A kind of discharging platform of antioverloading Anti-inclining
Technical field
The present invention relates to the realm of building construction, specifically a kind of discharging platform of antioverloading Anti-inclining.
Background technology
In construction, discharging platform is used in job site more, for setting up provisional operating desk, and for applying
The turnover of work material.Discharging platform using when it is outdoor by the interim building that is suspended on, the material used in the recent period can be placed on discharging
On platform, because discharging platform weight itself is larger, when material loading capacity is excessive or places uneven, discharging platform may
There is the phenomenon caved in and toppled.During use for ensure safely, the generation that prevents from caving in and topple, often in discharging platform side
Load-carrying plate is placed, indicates the discharging platform dead weight in detail, please don't if this discharging platform dead weight is 1000kg
Overload.
The setting of load-carrying plate can only inform the load-carrying scope of workmen's discharging platform, and the most dischargings used at present
During platform loaded material, the bearing capacity value that its surface is born can not be calculated or measured, also can not judge whether discharging platform tilts,
The field experience for being typically only possible by worker is judged that neither one criterion can monitor discharging platform in real time
Actual bearer weight and inclined degree.Discharging can be directly resulted in when the contained material of discharging platform exceeds discharging platform maximum load
Platform overall deformation, or even can collapse, causes very big economic loss, meanwhile, when the contained material of discharging platform place it is uneven,
For example when discharging platform side placement material is excessive, material discharging platform can tumble, and cause casualties.Personal monitoring falls behind
It is and unreliable, it is impossible to remind operating personnel in time, cause very big potential safety hazard.During the contained cargo tilt of discharging platform, operation
Personnel can not have found in time, have a strong impact on production operation safe operation.
The content of the invention
The technical assignment of the present invention is to be directed to above weak point, there is provided a kind of discharging platform of antioverloading Anti-inclining,
Discharging platform when overloading or tilting can and alarm, and overload or inclination information are sent to PC ends or mobile terminal, convenient pipe
Reason person monitors in real time, safety in production.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of discharging platform of antioverloading Anti-inclining, including discharging platform monitoring system, software platform system and mobile terminal system
System,
Discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display system
With inclination acoustooptic alarm system, data monitoring module is provided with strain gauge, strain gauge connection data processor;Center
Controller is used to strain gauge surveying data compared with setting value, and connects and control overload acoustooptic alarm system, overload aobvious
Show system and tilt acoustooptic alarm system;Discharging platform monitoring system passes through TCP/ in discharging platform overload, inclination alarm
IP sends warning message to software platform system and mobile terminal system;Data monitoring module is as suffered by strain gauge
Stress obtains the information such as the loading capacity of discharging platform, angle of inclination alarm threshold value, and central control is aggregated into by data processor
Device processed;
Software platform system is provided with data acquisition unit and display, and data acquisition unit is used to gather all discharging platforms in building site
Data, including the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and the load-carrying scope of permission and discharging
Platform flip angle alarm threshold value;The data of collection send to cloud platform display, processing and the storage for carrying out data, and pass through
Display is shown;
Software platform system is handled discharging platform data message, sends data to cloud server, cloud server
Send it on the mobile phone or computer of supervisor control centre and related management personnel;Mobile terminal system wireless connection software is put down
Platform system, including APP applications, cloud server and mobile terminal device, cloud server are provided with cloud database, high in the clouds number
It is used for storing essential information, normal operation data and the abnormal information data of the discharging platform in all building sites according to storehouse, for data
Analysis and thin merely platform status queries;APP applications receive the data that cloud server is sent and sent to cloud server and ordered,
Prevent that turn over abnormal alarm and discharging platform just monitors in real time including discharging platform overload abnormal alarm, discharging platform;Mobile terminal is set
Standby real-time display discharging platform system normal operation information, alarm details, show excess weight and discharging platform coding.
Discharging platform monitoring system realization monitoring discharging platform goods is overweight, cargo tilt spends the discharging platform operation such as big
Information, data processor are handled the stress data that strain gauge receives, and when data reach preset alarm value, are led to
Cross central controller controls audible-visual annunciator to be alarmed, remind live discharging platform operations personnel in time, exclude potential safety hazard;
Software platform system realizes all discharging platform monitoring system networkings in job site building site, owns to building site working in dispersion
The information such as discharging platform service data, alert data are acquired, handle, store, show and alarmed, and for data analysis and
Discharging platform status queries;
Mobile terminal system, which has, applies the APP softwares on portable mobile terminal equipment, receives software platform system and sends
Information, while its data is also coupled to software platform system, corporate operations personnel is stepped on terminal by mobile phone or computer and realized pair
The length of run at discharging platform scene is checked and supervised.
