CN107676108A - A kind of subway tunnel high strength support structure and its construction method - Google Patents

A kind of subway tunnel high strength support structure and its construction method Download PDF

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Publication number
CN107676108A
CN107676108A CN201711022657.8A CN201711022657A CN107676108A CN 107676108 A CN107676108 A CN 107676108A CN 201711022657 A CN201711022657 A CN 201711022657A CN 107676108 A CN107676108 A CN 107676108A
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China
Prior art keywords
cloth bag
template
slip casting
bag template
reinforcing bar
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CN201711022657.8A
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Chinese (zh)
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吕连勋
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Individual
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Priority to CN201711022657.8A priority Critical patent/CN107676108A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/107Reinforcing elements therefor; Holders for the reinforcing elements

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses a kind of subway tunnel high strength support structure, including cloth bag template, interior supporting reinforcing bar, external support reinforcing bar, filling concrete and perfusion Seed harvest, it is characterized in that, the cloth bag template is divided into inside and outside two layers, sealed in two-end part, grouting port and steam vent are provided with an end closure;The slip casting short tube being provided with cloth bag template inside and outside some connections, cross section of the slip casting short tube along cloth bag template are distributed in circular;Interior supporting reinforcing bar and external support reinforcing bar are set close to slip casting short tube position inside cloth bag template;The filling concrete is the concrete Seed harvest inside cloth bag template;The perfusion Seed harvest is the slurries Seed harvest contacted on the outside of cloth bag template with tunnel surrounding.The present invention solves the problems, such as the reinforcing on Tunnel Passing weak broken stratum by the method for the inside and outside slip casting twice of template, and structural shape is simple, easy for construction, can improve the consolidation effect on weak broken stratum, improves the bearing capacity of Supporting System for Metro Tunnel.

