CN107678386A - A kind of discharging platform of antioverloading Anti-inclining - Google Patents

A kind of discharging platform of antioverloading Anti-inclining Download PDF

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Publication number
CN107678386A
CN107678386A CN201710941175.6A CN201710941175A CN107678386A CN 107678386 A CN107678386 A CN 107678386A CN 201710941175 A CN201710941175 A CN 201710941175A CN 107678386 A CN107678386 A CN 107678386A
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China
Prior art keywords
discharging platform
platform
strain gauge
overload
alarm
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CN201710941175.6A
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Chinese (zh)
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CN107678386B (en
Inventor
单志成
刘著国
霍宝玉
张秀林
王玉浩
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Second Construction Co Ltd of China Construction Eighth Engineering Division Co Ltd
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Priority to CN201710941175.6A priority Critical patent/CN107678386B/en
Publication of CN107678386A publication Critical patent/CN107678386A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Alarm Systems (AREA)
  • Emergency Alarm Devices (AREA)

Abstract

The invention discloses a kind of discharging platform of antioverloading Anti-inclining, belong to the realm of building construction, including discharging platform monitoring system, software platform system and mobile terminal system, discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display system and tilts acoustooptic alarm system, data monitoring module is provided with strain gauge, strain gauge connection data processor;Central controller is used to strain gauge surveying data compared with setting value, and connects control overload acoustooptic alarm system, overload display system and tilt acoustooptic alarm system;Discharging platform monitoring system sends warning message to software platform system and mobile terminal system in discharging platform overload, inclination alarm.The present invention can carry out sound and light alarm in time when overload occurs for discharging platform or tilts, and dangerous information is sent to terminal and mobile terminal, be easy to supervise, and keep the safety in production.

Description

A kind of discharging platform of antioverloading Anti-inclining
Technical field
The present invention relates to the realm of building construction, specifically a kind of discharging platform of antioverloading Anti-inclining.
Background technology
In construction, discharging platform is used in job site more, for setting up provisional operating desk, and for applying The turnover of work material.Discharging platform using when it is outdoor by the interim building that is suspended on, the material used in the recent period can be placed on discharging On platform, because discharging platform weight itself is larger, when material loading capacity is excessive or places uneven, discharging platform may There is the phenomenon caved in and toppled.During use for ensure safely, the generation that prevents from caving in and topple, often in discharging platform side Load-carrying plate is placed, indicates the discharging platform dead weight in detail, please don't if this discharging platform dead weight is 1000kg Overload.
The setting of load-carrying plate can only inform the load-carrying scope of workmen's discharging platform, and the most dischargings used at present During platform loaded material, the bearing capacity value that its surface is born can not be calculated or measured, also can not judge whether discharging platform tilts, The field experience for being typically only possible by worker is judged that neither one criterion can monitor discharging platform in real time Actual bearer weight and inclined degree.Discharging can be directly resulted in when the contained material of discharging platform exceeds discharging platform maximum load Platform overall deformation, or even can collapse, causes very big economic loss, meanwhile, when the contained material of discharging platform place it is uneven, For example when discharging platform side placement material is excessive, material discharging platform can tumble, and cause casualties.Personal monitoring falls behind It is and unreliable, it is impossible to remind operating personnel in time, cause very big potential safety hazard.During the contained cargo tilt of discharging platform, operation Personnel can not have found in time, have a strong impact on production operation safe operation.
