CN207255102U - A kind of pipe fitting system of processing - Google Patents

A kind of pipe fitting system of processing Download PDF

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Publication number
CN207255102U
CN207255102U CN201721270795.3U CN201721270795U CN207255102U CN 207255102 U CN207255102 U CN 207255102U CN 201721270795 U CN201721270795 U CN 201721270795U CN 207255102 U CN207255102 U CN 207255102U
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CN
China
Prior art keywords
pipe fitting
processing
clamping
arc making
dissected valley
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Expired - Fee Related
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CN201721270795.3U
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Chinese (zh)
Inventor
曾贤武
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Kunshan Wan He He Machinery Co Ltd
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Kunshan Wan He He Machinery Co Ltd
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Priority to CN201721270795.3U priority Critical patent/CN207255102U/en
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Publication of CN207255102U publication Critical patent/CN207255102U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides a kind of pipe fitting system of processing, belong to pipe fitting processing technique field, designed to improve pipe fitting processing quality, processing efficiency and process automation, including workbench, the workbench, which is equipped with, is used to carrying out pipe fitting to be processed weld seam detection and weld and HAZ mechanism that positioning is adjusted, the arc making mechanism for carrying out feeding, blanking and the mobile grasping mechanism of crawl to the pipe fitting, for clamping positioning mechanism that the pipe fitting is clamped and position and for one end progress arc making mouth processing to the pipe fitting.Pipe fitting system of processing provided by the utility model, can carry out weld and HAZ before pipe fitting is processed, and avoid pipe fitting processing from improving pipe fitting processing quality on weld seam, meanwhile, which is conducive to improve pipe fitting processing efficiency and pipe fitting process automation.

Description

A kind of pipe fitting system of processing
Technical field
It the utility model is related to pipe fitting manufacture field, more particularly to a kind of pipe fitting system of processing.
Background technology
With the proposal popularization of Green Travel and being surging forward for shared bicycle, bicycle already becomes a kind of universal Change, popular trip instrument.In bicycle processing industry with keen competition, how to improve processing efficiency, reduce human cost The major issue of each production man concern is become.
Bicycle is formed by numerous assembling parts, and installation and structural strength of the pipe fitting therein to bicycle have key Effect, groove and the hole for installation are generally offered for convenience of the component of bicycle, on bicycle pipe part, and how to be realized pair The automation processing of pipe fitting affects the production efficiency of pipe fitting.Prior art discloses a kind of middle pipe coombe arc making drilling machine, bag Operation console and the clamp system, arc making mechanism, coombe mechanism and the borehole drill construction that are arranged on operation console are included, passes through pneumatic driving respectively The coombe oil cylinder of dynamic coombe mechanism, drive the motor of borehole drill construction to realize coombe and the drilling to bicycle middle pipe.
Above-mentioned pipe fitting coombe arc making drilling machine, though coombe, arc making and the drilling of pipe fitting can be carried out on same operation console, For there are the pipe fitting of weld seam, being likely to result in above-mentioned Working position and being located on weld seam, it is difficult to control the processing quality of pipe fitting; And the pipe fitting coombe arc making drilling machine disposably can only be processed a pipe fitting, processing efficiency is low, and the degree of automation is not high, The automation for being difficult to realize pipe fitting processing carries out.
Utility model content
The utility model provides a kind of pipe fitting system of processing, to improve quality, efficiency and the automation of pipe fitting processing.
To achieve the above object, the utility model uses following technical proposals:
A kind of pipe fitting system of processing, including workbench, the workbench, which is equipped with, to be used to carry out weld seam to pipe fitting to be processed Weld and HAZ mechanism that detection and positioning are adjusted, for the pipe fitting is carried out feeding, blanking and the mobile grasping mechanism of crawl, For the clamping positioning mechanism that the pipe fitting is clamped and is positioned and for carrying out arc making mouth to one end of the pipe fitting The arc making mechanism of processing.
Preferably, the weld and HAZ mechanism is included to the first support mould being supported for the pipe fitting and the second support Mould, two ejection moulds for the pipe fitting both ends to be carried out with promotion positioning and the handle for being compressed to the pipe fitting; The first support mould and the second support mould are between described two ejection moulds, and the handle is positioned at one ejection mould Side, the first support mould, the second support mould, described two ejection moulds and the handle are placed on same straight line.First support Mould and the second support mould play a supportive role pipe fitting;Two ejection moulds are used for the position for adjusting pipe fitting both ends, make pipe fitting positioned at detection Position, facilitates weld and HAZ detection and follow-up processing crawl;Handle is used to compress pipe fitting, prevents pipe fitting in rotation process Middle movement is scurried out.
Preferably, the arc making mechanism is located at the side of the clamping positioning mechanism, and the arc making mechanism includes being used to rush The arc making head of nock and the arc making piston cylinder of the driving arc making head.
Preferably, it is additionally provided with the workbench for carrying out dissected valley and the dissected valley punch mechanism of punching to the pipe fitting; The dissected valley punch mechanism include offer groove and datum hole punch die, with the corresponding dissected valley knife of the grooved position and with The corresponding red needle in datum hole position.Dissected valley punch mechanism can be realized to pipe fitting dissected valley and punching at the same time, dissected valley perforating press The addition of structure, can make pipe fitting system of processing be carried out at the same time pipe fitting arc making, punching and dissected valley work, realize the one of pipe fitting processing Change, improve processing efficiency.