Description

A kind of subway tunnel high strength support structure and its construction method
Technical field
The present invention relates to bored tunnel technical field of construction, more particularly to a kind of subway tunnel high strength support structure and Its construction method, it is mainly used in its support reinforcement of metro tunnel excavation under weak broken formation condition.
Background technology
Recent year infrastructure construction is increasingly flourishing, and increasing city starts construction subway and gathered around with alleviating city Stifled problem.Many subway lines have no alternative but pass through the bad stratum of the geological conditions such as backfill, weak soil, broken rock.This kind ofly Layer bearing capacity and shearing strength are all very low, and larger, the progress subway construction pole on this kind of stratum is deformed after excavation disturbance Easily cause larger differential settlement.In addition, creep or rheology can be produced after lining cutting is under confined pressure effect after constructing metro tunnel Large deformation easily occurs for deformation, the support system such as lining cutting and unstability.At present, the serious deformation under weak broken formation condition is asked Topic, it is the crucial problem during subway tunnel is built, brings great challenge to underground engineering construction, seriously constrain city rail The safety of road transportation industry, high speed development.
Before making the present invention, the Invention Announce of Patent No. 201510101208.7 it is a kind of have never remove lining cutting wheel The tunnel lining structure and its construction installation method of tire.Its main body is lining cutting tire and steel arch-shelf, determines lining cutting tire installation position Put and tire shape after, pressure caused by surrouding rock deformation is uniformly passed to steel arch using the suppleness of air and rubber Frame, the requirement of sectional shape area and intensity is reduced to a certain extent, avoid the local failure of steel arch-shelf.But the lining The cardinal principle for building structure is to play itself support capacity using country rock, by the elastomeric property of the lining cutting tire contacted with country rock Appropriate deformation occurs for power to discharge confined pressure, when using this method under the conditions of the weak broken formation of dead-soft, still easily deforms and is difficult to Control and cause the possibility of supporting construction overall collapse.
A kind of shield tunnel liner glass fibre reinforced concrete pipe of Application No. 201710603754.X Invention Announce Piece and preparation method.It includes concrete and glass fiber-reinforced polymer cage, and concrete, concrete surface have been poured in glass fiber-reinforced polymer cage Connecting hole and hole for hoist are provided with, intensity of the present invention is high, in light weight, cost is low, antioxygen is corrosion-resistant, improves pipe to a certain extent Piece service life, accelerate the construction speed in tunnel.But the liner structure has its specificity, is only applicable to shield tunnel Precast assembly, the problems such as difficulty of construction is big, transport is inconvenient is had when constructing and use for bored tunnel, and manual operation is constructed Precision does not reach requirement.
It is therefore desirable to explore a kind of its support reinforcement effect that both can guarantee that weak broken stratum, again have convenient transportation, The novel subway tunnel support pattern of easy construction.
The content of the invention
For above-mentioned the deficiencies in the prior art, technical purpose of the invention is:There is provided that a kind of structural shape is simple, construction party Just, consolidation effect and the excellent subway tunnel high strength support structure and its construction method of bearing capacity, so as to preferably Improve the consolidation effect on weak broken stratum, improve the bearing capacity of Supporting System for Metro Tunnel.
A kind of subway tunnel high strength support structure, including cloth bag template, interior supporting reinforcing bar, external support reinforcing bar, filling are mixed Solidifying soil and perfusion Seed harvest, it is characterised in that the cloth bag template is using the permanent formwork of filament fiber cloth sewing, cloth bag Template be divided into it is inside and outside two layers, two layers of template two-end part seal, wherein being provided with grouting port and steam vent on an end closure;Cloth The slip casting short tube of two layers of template inside and outside some connections is provided with bag template, cross section of the slip casting short tube along cloth bag template is in annulus Shape is distributed;Interior the supporting reinforcing bar and external support reinforcing bar of circular arrangement are set inside cloth bag template close to slip casting short tube position, it is interior Radial direction lacing wire is welded between supporting reinforcing bar and external support reinforcing bar;The filling concrete is the concrete knot inside cloth bag template Shi Ti;The perfusion Seed harvest is the slurries Seed harvest contacted on the outside of cloth bag template with tunnel surrounding.
A kind of subway tunnel high strength support structure of the present invention, the tunnel support side for applying lining cutting afterwards is first reinforced with tradition Formula is different, is provided with grouting port and slip casting short tube, during construction, is first carried out with grouting port connection grouting equipment inside cloth bag template Slip casting operation, it is quick to form tunnel-liner body, deformation controlling for rock surrounding gateways development;Treat tunnel lining structure shaping and reach some strength Afterwards, the slip casting operation on the outside of cloth bag template is carried out with slip casting short tube connection grouting equipment, ultimately forms overall high strength support knot Structure.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the material thickness of the cloth bag template For 2~3mm, cloth bag template is using prefabrication, machine sewn.In this manner it is ensured that the intensity of template, and ensure template construct Measure of precision, prevent occurring the problems such as perforate, spillage, abnormity in work progress.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the interior supporting reinforcing bar is close to internal layer Cloth bag template;The external support reinforcing bar is close to outer layer cloth bag template.In this manner it is ensured that framework of steel reinforcement supports cloth bag template completely Rise.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the interior supporting reinforcing bar is with radially drawing The welding node of muscle carries out colligation with internal layer cloth bag template;The external support reinforcing bar and the welding node and outer cloth of radial direction lacing wire Bag template carries out colligation.So, internal reinforcing bar and outer template can be connected as an entirety, to cloth bag during slip casting Template plays a part of tightening up, the phenomenon for preventing differential expansion or excessively expanding.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the slip casting short tube uses high-strength modeling Expect material, slip casting short tube is provided with screw thread close to one end of internal layer template.So, grouting equipment is facilitated directly to connect with slip casting short tube Connect, cementing operations are carried out, without other interface equipments.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the grouting port uses plastic material, One end and the side sealing of cloth bag template are fixed together, and the other end is provided with screw thread.So, facilitate grouting equipment directly with Grouting port connects, and cementing operations is carried out, without other interface equipments.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the grouting port is arranged at cloth bag mould The bottom of plate, steam vent are arranged at the top of cloth bag template.It is so, gradually closely knit from the bottom up during guarantee reperfusion serosity, Gas in slurries is discharged from top vent, prevents the uncompacted phenomenon of perfusion.
As optimization, in a kind of subway tunnel high strength support structure of the invention, the filling concrete and perfusion are tied Shi Tijun uses fines concrete.So, can prevent because the excessive appearance grouting of the gravel size in concrete is uneven, and The phenomenon for effectively preventing big particle diameter stone from scratching cloth bag template.
