CN107672266A - A kind of surface has the smart card and its production method of raster effects - Google Patents

A kind of surface has the smart card and its production method of raster effects Download PDF

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Publication number
CN107672266A
CN107672266A CN201711167163.9A CN201711167163A CN107672266A CN 107672266 A CN107672266 A CN 107672266A CN 201711167163 A CN201711167163 A CN 201711167163A CN 107672266 A CN107672266 A CN 107672266A
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pvc
layer
positive
reverse side
greatly
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CN107672266B (en
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杨德奎
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Giesecke and Devrient China Information Technologies Co Ltd
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Giesecke and Devrient China Information Technologies Co Ltd
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Priority to CN201711167163.9A priority Critical patent/CN107672266B/en
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Priority to PCT/CN2018/116564 priority patent/WO2019101080A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/04Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B23/08Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0076Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
    • B32B37/0084Point bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/14Printing or colouring
    • B32B38/145Printing
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/18Diffraction gratings
    • G02B5/1847Manufacturing methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/246All polymers belonging to those covered by groups B32B27/32 and B32B27/30
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • B32B2307/4023Coloured on the layer surface, e.g. ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2425/00Cards, e.g. identity cards, credit cards

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Credit Cards Or The Like (AREA)
  • Printing Methods (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides the smart card and its production method that a kind of surface has raster effects; the surface has the smart card of raster effects; with card base, card base includes positive PVC transparent substrate layer, positive surface and PVC protection film layer successively from top to bottom; middle INLAY layers; reverse side PVC substrate layers, reverse side ink for screen printing layer, reverse-offset patterned layer; reverse side PVC protection film layers, particularly:The front of the positive PVC transparent substrate layer has grating process layer; there is positive offset printing patterned layer, front silk-screen chalk layer, front silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer is bonded with positive surface and PVC protection film layer between positive PVC transparent substrate layer reverse side and positive surface and PVC protection film layer;Smart card of the present invention is to complete to make by being laminated twice, solves the problem that raster effects card face can not be applied in current smart card, can be widely applied to the fields such as finance, traffic, ETC, medical treatment, campus, small amount payment.

Description

A kind of surface has the smart card and its production method of raster effects
Technical field
The invention belongs to smart card to produce and process technical field, and in particular to a kind of surface has the smart card of raster effects And its production method.
Background technology
Grating is the technology with reference to numeral science and technology and traditional printing, and different special-effects is shown on special film A kind of technology.The visual effect of grating has solid, scaling, displacement, upset change figure, depth of field etc., can show in the plane vivid Such as the raw three-dimensional world, there is very strong pattern expression effect.Common grating product has grating picture, grating envelope on the market at present The products such as skin, the material for printing raster effects is usually to use PET, PP, PVC, TPU etc., but also uses grating without one kind The smart card of effect, this is due to that current existing production technology can not also complete the production of grating smart card, concrete reason There are following three points:
1. the mainstay material of smart card manufacture is PVC, and the vicat softening temperature of PVC material is relatively low, typically 60~90 DEG C it Between, to can be good at being bonded together between layer of PVC, laminating temperature necessarily be greater than 130 DEG C;
2. the middle INLAY layers of smart card are made using PVC material, in order to which antenna wire needs;Itself and PVC printing layers (Non-grating face)Combination must be fulfilled for being higher than laminating temperature(130℃), and the processing temperature of grating surface layer is not above PVC The vicat temperature of material(60~90 DEG C), otherwise grating fringe be melted, printing figure message cannot show raster effects;
3. if grating surface material is using the higher material of vicat temperature, such as PET, PP material, not only its with PVC material Between INLAY layers and another side PVC printing layers to produce structure asymmetric, the problem of so as to produce more serious warpage, its surface The processing of other rear processes can not be carried out(Such as hot paste, flat boiling hot, thermal transfer).
Therefore, researching and developing a kind of surface has the smart card of raster effects, traditional card is weeded out the old and bring forth the new meeting client Demand, turn into urgent problem to be solved in current industry.
The content of the invention
Present invention aim to solve current grating technology to may not apply in smart card production, lack one on the market Kind has the problem of smart card of raster effects, there is provided a kind of surface has the smart card and its production method of raster effects.