The content of the invention
The technical assignment of the present invention is to be directed to above weak point, there is provided a kind of discharging platform of antioverloading Anti-inclining, Discharging platform when overloading or tilting can and alarm, and overload or inclination information are sent to PC ends or mobile terminal, convenient pipe Reason person monitors in real time, safety in production.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of discharging platform of antioverloading Anti-inclining, including discharging platform monitoring system, software platform system and mobile terminal system System,
Discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display system With inclination acoustooptic alarm system, data monitoring module is provided with strain gauge, strain gauge connection data processor;Center Controller is used to strain gauge surveying data compared with setting value, and connects and control overload acoustooptic alarm system, overload aobvious Show system and tilt acoustooptic alarm system;Discharging platform monitoring system passes through TCP/ in discharging platform overload, inclination alarm IP sends warning message to software platform system and mobile terminal system;Data monitoring module is as suffered by strain gauge Stress obtains the information such as the loading capacity of discharging platform, angle of inclination alarm threshold value, and central control is aggregated into by data processor Device processed;
Software platform system is provided with data acquisition unit and display, and data acquisition unit is used to gather all discharging platforms in building site Data, including the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and the load-carrying scope of permission and discharging Platform flip angle alarm threshold value;The data of collection send to cloud platform display, processing and the storage for carrying out data, and pass through Display is shown;
Software platform system is handled discharging platform data message, sends data to cloud server, cloud server Send it on the mobile phone or computer of supervisor control centre and related management personnel;Mobile terminal system wireless connection software is put down Platform system, including APP applications, cloud server and mobile terminal device, cloud server are provided with cloud database, high in the clouds number It is used for storing essential information, normal operation data and the abnormal information data of the discharging platform in all building sites according to storehouse, for data Analysis and thin merely platform status queries;APP applications receive the data that cloud server is sent and sent to cloud server and ordered, Prevent that turn over abnormal alarm and discharging platform just monitors in real time including discharging platform overload abnormal alarm, discharging platform;Mobile terminal is set Standby real-time display discharging platform system normal operation information, alarm details, show excess weight and discharging platform coding.
Discharging platform monitoring system realization monitoring discharging platform goods is overweight, cargo tilt spends the discharging platform operation such as big Information, data processor are handled the stress data that strain gauge receives, and when data reach preset alarm value, are led to Cross central controller controls audible-visual annunciator to be alarmed, remind live discharging platform operations personnel in time, exclude potential safety hazard;
Software platform system realizes all discharging platform monitoring system networkings in job site building site, owns to building site working in dispersion The information such as discharging platform service data, alert data are acquired, handle, store, show and alarmed, and for data analysis and Discharging platform status queries;
Mobile terminal system, which has, applies the APP softwares on portable mobile terminal equipment, receives software platform system and sends Information, while its data is also coupled to software platform system, corporate operations personnel is stepped on terminal by mobile phone or computer and realized pair The length of run at discharging platform scene is checked and supervised.
Further, discharging platform is provided with hanging steel rope, and platform is fixed by the symmetrically arranged hanging steel rope in both sides, The strain gauge includes strain gauge A and strain gauge B, and strain gauge A and strain gauge B are installed respectively On two hanging steel ropes, the stress by measuring hanging steel rope obtains stress suffered by platform.When builder is by material When being placed on discharging platform, after discharging platform is pressurized, hanging steel rope stress, the production of hanging steel rope upper stress sensor is through Raw pressure, strain gauge are measurable suffered stress, and the data of measurement are transferred to data processor by strain gauge, According to the program or related pressure data demand being previously set, you can calculate the load degree of now discharging platform.
Further, it is as follows that program is previously set, during discharging platform zero load, it is zero to set central controller initial weight, If now strain gauge A and strain gauge B stress are respectively M and N, standard weights goods is incrementally placed on into discharging puts down On platform, manual calibration is carried out to central controller, the standard cargo for setting strain gauge 1 and strain gauge 2 to be now subject to Stress value be respectively X and Y, then stress summation is respectively M+X and N+Y, draws the slope proximity values curve of each range section, when When placing the material of other weight, the stress that strain gauge is subject to is compared with curve, determines weight of material at which In stage, so as to try to achieve the specific quality of now material according to corresponding slope proximity values.
Further, when the stress value that strain gauge measures exceedes the discharging platform dead weight of setting, center Controller control overload acoustooptic alarm system alarm;More than setting discharging platform dead weight 10% when, be now in As material place it is uneven caused by the boundary tumbled of discharging platform, central controller controls tilt acoustooptic alarm system alarm.