Preferably, the dissected valley punch mechanism is oppositely arranged with the clamping positioning mechanism, the both ends difference of the pipe fitting In Liang Ge mechanisms, and the pipe fitting sets the arc making head above one end of the clamping positioning mechanism.Dissected valley The Position Design of punch mechanism, clamping positioning mechanism and arc making mechanism, can make one end of pipe fitting to be processed be limited in clamping and determine In the mechanism of position, the other end is limited in dissected valley punch mechanism, therefore pipe fitting is not easy to produce in arc making and dissected valley punching process Change shape, and processing quality is high.
Preferably, the punch die offers the first circular cavity, and the one end of the punch die away from the groove is connected with top Rod, described knock-pin one end are placed in first circular cavity, other end connection ejection piston cylinder.The setting of knock-pin can So that the pipe fitting machined is ejected in dissected valley punch mechanism, facilitates grasping mechanism to carry out crawl movement to pipe fitting, be conducive to The serialization of pipe fitting processing carries out.
Preferably, the dissected valley punch mechanism is installed on the workbench, the dissected valley punching by dissected valley punching bottom plate The one end of bottom plate away from the pipe fitting is provided with bottom plate adjusting mechanism, and the bottom plate adjusting mechanism can adjust the dissected valley perforating press The distance between structure and the arc making mechanism;The adjusting mechanism includes adjusting rod, is fixed on the dissected valley punching bottom plate Mobile base and the adjusting fixed seat being fixed on the workbench are adjusted, adjusting screw rod one end connection is described to adjust movement Seat, the other end pass through the adjusting fixed seat.The setting of adjusting mechanism can make system adding suitable for the pipe fitting of different length Work.
Preferably, the clamping positioning mechanism include be used to support the pipe fitting at least one 3rd support mould, for The co-clip tightly left clamping die of the pipe fitting and right clamping die and the promotion mould for promoting the pipe fitting to be positioned;Described Three support moulds, the promotion mould and the punch die are located along the same line, and the left clamping die and the right clamping die are located at respectively The both sides for promoting mould.
Preferably, the grasping mechanism includes the first handgrip and the second handgrip of two settings that link side by side, when described the When one handgrip is located at the weld and HAZ mechanism, second handgrip is located at the clamping positioning mechanism.Grasping mechanism is set Put two handgrips, it is possible to achieve the mobile synchronization of pipe fitting system of processing feeding, blanking and pipe fitting between different station, is conducive to Realize that process serialization, automation carry out, improve processing efficiency.
Preferably, the arc making mechanism is mounted on the workbench by two connection boards being oppositely arranged, two institutes The top for stating connection board is connected to connecting plate, and the grasping mechanism is installed on the arc making mechanism by the connecting plate Side.
The beneficial effects of the utility model are:
By setting weld and HAZ mechanism, the positioning and adjusting of pipe fitting position while welding can be carried out to pipe fitting to be processed, Avoid pipe fitting processing from being located at pipe fitting position while welding, improve the quality of pipe fitting processing;
By setting grasping mechanism to carry out the movement of feeding, blanking and pipe fitting in different station of pipe fitting, farthest Resource caused by avoiding artificial loading and time waste, and improve the efficiency of pipe fitting processing, be conducive to pipe fitting processing serialization, from Dynamicization carries out.
Brief description of the drawings
Fig. 1 is the structure diagram of pipe fitting system of processing provided by the utility model;
Fig. 2 is the structure diagram of weld and HAZ mechanism provided by the utility model
Fig. 3 is the structure diagram of dissected valley punch mechanism provided by the utility model;
Fig. 4 is the structure diagram of punch die provided by the utility model;
Fig. 5 is the A-A sectional views of punch die in Fig. 4;
Fig. 6 is the top view of dissected valley punch mechanism provided by the utility model;
Fig. 7 is the structure diagram of arc making mechanism provided by the utility model;
Fig. 8 is the part-structure schematic diagram of pipe fitting system of processing provided by the utility model;
Fig. 9 is the structure diagram of clamping positioning mechanism provided by the utility model;
Figure 10 is the structure diagram of grasping mechanism provided by the utility model;
Figure 11 is the top view of workbench provided by the utility model.
