CN107687558B - A combined buckling stopper for a submarine fiber-reinforced composite flexible pipe - Google Patents
A combined buckling stopper for a submarine fiber-reinforced composite flexible pipe Download PDFInfo
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- 239000002184 metal Substances 0.000 claims abstract description 37
- 239000011241 protective layer Substances 0.000 claims abstract description 31
- 239000011159 matrix material Substances 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 16
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/02—Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
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Abstract
本发明公开一种纤维增强复合柔性管用组合式止屈器,包括金属外套环和纤维增强内套环,所述金属外套环包括主套环、锁紧套环和弹性密封垫圈;所述纤维增强内套环包括纤维加强层和基体保护层;纤维增强内套环位于复合管的外侧并与之热熔粘结,相当于将管道局部增厚以实现抗屈曲能力的提升;金属外套环通过过盈配合包覆在纤维增强内套环外侧,能够辅助纤维增强内套环实现止屈功能,同时可以借助金属外套环较好的抗变形性能来防止复合管出现过大的弯曲,以减小纤维增强内套环的应力集中。本发明合理利用复合管材料的粘结特性实现纤维增强内套环的加工,并辅之金属外套环以增加局部结构强度,兼具钢管焊接式和扣压式止屈器的优点,具有广泛的推广及实用价值。
The invention discloses a combined flexure stopper for a fiber-reinforced composite flexible pipe, comprising a metal outer collar and a fiber-reinforced inner collar, wherein the metal outer collar includes a main collar, a locking collar and an elastic sealing gasket; The inner collar includes a fiber reinforced layer and a matrix protective layer; the fiber reinforced inner collar is located on the outer side of the composite pipe and is thermally fused with it, which is equivalent to locally thickening the pipe to improve the buckling resistance; The overfitting is wrapped on the outside of the fiber-reinforced inner collar, which can assist the fiber-reinforced inner collar to achieve the anti-bending function, and at the same time, the better anti-deformation performance of the metal outer collar can be used to prevent the composite pipe from excessive bending, so as to reduce the fiber Enhances stress concentration of the inner collar. The invention reasonably utilizes the bonding properties of the composite pipe material to realize the processing of the fiber-reinforced inner collar, and is supplemented by a metal outer collar to increase the local structural strength, has the advantages of a steel pipe welding type and a crimping type flexure stopper, and is widely popularized and practical value.
Description
技术领域technical field
本发明涉及海洋纤维增强复合柔性管辅助构件技术领域,具体涉及一种应用于油或水输送的深海高压纤维增强复合柔性管用组合式止屈器。The invention relates to the technical field of auxiliary components for marine fiber-reinforced composite flexible pipes, in particular to a combined buckling stopper for deep-sea high-pressure fiber-reinforced composite flexible pipes used in oil or water transportation.
背景技术Background technique
海洋油气产业正面向更深的水域,更恶劣的运输环境,更复杂的安装条件以及更广泛的应用领域,传统海洋钢管的材料性能越发体现出不足,包括其耐腐蚀性,重量,柔性等方面的性能阻碍了对其进一步的应用和发展。为克服这些缺陷相继出现多种应用塑料材料的新型海洋管道,而应用最广的为采用热塑性材料包覆塑料纤维带缠绕制成的热塑性纤维增强粘结复合管(RTP),RTP管在生产过程中纤维增强层与内外塑料基体保护层通过热熔粘接成为一个整体,具有抗内压能力高、质量轻、抗腐蚀能力强,耐疲劳等优点。The offshore oil and gas industry is facing deeper waters, harsher transportation environments, more complex installation conditions and wider application fields. The material properties of traditional offshore steel pipes are increasingly showing deficiencies, including their corrosion resistance, weight, flexibility and other aspects. Performance hinders its further application and development. In order to overcome these defects, a variety of new marine pipelines using plastic materials have appeared one after another, and the most widely used is the thermoplastic fiber reinforced bonded composite pipe (RTP) made by wrapping plastic fiber tapes with thermoplastic materials. The RTP pipe is in the production process. The middle fiber reinforced layer and the inner and outer plastic matrix protective layers are integrated into a whole through hot melt bonding, which has the advantages of high resistance to internal pressure, light weight, strong corrosion resistance, and fatigue resistance.