A kind of surface of the present invention has the smart card of raster effects, has card base, the card base wraps successively from top to bottom Include positive PVC transparent substrate layer, positive surface and PVC protection film layer, middle INLAY layers, reverse side PVC substrate layers, reverse side ink for screen printing layer, Reverse-offset patterned layer, reverse side PVC protection film layers, particularly:The front of the positive PVC transparent substrate layer has grating processing Layer, there is positive offset printing patterned layer, front silk-screen chalk between positive PVC transparent substrate layer reverse side and positive surface and PVC protection film layer Layer, front silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer are combined with positive surface and PVC protection film layer.
The cavity of receiving IC chip is also machined with the present invention in the intelligent card matrix front or back, is encapsulated in cavity There is IC chip, the IC chip and middle INLAY layers are connected.
A kind of surface of the present invention has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:135~145 DEG C, 120~140Bar of pressure of temperature, suppress 15~20 minutes, cold pressing parameter is:Cold pressing 20 DEG C, 130~150Bar of pressure of temperature, suppress 13~17 minutes, laminate thickness is controlled in 0.520~0.530mm;Lamination is completed Afterwards open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:60~90 DEG C of temperature, pressure 80~100Bar of power, suppress 10~20 minutes, cold pressing parameter is:20 DEG C, 90~120Bar of pressure of temperature of colding pressing, compacting 10~20 Minute, laminate thickness is controlled in 0.76~0.84mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection, inspection are carried out after the completion of lamination Test qualified produce;The cryosphere moulding layer that the positive surface and PVC protection film layer of the big intermediate opens greatly substrate with positive surface and PVC is mutually tied Close.
It is 0.03~0.08mm that heretofore described positive surface and PVC, which opens greatly grating processing depth on transparent substrate, grating pattern Send a manuscript to the compositor the LPI of printing line number >=300.
Heretofore described cryosphere moulding is preferably the MSK- of the good packaging material Co., Ltd production in mountain mole in using GC305A aqueous adhesives, silk-screen printing net mesh number are 77~100T, are dried after being completed for printing using infrared heat cure, dry temperature Spend for 40~60 DEG C, drying time is 20~40 minutes.The MSK-GC305A aqueous adhesives main component is polyurethane breast Liquid, acrylic emulsion, water and auxiliary agent.
Heretofore described cryosphere moulding can also use the production of De Sikun Industrial Co., Ltd.s of Huizhou City DSK765A, DSK765B are laminated middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing is scattered Used after uniformly, silk-screen printing mesh number is 100~140T, is dried after being completed for printing using infrared heat cure, and drying temperature is 50~60 DEG C, drying time is 3~5 minutes.The main component of DSK765A, DSK765B lamination middle oil is synthesis tree Fat, alkyd resin, mixed solvent and auxiliary agent.
Certainly heretofore described cryosphere moulding is not limited to above two, can also use other any manufacturer productions Meet PVC grating substrates laminating temperature for 60~90 DEG C lamination operation requirement cryosphere moulding.
The thickness that heretofore described positive surface and PVC opens greatly transparent substrate is 0.10~0.30mm, the thickness of the positive surface and PVC diaphragm Spend for 0.02~0.08mm, the middle INLAY thickness degree is 0.10~0.40mm, and the reverse side PVC opens greatly the thickness of substrate For 0.10~0.30mm;The thickness of the reverse side PVC diaphragms is 0.02~0.10mm.Above-mentioned positive surface and PVC open greatly transparent substrate, Positive surface and PVC diaphragm, middle INLAY layers, thickness includes above-mentioned model required by reverse side PVC opens greatly substrate, reverse side PVC protection film layers Enclose, but be not limited to above range, above-mentioned thickness range does not cause any restriction to the smart card of the present invention, as long as according to this The surface of structure and the principle manufacture of invention claim has the smart card of raster effects, belongs to the claims in the present invention guarantor Within the scope of shield.
The thickness that heretofore described positive surface and PVC opens greatly transparent substrate is preferably 0.25mm, the positive surface and PVC diaphragm Thickness is preferably 0.025mm, and the middle INLAY thickness degree is preferably 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is excellent Elect 0.25mm as;The thickness of the reverse side PVC diaphragms is preferably 0.08mm.