Further, discharging platform is provided with hanging steel rope, and platform is fixed by the symmetrically arranged hanging steel rope in both sides,
The strain gauge includes strain gauge A and strain gauge B, and strain gauge A and strain gauge B are installed respectively
On two hanging steel ropes, the stress by measuring hanging steel rope obtains stress suffered by platform.When builder is by material
When being placed on discharging platform, after discharging platform is pressurized, hanging steel rope stress, the production of hanging steel rope upper stress sensor is through
Raw pressure, strain gauge are measurable suffered stress, and the data of measurement are transferred to data processor by strain gauge,
According to the program or related pressure data demand being previously set, you can calculate the load degree of now discharging platform.
Further, it is as follows that program is previously set, during discharging platform zero load, it is zero to set central controller initial weight,
If now strain gauge A and strain gauge B stress are respectively M and N, standard weights goods is incrementally placed on into discharging puts down
On platform, manual calibration is carried out to central controller, the standard cargo for setting strain gauge 1 and strain gauge 2 to be now subject to
Stress value be respectively X and Y, then stress summation is respectively M+X and N+Y, draws the slope proximity values curve of each range section, when
When placing the material of other weight, the stress that strain gauge is subject to is compared with curve, determines weight of material at which
In stage, so as to try to achieve the specific quality of now material according to corresponding slope proximity values.
Further, when the stress value that strain gauge measures exceedes the discharging platform dead weight of setting, center
Controller control overload acoustooptic alarm system alarm;More than setting discharging platform dead weight 10% when, be now in
As material place it is uneven caused by the boundary tumbled of discharging platform, central controller controls tilt acoustooptic alarm system alarm.
Preferably, the acoustooptic alarm system that overloads includes red rotation flashing lamp and phonetic alarm device, central controller and set
Surely there is discharging platform maximum load value, when the actual load-carrying of discharging platform exceedes setting value, central controller controls light bar is sent
The rotation red light of flicker simultaneously carries out audio alert, and eye-catching light can remind operating personnel in time plus audio alert,
The generation of overloading is prevented, excludes potential safety hazard in time.
Preferably, the display screen for the display system that overloads shows the coding of contained goods weight and corresponding discharging platform, and
Show the overload number of real-time statistics.When discharging platform overloads, the coding of contained goods weight and corresponding discharging platform is shown
On a display screen, overload messages are prompted, and the number of real-time statistics overload, guidance management person carry out analysis decision, be easy to accordingly
Keeper's safety management, the progress of tracking investigation work.
Preferably, tilting acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device.When discharging platform institute
When loading thing occurs significantly to tilt, central controller controls light bar sends the rotation red light of flicker and carries out voice reporting
It is alert, remind operating personnel to check goods, prevent platform from tumbling, ensure construction safety.
Preferably, central controller is sent discharging platform data message to cloud platform by GPRS.
Preferably, software platform system is provided with 4G cards, and all data are uploaded into cloud platform by 4G cards.
Preferably, software platform system is to being sent data by TCP/IP and 3G routers after discharging platform information processing
To cloud server.
Compared to the prior art a kind of discharging platform of antioverloading Anti-inclining of the present invention, has the advantages that:
The discharging platform can be to overloading, turning over carry out sound and light alarm just;Can be by discharging platform system normal operation information, alarm
Details are sent in the form of short message on project manager's mobile phone of job site, and PC ends and movement are shown in the form of APP
End;Display screen shows the coding of excess weight and discharging platform, is easy to Admin Administration's equipment.Overload sound and light alarm therein
System can set loading capacity, be issued by sound and light alarm more than the weight, prevent the generation of overloading;Overload display system makes to unload
The loading capacity of material platform is shown on a display screen, and prompting is provided when discharging platform overloads, and shows overload messages, guidance management person
Analysis decision is carried out, management of safe operation is provided;Acoustooptic alarm system is tilted to occur significantly to incline in the contained goods of discharging platform
Triggered when tiltedly, reminding operating personnel to adjust goods prevents platform from tumbling, and ensures construction safety;Discharging platform overload, tilt alarm
Afterwards, warning message is sent in the computer PC ends and mobile phone mobile terminal APP of manager by TCP/IP, and is simultaneously displayed on pipe
In platform, it is easy to rear end to manage.
