductor 21
Degree and height, to adjust laser inductor 21 in the test point of the openend of pipe fitting 8, to realize the commissure for making pipe fitting 8 to be processed
In the positioning of specific direction, the follow-up elaboration of pipe fitting 8 is avoided in welded joints.
Weld and HAZ mechanism 2 includes the first support mould 22 being supported to pipe fitting 8 and the second support mould 23, for pipe fitting 8
Both ends promote two ejection moulds 26 of positioning and the pressure handle 27 for being compressed to pipe fitting 8, two of which ejection mould 26
The both ends of pipe fitting 8, the first support mould 22 and the second support mould 23 are separately positioned between two ejection moulds 26 and pressure handle 27 is located at
The side of one ejection mould 26, the first support mould 22, the second support mould 23, ejection mould 26 and pressure handle 27 are located along the same line.First
The side of support mould 22 is provided with a pair of driving wheels 24, and the side of the second support mould 23 is provided with a pair of driven 25, and tested pipe fitting 8 is placed on
On driving wheel 24 and driven pulley 25, and keep contacting with the surface of four wheels.Motor 721 is driven by transmission component
Two driving wheels 24 rotate, so as to drive pipe fitting 8 to rotate.Transmission component includes the biography being connected with the output end of motor 721
Defeated belt；Connect the first rotating shaft of the transmission belt other end and the first gear in first rotating shaft；Two are connected respectively
The second rotating shaft and the 3rd rotating shaft on driving wheel 24, and respectively positioned at the second rotating shaft and second gear in the 3rd rotating shaft and the
Three gears, second gear and the 3rd gear engage with first gear.Transmission component can be to realize that motor drives actively
The other modes rotated are taken turns, the setting of above-mentioned transmission component can make motor 721 be arranged on the ground of workbench 1, simplify
The layout of workbench 1, save space.
Mould 26 1 is ejected to be connected and installed on workbench 1 facing to the one end open of pipe fitting 8, another side and push piston cylinder
722, ejection mould 26 is used for the position for adjusting the both ends of pipe fitting 8, plays the positioning action to detecting pipe fitting 8, makes pipe fitting 8 positioned at certain
Detecting position, facilitate pipe fitting 8 weld seam detection and detection after positioning crawl.Pressure handle 27, which is rotatably connected on, is installed on workbench
On 1, the piston rod for the pressure handle cylinder 723 that one end connection driving pressure handle 27 is compressed to pipe fitting 8, when pressure handle cylinder 723 drives
When, cylinder piston rod drives pressure handle 27 to rotate around it tie point rotation, pressure handle 27 is in contact with pipe fitting 8, so as to prevent pipe fitting 8
Move or scurry out when rotated.
To realize the automation of the weld and HAZ of pipe fitting 8, it is provided with the second side of the support mould 23 away from laser inductor 21
6th close to opening the light, and when pipe fitting 8 is located on the second support mould 23, the 6th proximity switch is located at close to the underface of pipe fitting 8, and feels
Should be facing to pipe fitting 8 to be detected.6th proximity switch can sense pipe fitting 8 whether on support mould, and detection signal is sent
To control system, if detecting pipe fitting 8, control system controls two to push piston cylinder 722 and moved, and makes pipe fitting 8 positioned at detection
Position；Then push piston cylinder 722 to reset, pressure handle cylinder 723, which starts, makes pressure handle 27 compress pipe fitting 8；Laser inductor 21 senses
The color value of test point, if color value is not weld seam preset value, control system control motor 721 rotates angle position
Move, so as to drive pipe fitting 8 to rotate an angular displacement；Laser inductor 21 detects again, until color value and the weld seam of detection are pre-
If value is identical or falls into certain error, then the weld and HAZ of pipe fitting 8 is completed, and control system sends the order that positioning is completed, and
Driving pressure handle cylinder 723 resets, and tested pipe fitting 8 waits crawl to be used for following process.