Marked in figure as follows:
1- workbench;The first positioning grooves of 11-;The second positioning grooves of 12-, the 3rd positioning grooves of 13-;The first waste materials of 14- Outlet slot;15- the second waste outlet grooves;
2- weld and HAZs mechanism;21- laser inductors;211- support plates;22- the first support moulds;23- the second support moulds;24- master Driving wheel;25- driven wheels;26- ejects mould;27- handles;
3- clamping positioning mechanisms;The 3rd support moulds of 31-;The right clamping dies of 32-;The left clamping dies of 33-;34- promotes mould;35- first Close to switch;36- second is close to open the light;37- first is close to sensor block;38- second is close to sensor block;The right trip holders 39 of 39-; The left trip holders 310 of 310-;311- arc makings notch 3;312- piston fixed plates;
4- arc makings mechanism;41- arc making heads;42- arc making pullovers;43- connection boards;44- connection transverse slats;45- connecting upright poles; The close switches of 46- the 3rd;47- the 3rd is close to sensor block;
5- grasping mechanisms;The first handgrips of 51-;The second handgrips of 52-;53- horizontal slide rails 53;54- handgrip crossbeams;55- is vertical Fixed plate;56- connecting plates;
6- dissected valley punch mechanisms;61- punch dies;611- grooves;612- datum holes;613- external parts;614- fixing ends;615- One circular cavity;616- charging conduits;62- dissected valley knives;63- red needles;64- die holders;65- slide assemblies;651- slides;652- is public sliding Seat;Mother's 653- slide;654- connection sliding blocks;66- connection components;661- oil cylinder connecting poles;662- red needle bearings;663- sleeves; 67- knock-pins;68- adjusting parts;681- adjusting rods;682- adjusts fixed seat;683- adjusts Mobile base;69- dissected valley punchings bottom Plate;The close switches of 691- the 4th;The close switches of 692- the 5th;693- the 4th is close to sensor block;694- the 5th is close to sensor block;
721- drives motor;722- pushes piston cylinder;723- handle cylinders;
The right clamping piston cylinders of 731-;The left clamping piston cylinders of 732-;733- promotes piston cylinder;
741- arc making piston cylinders;
751- horizontal piston cylinders;752- vertical piston cylinders;753- the first handgrip piston cylinders;754- the second handgrip piston cylinders;
761- punching oil cylinders;762- dissected valley oil cylinders;763- ejects piston cylinder;
8- pipe fittings.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and examples.It is understood that herein Described specific embodiment is used only for explaining the utility model, rather than the restriction to the utility model.Further need exist for It is bright, for the ease of description, part relevant with the utility model rather than entire infrastructure are illustrate only in attached drawing.
As shown in Figure 1, present embodiments provide a kind of pipe fitting system of processing, including workbench 1 and it is arranged on workbench 1 For to pipe fitting 8 to be processed carry out weld seam detection and positioning adjust weld and HAZ mechanism 2, for pipe fitting 8 carry out feeding, under Material and the mobile grasping mechanism 5 of crawl, for pipe fitting 8 is clamped and positioned clamping positioning mechanism 3, for pipe fitting 8 One end carry out the arc making mechanism 4 of arc making mouth processing, the dissected valley punch mechanism 6 for carrying out dissected valley and punching to pipe fitting 8.Its In, weld and HAZ mechanism 2 is located at the side of workbench 1,6 equal position of arc making mechanism 4, clamping positioning mechanism 3 and dissected valley punch mechanism In the side of weld and HAZ mechanism 2, and arc making mechanism 4 and dissected valley punch mechanism 6 are oppositely arranged, and clamping positioning mechanism 3 is positioned at punching Between arc mechanism 4 and dissected valley punch mechanism 6;Grasping mechanism 5 is installed on the upper side of arc making mechanism 4.
Specifically, as shown in Fig. 2, weld and HAZ mechanism 2 using laser inductor 21 to the color of the test point of pipe fitting 8 into Row detection, to judge whether test point is weld seam.Laser inductor 21 is located at one end of pipe fitting 8, and inductive probe is towards pipe fitting 8 One end open.Laser inductor 21 is hinged on adjustable plate, and can be rotated around hinge joint, and adjustable plate is slidably connected at support plate On 211, and can relative support plate 211 move up and down, 211 one end of support plate is connected on workbench 1.Adjustable plate and support plate 211 setting, on the one hand plays support fixation to laser inductor 21, on the other hand can adjust the angle of laser inductor 21 Degree and height, to adjust laser inductor 21 in the test point of 8 openend of pipe fitting, to realize the commissure for making pipe fitting 8 to be processed In the positioning of specific direction, the follow-up elaboration of pipe fitting 8 is avoided in welded joints.
Weld and HAZ mechanism 2 includes the first support mould 22 being supported to pipe fitting 8 and the second support mould 23, for pipe fitting 8 Both ends promote two ejection moulds 26 of positioning and the handle 27 for being compressed to pipe fitting 8, two of which ejection mould 26 The both ends of pipe fitting 8, the first support mould 22 and the second support mould 23 are separately positioned between two ejection moulds 26 and handle 27 is located at The side of one ejection mould 26, the first support mould 22, the second support mould 23, ejection mould 26 and handle 27 are located along the same line.First The side of mould 22 is ask to be equipped with a pair of of driving wheel 24, the side of the second support mould 23 is equipped with a pair of driven 25, and tested pipe fitting 8 is placed on On driving wheel 24 and driven wheel 25, and keep contacting with the surface of four wheels.Driving motor 721 is driven by transmission component Two driving wheels 24 rotate, so as to drive pipe fitting 8 to rotate.Transmission component includes the biography with driving the output terminal of motor 721 to be connected Defeated belt;Connect the first rotating shaft of the transmission belt other end and the first gear in first rotating shaft;Two are connected respectively The second shaft and the 3rd shaft on driving wheel 24, and respectively positioned at the second shaft and second gear in the 3rd shaft and the Three gears, second gear and the 3rd gear are engaged with first gear.Transmission component can be to realize that driving motor drives actively The other modes rotated are taken turns, the setting of above-mentioned transmission component can make driving motor 721 be arranged on the ground of workbench 1, simplify The layout of workbench 1, saves space.