The monitor and alarm system combination sensor technology of the discharging platform, data acquisition technology, Data Fusion and remote
Journey data communication technology, for discharging platform overload and material knockdown phenomenon, timely output sound and light alarm signal simultaneously will danger
Dangerous information and discharging platform encoding reaction can efficiently realize real-time security monitoring and acousto-optic early warning and alarming, have to manager
Take precautions against and reduce the generation of discharging platform industrial accident in effect ground.
Brief description of the drawings
Fig. 1 is that strain gauge A measures stress acquisition weight of material function curve diagram in embodiment;
Fig. 2 is that strain gauge B measures stress acquisition weight of material function curve diagram in embodiment;
Fig. 3 is the mounting structure schematic diagram of strain gauge.
In figure:1st, strain gauge A, 2, strain gauge B, 3, steel nail, 4, platform, 5, hanging steel rope, 6, discharging puts down
Platform guardrail, 7, H-shaped nail.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
A kind of discharging platform of antioverloading Anti-inclining, including discharging platform monitoring system, software platform system and movement are eventually
End system.
Discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display
System and inclination acoustooptic alarm system, data monitoring module are provided with strain gauge, strain gauge connection data processor;
Central controller is used to strain gauge surveying data compared with setting value, and connects control overload acoustooptic alarm system, surpasses
Carrier display system and inclination acoustooptic alarm system;Discharging platform monitoring system passes through in discharging platform overload, inclination alarm
TCP/IP sends warning message to software platform system and mobile terminal system;Data monitoring module is as suffered by strain gauge
To stress obtain the information such as the loading capacity of discharging platform, angle of inclination alarm threshold value, in being aggregated into by data processor
Controller is entreated, central controller is sent discharging platform data message to cloud platform by GPRS.
Central controller is connected with data monitoring module, is responsible for the collection and upload of whole all information of discharging platform,
And judge discharging platform current operating conditions, reach and send sound and light alarm when presetting dangerous limit value.
Overload acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device, central controller and is set with discharging
Platform maximum load value, when the actual load-carrying of discharging platform exceedes setting value, central controller controls light bar sends the rotation of flicker
Turn red light and carry out audio alert, eye-catching light can remind operating personnel in time plus audio alert, prevent overload
The generation of phenomenon, excludes potential safety hazard in time.
The display screen of overload display system shows the coding of contained goods weight and corresponding discharging platform, and shows real-time
The overload number of statistics.When discharging platform overloads, the coding of contained goods weight and corresponding discharging platform is shown in display screen
On, overload messages are prompted, and the number of real-time statistics overload, guidance management person carry out analysis decision, be easy to keeper to pacify accordingly
Full management, the progress of tracking investigation work.
Tilting acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device.When the contained goods hair of discharging platform
When life significantly tilts, central controller controls light bar sends the rotation red light of flicker and carries out audio alert, reminds behaviour
Make personnel inspection goods, prevent platform from tumbling, ensure construction safety.
Software platform system is provided with data acquisition unit and display, and data acquisition unit is put down for gathering all dischargings in building site
The data of platform, including the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and permission load-carrying scope and
Discharging platform flip angle alarm threshold value;The data of collection send to cloud platform display, processing and the storage for carrying out data, and
Shown by display.
Each discharging platform installs a 4G card, and data acquisition unit gathers the data of all discharging platforms in the building site, wraps
Include the load-carrying scope of the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and permission, discharging platform is tumbled
Angle alarm threshold value, all data are uploaded to cloud platform by 4G cards, then are transmitted data to by TCP/IP or 3G routers
Cloud server.
Software platform system is handled discharging platform data message, sends data to cloud server, high in the clouds clothes
Business device is sent it on the mobile phone or computer of supervisor control centre and related management personnel.Mobile terminal system wireless connection is soft
Part plateform system, including APP applications, cloud server and mobile terminal device, cloud server are provided with cloud database, cloud
Client database is used for storing essential information, normal operation data and the abnormal information data of the discharging platform in all building sites, is used for
Data analysis and thin merely platform status queries.APP applications receive the data that cloud server is sent and sent to cloud server
Order, including discharging platform overload abnormal alarm, discharging platform are anti-turns over abnormal alarm just and discharging platform monitors in real time;It is mobile whole
End equipment real-time display discharging platform system normal operation information, alarm details, show that excess weight and discharging platform are compiled
Code.