不论是纤维增强复合柔性管还是钢制管道管,在其服役期间,由于其他物体的碰撞导致局部凹坑缺陷、在安装过程或过载服役下的过度弯曲引起的局部屈曲、以及磨损腐蚀引起的局部壁厚的减小都会导致管道局部抗屈曲性能的减弱,造成管道发生局部屈曲压溃。由于屈曲传播压力小于局部屈曲压力,一旦发生局部屈曲压溃,屈曲就会沿着管道长度方向高速传播,最终可能摧毁整条管线,造成巨大的经济、生态危害。目前解决屈曲问题主要是通过设计并安装止屈器的方式,现有的止屈器主要是针对钢管进行配置,而鲜有针对复合管设计的止屈器。Whether it is a fiber reinforced composite flexible pipe or a steel pipeline pipe, during its service, local pit defects due to collision with other objects, local buckling caused by excessive bending during installation or under overload service, and local buckling caused by wear and corrosion. The reduction of the wall thickness will lead to the weakening of the local buckling resistance of the pipeline, resulting in the local buckling collapse of the pipeline. Since the buckling propagation pressure is lower than the local buckling pressure, once the local buckling collapse occurs, the buckling will propagate along the length of the pipeline at a high speed, which may eventually destroy the entire pipeline, causing huge economic and ecological harm. At present, the buckling problem is mainly solved by designing and installing buckling stoppers. The existing buckling stoppers are mainly configured for steel pipes, and there are few buckling stoppers designed for composite pipes.
钢管止屈器按照连接方式的不同主要分为焊接式止屈器、附加式止屈器、缠绕式止屈器和内环式止屈器。焊接式止屈器通过精细的焊接与其两端管道相联成一整体,止屈效果很好,适用于中水深和大水深的海底钢管,缺点是容易产生焊接缺陷和应力集中,且焊接时工艺要求很高,需要采取一定方式来克服应力集中;附加式止屈器通过过盈配合固定在管道外侧,利用摩擦力防止止屈器滑移,不需要进行焊接,安装方便、成本低,能够增加管道的环向刚度,但是止屈效率较低,其中的管道可能会发生U型穿越现象;缠绕式止屈器是在钢管表面按照一定角度均匀且紧密地缠绕数圈钢筋条,来替代扣入式止屈器的厚壁圆环套,同样能够提高管道环向的刚度,钢筋条的两端与管道焊接在一起,以固定止屈器在管道的位置,防止滑动,其构造简单,安装方便费用低,具有较小的弯曲刚度,一般不会产生弯曲应力集中点,而缺点在于止屈效率不高,强度较其他止屈器偏小;内环式止屈器也是一个圆环套,主要用于管中管。According to the different connection methods, the steel pipe flexure stopper is mainly divided into welding type flexure stopper, additional type flexion stopper, winding type flexure stopper and inner ring type flexure stopper. The welded buckling stopper is connected with the pipelines at both ends by fine welding, and has a good buckling stop effect. It is suitable for submarine steel pipes with medium and large water depths. The disadvantage is that it is easy to produce welding defects and stress concentration, and the welding process requires It is very high and needs to take a certain way to overcome the stress concentration; the additional flexure stopper is fixed on the outside of the pipeline through interference fit, and the frictional force is used to prevent the flexion stopper from slipping, no welding is required, the installation is convenient, the cost is low, and the pipeline The hoop stiffness of the steel pipe is high, but the buckling efficiency is low, and the U-shaped crossing phenomenon may occur in the pipeline; the winding buckling stopper is to wrap several turns of steel bars on the surface of the steel pipe uniformly and tightly at a certain angle, instead of the snap-in type. The thick-walled ring sleeve of the flexure stopper can also improve the rigidity of the pipe in the circumferential direction. The two ends of the steel bar are welded with the pipeline to fix the position of the flexure stopper in the pipeline and prevent sliding. The structure is simple and the installation is convenient. Cost It has low bending stiffness and generally does not produce bending stress concentration points. The disadvantage is that the buckling stop efficiency is not high, and the strength is smaller than other buckling stoppers; the inner ring type buckling stopper is also a ring sleeve, which is mainly used for Tube in tube.
从使用环境来看,纤维增强复合柔性管的应用条件更加复杂,要承受更大的弯曲、更长的管跨悬跨距离,特别是在海底铺设中,复杂的地势地形对于横向性能较弱的复合管产生了巨大考验,纤维增强复合柔性管在整个服役寿命中都有可能发生屈曲,屈曲会导致复合管的纤维失效、基体开裂、塑性屈服或分层等后果;目前,对于小口径且应用条件不高的复合管,适当增加管道壁厚特别是增强层厚度,一定程度上能够抑制管道屈曲,但针对大口径管道,复杂的使用条件以及深海的外高压,为防止屈曲发生而大幅增厚管壁不符合经济要求,综上考虑,为复合管安置止屈器成为更合理的解决方式,需要选取一种合适的止屈器形式。From the perspective of the use environment, the application conditions of fiber reinforced composite flexible pipes are more complicated, and they have to withstand greater bending and longer spans. The composite pipe has produced a huge challenge. The fiber-reinforced composite flexible pipe may buckling throughout its service life. Buckling will lead to fiber failure, matrix cracking, plastic yielding or delamination of the composite pipe. At present, for small diameter and application For composite pipes with low conditions, appropriately increasing the wall thickness of the pipe, especially the thickness of the reinforcement layer, can suppress the buckling of the pipe to a certain extent. However, for large-diameter pipes, complex service conditions and external high pressure in the deep sea, the thickness is greatly increased to prevent buckling. The pipe wall does not meet the economic requirements. In summary, it is a more reasonable solution to install a buckling stopper for the composite pipe, and a suitable buckling stopper form needs to be selected.