Mould 26 1 is ejected to be connected and installed on workbench 1 facing to the one end open of pipe fitting 8, another side and push piston cylinder 722, ejection mould 26 is used for the position for adjusting 8 both ends of pipe fitting, plays the positioning action to detecting pipe fitting 8, makes pipe fitting 8 positioned at certain Check bit, facilitate pipe fitting 8 weld seam detection and detection after positioning crawl.Handle 27, which is rotatably connected on, is installed on workbench On 1, the piston rod for the handle cylinder 723 that one end connection driving handle 27 compresses pipe fitting 8, when handle cylinder 723 drives When, cylinder piston rod drives handle 27 to rotate around it tie point rotation, handle 27 is in contact with pipe fitting 8, so as to prevent pipe fitting 8 Move or scurry out when rotated.
To realize the automation of 8 weld and HAZ of pipe fitting, it is provided with the second side of the support mould 23 away from laser inductor 21 6th close to opening the light, and when pipe fitting 8 is located on the second support mould 23, the 6th is located at close to the underface of pipe fitting 8 close to switch, and feels Should be facing to pipe fitting 8 to be detected.6th can sense pipe fitting 8 whether on support mould close to switch, and detection signal is sent To control system, if detecting pipe fitting 8, control system controls two to push piston cylinder 722 and moves, and makes pipe fitting 8 positioned at detection Position;Then push piston cylinder 722 to reset, handle cylinder 723, which starts, makes handle 27 compress pipe fitting 8;Laser inductor 21 senses The color value of test point, if color value is not weld seam preset value, control system control driving motor 721 rotates angle position Move, so as to drive pipe fitting 8 to rotate an angular displacement;Laser inductor 21 detects again, until color value and the weld seam of detection are pre- If value is identical or falls into certain error, then the weld and HAZ of pipe fitting 8 is completed, and control system sends the order that positioning is completed, and Driving handle cylinder 723 resets, and tested pipe fitting 8 waits crawl to be used for following process.
As shown in figure 3, dissected valley punch mechanism 6 includes punch die 61, dissected valley knife 62 and red needle 63, punch die 61 includes being fixedly mounted Fixing end 614 on die holder 64 and the external part 613 being connected with 614 one end of fixing end, 613 outer surface of external part is cylinder Shape, and both sides offer the groove 611 and datum hole 612 consistent with 8 dissected valley punching shape of pipe fitting.Punch die 61 has the first circular sky Chamber 615, the diameter of the first circular cavity 615 are engaged with the outside diameter of pipe fitting 8, to make pipe fitting 8 be installed on the first circular cavity In 615.To remove the waste material being punched into time, charging conduit 616 is further opened with external part 613, charging conduit 616 is located at groove 611 and the centre position of datum hole 612.One end that punch die 61 extends away from end 613 is connected with knock-pin 67,67 one end of knock-pin position In in the first circular cavity 615, the other end ejects piston cylinder 722 by the connection of angled slide block and ejection piston cylinder 722 when driving When, the piston rod of ejection piston cylinder 722 drives angled slide block, knock-pin 67 is moved along the inner wall of the first circular cavity 615, with top Go out pipe fitting 8.The pipe fitting 8 that the setting of knock-pin 67 and ejection piston cylinder 722 can make to machine ejects machining position, facilitates pipe fitting 8 crawl movement, the serialization for being conducive to system of processing carry out.
Dissected valley knife 62 is connected to the dissected valley oil cylinder 762 of driving dissected valley knife 62 by slide assemblies 65, and red needle 63 passes through company Connected components 66 are connected to the punching oil cylinder 761 of driving red needle 63.Slide assemblies 65 include the slide being fixed on workbench 1 651st, two male slides 652 positioned at 651 both sides of slide and female slide 653 for being connected with two male slides 652.Female slide 653 Upper surface be connected with connection sliding block 654, close to one end of groove 611 installation dissected valley knife 62, the other end passes through connection sliding block 654 Be bolted the piston rod of dissected valley oil cylinder 762, to reduce the resistance to sliding of slide assemblies 65, male slide 652 and female slide 653 with The one side that slide 651 is in contact offers the first oily path and the second oily path respectively, to place lubricating oil.Connection component 66 Including oil cylinder connecting pole 661, red needle bearing 662 and sleeve 663.Red needle bearing 662 is fixed on workbench 1, and sleeve 663 is fixed It is arranged in red needle bearing 662, and stretches out one end of red needle bearing 662 by flanged joint on the end face of red needle bearing 662. The second circular cavity is provided with sleeve 663, oil cylinder connecting pole 661, which is worn, to be connected in the second circular cavity, and one end connection red needle 63, Other end connection punching oil cylinder 761.To reduce resistance when oil cylinder connecting pole 661 slides, the inner wall of sleeve 663 offers helical The oily path of the 3rd of shape, to place lubricating oil.To strengthen the wearability of sleeve 663, the material of sleeve 663 is copper.