As shown in figure 3, dissected valley punch mechanism 6 includes punch die 61, dissected valley knife 62 and red needle 63, punch die 61 includes being fixedly mounted
Fixing end 614 on die holder 64 and the external part 613 being connected with the one end of fixing end 614, the outer surface of external part 613 is cylinder
Shape, and both sides offer the groove 611 and datum hole 612 consistent with the dissected valley punching shape of pipe fitting 8.Punch die 61 has the first circular sky
Chamber 615, the diameter of the first circular cavity 615 are engaged with the external diameter of pipe fitting 8, to make pipe fitting 8 be installed on the first circular cavity
In 615.To remove the waste material being punched into time, charging conduit 616 is further opened with external part 613, charging conduit 616 is located at groove
611 and the centre position of datum hole 612.One end that punch die 61 extends away from end 613 is connected with knock-pin 67, one end position of knock-pin 67
In in the first circular cavity 615, the other end ejects piston cylinder 722 by the connection of angled slide block and ejection piston cylinder 722 when driving
When, the piston rod of ejection piston cylinder 722 drives angled slide block, moves inwall of the knock-pin 67 along the first circular cavity 615, with top
Go out pipe fitting 8.The pipe fitting 8 that the setting of knock-pin 67 and ejection piston cylinder 722 can make to machine ejects machining position, facilitates pipe fitting
8 crawl movement, the serialization for being advantageous to system of processing are carried out.
Dissected valley knife 62 is connected to drive the dissected valley oil cylinder 762 of dissected valley knife 62 by slide assemblies 65, and red needle 63 passes through company
Connected components 66 are connected to drive the punching oil cylinder 761 of red needle 63.Slide assemblies 65 include the slide rail being fixed on workbench 1
651st, two male slides 652 positioned at the both sides of slide rail 651 and female slide 653 for being connected with two male slides 652.Female slide 653
Upper surface be connected with connection sliding block 654, close to one end of groove 611 installation dissected valley knife 62, the other end passes through connection sliding block 654
The piston rod of bolt connection dissected valley oil cylinder 762, to reduce the resistance to sliding of slide assemblies 65, male slide 652 and female slide 653 with
The one side that slide rail 651 is in contact offers the first oily path and the second oily path respectively, to place lubricating oil.Connection component 66
Including oil cylinder connecting pole 661, red needle bearing 662 and sleeve 663.Red needle bearing 662 is fixed on workbench 1, and sleeve 663 is fixed
It is arranged in red needle bearing 662, and the one end for stretching out red needle bearing 662 is connected to by flange on the end face of red needle bearing 662.
The second circular cavity is provided with sleeve 663, oil cylinder connecting pole 661, which is worn, to be connected in the second circular cavity, and one end connection red needle 63,
Other end connection punching oil cylinder 761.To reduce resistance when oil cylinder connecting pole 661 slides, the inwall of sleeve 663 offers helical
3rd oily path of shape, to place lubricating oil.To strengthen the wearability of sleeve 663, the material of sleeve 663 is copper.
To realize the full-automation of dissected valley punch mechanism 6, set in workbench 1 in the side spacing side by side of slide assemblies 65
Two the 4th proximity switches 691, and the side of connection sliding block 654 towards the 4th proximity switch 691 is connected with one and is used for the 4th
Proximity switch 691 is close to sensing the 4th close to sensor block 693；On workbench 1 in the side of oil cylinder connecting pole 661 side by side between
Every being provided with two the 5th proximity switches 692, one is connected with the side of oil cylinder connecting pole 661 towards the 5th proximity switch 692
It is individual to be used for the 5th proximity switch 692 close to sensing the 5th close to sensor block 694.When dissected valley punch mechanism 6 is in the shape that do not work
During state, the 4th is relative with the 4th proximity switch 691 of close dissected valley oil cylinder 762 close to sensor block 693, the 5th close sensing
Block 694 is relative with the 5th proximity switch 692 close to punching oil cylinder 761；When dissected valley punch mechanism 6 carries out dissected valley punching
When, another the 5th proximity switch 692 detects the 5th close to the signal of sensor block 693, and dissected valley knife 62 stops moving to pipe fitting 8,
Another the 4th proximity switch 46 detects the 4th close to the signal of sensor block 694, and red needle 63 stops moving to pipe fitting 8, so as to control
System processed can control dissected valley oil cylinder 762 and punching according to the signal that the 5th proximity switch 692 and the 4th proximity switch 46 sense
The stroke of oil cylinder 761.