对钢质管道而言,其不同方向的性能差别不大。不同于钢质管道,由于纤维增强复合柔性管的材料性能和结构特性与钢管有较大的差异,特别是复合管在环向和径向的性能与轴向性能存在较大不同,因此钢管止屈器无法直接在纤维增强复合柔性管上使用。从不同的止屈器上考虑,用于钢管止屈效果较好的焊接式止屈器与复合管无法实现直接焊接;附加式止屈器必须先保证与管体的过盈连接,否则止屈效率很低,而复合管的大幅弯曲容易在附加式止屈器边缘位置造成应力集中,加上复合管的径向性能较弱,容易形成管体的大变形,压溃和开裂;缠绕式止屈器的钢筋条无法实现与管体的焊接,与复合管不能配合形成一个有效的整体。故而,亟待提出一种专门针对复合管的止屈器以克服现有技术中存在的缺陷。For steel pipes, there is little difference in performance in different directions. Different from steel pipes, because the material properties and structural properties of fiber-reinforced composite flexible pipes are quite different from steel pipes, especially the performance of composite pipes in the circumferential and radial directions and the axial performance are quite different, so the steel pipe is limited. Flexors cannot be used directly on fiber reinforced composite flexible pipes. Considering different flexure stoppers, the welded flexure stopper used for steel tube flexion stoppage cannot be directly welded to the composite pipe; the additional flexure stopper must first ensure the interference connection with the pipe body, otherwise the flexion stopper The efficiency is very low, and the large bending of the composite pipe is easy to cause stress concentration at the edge of the additional flexure stopper. In addition, the radial performance of the composite pipe is weak, and it is easy to cause large deformation, crushing and cracking of the pipe body; The steel bar of the bender cannot be welded with the pipe body, and cannot cooperate with the composite pipe to form an effective whole. Therefore, there is an urgent need to provide a flexure stopper specifically for the composite pipe to overcome the defects existing in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对现有技术中没有针对复合管适用的止屈器,若采用钢管用止屈器则存在止屈效率低、结构可靠性差等缺陷,提供一种海底纤维增强复合柔性管用组合式止屈器,在提升止屈器止屈效率的同时对复合管体不造成损坏和其他失效。The technical problem to be solved by the present invention is that there is no buckling stopper suitable for composite pipes in the prior art. If the buckling stopper for steel pipes is used, there are defects such as low buckling stop efficiency and poor structural reliability, so as to provide a submarine fiber reinforced composite pipe. The combined flexure stopper for flexible pipes can improve the flexion stopper efficiency of the flexure stopper without causing damage and other failures to the composite pipe body.
本发明是采用以下的技术方案实现的:一种海底纤维增强复合柔性管用组合式止屈器,复合柔性管从外至内依次包括外保护层、增强层和内衬层,组合式止屈器包括纤维增强内套环和金属外套环,所述纤维增强内套环设置在复合柔性管增强层的外侧,且与复合柔性管增强层热熔粘结;所述金属外套环设置在纤维增强内套环外侧,且与纤维增强内套环过盈配合。The invention is realized by adopting the following technical solutions: a combined buckling stopper for a submarine fiber-reinforced composite flexible pipe, the composite flexible pipe comprises an outer protective layer, a reinforcing layer and an inner lining layer in sequence from the outside to the inside, and the combined buckling stopper It includes a fiber-reinforced inner collar and a metal outer collar, the fiber-reinforced inner collar is arranged on the outer side of the composite flexible pipe reinforcement layer, and is hot-melt bonded with the composite flexible pipe reinforcement layer; the metal outer collar is arranged in the fiber reinforcement. The outer side of the collar and the interference fit with the fiber-reinforced inner collar.
进一步的,所述金属外套环包括主套环和锁紧套环,所述主套环为一圆柱形套筒,主套环一端内壁上设有的凸起环,另一端内壁上加工有内螺纹;所述锁紧套环设置在加工有内螺纹一端的主套环和复合柔性管之间,且与主套环螺纹连接,即在锁紧套环的外表面加工有与主套环内螺纹匹配的外螺纹。Further, the metal outer collar includes a main collar and a locking collar, the main collar is a cylindrical sleeve, a raised ring is provided on the inner wall of one end of the main collar, and an inner wall is processed on the inner wall of the other end. thread; the locking collar is arranged between the main collar and the composite flexible pipe with one end machined with an internal thread, and is threadedly connected with the main collar, that is, the outer surface of the locking collar is machined with a thread inside the main collar Thread matching external thread.