To realize the full-automation of dissected valley punch mechanism 6, set in workbench 1 in the side spacing side by side of slide assemblies 65 Two the 4th close switches 691, and connection sliding block 654 is connected with one close to the side of switch 691 towards the 4th and is used for the 4th Close to switch 691 close to sensing the 4th close to sensor block 693;On workbench 1 in the side of oil cylinder connecting pole 661 side by side between Every being provided with two the 5th close to switch 692, one is connected with towards the 5th close to the side of switch 692 in oil cylinder connecting pole 661 It is a be used for the 5th close to switch 692 close to sensing the 5th close to sensor block 694.When dissected valley punch mechanism 6 is in the shape that do not work During state, the 4th one the 4th, the fiveth close sensing opposite close to switch 691 close to sensor block 693 and close to dissected valley oil cylinder 762 Block 694 is opposite with one the 5th close switch 692 close to punching oil cylinder 761;When dissected valley punch mechanism 6 carries out dissected valley punching When, another the 5th close switch 692 detects the 5th close to 693 signal of sensor block, and dissected valley knife 62 stops moving to pipe fitting 8, Another the 4th close switch 46 detects the 4th close to 694 signal of sensor block, and red needle 63 stops moving to pipe fitting 8, so as to control System processed can be according to the 5th signal control dissected valley oil cylinder 762 close to switch 692 and the 4th close to the sensing of switch 46 and punching The stroke of oil cylinder 761.
Above-mentioned dissected valley punch mechanism 6 can be installed on workbench 1 by dissected valley punching bottom plate 69, on dissected valley punching bottom plate 69 The adjusting mechanism for adjusting 69 position of dissected valley punching bottom plate is provided with, adjusting mechanism includes adjusting rod 681, is fixed on dissected valley punching The adjusting Mobile base 683 of bottom hole plate 69 and the adjusting fixed seat 682 for being fixed on the workbench 1,681 one end of adjusting rod connection institute State and adjust Mobile base 683, the other end adjusts fixed seat 682 through described.Adjusting rod 681 is adjusted, dissected valley punching bottom can be driven Plate 69 moves, so that the distance between dissected valley punch mechanism 6 and arc making mechanism 4 are adjusted, with suitable for the pipe fitting 8 to different length Processing.Adjusting rod and adjust fixed seat can be feed screw nut component, or piston rod and piston cylinder seat etc. other can To realize the structure of above-mentioned function.
As shown in figure 4, arc making mechanism 4 includes being used for the arc making first 41 that arc making mouth is carried out to pipe fitting 8, arc making first 41 is connected to One end of arc making pullover 42, the other end connection of arc making pullover 42 drive the arc making piston cylinder 741 that arc making first 41 moves up and down.Punching Arc mechanism 4 is installed on workbench 1 by two connection boards 43 being oppositely arranged, and the upper end of two connection boards 43 is connected with Transverse slat 44 is connected, arc making piston cylinder 741 is fastened on connection transverse slat 44 close to one end of arc making first 41, and the work of piston cylinder Stopper rod stretches out connection transverse slat 44 to be connected with arc making first 41.
To realize the automation of arc making mechanism 4, the outside of a connection board 43 of arc making mechanism 4 is provided with connecting upright pole 45, two the 3rd are arranged at intervals with connecting upright pole 45 close to switch 46, arc making pullover 42 is close to the 3rd close to the one of switch 46 Side be provided with for the 3rd close to the sensing of switch 46 the 3rd close to sensor block 47, when arc making mechanism 4 is in when work state, the Three face one the 3rd close switch 46 close to arc making piston cylinder 741 close to sensor block 47, when arc making mechanism 4 carries out arc making During work, another the 3rd close to switch 46 sense the 3rd close to sensor block 47 signal, and send the signal to control system System, 741 stop motion of control system control arc making piston cylinder, so that control system can be according to the sensing of the 3rd close switch 46 Signal controls the stroke of arc making first 41.
As shown in Figure 5 and Figure 6, clamping positioning mechanism 3 includes two the 3rd support moulds that support positioning action is played to pipe fitting 8 31st, the left clamping die 33 and right clamping die 32 that are matched for clamping tightly to pipe fitting 8 and the promotion mould for pipe fitting 8 promote positioning 34, wherein, the 3rd support mould 31, promote mould 34 and punch die 61 to be located on same positioning strip straight line, left clamping die 33 and right clamping die 32 are located at the both sides of pipe fitting 8 to be processed.The upper surface of 3rd support mould 31 offers the semi-circular recesses to match with pipe fitting 8;Zuo Jia The opposite one side of tight mould 33 and right clamping die 32 offers the semi-circular recesses to match with pipe fitting 8, left clamping die 33 and right folder The semi-circular recesses of tight mould 32 cooperatively form the accommodating chamber for accommodating pipe fitting 8;Left clamping die 33 and right clamping die 32 towards promote mould 34 one side is respectively equipped with an arc gap, makes when left clamping die 33 and right clamping die 32 are matched for clamping tightly, two arc gaps Together form the semicircle arc making notch 311 being used for through arc making first 41.Left clamping die 33 and right clamping die 32 are separately mounted to On left trip holder 310 and right trip holder 39, left trip holder 310 and right trip holder 39 are away from left clamping die 33 and right folder The one side of tight mould 32 connects left clamping piston cylinder 732 and right clamping piston cylinder 731 respectively.34 one end of mould is promoted towards pipe to be processed Part 8, other end connection promote piston cylinder 733, promote piston cylinder 733 to be connected to a connection board by piston fixed plate 312 On 43.Left clamping piston cylinder 732, right clamping piston cylinder 731 and to promote piston cylinder 733 can be cylinder, hydraulic cylinder or oil cylinder, and Left clamping piston cylinder 732 and right clamping piston cylinder 731 are preferably oil cylinder, to simplify structural volume.