The present invention compared with prior art, has advantages below:
1. providing a kind of surface has the smart card of raster effects, make intelligent card face printed patterns that there is stereoscopic depth or dynamic The effect of state change, surface image is lively, full of moving sense;
2. providing a kind of surface has the production method of smart card of raster effects, by being laminated twice, grating is not being influenceed On the premise of effect, grating layer and card body is set mutually to be closely linked, bond strength meets ISO relevant criterions.
Grating technology is incorporated into traditional card manufacturing process by product of the present invention, meet transparent PVC grating substrate with The combination demand of middle INLAY layers, with reference to rational technological design, the making of grating smart card is completed, intelligent cards are presented Go out three-dimensional, dynamic pattern effect, can be widely applied to(But it is not limited to)Finance, traffic, ETC, medical treatment, campus, small amount payment etc. Field.
Brief description of the drawings
Fig. 1 is the smart card architecture schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the smart card architecture schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the smart card production technological process of the embodiment of the present invention 2.
In figure:1-positive PVC transparent substrate layer, 2-positive surface and PVC protection film layer, 3-middle INLAY layers, 4-reverse side PVC substrate layers, 5-reverse side ink for screen printing layer, 6-reverse-offset patterned layer, 7-reverse side PVC protection film layers, the processing of 8-grating Layer, 9-positive offset printing patterned layer, 10-front silk-screen chalk layer, 11-front silk-screen cryosphere moulding layer, 12-IC chip, 13-cavity.
Embodiment
Embodiment 1
A kind of surface of the present embodiment has the smart card of raster effects, has card base, and the card base includes successively from top to bottom Positive PVC transparent substrate layer 1, positive surface and PVC protection film layer 2, middle INLAY layers 3, reverse side PVC substrate layers 4, reverse side ink for screen printing Layer 5, reverse-offset patterned layer 6, reverse side PVC protection film layers 7, particularly:The front of the positive PVC transparent substrate layer 1 has Grating process layer 8, between the positive reverse side of PVC transparent substrate layer 1 and positive surface and PVC protection film layer 2 have positive offset printing patterned layer 9, Front silk-screen chalk layer 10, front silk-screen cryosphere moulding layer 11, front silk-screen cryosphere moulding layer 11 and positive surface and PVC diaphragm Layer 2 is combined.
A kind of surface of the present embodiment has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing reverse side silk-screen of reverse side PVC substrates Ink layer 6, reverse-offset patterned layer 5, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Positive offset printing patterned layer 9, front silk-screen chalk layer 10 are printed, after being completed for printing, transparent substrate front is opened greatly in positive surface and PVC and carries out Rasterization process, after the completion of grating processing, then the silk-screen front cryosphere moulding layer 11 on ink for screen printing layer, silk-screen are completed laggard Big of row is examined, standby;
(3)By reverse side PVC protection film layers 7, reverse side PVC open greatly substrate layer 4, middle INLAY layers 3, positive surface and PVC protection film layer 2 according to It is secondary stack after carry out snap point weldering, first time lamination is carried out after the completion of spot welding, first time lamination is divided into hot pressing and cold pressing Two stages, hot compression parameterses are:140 DEG C, pressure 130Bar of temperature, suppress 15 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, Pressure 140Bar, suppress 15 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate layer 1 and carries out alignment spot welding, after the completion of spot welding Carry out second to be laminated, second of lamination is divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:75 DEG C of temperature, pressure 90Bar, suppress 15 minutes, cold pressing parameter is:20 DEG C, pressure 120Bar of temperature, suppress 15 minutes, laminate thickness control exists 0.76mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.05mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is 500LPI。
The cryosphere moulding is the MSK-GC305A water-base cements of the good packaging material Co., Ltd production in mountain mole in using Stick, silk-screen printing net mesh number are 85T, are dried after being completed for printing using infrared heat cure, and drying temperature is 50 DEG C, drying time For 28 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.25mm, and the thickness of the positive surface and PVC diaphragm is 0.025mm, the middle INLAY thickness degree are 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is 0.25mm;It is described anti- The thickness of surface and PVC diaphragm is 0.08mm.
Verified according to scale up test, the parameters in the present embodiment are Optimal Production parameter.