Preferably, the acoustooptic alarm system that overloads includes red rotation flashing lamp and phonetic alarm device, central controller and set Surely there is discharging platform maximum load value, when the actual load-carrying of discharging platform exceedes setting value, central controller controls light bar is sent The rotation red light of flicker simultaneously carries out audio alert, and eye-catching light can remind operating personnel in time plus audio alert, The generation of overloading is prevented, excludes potential safety hazard in time.
Preferably, the display screen for the display system that overloads shows the coding of contained goods weight and corresponding discharging platform, and Show the overload number of real-time statistics.When discharging platform overloads, the coding of contained goods weight and corresponding discharging platform is shown On a display screen, overload messages are prompted, and the number of real-time statistics overload, guidance management person carry out analysis decision, be easy to accordingly Keeper's safety management, the progress of tracking investigation work.
Preferably, tilting acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device.When discharging platform institute When loading thing occurs significantly to tilt, central controller controls light bar sends the rotation red light of flicker and carries out voice reporting It is alert, remind operating personnel to check goods, prevent platform from tumbling, ensure construction safety.
Preferably, central controller is sent discharging platform data message to cloud platform by GPRS.
Preferably, software platform system is provided with 4G cards, and all data are uploaded into cloud platform by 4G cards.
Preferably, software platform system is to being sent data by TCP/IP and 3G routers after discharging platform information processing To cloud server.
Compared to the prior art a kind of discharging platform of antioverloading Anti-inclining of the present invention, has the advantages that:
The discharging platform can be to overloading, turning over carry out sound and light alarm just;Can be by discharging platform system normal operation information, alarm Details are sent in the form of short message on project manager's mobile phone of job site, and PC ends and movement are shown in the form of APP End;Display screen shows the coding of excess weight and discharging platform, is easy to Admin Administration's equipment.Overload sound and light alarm therein System can set loading capacity, be issued by sound and light alarm more than the weight, prevent the generation of overloading;Overload display system makes to unload The loading capacity of material platform is shown on a display screen, and prompting is provided when discharging platform overloads, and shows overload messages, guidance management person Analysis decision is carried out, management of safe operation is provided;Acoustooptic alarm system is tilted to occur significantly to incline in the contained goods of discharging platform Triggered when tiltedly, reminding operating personnel to adjust goods prevents platform from tumbling, and ensures construction safety;Discharging platform overload, tilt alarm Afterwards, warning message is sent in the computer PC ends and mobile phone mobile terminal APP of manager by TCP/IP, and is simultaneously displayed on pipe In platform, it is easy to rear end to manage.
The monitor and alarm system combination sensor technology of the discharging platform, data acquisition technology, Data Fusion and remote Journey data communication technology, for discharging platform overload and material knockdown phenomenon, timely output sound and light alarm signal simultaneously will danger Dangerous information and discharging platform encoding reaction can efficiently realize real-time security monitoring and acousto-optic early warning and alarming, have to manager Take precautions against and reduce the generation of discharging platform industrial accident in effect ground.
Brief description of the drawings
Fig. 1 is that strain gauge A measures stress acquisition weight of material function curve diagram in embodiment;
Fig. 2 is that strain gauge B measures stress acquisition weight of material function curve diagram in embodiment;
Fig. 3 is the mounting structure schematic diagram of strain gauge.
In figure:1st, strain gauge A, 2, strain gauge B, 3, steel nail, 4, platform, 5, hanging steel rope, 6, discharging puts down Platform guardrail, 7, H-shaped nail.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
A kind of discharging platform of antioverloading Anti-inclining, including discharging platform monitoring system, software platform system and movement are eventually End system.
Discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display System and inclination acoustooptic alarm system, data monitoring module are provided with strain gauge, strain gauge connection data processor; Central controller is used to strain gauge surveying data compared with setting value, and connects control overload acoustooptic alarm system, surpasses Carrier display system and inclination acoustooptic alarm system;Discharging platform monitoring system passes through in discharging platform overload, inclination alarm TCP/IP sends warning message to software platform system and mobile terminal system;Data monitoring module is as suffered by strain gauge To stress obtain the information such as the loading capacity of discharging platform, angle of inclination alarm threshold value, in being aggregated into by data processor Controller is entreated, central controller is sent discharging platform data message to cloud platform by GPRS.
Central controller is connected with data monitoring module, is responsible for the collection and upload of whole all information of discharging platform, And judge discharging platform current operating conditions, reach and send sound and light alarm when presetting dangerous limit value.
Overload acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device, central controller and is set with discharging Platform maximum load value, when the actual load-carrying of discharging platform exceedes setting value, central controller controls light bar sends the rotation of flicker Turn red light and carry out audio alert, eye-catching light can remind operating personnel in time plus audio alert, prevent overload The generation of phenomenon, excludes potential safety hazard in time.
The display screen of overload display system shows the coding of contained goods weight and corresponding discharging platform, and shows real-time The overload number of statistics.When discharging platform overloads, the coding of contained goods weight and corresponding discharging platform is shown in display screen On, overload messages are prompted, and the number of real-time statistics overload, guidance management person carry out analysis decision, be easy to keeper to pacify accordingly Full management, the progress of tracking investigation work.
Tilting acoustooptic alarm system includes red rotation flashing lamp and phonetic alarm device.When the contained goods hair of discharging platform When life significantly tilts, central controller controls light bar sends the rotation red light of flicker and carries out audio alert, reminds behaviour Make personnel inspection goods, prevent platform from tumbling, ensure construction safety.
Software platform system is provided with data acquisition unit and display, and data acquisition unit is put down for gathering all dischargings in building site The data of platform, including the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and permission load-carrying scope and Discharging platform flip angle alarm threshold value;The data of collection send to cloud platform display, processing and the storage for carrying out data, and Shown by display.
Each discharging platform installs a 4G card, and data acquisition unit gathers the data of all discharging platforms in the building site, wraps Include the load-carrying scope of the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and permission, discharging platform is tumbled Angle alarm threshold value, all data are uploaded to cloud platform by 4G cards, then are transmitted data to by TCP/IP or 3G routers Cloud server.
Software platform system is handled discharging platform data message, sends data to cloud server, high in the clouds clothes Business device is sent it on the mobile phone or computer of supervisor control centre and related management personnel.Mobile terminal system wireless connection is soft Part plateform system, including APP applications, cloud server and mobile terminal device, cloud server are provided with cloud database, cloud Client database is used for storing essential information, normal operation data and the abnormal information data of the discharging platform in all building sites, is used for Data analysis and thin merely platform status queries.APP applications receive the data that cloud server is sent and sent to cloud server Order, including discharging platform overload abnormal alarm, discharging platform are anti-turns over abnormal alarm just and discharging platform monitors in real time;It is mobile whole End equipment real-time display discharging platform system normal operation information, alarm details, show that excess weight and discharging platform are compiled Code.
The data monitoring module for being distributed in discharging platform obtains the load of discharging platform as the stress suffered by strain gauge The information such as weight, angle of inclination alarm threshold value, central controller, composition discharging platform monitoring are aggregated into by data processor System.Central controller by discharging platform data information transfer to cloud platform, is carried out the display of data, handles and deposit by GPRS Storage, form the software platform system of discharging platform.Software platform system is handled discharging platform data message, then is passed through TCP/IP or 3G routers transmit data to cloud server, and cloud server sends it to supervisor control centre and correlation On the mobile phone or computer of administrative staff, the mobile terminal system of discharging platform is formed.