The data monitoring module for being distributed in discharging platform obtains the load of discharging platform as the stress suffered by strain gauge
The information such as weight, angle of inclination alarm threshold value, central controller, composition discharging platform monitoring are aggregated into by data processor
System.Central controller by discharging platform data information transfer to cloud platform, is carried out the display of data, handles and deposit by GPRS
Storage, form the software platform system of discharging platform.Software platform system is handled discharging platform data message, then is passed through
TCP/IP or 3G routers transmit data to cloud server, and cloud server sends it to supervisor control centre and correlation
On the mobile phone or computer of administrative staff, the mobile terminal system of discharging platform is formed.
Discharging platform is provided with hanging steel rope 5 and discharging platform guardrail 6, and platform 4 passes through the symmetrically arranged suspension steel in both sides
Cord 5 is fixed, and is fastened using steel nail 3 and H-shaped nail 7.The strain gauge includes strain gauge A 1 and stress sensing
Device B 2, strain gauge A 1 and strain gauge B 2 are separately mounted on two hanging steel ropes 5, and its installation site is as schemed
Shown in 3.Strain gauge is pressed on hanging steel rope 5, and screw is screwed to appropriate location, it is ensured that strain gauge is tightly pressed against outstanding
Hang on steel wire rope 5, do not fall off, do not slide.Stress by measuring hanging steel rope 5 obtains stress suffered by platform 4.When building work
When material is placed on platform 4 by people, after platform 4 is pressurized, the stress of hanging steel rope 5, the upper stress of hanging steel rope 5 sensing is through
Device produces pressure, and strain gauge is measurable suffered stress, and strain gauge passes the data of measurement by signal wire
Data processor is defeated by, the load degree of now discharging platform can be calculated according to the program being previously set.
It is as follows that program is previously set, during discharging platform zero load, it is zero to set central controller initial weight, if now stress
Sensors A 1 and strain gauge B 2 stress are respectively M and N, by standard weights goods(Such as 200kg, 400kg, 600kg,
800kg, 1000kg)Incrementally it is placed on discharging platform, manual calibration is carried out to central controller, strain gauge A 1 is set
Stress value with the standard cargos being now subject to of strain gauge B 2 is respectively X and Y, then stress summation is respectively M+X and N+Y,
The slope proximity values curve map of each range section is drawn, respectively as shown in Figure 1 and Figure 2., will when placing the material of other weight
The stress that strain gauge is subject to is compared with curve, determines weight of material within which in stage, so as to according to it is corresponding tiltedly
Rate proximity values try to achieve the specific quality of now material.Because each stage is all the curve close to straight line, it can be deduced that material matter
The approximation of amount.
When the pressure suffered by strain gauge measures discharging platform exceedes setting value, data processor can pass through center
Controller control light bar sends rotation red light, and voice reminder:" so-and-so numbering discharging platform has overloaded ", worker is reminded to unload
The load of material platform alreadys exceed the tolerance range of discharging platform, and now central controller is according to the program being previously set, control
Information of the wireless signal transmitting device processed by discharging platform beyond the peak load of setting, is sent to platform of internet of things, passes through thing
Data message is sent on project manager's mobile phone of job site by networked platforms in the form of short message, and by the discharging platform that overloads
Coding, excess weight send to cell phone application, or are sent to PC computer ends, are easy to remind project manager to go to scene in time, arrange
Except associated safety hidden danger.When the stress value that two strain gauges measure bears the 10% of dead weight more than discharging platform
(It is now in placing the uneven boundary for causing discharging platform to tumble by material), data processor can pass through central controller
Control light bar sends rotation red light, and voice reminder:" so-and-so has tilted numbering discharging platform ", remind worker's discharging platform
Because the placement of contained material is uneven, discharging platform is caused to tilt, now central controller is according to the program being previously set, control
The information that wireless signal transmitting device processed tumbles discharging platform, is sent to platform of internet of things, by platform of internet of things by data
Information is sent in the form of short message on project manager's mobile phone of job site, and by overload discharging platform coding, excess weight
Send to cell phone application, or be sent to PC computer ends, be easy to remind project manager to go to scene in time, it is hidden to exclude associated safety
Suffer from.
By embodiment above, the those skilled in the art can readily realize the present invention.But should
Work as understanding, the present invention is not limited to above-mentioned embodiment.On the basis of disclosed embodiment, the technical field
Technical staff can be combined different technical characteristics, so as to realize different technical schemes.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.