Above-mentioned dissected valley punch mechanism 6 can be arranged on workbench 1 by dissected valley punching bottom plate 69, on dissected valley punching bottom plate 69
The governor motion for adjusting the position of dissected valley punching bottom plate 69 is provided with, governor motion includes adjusting rod 681, is fixed on dissected valley punching
The regulation Mobile base 683 of bottom hole plate 69 and the regulation fixed seat 682 for being fixed on the workbench 1, the one end of adjusting rod 681 connection institute
State regulation Mobile base 683, the other end adjusts fixed seat 682 through described.Adjusting rod 681 is adjusted, dissected valley punching bottom can be driven
Plate 69 moves, so as to adjust the distance between dissected valley punch mechanism 6 and arc making mechanism 4, with suitable for the pipe fitting 8 to different length
Processing.Adjusting rod and regulation fixed seat can be feed screw nut component, or piston rod and piston cylinder seat etc. other can
To realize the structure of above-mentioned function.
As shown in figure 4, arc making mechanism 4 includes being used for the arc making first 41 that arc making mouth is carried out to pipe fitting 8, arc making first 41 is connected to
One end of arc making pullover 42, the other end connection of arc making pullover 42 drive the arc making piston cylinder 741 that arc making first 41 moves up and down.Punching
Arc mechanism 4 is arranged on workbench 1 by two connection boards 43 being oppositely arranged, and the upper end of two connection boards 43 is connected with
Transverse slat 44 is connected, arc making piston cylinder 741 is fastened on connection transverse slat 44 close to one end of arc making first 41, and the work of piston cylinder
Stopper rod stretches out connection transverse slat 44 to be connected with arc making first 41.
To realize the automation of arc making mechanism 4, the outside of a connection board 43 of arc making mechanism 4 is provided with connecting upright pole
45, be arranged at intervals with two the 3rd proximity switches 46 on connecting upright pole 45, arc making pullover 42 close to the 3rd proximity switch 46 one
Side is provided with for the sensing of the 3rd proximity switch 46 the 3rd close to sensor block 47, when arc making mechanism 4 is in when work state, the
Three face the 3rd proximity switch 46 close to arc making piston cylinder 741 close to sensor block 47, when arc making mechanism 4 carries out arc making
During work, another the 3rd proximity switch 46 sense the 3rd close to sensor block 47 signal, and send the signal to control system
System, the stop motion of control system control arc making piston cylinder 741, so as to which control system can be according to the sensing of the 3rd proximity switch 46
Signal controls the stroke of arc making first 41.
As shown in Figure 5 and Figure 6, clamping positioning mechanism 3 includes two the 3rd support moulds that support positioning action is played to pipe fitting 8
31st, the left clamping die 33 and right clamping die 32 that are matched for clamping tightly to pipe fitting 8 and the promotion mould for pipe fitting 8 promote positioning
34, wherein, the 3rd support mould 31, promote mould 34 and punch die 61 to be located on same positioning strip straight line, left clamping die 33 and right clamping die
32 are located at the both sides of pipe fitting 8 to be processed.The upper surface of 3rd support mould 31 offers the semi-circular recesses to match with pipe fitting 8；Zuo Jia
The opposite one side of tight mould 33 and right clamping die 32 offers the semi-circular recesses to match with pipe fitting 8, left clamping die 33 and right folder
The semi-circular recesses of tight mould 32 cooperatively form the accommodating chamber for accommodating pipe fitting 8；Left clamping die 33 and right clamping die 32 towards promote mould
34 one side is respectively equipped with an arc gap, makes when left clamping die 33 and right clamping die 32 are matched for clamping tightly, two arc gaps
Together formed for the semicircle arc making breach 311 through arc making first 41.Left clamping die 33 and right clamping die 32 are separately mounted to
On left trip holder 310 and right trip holder 39, left trip holder 310 and right trip holder 39 are away from left clamping die 33 and right folder
The one side of tight mould 32 connects left clamping piston cylinder 732 and right clamping piston cylinder 731 respectively.The one end of mould 34 is promoted towards pipe to be processed
Part 8, other end connection promote piston cylinder 733, promote piston cylinder 733 to be connected to a connection board by piston fixed plate 312
On 43.Left clamping piston cylinder 732, right clamping piston cylinder 731 and to promote piston cylinder 733 can be cylinder, hydraulic cylinder or oil cylinder, and
Left clamping piston cylinder 732 and right clamping piston cylinder 731 are preferably oil cylinder, to simplify structural volume.