进一步的,所述纤维增强内套环通过热熔缠绕技术制造在复合柔性管增强层外表面并与之粘结,所述纤维增强内套环包括纤维加强层和基体保护层,纤维加强层类似复合柔性管增强层,为纤维带预浸热熔基体液后对错缠绕形成的套筒结构,且纤维带的种类、缠绕角度、层密度等不做限制,基体保护层基体材料与复合柔性管外保护层基体材料相同,纤维材料可以相同也可以不同;纤维加强层覆盖并粘结在复合柔性管增强层外侧,基体保护层覆盖并粘结在纤维加强层外侧,且与复合柔性管外保护层粘结,各相邻层之间均热熔粘结且不留间隙,使纤维增强内套环与复合柔性管熔结成一整体。Further, the fiber-reinforced inner collar is manufactured on the outer surface of the reinforcing layer of the composite flexible pipe and bonded to it by hot-melt winding technology. The fiber-reinforced inner collar includes a fiber-reinforced layer and a matrix protective layer, and the fiber-reinforced layer is similar to The reinforcing layer of the composite flexible pipe is a sleeve structure formed by the fiber tape pre-impregnated with the hot-melt matrix liquid and then wound in right and wrong directions, and the type, winding angle, layer density, etc. of the fiber tape are not limited. The matrix material of the outer protective layer is the same, and the fiber material can be the same or different; the fiber reinforcement layer is covered and bonded to the outside of the composite flexible pipe reinforcement layer, and the matrix protection layer is covered and bonded to the outer side of the fiber reinforcement layer, and is protected from the composite flexible pipe. Layer bonding, the adjacent layers are all hot-melt bonded without leaving gaps, so that the fiber-reinforced inner collar and the composite flexible tube are fused into a whole.
进一步的,所述纤维增强内套环两端分别通过一过渡锥面过渡至复合柔性管,且凸起环和锁紧套环均匀与过渡锥面相匹配,比如凸起环和锁紧套环的截面可以为直角梯形,以与过渡锥面坡度相配合,即将锁紧套环旋入主套环与复合柔性管之间后,锁紧套环的前端斜面、凸起环的后端斜面与过渡斜锥面配合,将纤维增强内套环夹紧、锁定在中间。Further, both ends of the fiber-reinforced inner collar are respectively transitioned to the composite flexible tube through a transition cone, and the raised ring and the locking collar are evenly matched with the transition cone, such as the The cross section can be a right-angled trapezoid to match the gradient of the transition cone. The beveled taper fits together to clamp and lock the fiber-reinforced inner collar in the middle.
进一步的,所述纤维加强层的厚度不小于复合柔性管增强层的厚度,基体保护层的厚度不小于复合柔性管外保护层的厚度,基体材料与纤维加强层基体材料一致,基体保护层的长度与纤维加强层长度一致,与纤维加强层粘结形成一个完整的套筒。Further, the thickness of the fiber reinforced layer is not less than the thickness of the composite flexible pipe reinforced layer, the thickness of the base protective layer is not less than the thickness of the outer protective layer of the composite flexible pipe, the base material is consistent with the base material of the fiber reinforced layer, and the thickness of the base protective layer is The length is the same as that of the fiber reinforcement layer, and is bonded with the fiber reinforcement layer to form a complete sleeve.
进一步的,所述凸起环内壁和锁紧套环内壁上还设置有弹性密封垫圈,所述弹性密封垫圈采用高密度橡胶圆环,与凸起环和锁紧套环粘结连接,且弹性密封垫圈的厚度要大于主套环凸起环及锁紧套环与复合柔性管道之间的间隙厚度,因此在金属外套环安装好后,弹性密封垫圈被挤压而发生过盈变形,能够形成良好的密封效果。Further, elastic sealing washers are also provided on the inner wall of the raised ring and the inner wall of the locking collar, and the elastic sealing washer adopts a high-density rubber ring, which is bonded and connected with the raised ring and the locking collar, and is elastic. The thickness of the sealing gasket is larger than the thickness of the gap between the main collar raised ring, the locking collar and the composite flexible pipe. Therefore, after the metal outer collar is installed, the elastic sealing washer is squeezed to cause interference deformation, which can form Good sealing effect.
进一步的,所述主套环内径略小于纤维增强内套环外径,凸起环内径大于复合柔性管外径。Further, the inner diameter of the main collar is slightly smaller than the outer diameter of the fiber-reinforced inner collar, and the inner diameter of the raised ring is larger than the outer diameter of the composite flexible tube.
进一步的,所述主套环的长度大于纤维增强内套环的长度。Further, the length of the main collar is greater than the length of the fiber-reinforced inner collar.