Discharging platform is provided with hanging steel rope 5 and discharging platform guardrail 6, and platform 4 passes through the symmetrically arranged suspension steel in both sides Cord 5 is fixed, and is fastened using steel nail 3 and H-shaped nail 7.The strain gauge includes strain gauge A 1 and stress sensing Device B 2, strain gauge A 1 and strain gauge B 2 are separately mounted on two hanging steel ropes 5, and its installation site is as schemed Shown in 3.Strain gauge is pressed on hanging steel rope 5, and screw is screwed to appropriate location, it is ensured that strain gauge is tightly pressed against outstanding Hang on steel wire rope 5, do not fall off, do not slide.Stress by measuring hanging steel rope 5 obtains stress suffered by platform 4.When building work When material is placed on platform 4 by people, after platform 4 is pressurized, the stress of hanging steel rope 5, the upper stress of hanging steel rope 5 sensing is through Device produces pressure, and strain gauge is measurable suffered stress, and strain gauge passes the data of measurement by signal wire Data processor is defeated by, the load degree of now discharging platform can be calculated according to the program being previously set.
It is as follows that program is previously set, during discharging platform zero load, it is zero to set central controller initial weight, if now stress Sensors A 1 and strain gauge B 2 stress are respectively M and N, by standard weights goods(Such as 200kg, 400kg, 600kg, 800kg, 1000kg)Incrementally it is placed on discharging platform, manual calibration is carried out to central controller, strain gauge A 1 is set Stress value with the standard cargos being now subject to of strain gauge B 2 is respectively X and Y, then stress summation is respectively M+X and N+Y, The slope proximity values curve map of each range section is drawn, respectively as shown in Figure 1 and Figure 2., will when placing the material of other weight The stress that strain gauge is subject to is compared with curve, determines weight of material within which in stage, so as to according to it is corresponding tiltedly Rate proximity values try to achieve the specific quality of now material.Because each stage is all the curve close to straight line, it can be deduced that material matter The approximation of amount.
When the pressure suffered by strain gauge measures discharging platform exceedes setting value, data processor can pass through center Controller control light bar sends rotation red light, and voice reminder:" so-and-so numbering discharging platform has overloaded ", worker is reminded to unload The load of material platform alreadys exceed the tolerance range of discharging platform, and now central controller is according to the program being previously set, control Information of the wireless signal transmitting device processed by discharging platform beyond the peak load of setting, is sent to platform of internet of things, passes through thing Data message is sent on project manager's mobile phone of job site by networked platforms in the form of short message, and by the discharging platform that overloads Coding, excess weight send to cell phone application, or are sent to PC computer ends, are easy to remind project manager to go to scene in time, arrange Except associated safety hidden danger.When the stress value that two strain gauges measure bears the 10% of dead weight more than discharging platform (It is now in placing the uneven boundary for causing discharging platform to tumble by material), data processor can pass through central controller Control light bar sends rotation red light, and voice reminder:" so-and-so has tilted numbering discharging platform ", remind worker's discharging platform Because the placement of contained material is uneven, discharging platform is caused to tilt, now central controller is according to the program being previously set, control The information that wireless signal transmitting device processed tumbles discharging platform, is sent to platform of internet of things, by platform of internet of things by data Information is sent in the form of short message on project manager's mobile phone of job site, and by overload discharging platform coding, excess weight Send to cell phone application, or be sent to PC computer ends, be easy to remind project manager to go to scene in time, it is hidden to exclude associated safety Suffer from.
By embodiment above, the those skilled in the art can readily realize the present invention.But should Work as understanding, the present invention is not limited to above-mentioned embodiment.On the basis of disclosed embodiment, the technical field Technical staff can be combined different technical characteristics, so as to realize different technical schemes.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.