Clamping positioning mechanism 3 realizes the support of pipe fitting 8 by two the 3rd support moulds 31, by promoting piston cylinder 733 to drive Mould 34 is promoted, promotes mould 34 its one end be located at first 41 lower section of arc making, the other end is inserted into dissected valley by promoting one end of pipe fitting 8 In the punch die 61 of punch mechanism 6, and then realize the positioning of 8 machining position of pipe fitting, then pass through left clamping piston cylinder 732 and right folder piston Cylinder drives left clamping die 33 and right clamping die 32 to be matched for clamping tightly pipe fitting 8, prevents pipe fitting 8 from being moved in processing, influences processing quality. Since processing pipe fitting 8 both ends to be processed constrain on punch die 61 and clamping positioning mechanism 3 respectively, and the middle part of pipe fitting 8 It is provided with two the 3rd support moulds 31 to be supported, therefore pipe fitting 8 makes to be not susceptible to deform in progress arc making and dissected valley punching.
Clamping and positioning is automated to realize, the 7th close switch is equipped with workbench 1 and on the 3rd support mould 31, The side spacing side by side of left clamping die 33 sets two second close to switch 36 and is set in the side spacing side by side of right clamping die 32 Two first are put close to switch 35, second is provided with close to sense close to the side of switch 36 in left trip holder 310 opposite second Block 38 is answered, first is provided with close to sensor block 37 close to the side of switch 35 in right trip holder 39 opposite first.When pipe fitting 8 is sent When on material to the 3rd support mould 31, first senses signal close to switch 35, and sends a signal to control mechanism, and control mechanism starts Piston cylinder 733 is promoted so as to promote mould 34 to promote pipe fitting 8 to be installed on punch die 61, promotes 733 stop motion of piston cylinder, control system System controls left clamping piston cylinder 732 and right clamping piston cylinder 731 to move at the same time, by two second close to switching 36 and two the One close to the left clamping piston cylinder 732 of actuated signal control of switch 35 and the stroke of right clamping piston cylinder 733, when close to pipe fitting 8 Second close to switch 36 and first close to switch 35 sense signal when, control structure sends parking order, left clamping piston Cylinder 732 and right clamping piston cylinder 733 stop driving, that is, realize the clamping and positioning of pipe fitting 8.
As shown in Figure 1 and Figure 7, grasping mechanism 5 is fixed on the side of arc making mechanism 4, two companies by two connecting plates 56 Fishplate bar 56 is separately mounted to the top of two connection boards 43 of arc making mechanism 4.Grasping mechanism 5 includes the first handgrip 51 and second Handgrip 52, and two handgrips connect the first handgrip piston cylinder 753 and the second handgrip piston cylinder 754, two handgrip piston cylinders respectively The both sides of same handgrip crossbeam 54 are connected to, and the centre position of handgrip crossbeam 54 is connected with the piston rod of vertical piston cylinder 752, By vertical piston cylinder 752 handgrip crossbeam 54 can be driven to move up and down.Vertical piston cylinder 752 is connected by vertical fixing plate 55 On horizontal slide rail 53, and it can be moved along horizontal slide rail 53, the side of vertical fixing plate 55 is connected with driving vertical fixing plate 55 The horizontal piston cylinder 751 moved along horizontal slide rail 53., can by horizontal piston cylinder 751 and the routing motion of vertical piston cylinder 752 To realize the first handgrip 51 and the second handgrip 52 is carried out at the same time up and down or moves horizontally, with realize to the feeding of pipe fitting 8, blanking and Movement of the pipe fitting 8 in different station.
Carried out to improve the serialization of 8 process of processing efficiency and pipe fitting of pipe fitting 8, when the first handgrip 51 is located at weld seam During detent mechanism 2, the second handgrip 52 is located at clamping positioning mechanism 3, i.e., after the completion of weld and HAZ, the first handgrip 51 is pointed to Pipe fitting 8 at weld and HAZ mechanism 2 carries out crawl movement, while the second handgrip 52 will process at clamping positioning mechanism 3 Into house keeper carry out crawl movement, when pipe fitting 8 is moved to clamping positioning mechanism 3 by the first handgrip 51 from weld and HAZ mechanism 2, Pipe fitting 8 at clamping positioning mechanism 3 is transferred to processed finished products area by the second handgrip 52, i.e. the feeding of pipe fitting 8, blanking and crawl moves It is dynamic synchronously to carry out, the processing efficiency of 8 system of processing of pipe fitting is improved, is conducive to process the progress of serialization, is suitable for pipe The mass processing and automated production of part 8.