进一步的,所述主套环由两个对称的截面为半圆形的鞍板组成,两个鞍板一侧铰接,另一侧螺栓连接,可以直接外扣压紧纤维增强内套环,鞍板上的内螺纹是互通的,连接后的主套环具有完整的螺纹通路。Further, the main collar is composed of two symmetrical saddle plates with a semi-circular cross-section. The two saddle plates are hinged on one side and bolted on the other side. The internal threads on the plate are interconnected, and the main ferrule after connection has a complete thread passage.
进一步的,所述锁紧套环由两个半圆环拼接形成,且在两半圆环外表面上设置有互通的外螺纹,拼接的锁紧套环外壁具有完整的螺纹通路,可沿着主套环外螺纹旋入其内部。Further, the locking collar is formed by splicing two half-circles, and intercommunicating external threads are provided on the outer surfaces of the two half-circles. The outer thread of the main collar is screwed into it.
与现有技术相比,本发明的优点和积极效果在于:Compared with the prior art, the advantages and positive effects of the present invention are:
本发明提出的复合柔性管用组合式止屈器,包括纤维增强内套环和金属外套环:The combined flexure stopper for a composite flexible pipe proposed by the present invention includes a fiber-reinforced inner collar and a metal outer collar:
首先在剥去外保护层的管体外设置纤维增强内套环,纤维增强内套环与管体通过热熔粘结成一体,其中类似增强层结构的缠绕纤维加强层用于提升管道的局部环向刚度,与管道增强层粘结后可看做复合柔性管层的局部增厚,保证了止屈器管段与其他管段保持结构断面的性能一致,有效提升了管道的抗屈曲性能的同时不弱化管道的其他性能(拉伸性能,抗内压性能等),相当于钢管的焊接式止屈器;从局部设计上看,纤维加强层的纤维种类,密度,缠绕角度等均可以依据管道实际要求进行调整来增强抗屈曲性能,具有很高的灵活性;纤维加强层两端的锥面过渡平缓了应力分布,防止过渡段的应力集中;基体保护层有效地保护纤维加强层,防止其结构被磨损和腐蚀。First, a fiber-reinforced inner collar is set outside the pipe with the outer protective layer peeled off, and the fiber-reinforced inner collar and the pipe body are bonded together by hot-melt bonding. The wound fiber reinforcement layer similar to the reinforcement layer structure is used to lift the local ring of the pipeline. It can be regarded as the local thickening of the composite flexible pipe layer after bonding with the pipe reinforcement layer, which ensures that the performance of the flexure stopper pipe section and other pipe sections maintains the same performance of the structural section, and effectively improves the buckling resistance of the pipe without weakening. Other properties of the pipeline (tensile properties, resistance to internal pressure, etc.) are equivalent to the welded buckling stopper of the steel pipe; from the perspective of local design, the fiber type, density and winding angle of the fiber reinforced layer can be based on the actual requirements of the pipeline. Adjusted to enhance buckling resistance, with high flexibility; the tapered transition at both ends of the fiber reinforced layer smoothes the stress distribution and prevents stress concentration in the transition section; the matrix protective layer effectively protects the fiber reinforced layer and prevents its structure from being worn and corrosion.
包覆在纤维增强内套环外侧的金属外套环,也具有止屈的效果,通过扣压形成与纤维增强内套环的过盈配合,进一步增加了止屈器环向刚度,并通过金属构件的刚性克服止屈器段管道的弯曲以减小局部弯曲应力,同时还保护了铺设中因局部突出而容易招致过度磨损和破坏的纤维增强内套环,起到了很好地辅助作用,类似于钢管的扣压式止屈器。The metal outer ring wrapped on the outer side of the fiber-reinforced inner ring also has the effect of preventing flexion. The interference fit with the fiber-reinforced inner ring is formed by withholding, which further increases the hoop rigidity of the flexure stopper, and through the metal components The rigidity overcomes the bending of the pipe in the bend stopper section to reduce the local bending stress, and also protects the fiber-reinforced inner collar that is prone to excessive wear and damage due to local protrusion during the laying, which plays a good auxiliary role, similar to the steel pipe. The crimped buckling stopper.