Clamping positioning mechanism 3 realizes the support of pipe fitting 8 by two the 3rd support moulds 31, by promoting piston cylinder 733 to drive
Mould 34 is promoted, promotes mould 34 its one end be located at first 41 lower section of arc making, the other end inserts dissected valley by promoting one end of pipe fitting 8
In the punch die 61 of punch mechanism 6, and then the positioning of the machining position of pipe fitting 8 is realized, then pass through left clamping piston cylinder 732 and right folder piston
Cylinder drives left clamping die 33 and right clamping die 32 to be matched for clamping tightly pipe fitting 8, prevents pipe fitting 8 from being moved in processing, influences crudy.
Because processing pipe fitting 8 both ends to be processed constrain on punch die 61 and clamping positioning mechanism 3 respectively, therefore, and the middle part of pipe fitting 8
It is provided with two the 3rd support moulds 31 to be supported, therefore pipe fitting 8 makes to be not susceptible to deform in progress arc making and dissected valley punching.
Clamping and positioning is automated to realize, the 7th proximity switch is provided with workbench 1 and on the 3rd support mould 31,
The side spacing side by side of left clamping die 33 sets two the second proximity switches 36 and set in the side spacing side by side of right clamping die 32
Two the first proximity switches 35 are put, second is provided with close to sense with respect to the side of the second proximity switch 36 in left trip holder 310
Block 38 is answered, first is provided with close to sensor block 37 with respect to the side of the first proximity switch 35 in right trip holder 39.When pipe fitting 8 is sent
When on material to the 3rd support mould 31, the first proximity switch 35 senses signal, and sends a signal to controlling organization, and controlling organization starts
Piston cylinder 733 is promoted so as to promote mould 34 to promote pipe fitting 8 to be installed on punch die 61, promotes the stop motion of piston cylinder 733, control system
System controls left clamping piston cylinder 732 and right clamping piston cylinder 731 to move simultaneously, passes through two the second proximity switches 36 and two the
The left clamping piston cylinder 732 of actuated signal control of one proximity switch 35 and the stroke of right clamping piston cylinder 733, when close to pipe fitting 8
The second proximity switch 36 and the first proximity switch 35 when sensing signal, control structure sends parking order, left clamping piston
Cylinder 732 and right clamping piston cylinder 733 stop driving, that is, realize the clamping and positioning of pipe fitting 8.
As shown in Figure 1 and Figure 7, grasping mechanism 5 is fixed on the side of arc making mechanism 4, two companies by two connecting plates 56
Fishplate bar 56 is separately mounted to the top of two connection boards 43 of arc making mechanism 4.Grasping mechanism 5 includes the first handgrip 51 and second
Handgrip 52, and two handgrips connect the first handgrip piston cylinder 753 and the second handgrip piston cylinder 754, two handgrip piston cylinders respectively
The both sides of same handgrip crossbeam 54 are connected to, and the centre position of handgrip crossbeam 54 is connected with the piston rod of vertical piston cylinder 752,
By vertical piston cylinder 752 handgrip crossbeam 54 can be driven to move up and down.Vertical piston cylinder 752 is connected by vertical fixing plate 55
On horizontal slide rail 53, and it can be moved along horizontal slide rail 53, the side of vertical fixing plate 55 is connected with driving vertical fixing plate 55
The horizontal piston cylinder 751 moved along horizontal slide rail 53., can by horizontal piston cylinder 751 and the routing motion of vertical piston cylinder 752
With realize the first handgrip 51 and the second handgrip 52 and meanwhile carry out up and down or move horizontally, with realize to the feeding of pipe fitting 8, blanking and
Movement of the pipe fitting 8 in different station.