For convenience of installation of each mechanism on workbench 1, the one side of each mechanism of direction of workbench 1, which offers, to be used for Weld and HAZ mechanism 2 installation positioning the first positioning groove 11, for clamping positioning mechanism 3 located lateral second positioning it is recessed Groove 12, the 3rd positioning groove 13 for 3 longitudinal register of clamping positioning mechanism.Waste material to process dissected valley punching and arc making obtains Cleared up to timely, the first waste outlet groove 14 and the second waste outlet groove 15 are further opened with workbench 1, wherein, the first waste material Outlet slot 14 is located at the lower section of the arc making first 41 of arc making mechanism 4, to clear up the waste material of arc making mouth generation, the second waste outlet groove 15 below the punch die 61 of dissected valley punch mechanism 6, to clear up the waste material of dissected valley punching generation, meanwhile, at the bottom of workbench 1 Face is additionally provided with the waste channel being connected with the first waste outlet groove 14 and the second waste outlet groove 15.
The course of work of 8 system of processing of pipe fitting provided by the utility model is:When pipe fitting 8 is transported to weld and HAZ mechanism 2 The first support mould 22 and the second support mould 23 on when, the 6th close to inductive switching to pipe fitting 8, and sends a signal to control system, control System drive processed pushes piston cylinder 722 and the position at 8 both ends of pipe fitting is adjusted, and when pipe fitting 8 reaches check bit, pushes piston Cylinder 722 resets, and handle cylinder 723 drives handle 27 to compress pipe fitting 8, and laser inductor 21 detects the color value of test point, and Send a signal to control system, control system to the color value of test point with being that weld seam pre-set color value is compared, if being equal to Pre-set color value is fallen into certain error, then is positioned successfully, if exceeding pre-set color section, control system control driving electricity Machine 721 rotates, and driving motor 721 drives pipe fitting 8 to rotate a low-angle, and then laser inductor 21 detects again, Zhi Daojian The color value of measuring point falls into pre-set color section, then positions successfully, and system drive handle cylinder 723 resets;Control system controls Level crawl piston cylinder moves horizontally, and the first handgrip 51 is located at the top of weld and HAZ mechanism 2, the vertical crawl of control system control Piston cylinder moves, and the first handgrip 51 and the second handgrip 52 is dropped to crawl position, the first handgrip piston cylinder 753 and the second handgrip 52 Piston rod drives pipe fitting 8 of the first handgrip 51 crawl at weld and HAZ mechanism 2, if there is pipe fitting 8 at clamping positioning mechanism 3, Then the second handgrip 52 pipe fitting 8 of the crawl at clamping positioning mechanism 3 at the same time, then control system control grasping mechanism 5 is by the On the 3rd support mould 31 that is placed at clamping positioning mechanism 3 of pipe fitting 8 of one handgrip 51 crawl, the pipe fitting 8 of the second handgrip 52 crawl puts In processed finished products area;When pipe fitting 8 is placed in the 3rd support mould 31, the 7th exists close to switch detection pipe fitting signal, clamping positioning mechanism 3 Automation positioning work is carried out under the control of control system, after clamping and positioning, control system control arc making mechanism 4 and dissected valley punching Mechanism 6 carries out automatically arc making mouth and dissected valley punching, the automation clamping and positioning of clamping positioning mechanism 3, arc making mechanism 4 from Dynamicization arc making and dissected valley punch mechanism 6 automate dissected valley punching and are discussed in the above, and details are not described herein again.
Pipe fitting system of processing provided by the utility model, using weld and HAZ mechanism 2 before pipe fitting 8 is processed to pipe fitting 8 Weld seam is positioned, and can be located at 8 commissure of pipe fitting to avoid the groove of processing or hole, improves the quality of the processing of pipe fitting 8;Pass through Using the grasping mechanism 5 of two handgrips, it can be carried out at the same time feeding, blanking and the movement of different station of pipe fitting 8, improve Processing efficiency, is conducive to the automation of the processing of pipe fitting 8, mass carries out;Step up since 8 one end of pipe fitting being processed is limited in In the clamping die of detent mechanism, the other end be limited in punch die 61, and the middle part of pipe fitting 8 is equipped with supports support, make pipe fitting 8 into It is not susceptible to deform when row arc making and dissected valley punching, improves the precision of the processing of pipe fitting 8;Coordinate by using multiple close to switch Control system, drive system, it is possible to achieve the full-automatic progress that pipe fitting 8 is processed, is conducive to the processing of mass pipe fitting.This practicality The pipe fitting system of processing of new offer, processing quality is good, efficient and the degree of automation is high.
Note that it above are only the preferred embodiment and institute's application technology principle of the utility model.Those skilled in the art's meeting Understand, the utility model is not limited to specific embodiment described here, can carry out for a person skilled in the art various bright Aobvious change, readjust and substitute without departing from the scope of protection of the utility model.Therefore, although passing through above example The utility model is described in further detail, but the utility model is not limited only to above example, is not departing from In the case that the utility model is conceived, other more equivalent embodiments can also be included, and the scope of the utility model is by appended Right determine.