从局部设计上看,第一,弹性密封垫圈的设置克服了纤维增强内套环在与金属外套环的非过盈段处容易被磨损的问题,也具备密封的功能,防止内部过盈段被腐蚀后导致结构及其性能的异变;第二,左右过渡锥面的设置也是合理的,一方面是为了配合纤维加强层两端的锥面过渡,另一方面,通过锥面的过盈配合将金属外套环轴向固定,不必对纤维增强外套环外表面形成过大的过盈压力来利用摩擦限位,此设计考虑到了复合柔性管径向性能的不足,不会令止屈器段管道发生过大的径向变形;第三,即便因不可控因素导致金属外套环对纤维增强内套环的过盈压力过大,因金属套环的扣压力只作用于内套环上,此处的局部刚度增强能够有效减小管道的径向变形量;第四,金属外套环和锁紧套环的分半结构方便了止屈器的安装和拆卸,锁紧套环的设计方便了金属外套环和纤维增强内套环之间配合程度的调整。From the perspective of local design, first, the provision of the elastic sealing gasket overcomes the problem that the fiber reinforced inner ring is easily worn at the non-interference section with the metal outer ring, and also has the function of sealing to prevent the inner interference section from being damaged. Corrosion leads to changes in structure and performance; secondly, the setting of the left and right transition cones is also reasonable. On the one hand, it is to match the cone transition at both ends of the fiber reinforcement layer. The metal outer ring is axially fixed, and it is not necessary to form excessive interference pressure on the outer surface of the fiber reinforced outer ring to use the friction limit. This design takes into account the lack of radial performance of the composite flexible pipe, and will not cause the pipe in the bend stopper section to occur. Excessive radial deformation; thirdly, even if the interference pressure of the metal outer ring on the fiber-reinforced inner ring is too large due to uncontrollable factors, because the buckle pressure of the metal ring only acts on the inner ring, the The local rigidity enhancement can effectively reduce the radial deformation of the pipeline; fourth, the split-half structure of the metal outer ring and the locking collar facilitates the installation and removal of the flexure stopper, and the design of the locking collar facilitates the metal outer ring Adjustment of the degree of fit between the fiber-reinforced inner collar.
总之,本发明将纤维增强内套环和金属外套环相结合,类似于将钢管焊接式止屈器和扣压式止屈器两种止屈器的组合。在充分考虑了复合柔性管的实际结构和材料特点,应用条件等因素,分析了各止屈器的不足并合理利用其优点后,设计出新式的组合式止屈器,大大增加了复合柔性管的止屈效率。In conclusion, the present invention combines the fiber-reinforced inner collar with the metal outer collar, similar to the combination of two types of flexure stoppers, the welded steel tube flexure stopper and the crimped type flexure stopper. After fully considering the actual structure and material characteristics of the composite flexible pipe, application conditions and other factors, after analyzing the deficiencies of each flexure stopper and using its advantages reasonably, a new combined flexure stopper is designed, which greatly increases the composite flexible pipe. buckling efficiency.
附图说明Description of drawings
图1为本发明实施例所述组合式止屈器整体结构示意图;1 is a schematic diagram of the overall structure of the combined flexure stopper according to an embodiment of the present invention;
图2为本发明实施例所述组合式止屈器结构爆炸示意图;FIG. 2 is a schematic exploded view of the combined flexure stopper structure according to the embodiment of the present invention;
图3为本发明实施例所述组合式止屈器剖面示意图。3 is a schematic cross-sectional view of the combined flexure stopper according to an embodiment of the present invention.
具体实施方式Detailed ways
为了能够更加清楚地理解本发明的上述目的、特征和优点,下面结合附图及实施例对本发明做进一步说明。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments may be combined with each other in the case of no conflict.
本实施例公开一种海底纤维增强复合柔性管用组合式止屈器,为方便描述,以下将符合柔性管简称为复合管,参考图2和图3,复合管1从外至内依次包括外保护层11、增强层12和内衬层13,组合式止屈器包括纤维增强内套环2和金属外套环3,结合图3所示,所述纤维增强内套环2包括纤维加强层21和基体保护层22,纤维加强层21的结构和制造方法与复合管1的增强层12类似,均是由预浸过加热熔融的热塑性基体的纤维带经机器缠绕制成。纤维加强层21覆盖在增强层12的表面,相当于把增强层12加厚,综合考虑纤维增强内套层的环向刚度增强效果、径向变形性能,管道荷载等因素后,设定厚度为增强层的100%到120%,纤维带铺设密度(质量比)、纤维带缠绕角度可以不同于增强层12,具体取决于不同应用条件和环境条件的管体下对止屈的要求。所述基体保护层22是覆盖并粘结于纤维加强层21外表面的保护层,类似于复合管1的外保护层11,基体材料与其相同,厚度为外保护层11的100%至120%,具有隔水、防腐、防磨的效果。This embodiment discloses a combined buckling stopper for a submarine fiber-reinforced composite flexible pipe. For the convenience of description, the flexible pipe will be referred to as a composite pipe for short. Referring to FIG. 2 and FIG. 3 , the composite pipe 1 includes external protection from the outside to the inside. Layer 11, reinforcing