Carried out to improve the serialization of the processing efficiency of pipe fitting 8 and the process of pipe fitting 8, when the first handgrip 51 is located at weld seam
During detent mechanism 2, the second handgrip 52 is located at clamping positioning mechanism 3, i.e., after the completion of weld and HAZ, the first handgrip 51 is pointed to
Pipe fitting 8 at weld and HAZ mechanism 2 carries out crawl movement, while the second handgrip 52 will process at clamping positioning mechanism 3
Into house keeper carry out crawl movement, when pipe fitting 8 is moved to clamping positioning mechanism 3 by the first handgrip 51 from weld and HAZ mechanism 2,
Pipe fitting 8 at clamping positioning mechanism 3 is transferred to processed finished products area by the second handgrip 52, i.e. the feeding of pipe fitting 8, blanking and crawl moves
It is dynamic synchronously to carry out, the processing efficiency of the system of processing of pipe fitting 8 is improved, is advantageous to process the progress of serialization, is suitable for pipe
The mass processing and automated production of part 8.
For convenience of installation of each mechanism on workbench 1, the one side of each mechanism of direction of workbench 1, which offers, to be used for
Weld and HAZ mechanism 2 installation positioning the first detent 11, for clamping positioning mechanism 3 located lateral second positioning it is recessed
Groove 12, the 3rd detent 13 for the longitudinal register of clamping positioning mechanism 3.Waste material to process dissected valley punching and arc making obtains
Cleared up to timely, the first waste outlet groove 14 and the second waste outlet groove 15 are further opened with workbench 1, wherein, the first waste material
Outlet slot 14 is located at the lower section of the arc making first 41 of arc making mechanism 4, to clear up waste material caused by arc making mouth, the second waste outlet groove
15 below the punch die 61 of dissected valley punch mechanism 6, to clear up waste material caused by dissected valley punching, meanwhile, at the bottom of workbench 1
Face is additionally provided with the waste channel being connected with the first waste outlet groove 14 and the second waste outlet groove 15.
The course of work of the system of processing of pipe fitting 8 provided by the invention is：When pipe fitting 8 is transported to the of weld and HAZ mechanism 2
When on one support mould 22 and the second support mould 23, the 6th proximity switch senses pipe fitting 8, and sends a signal to control system, control system
System driving pushes piston cylinder 722 and the position at the both ends of pipe fitting 8 is adjusted, and when pipe fitting 8 reaches detecting position, pushes piston cylinder
722 reset, and pressure handle cylinder 723 drives pressure handle 27 to compress pipe fitting 8, and laser inductor 21 detects the color value of test point, concurrently
The number of delivering letters to control system, control system to the color value of test point with being that weld seam pre-set color value is compared, if equal to pre-
If color value is fallen into certain error, then position successfully, if exceeding pre-set color section, control system control motor
721 rotate, and motor 721 drives pipe fitting 8 to rotate a low-angle, and then laser inductor 21 detects again, until detection
The color value of point falls into pre-set color section, then positions successfully, system drive pressure handle cylinder 723 resets；Control system controls water
Flat crawl piston cylinder is moved horizontally, and the first handgrip 51 is located at the top of weld and HAZ mechanism 2, and the vertical crawl of control system control is lived
Plug cylinder moves, and the first handgrip 51 and the second handgrip 52 is dropped to crawl position, the first handgrip piston cylinder 753 and the second handgrip 52 are lived
Stopper rod drives pipe fitting 8 of the first handgrip 51 crawl at weld and HAZ mechanism 2, if there is pipe fitting 8 at clamping positioning mechanism 3,
Second crawl simultaneously of handgrip 52 is located at the pipe fitting 8 at clamping positioning mechanism 3, and then control system controls grasping mechanism 5 by first
On the 3rd support mould 31 that is placed at clamping positioning mechanism 3 of pipe fitting 8 that handgrip 51 captures, the pipe fitting 8 of the second handgrip 52 crawl is placed in
Processed finished products area；When pipe fitting 8 is placed in the 3rd support mould 31, the 7th proximity switch detection pipe fitting signal, clamping positioning mechanism 3 is being controlled
Automation positioning work is carried out under the control of system processed, after clamping and positioning, control system control arc making mechanism 4 and dissected valley perforating press
Structure 6 carries out automatically arc making mouth and dissected valley punching, the automation clamping and positioning of clamping positioning mechanism 3, arc making mechanism 4 it is automatic
Change arc making and dissected valley punch mechanism 6 automates dissected valley punching and discussed in the above, here is omitted.