Claims (10)

1. a kind of pipe fitting system of processing, including workbench (1), it is characterised in that the workbench (1), which is equipped with, to be used for to be added Work pipe fitting (8) carry out weld seam detection and positioning adjust weld and HAZ mechanism (2), for the pipe fitting (8) carry out feeding, under Material and the mobile grasping mechanism (5) of crawl, for clamping positioning mechanism (3) that the pipe fitting (8) is clamped and is positioned with And for carrying out the arc making mechanism (4) of arc making mouth processing to one end of the pipe fitting (8).
2. pipe fitting system of processing as claimed in claim 1, it is characterised in that the weld and HAZ mechanism (2) include be used for pair The first support mould (22) and the second support mould (23) that the pipe fitting (8) is supported, for being promoted to the pipe fitting (8) both ends Two ejection moulds (26) of positioning and the handle (27) for being compressed to the pipe fitting (8);
The first support mould (22) and the second support mould (23) are between described two ejection moulds (26), the handle (27) It is located in one of the side of the ejection mould (26), the first support mould (22), the second support mould (23), described two tops Depanning (26) and the handle (27) are placed on same straight line.
3. pipe fitting system of processing as claimed in claim 1, it is characterised in that the arc making mechanism (4) is determined positioned at described clamp The side of position mechanism (3), the arc making mechanism (4) include the arc making head (41) and the driving arc making head for arc making mouth (41) arc making piston cylinder (741).
4. pipe fitting system of processing as claimed in claim 3, it is characterised in that be additionally provided with the workbench (1) for institute State pipe fitting (8) and carry out dissected valley and the dissected valley punch mechanism (6) of punching;
The dissected valley punch mechanism (6) includes offering the punch die (61) of groove (611) and datum hole (612) and the groove (611) the corresponding dissected valley knife (62) in position and with the corresponding red needle in the datum hole (612) position (63).
5. pipe fitting system of processing as claimed in claim 4, it is characterised in that the dissected valley punch mechanism (6) and the clamping Detent mechanism (3) is oppositely arranged, and the both ends of the pipe fitting (8) are separately mounted to the dissected valley punch mechanism (6) and the clamping On detent mechanism (3), and the pipe fitting (8) sets the arc making head above one end of the clamping positioning mechanism (3) (41)。
6. pipe fitting system of processing as claimed in claim 4, it is characterised in that the punch die (61) offers the first circular cavity (615), the one end of the punch die (61) away from the groove (611) is connected with knock-pin (67), described knock-pin (67) one end It is placed in first circular cavity (615), other end connection ejection piston cylinder (763).
7. pipe fitting system of processing as claimed in claim 4, it is characterised in that the dissected valley punch mechanism (6) is rushed by dissected valley Bottom hole plate (69) is installed on the workbench (1), and the one end of the dissected valley punching bottom plate (69) away from the pipe fitting (8) is set There is bottom plate adjusting mechanism (68), the bottom plate adjusting mechanism (68) can adjust the dissected valley punch mechanism (6) and the arc-punching machine The distance between structure (4);
The adjusting mechanism (68) includes adjusting rod (681), the adjusting Mobile base being fixed on the dissected valley punching bottom plate (69) (683) and the adjusting fixed seat (682) that is fixed on the workbench (1), described adjusting rod (681) one end connect the adjusting Mobile base (683), the other end adjust fixed seat (682) through described.
8. pipe fitting system of processing as claimed in claim 4, it is characterised in that the clamping positioning mechanism (3) includes being used for branch Support at least one 3rd support mould (31) of the pipe fitting (8), the left clamping die (33) for being matched for clamping tightly the pipe fitting (8) and the right side Clamping die (32) and the promotion mould (34) for promoting the pipe fitting (8) to be positioned;
The 3rd support mould (31), the promotion mould (34) and the punch die (61) are located along the same line, the left clamping die (33) and the right clamping die (32) is respectively positioned at the both sides of the promotion mould (34).
9. such as claim 1-8 any one of them pipe fitting systems of processing, it is characterised in that the grasping mechanism (5) includes two The first handgrip (51) and the second handgrip (52) of a setting that links side by side, when first handgrip (51) is located at the weld and HAZ During mechanism (2) place, second handgrip (52) is located at the clamping positioning mechanism (3) place.
10. pipe fitting system of processing as claimed in claim 9, it is characterised in that the arc making mechanism (4) passes through what is be oppositely arranged Two connection boards (43) are installed on the workbench (1), and the top of two connection boards (43) is connected to company Fishplate bar (56), the grasping mechanism (5) are installed on the side of the arc making mechanism (4) by the connecting plate (56).
CN201721270795.3U 2017-09-29 2017-09-29 A kind of pipe fitting system of processing Expired - Fee Related CN207255102U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721270795.3U CN207255102U (en) 2017-09-29 2017-09-29 A kind of pipe fitting system of processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721270795.3U CN207255102U (en) 2017-09-29 2017-09-29 A kind of pipe fitting system of processing

Publications (1)

Publication Number Publication Date
CN207255102U true CN207255102U (en) 2018-04-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721270795.3U Expired - Fee Related CN207255102U (en) 2017-09-29 2017-09-29 A kind of pipe fitting system of processing

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Country Link
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