相对应的,纤维加强层21的两端为由厚到薄的过渡锥面23,其锥角不超过45°,加工时使锥面尽量保持光滑,同时基体保护层22也均匀地覆盖在锥面上。纤维加强层21与基体保护层22、增强层12,基体保护层22与外保护层11之间均通过同一材质基体热熔粘结且不留间隙,使纤维增强内套环2与复合管1熔结成一整体。Correspondingly, the two ends of the fiber reinforced
所述金属外套环3包括主套环31和锁紧套环32,金属外套环3包覆在纤维增强内套环2的外表面,起到增加止屈器强度和抵抗管道弯曲的作用。所述主套环31为一金属圆筒,优选钢质材料,其长度略大于纤维增强内套环2的长度,比例约为110%-115%。其内壁两端均有特殊加工:一端经过一个过渡锥面设置有凸起环33,凸起环33的内径大于复合管1的外径,且凸起环33与纤维加强层22的过渡锥面23轮廓相匹配;另一端内壁加工有内螺纹34。主套环31的内径略小于纤维增强内套环2的外径,主套环31扣入后因此产生过盈接触。所述锁紧套环32为一截面为梯形的圆环,材料与主套环31一致,其内径大于管体外径,外部加工有外螺纹,与主套环内螺纹34相契合。锁紧套环32前端面为圆锥面,与过渡锥面23轮廓相配合。另外在锁紧套环32和凸起环33的内壁上均设置有弹性密封垫圈35,所述弹性密封垫圈35外形为一薄壁圆环,材料为高强度橡胶,要求该橡胶具有防水防腐蚀较耐疲劳的性能,其厚度大于主套环31凸起环35内径与复合管1外径之差,以及锁紧套环32内径与复合管1外径之差,目的是在以上两结构间隙之间被挤压产生一定的初始过盈,以起到保护管体,分散应力和减震的作用。The metal
为方便安装,所述主套环31设计成两个截面为半圆形的鞍板,两个鞍板的一侧(A侧)铰接,另一侧(B侧)由螺栓连接,组成一个完整的主套环,螺栓连接处为径向突出的长条法兰板36,其上加工有螺纹孔37。两个鞍板对接后,两眼板36紧贴的同时各自相同位置的螺纹孔37也对齐。所述锁紧套环32可以加工成两对称的半圆环,半圆环拼接的锁紧套环32外表面形成完整的外螺纹,可对接主套环内螺纹34。In order to facilitate installation, the
对于本实施例所述的组合式止屈器,具体在使用时,所述纤维增强内套环可以采用多种方式进行设置,可以将复合管的外保护层剥去进行设置,也可以在管道制造过程,直接设置在还未制备外保护层的复合管增强层外侧。首先选取止屈器位置,在指定位置按照一定角度双向缠绕纤维预浸缠绕带,直到纤维加强层达到指定厚度,在加工过程中,令每层的缠绕起点和终点不同,从而将纤维加强层的两端加工成过渡锥面,待基体冷却凝固后制成纤维加强层;之后在纤维加强层外侧均匀地加工基体保护层,并令基体保护层与复合管外保护层、基体保护层和纤维加强层以及纤维加强层与复合管增强层之间均热熔粘结且不留间隙,使纤维增强内套环与复合管熔结成一整体。For the combined flexure stopper described in this embodiment, when in use, the fiber-reinforced inner collar can be installed in various ways. In the manufacturing process, it is directly arranged on the outside of the reinforcing layer of the composite pipe that has not yet prepared the outer protective layer. First select the position of the flexure stopper, and wind the fiber prepreg tape at a specified angle in both directions at the specified position until the fiber reinforced layer reaches the specified thickness. Both ends are processed into transition cones, and the fiber reinforced layer is made after the matrix is cooled and solidified; then the matrix protective layer is uniformly processed on the outside of the fiber reinforced layer, and the matrix protective layer and the outer protective layer of the composite pipe, the matrix protective layer and the fiber are reinforced. The layers as well as the fiber reinforced layer and the composite pipe reinforced layer are all hot-melt bonded without leaving a gap, so that the fiber reinforced inner collar and the composite pipe are fused into a whole.
在纤维增强内套环制备完成后,先将设置好弹性密封垫圈的主套环扣压在纤维增强内套环外侧,并通过略微移动使主套环凸起环过渡锥面紧贴纤维增强内套环过渡锥面,保持结构位置并用螺栓锁住主套环;然后将锁紧套环对接使螺纹通路完整并安置好弹性密封垫圈,再将锁紧套环旋入主套环与复合管之间,直至锁紧套环前端面与纤维增强内套环过渡锥面紧密贴合并产生一定过盈,最后将螺纹锁死,完成整个安装过程,此时金属外套环对纤维增强内套环产生过盈接触并限制了轴向位移,其整体结构示意图如图1所示。After the preparation of the fiber-reinforced inner collar, firstly press the main collar with the elastic sealing gasket to the outside of the fiber-reinforced inner collar, and move the main collar raised ring transition cone closely to the fiber-reinforced inner collar by moving slightly. The ring transitions to the conical surface, maintains the structural position and locks the main collar with bolts; then connect the locking collar to make the threaded passage complete and place the elastic sealing washer, and then screw the locking collar between the main collar and the composite pipe , until the front end surface of the locking collar and the transition cone surface of the fiber-reinforced inner collar closely fit and produce a certain amount of interference, and finally the thread is locked to complete the entire installation process. At this time, the metal outer collar has interference with the fiber-reinforced inner collar Contact and limit the axial displacement, the schematic diagram of its overall structure is shown in Figure 1.