The invention also discloses a kind of construction method of subway tunnel high strength support structure, it is characterised in that including with Lower step:
(1)Before site operation starts, according to the prefabricated cloth bag template of the design size of subway tunnel and framework of steel reinforcement, and on the ground Assembled;
(2)After the completion of tunnel excavation, the section of supporting is needed to deploy in tunnel internal the cloth bag template of prefabricated completion;
(3)By grouting port connect grouting equipment, to cloth bag template inside inject fines concrete, cloth bag template gradually fills, Stop slip casting after slurries are full of;
(4)Tunnel-liner body is formed inside cloth bag template after the completion of slip casting, carries out on-site concrete maintenance, until filling concrete Reach more than 70% intensity;
(5)Grouting equipment is connected by slip casting short tube and carries out slip casting operation on the outside of cloth bag template, treat grouting pressure reach 1.0~ 1.5MPa stops slip casting, forms overall high strength support structure.
A kind of subway tunnel high strength support structure of the present invention, solves tunnel by the method for the inside and outside slip casting twice of template The reinforcing problem on weak broken stratum is passed through, there is effect following prominent:
(1)The present invention uses the structure of cloth bag template connecting inner framework of steel reinforcement, can use prefabrication, can be light before grouting construction Foldable, adjustment position, convenience in transport;
(2)It is of the invention internal completely through, directly filled using grouting equipment grouting formed it is continuous overall, liner structure shaping and Lining cutting back-grouting is carried out again after reaching more than 70% intensity, is avoided traditional construction mode and is easily caused weak broken ground disturbance The problem of;
(3)Structural shape of the present invention is simple, and concrete shape and size can carry out change and prefabricated, consolidation effect according to design condition It is excellent with bearing capacity, it can adapt to the consolidation process of all kinds of soft layer Metro Tunnels.
Therefore in summary, the present invention has that structural shape is simple, easy for construction, consolidation effect and good excellent of bearing capacity Point, the consolidation effect on weak broken stratum can be improved well, improve the bearing capacity of Supporting System for Metro Tunnel.
Brief description of the drawings
Fig. 1 is a kind of overall schematic of subway tunnel high strength support structure of the present invention;
Fig. 2 is the schematic cross-sectional view of the present invention.
Marginal data:1- slip casting short tubes;2- welding nodes;3- cloth bag templates;4- irrigates Seed harvest;5- steam vents;6- is noted Starch mouth;7- fills concrete;Supporting reinforcing bar in 8-;9- external support reinforcing bars;10- radial direction lacing wires.
Embodiment
With reference to embodiment and accompanying drawing, the present invention is described in further detail.
As shown in Figure 1 and Figure 2, a kind of subway tunnel high strength support structure, including it is cloth bag template 3, interior supporting reinforcing bar 8, outer Support reinforcing bar 9, filling concrete seven and perfusion Seed harvest 4, it is characterised in that the cloth bag template 3 is stitched using filament fiber cloth The permanent formwork of system, cloth bag template 3 are divided for inside and outside two layers, and two layers of template is sealed in two-end part, wherein being set on an end closure It is equipped with grouting port 6 and steam vent 5;The slip casting short tube 1 of two layers of template inside and outside some connections is provided with cloth bag template 3, slip casting is short Cross section of the pipe 1 along cloth bag template 3 is distributed in circular;The inside of cloth bag template 3 sets circular cloth close to the position of slip casting short tube 1 Interior the supporting reinforcing bar 8 and external support reinforcing bar 9 put, radial direction lacing wire 10 is welded between interior supporting reinforcing bar 8 and external support reinforcing bar 9;Institute It is the concrete Seed harvest inside cloth bag template 3 to state filling concrete seven;The perfusion Seed harvest 4 is the outside of cloth bag template 3 and tunnel The slurries Seed harvest of road country rock contact.
Wherein, the material thickness of the cloth bag template 3 is 2~3mm, and cloth bag template 3 is using prefabrication, machine sewn. In this manner it is ensured that the intensity of template, and ensure the measure of precision of template construct, prevent from occurring in work progress perforate, spillage, The problems such as special-shaped.
Wherein, the interior supporting reinforcing bar 8 is close to internal layer template;The external support reinforcing bar 9 is close to outer template.So, may be used To ensure that framework of steel reinforcement props up cloth bag template 3 completely.
Wherein, it is described it is interior supporting reinforcing bar 8 with the welding node 2 of radial direction lacing wire 10 together with internal layer template colligation;It is described External support reinforcing bar 9 is with the welding node 2 of radial direction lacing wire 10 together with outer template colligation.So, can by internal reinforcing bar with Outer template is connected as an entirety, and cloth bag template 3 is played a part of tightening up during slip casting, prevents uneven swollen Phenomenon that is swollen or excessively expanding.
Wherein, the slip casting short tube 1 uses high strength plastics material, and slip casting short tube 1 is provided with spiral shell close to one end of internal layer template Line.So, facilitate grouting equipment to be directly connected with slip casting short tube 1, cementing operations are carried out, without other interface equipments.
Wherein, the grouting port 6 uses plastic material, and one end and the side sealing of cloth bag template 3 are fixed together, The other end is provided with screw thread.So, facilitate grouting equipment to be directly connected with grouting port 6, carry out cementing operations, connect without other Jaws equipment.
Wherein, the grouting port 6 is arranged at the bottom of cloth bag template 3, and steam vent 5 is arranged at the top of liner structure.This Sample, ensures gradually closely knit from the bottom up during reperfusion serosity, and gas in slurries is discharged from top vent, prevents filling Note uncompacted phenomenon.
Wherein, the filling concrete seven and perfusion Seed harvest 8 use fines concrete.So, can prevent due to mixed The excessive appearance grouting of gravel size phenomenon that is uneven, and effectively preventing big particle diameter stone from scratching cloth bag template 3 in solidifying soil.
The invention also discloses a kind of construction method of subway tunnel high strength support structure, it is characterised in that including with Lower step:
(1)Before site operation starts, according to the prefabricated cloth bag template 3 of the design size of subway tunnel and framework of steel reinforcement, and on ground On assembled;
(2)After the completion of tunnel excavation, the section of supporting is needed to deploy in tunnel internal the cloth bag template 3 of prefabricated completion;
(3)By grouting port 6 connect grouting equipment, to cloth bag template 3 inside inject fines concrete, cloth bag template 3 is gradually filled It is full of, stops slip casting after slurries are full of;
(4)Tunnel-liner body is formed after the completion of the inside slip casting of cloth bag template 3, carries out on-site concrete maintenance, until filling coagulation Soil 7 reaches more than 70% intensity;
(5)The slip casting operation in the outside of grouting equipment progress cloth bag template 3 is connected by slip casting short tube 1, treats that grouting pressure reaches 1.0 ~1.5MPa stops slip casting, forms overall high strength support structure.
A kind of subway tunnel high strength support structure of the present invention, the tunnel support side for applying lining cutting afterwards is first reinforced with tradition Formula is different, is provided with grouting port 6 and slip casting short tube 1, during construction, first connects grouting equipment with grouting port 6 and carries out in cloth bag template 3 The slip casting operation in portion, it is quick to form tunnel-liner body, deformation controlling for rock surrounding gateways development;Treat tunnel lining structure shaping and reach 70% After intensity, the slip casting operation in the outside of cloth bag template 3 is carried out with the connection grouting equipment of slip casting short tube 1, ultimately forms overall high intensity Supporting construction.