Claims (10)

1. a kind of discharging platform of antioverloading Anti-inclining, it is characterised in that including discharging platform monitoring system, software platform system And mobile terminal system,
Discharging platform monitoring system includes data monitoring module, central controller, overload acoustooptic alarm system, overload display system With inclination acoustooptic alarm system, data monitoring module is provided with strain gauge, strain gauge connection data processor;Center Controller is used to strain gauge surveying data compared with setting value, and connects and control overload acoustooptic alarm system, overload aobvious Show system and tilt acoustooptic alarm system;Discharging platform monitoring system overloads in discharging platform, tilts alarm, and by alarm signal Breath is sent to software platform system and mobile terminal system;
Software platform system is provided with data acquisition unit and display, and data acquisition unit is used to gather all discharging platforms in building site Data, including the affiliated building site of discharging platform, discharging platform coding, discharging platform weight of material and the load-carrying scope of permission and discharging Platform flip angle alarm threshold value;The data of collection are sent to cloud platform, and are shown by display;
Mobile terminal system wireless connection software platform system, including APP applications, cloud server and mobile terminal device, cloud End server is provided with cloud database, and APP applications receive the data that cloud server is sent and sent to cloud server and ordered Order, including discharging platform overload abnormal alarm, discharging platform are anti-turns over abnormal alarm just and discharging platform monitors in real time;Mobile terminal Equipment real-time display discharging platform system normal operation information, alarm details, show excess weight and discharging platform coding.
2. the discharging platform of a kind of antioverloading Anti-inclining according to claim 1, it is characterised in that discharging platform is provided with outstanding Hang steel wire rope, platform fixed by the symmetrically arranged hanging steel rope in both sides, the strain gauge include strain gauge A and Strain gauge B, strain gauge A and strain gauge B are separately mounted on two hanging steel ropes, are hung by measuring The stress of steel wire rope obtains stress suffered by platform.
A kind of 3. discharging platform of antioverloading Anti-inclining according to claim 2, it is characterised in that during discharging platform zero load, It is zero to set central controller initial weight, if now strain gauge A and strain gauge B stress are respectively M and N, is incited somebody to action Standard weights goods is incrementally placed on discharging platform, and manual calibration is carried out to central controller, is set strain gauge 1 and is answered The stress value for the standard cargo that force snesor 2 is now subject to is respectively X and Y, then stress summation is respectively M+X and N+Y, is drawn every The slope proximity values curve of individual range section, when placing the material of other weight, stress and curve that strain gauge is subject to It is compared, determines weight of material within which in stage, so as to tries to achieve the specific of now material according to corresponding slope proximity values Quality.
4. the discharging platform of a kind of antioverloading Anti-inclining according to claim 1 or 2 or 3, it is characterised in that when stress passes When the stress value that sensor measures exceedes the discharging platform dead weight of setting, central controller controls overload acoustooptic alarm system Alarm;More than setting discharging platform dead weight 10% when, central controller controls tilt acoustooptic alarm system alarm.
A kind of 5. discharging platform of antioverloading Anti-inclining according to claim 1, it is characterised in that overload sound and light alarm system System includes red rotation flashing lamp and phonetic alarm device.
A kind of 6. discharging platform of antioverloading Anti-inclining according to claim 1 or 5, it is characterised in that overload display system Display screen show the coding of contained goods weight and corresponding discharging platform, and show the overload number of real-time statistics.
7. a kind of discharging platform of antioverloading Anti-inclining according to claim 1 or 5, it is characterised in that tilt sound and light alarm System includes red rotation flashing lamp and phonetic alarm device.
8. the discharging platform of a kind of antioverloading Anti-inclining according to claim 1, it is characterised in that central controller passes through GPRS sends discharging platform data message to cloud platform.
9. the discharging platform of a kind of antioverloading Anti-inclining according to claim 1, it is characterised in that software platform system is pacified Equipped with 4G cards, all data are uploaded to by cloud platform by 4G cards.
A kind of 10. discharging platform of antioverloading Anti-inclining according to claim 1 or 8 or 9, it is characterised in that software platform System by TCP/IP and 3G routers after discharging platform information processing to sending data to cloud server.
CN201710941175.6A 2017-10-11 2017-10-11 Overload-proof and inclination-proof discharging platform Active CN107678386B (en)

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