本发明实施例提出的组合式止屈器,所述纤维增强内套环是同复合管粘结为一体的结构,用于提升管道的局部强度特别是环向刚度,可以看做增强层的一部分,止屈器管段与其他管段保持结构断面的性能一致,有效提升了管道的抗屈曲性能的同时不弱化管道的其他性能。在纤维增强内套环中,纤维加强层的纤维种类、密度、缠绕角度等均可以依据管道实际要求进行调整来增强抗屈曲性能,具有很高的灵活性;纤维加强层两端的锥面过渡平缓了应力分布,防止过渡段的应力集中;基体保护层有效地保护纤维加强层。In the combined flexure stopper proposed by the embodiment of the present invention, the fiber-reinforced inner collar is a structure bonded with the composite pipe as a whole, which is used to improve the local strength of the pipe, especially the hoop stiffness, and can be regarded as a part of the reinforcement layer , the performance of the buckling stopper pipe section and other pipe sections maintains the same performance of the structural section, which effectively improves the buckling resistance of the pipeline without weakening other performances of the pipeline. In the fiber-reinforced inner collar, the fiber type, density, winding angle, etc. of the fiber-reinforced layer can be adjusted according to the actual requirements of the pipeline to enhance the buckling resistance, with high flexibility; the transition of the tapered surfaces at both ends of the fiber-reinforced layer is gentle It can improve the stress distribution and prevent the stress concentration in the transition section; the matrix protective layer can effectively protect the fiber reinforced layer.
为弥补纤维增强外套环设置后出现的一些不足,增加了金属外套环与纤维增强外套环相配合,金属外套环也具有止屈的效果,通过扣压形成与纤维增强内套环的过盈配合,合理分担了纤维增强层所受内外压荷载,进一步增加了止屈器环向刚度,并通过金属构件的刚性克服止屈器段管道的弯曲以减小局部弯曲应力,同时还保护了铺设中因局部突出而容易招致过度磨损和破坏的纤维增强内套环,起到了很好地辅助作用。金属外套环的存在,增加了止屈器的整体强度,结构设计巧妙合理。In order to make up for some deficiencies after the fiber-reinforced outer ring is installed, the metal outer ring is added to match the fiber-reinforced outer ring. The metal outer ring also has the effect of preventing buckling. Reasonably share the internal and external pressure loads on the fiber reinforced layer, further increase the hoop rigidity of the flexure stopper, and overcome the bending of the flexure stopper section of the pipeline through the rigidity of the metal member to reduce the local bending stress, and also protect the laying cause. The fiber-reinforced inner collar, which is locally protruding and prone to excessive wear and tear, plays a good supporting role. The existence of the metal outer ring increases the overall strength of the flexure stopper, and the structural design is ingenious and reasonable.
在金属外套环中,弹性密封垫圈的设置克服了纤维增强内套环在与金属外套环的非过盈段处容易被磨损的问题,也具备密封的功能;左右过渡锥面一方面配合纤维加强层两端的锥面过渡,另一方面通过锥面的过盈配合将金属外套环轴向固定,不必对纤维增强外套环外表面形成过大的过盈压力来利用摩擦限位,此设计考虑到了复合管径向性能的不足,不会令止屈器段管道发生过大的径向变形;因金属套环的扣压力只作用于纤维增强内套环上,而具有纤维增强内套环的管段具有更高的强度来承受金属外套环扣压带来的径向变形;金属外套环和锁紧套环的分半结构方便了止屈器的安装和拆卸,锁紧套环的设计方便了金属外套环和纤维增强内套环之间配合程度的调整。In the metal outer ring, the provision of the elastic sealing gasket overcomes the problem that the fiber reinforced inner ring is easily worn at the non-interference section with the metal outer ring, and also has the function of sealing; on the one hand, the left and right transition cones cooperate with fiber reinforcement On the other hand, the metal outer ring is axially fixed by the interference fit of the tapered surface, and it is not necessary to form excessive interference pressure on the outer surface of the fiber reinforced outer ring to use the friction limit. This design takes into account The lack of radial performance of the composite pipe will not cause excessive radial deformation of the pipe in the bend stopper section; because the buckle pressure of the metal collar only acts on the fiber-reinforced inner collar, and the pipe section with the fiber-reinforced inner collar It has higher strength to withstand the radial deformation caused by the buckling of the metal outer ring; the split-half structure of the metal outer ring and the locking collar facilitates the installation and removal of the flexure stopper, and the design of the locking collar facilitates the metal outer sleeve. Adjustment of the fit between the ring and the fiber-reinforced inner collar.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications to equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
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