Claims (7)

1. a kind of subway tunnel high strength support structure, including cloth bag template, interior supporting reinforcing bar, external support reinforcing bar, filling coagulation Soil and perfusion Seed harvest, it is characterised in that the cloth bag template is using the permanent formwork of filament fiber cloth sewing, cloth bag mould Plate be divided into it is inside and outside two layers, two layers of template two-end part seal, wherein being provided with grouting port and steam vent on an end closure;Cloth bag The slip casting short tube of two layers of template inside and outside some connections is provided with template, cross section of the slip casting short tube along cloth bag template is in annular shape Distribution;Interior the supporting reinforcing bar and external support reinforcing bar of circular arrangement, interior branch are set inside cloth bag template close to slip casting short tube position Hold and radial direction lacing wire is welded between reinforcing bar and external support reinforcing bar;The filling concrete is the concrete calculus inside cloth bag template Body;The perfusion Seed harvest is the slurries Seed harvest contacted on the outside of cloth bag template with tunnel surrounding.
A kind of 2. subway tunnel high strength support structure as claimed in claim 1, it is characterised in that the material of the cloth bag template Material thickness is 2~3mm.
3. a kind of subway tunnel high strength support structure as claimed in claim 1, it is characterised in that the interior supporting reinforcing bar leans on Nearly internal layer cloth bag template, external support reinforcing bar is close to outer layer cloth bag template.
4. a kind of subway tunnel high strength support structure as claimed in claim 1, it is characterised in that the slip casting short tube uses High strength plastics material, slip casting short tube are provided with screw thread close to one end of internal layer template.
5. a kind of subway tunnel high strength support structure as claimed in claim 1, it is characterised in that the grouting port is using modeling Expect material, one end and the side sealing of cloth bag template are fixed together, and the other end is provided with screw thread.
6. a kind of subway tunnel high strength support structure as claimed in claim 1, it is characterised in that the grouting port is arranged at The bottom of cloth bag template, steam vent are arranged at the top of cloth bag template.
A kind of 7. construction method of subway tunnel high strength support structure as claimed in claim 1, it is characterised in that specific bag Include following steps:
(1)Before site operation starts, according to the prefabricated cloth bag template of the design size of subway tunnel and framework of steel reinforcement, and on the ground Assembled;
(2)After the completion of tunnel excavation, the section of supporting is needed to deploy in tunnel internal the cloth bag template of prefabricated completion;
(3)By grouting port connect grouting equipment, to cloth bag template inside inject fines concrete, cloth bag template gradually fills, Stop slip casting after slurries are full of;
(4)Tunnel-liner body is formed inside cloth bag template after the completion of slip casting, carries out on-site concrete maintenance, until filling concrete Reach more than 70% intensity;
(5)Grouting equipment is connected by slip casting short tube and carries out slip casting operation on the outside of cloth bag template, treat grouting pressure reach 1.0~ 1.5MPa stops slip casting, forms overall high strength support structure.
CN201711022657.8A 2017-10-26 2017-10-26 A kind of subway tunnel high strength support structure and its construction method Pending CN107676108A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112796782A (en) * 2021-03-16 2021-05-14 中国人民解放军军事科学院国防工程研究院工程防护研究所 Buffering energy-absorbing cloth bag beam capable of resisting large deformation of soft rock in underground engineering
CN113802570A (en) * 2021-08-30 2021-12-17 北京工业大学 Circular foundation ditch steel corrugated plate-mould bag concrete supporting structure
CN113914901A (en) * 2021-11-11 2022-01-11 中国铁建大桥工程局集团有限公司 Tunnel supporting structure
CN115030746A (en) * 2022-06-17 2022-09-09 山东黄金矿业科技有限公司深井开采实验室分公司 Metal mine tunneling grouting support method
WO2024027772A1 (en) * 2022-08-03 2024-02-08 山东建筑大学 Composite support structure combining bag-based backfill grouting and high-strength support frame, and construction method