Pipe fitting system of processing provided by the invention, using weld and HAZ mechanism 2 before pipe fitting 8 is processed to the weld seam of pipe fitting 8
Positioned, can avoid processing groove or hole position in the commissure of pipe fitting 8, improve the quality of the processing of pipe fitting 8；By using
The grasping mechanism 5 of two handgrips, feeding, blanking and the movement of different station of pipe fitting 8 can be made while carried out, improve processing
Efficiency, be advantageous to the automation of the processing of pipe fitting 8, mass is carried out；Step up to position because the one end of pipe fitting 8 being processed is limited in
In the clamping die of mechanism, the other end be limited in punch die 61, and the middle part of pipe fitting 8 is provided with supports support, is being rushed pipe fitting 8
It is not susceptible to deform when arc and dissected valley punching, improves the precision of the processing of pipe fitting 8；Coordinate by using multiple proximity switches and control
System, drive system, it is possible to achieve the full-automatic progress that pipe fitting 8 is processed, be advantageous to the processing of mass pipe fitting.The present invention provides
Pipe fitting system of processing, crudy is good, efficiency high and automaticity are high.
Pay attention to, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that
The invention is not restricted to specific embodiment described here, can carry out for a person skilled in the art various obvious changes,
Readjust and substitute without departing from protection scope of the present invention.Therefore, although being carried out by above example to the present invention
It is described in further detail, but the present invention is not limited only to above example, without departing from the inventive concept, also
Other more equivalent embodiments can be included, and the scope of the present invention is determined by scope of the appended claims.
Claims (10)
1. a kind of pipe fitting system of processing, including workbench (1), it is characterised in that the workbench (1), which is provided with, to be used for to be added
Work pipe fitting (8) carry out weld seam detection and positioning regulation weld and HAZ mechanism (2), for the pipe fitting (8) carry out feeding, under
Material and the mobile grasping mechanism (5) of crawl, for clamping positioning mechanism (3) that the pipe fitting (8) is clamped and positioned with
And for carrying out the arc making mechanism (4) of arc making mouth processing to one end of the pipe fitting (8).
2. pipe fitting system of processing as claimed in claim 1, it is characterised in that the weld and HAZ mechanism (2) include be used for pair
The first support mould (22) and the second support mould (23) that the pipe fitting (8) is supported, for being promoted to the pipe fitting (8) both ends
Two ejection moulds (26) of positioning and the pressure handle (27) for being compressed to the pipe fitting (8)；
The first support mould (22) and the second support mould (23) are between described two ejection moulds (26), the pressure handle (27)
It is located in one of the side of the ejection mould (26), the first support mould (22), the second support mould (23), described two tops
Depanning (26) and the pressure handle (27) are placed on same straight line.
3. pipe fitting system of processing as claimed in claim 1, it is characterised in that the arc making mechanism (4) is determined positioned at described clamp
The side of position mechanism (3), the arc making mechanism (4) include the arc making head (41) and the driving arc making head for arc making mouth
(41) arc making piston cylinder (741).
4. pipe fitting system of processing as claimed in claim 3, it is characterised in that be additionally provided with the workbench (1) for institute
State pipe fitting (8) and carry out dissected valley and the dissected valley punch mechanism (6) of punching；
The dissected valley punch mechanism (6) includes offering the punch die (61) of groove (611) and datum hole (612) and the groove
(611) the corresponding dissected valley knife (62) in position and the red needle (63) corresponding with the datum hole (612) position.
5. pipe fitting system of processing as claimed in claim 4, it is characterised in that the dissected valley punch mechanism (6) and the clamping
Detent mechanism (3) is oppositely arranged, and the both ends of the pipe fitting (8) are separately mounted to the dissected valley punch mechanism (6) and the clamping
On detent mechanism (3), and the pipe fitting (8) sets the arc making head above one end of the clamping positioning mechanism (3)
(41)。
6. pipe fitting system of processing as claimed in claim 4, it is characterised in that the punch die (61) offers the first circular cavity
(615), the one end of the punch die (61) away from the groove (611) is connected with knock-pin (67), described knock-pin (67) one end
It is placed in first circular cavity (615), other end connection ejection piston cylinder (763).