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JP2006342629A (en) * 2005-06-10 2006-12-21 Shimizu Corp Means for filling filler into cavity, and method of filling the same
CN101144386A (en) * 2007-11-01 2008-03-19 王晓利 Disposable flexible template device and construction method thereof
CN101975073A (en) * 2009-09-30 2011-02-16 王晓利 Retractable concrete arch and anchor rod combined support system and construction method
CN105298514A (en) * 2015-11-26 2016-02-03 山东科技大学 Cast-in-place continuous concrete support and installation method thereof
CN105673039A (en) * 2016-02-02 2016-06-15 安徽理工大学 Gob-side entryretaining roadway-side flexible and high-strength material bearing construction structure and construction method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006342629A (en) * 2005-06-10 2006-12-21 Shimizu Corp Means for filling filler into cavity, and method of filling the same
CN101144386A (en) * 2007-11-01 2008-03-19 王晓利 Disposable flexible template device and construction method thereof
CN101975073A (en) * 2009-09-30 2011-02-16 王晓利 Retractable concrete arch and anchor rod combined support system and construction method
CN105298514A (en) * 2015-11-26 2016-02-03 山东科技大学 Cast-in-place continuous concrete support and installation method thereof
CN105673039A (en) * 2016-02-02 2016-06-15 安徽理工大学 Gob-side entryretaining roadway-side flexible and high-strength material bearing construction structure and construction method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112796782A (en) * 2021-03-16 2021-05-14 中国人民解放军军事科学院国防工程研究院工程防护研究所 Buffering energy-absorbing cloth bag beam capable of resisting large deformation of soft rock in underground engineering
CN113802570A (en) * 2021-08-30 2021-12-17 北京工业大学 Circular foundation ditch steel corrugated plate-mould bag concrete supporting structure
CN113914901A (en) * 2021-11-11 2022-01-11 中国铁建大桥工程局集团有限公司 Tunnel supporting structure
CN113914901B (en) * 2021-11-11 2024-04-09 中国铁建大桥工程局集团有限公司 Tunnel supporting structure
CN115030746A (en) * 2022-06-17 2022-09-09 山东黄金矿业科技有限公司深井开采实验室分公司 Metal mine tunneling grouting support method
WO2024027772A1 (en) * 2022-08-03 2024-02-08 山东建筑大学 Composite support structure combining bag-based backfill grouting and high-strength support frame, and construction method

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Application publication date: 20180209