7. pipe fitting system of processing as claimed in claim 4, it is characterised in that the dissected valley punch mechanism (6) is rushed by dissected valley
Bottom hole plate (69) is installed on the workbench (1), and the one end of the dissected valley punching bottom plate (69) away from the pipe fitting (8) is set
There is bottom plate adjusting mechanism (68), the bottom plate adjusting mechanism (68) can adjust the dissected valley punch mechanism (6) and the arc-punching machine
The distance between structure (4)；
The governor motion (68) includes adjusting rod (681), the regulation Mobile base being fixed on the dissected valley punching bottom plate (69)
(683) and the regulation fixed seat (682) that is fixed on the workbench (1), described adjusting rod (681) one end connect the regulation
Mobile base (683), the other end adjust fixed seat (682) through described.
8. pipe fitting system of processing as claimed in claim 4, it is characterised in that the clamping positioning mechanism (3) includes being used for branch
Support at least one 3rd support mould (31) of the pipe fitting (8), the left clamping die (33) for being matched for clamping tightly the pipe fitting (8) and the right side
Clamping die (32) and the promotion mould (34) for promoting the pipe fitting (8) to be positioned；
The 3rd support mould (31), the promotion mould (34) and the punch die (61) are located along the same line, the left clamping die
(33) and the right clamping die (32) is respectively positioned at the both sides of the promotion mould (34).
9. the pipe fitting system of processing as described in claim any one of 1-8, it is characterised in that the grasping mechanism (5) includes two
The first handgrip (51) and the second handgrip (52) of the individual setting that links side by side, when first handgrip (51) is located at the weld and HAZ
During mechanism (2) place, second handgrip (52) is located at the clamping positioning mechanism (3) place.
10. pipe fitting system of processing as claimed in claim 9, it is characterised in that the arc making mechanism (4) passes through what is be oppositely arranged
Two connection boards (43) are arranged on the workbench (1), and the top of two connection boards (43) is connected to company
Fishplate bar (56), the grasping mechanism (5) are installed on the side of the arc making mechanism (4) by the connecting plate (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710911857.2A CN107695239B (en) | 2017-09-29 | 2017-09-29 | Pipe fitting system of processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710911857.2A CN107695239B (en) | 2017-09-29 | 2017-09-29 | Pipe fitting system of processing |
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| CN107695239A true CN107695239A (en) | 2018-02-16 |
| CN107695239B CN107695239B (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710911857.2A Active CN107695239B (en) | 2017-09-29 | 2017-09-29 | Pipe fitting system of processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109732360A (en) * | 2019-01-14 | 2019-05-10 | 王建立 | Copper pipe pulls out holes mechanism |
| CN114260718A (en) * | 2021-12-13 | 2022-04-01 | 奥美森智能装备股份有限公司 | Pipe fitting forming processing equipment |
| CN117380841A (en) * | 2023-12-13 | 2024-01-12 | 江苏巨登不锈钢管业有限公司 | Stainless steel tube continuous punching machine |
| CN117506009A (en) * | 2024-01-05 | 2024-02-06 | 江苏恒驰金属制品有限公司 | Channel-section steel template processing is with meticulous cutting equipment |
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| CN103394610A (en) * | 2013-06-28 | 2013-11-20 | 雄华机械(苏州)有限公司 | Feeding and discharging mechanism of pipe pressing machine |
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| CN101311858A (en) * | 2007-05-23 | 2008-11-26 | 天水锻压机床有限公司 | Steel tube expansion unit automatic control system |
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| CN109732360A (en) * | 2019-01-14 | 2019-05-10 | 王建立 | Copper pipe pulls out holes mechanism |
| CN114260718A (en) * | 2021-12-13 | 2022-04-01 | 奥美森智能装备股份有限公司 | Pipe fitting forming processing equipment |
| CN117380841A (en) * | 2023-12-13 | 2024-01-12 | 江苏巨登不锈钢管业有限公司 | Stainless steel tube continuous punching machine |
| CN117506009A (en) * | 2024-01-05 | 2024-02-06 | 江苏恒驰金属制品有限公司 | Channel-section steel template processing is with meticulous cutting equipment |
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|---|---|
| CN107695239B (en) | 2023-05-09 |
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