Embodiment 2
A kind of surface of the present embodiment has the smart card of raster effects, has card base, and the card base includes successively from top to bottom Positive PVC transparent substrate layer 1, positive surface and PVC protection film layer 2, middle INLAY layers 3, reverse side PVC substrate layers 4, reverse side ink for screen printing Layer 5, reverse-offset patterned layer 6, reverse side PVC protection film layers 7, particularly:The front of the positive PVC transparent substrate layer 1 has Grating process layer 8, between the positive reverse side of PVC transparent substrate layer 1 and positive surface and PVC protection film layer 2 have positive offset printing patterned layer 9, Front silk-screen chalk layer 10, front silk-screen cryosphere moulding layer 11, front silk-screen cryosphere moulding layer 11 and positive surface and PVC diaphragm Layer 2 is combined, and the intelligent card matrix front is also machined with the cavity 13 for accommodating IC chip 12, is packaged with IC chip in cavity, The IC chip 12 is connected with middle INLAY layers 3.
A kind of surface of the present embodiment has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:135 DEG C, pressure 140Bar of temperature, suppress 20 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure 130Bar, suppress 17 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:Temperature 70 C, pressure 100Bar, suppress 20 minutes, cold pressing parameter is:20 DEG C, pressure 120Bar of temperature, suppress 10 minutes, laminate thickness control exists 0.82mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.04mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is 300LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing Mesh number is 120T, is dried after being completed for printing using infrared heat cure, and drying temperature is 55 DEG C, and drying time is 4 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.15mm, and the thickness of the positive surface and PVC diaphragm is 0.06mm, the middle INLAY thickness degree are 0.37mm, and the thickness that the reverse side PVC opens greatly substrate is 0.15mm;The reverse side The thickness of PVC diaphragms is 0.08mm.
Embodiment 3
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 2, and its production method includes Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:145 DEG C, pressure 120Bar of temperature, suppress 15 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure 150Bar, suppress 13 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:80 DEG C of temperature, pressure 80Bar, suppress 10 minutes, cold pressing parameter is:20 DEG C, pressure 90Bar of temperature, suppress 20 minutes, laminate thickness control exists 0.80mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.08mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is 500LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing Mesh number is 140T, is dried after being completed for printing using infrared heat cure, and drying temperature is 50 DEG C, and drying time is 5 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.30mm, and the thickness of the positive surface and PVC diaphragm is 0.02mm, the middle INLAY thickness degree are 0.10mm, and the thickness that the reverse side PVC opens greatly substrate is 0.30mm;The reverse side The thickness of PVC diaphragms is 0.08mm.
Embodiment 4
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 2, and its production method includes Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:138 DEG C, pressure 135Bar of temperature, suppress 17 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure 145Bar, suppress 15 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:90 DEG C of temperature, pressure 85Bar, suppress 12 minutes, cold pressing parameter is:20 DEG C, pressure 110Bar of temperature, suppress 12 minutes, laminate thickness control exists 0.80mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.06mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is 600LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing Mesh number is 100T, is dried after being completed for printing using infrared heat cure, and drying temperature is 60 DEG C, and drying time is 3 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.27mm, and the thickness of the positive surface and PVC diaphragm is 0.08mm, the middle INLAY thickness degree are 0.33mm, and the thickness that the reverse side PVC opens greatly substrate is 0.10mm;The reverse side The thickness of PVC diaphragms is 0.02mm.
Embodiment 5
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 1, and its production method includes Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:142 DEG C, pressure 125Bar of temperature, suppress 17 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure 135Bar, suppress 14 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:Temperature 60 C, pressure 95Bar, suppress 20 minutes, cold pressing parameter is:20 DEG C, pressure 115Bar of temperature, suppress 17 minutes, laminate thickness control exists 0.82mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.03mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is 400LPI。
The cryosphere moulding is the MSK-GC305A water-base cements of the good packaging material Co., Ltd production in mountain mole in using Stick, silk-screen printing net mesh number are 100T, are dried after being completed for printing using infrared heat cure, and drying temperature is 60 DEG C, when drying Between be 20 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.10mm, and the thickness of the positive surface and PVC diaphragm is 0.02mm, the middle INLAY thickness degree are 0.40mm, and the thickness that the reverse side PVC opens greatly substrate is 0.20mm;The reverse side The thickness of PVC diaphragms is 0.10mm.
Above-described embodiment is only used for illustrating the embodiment of the claims in the present invention, not with any shape The formula limitation present invention, anyone produces surface tool under the principle according to the claims in the present invention smart card architecture and production method There is the smart card of raster effects, think the protection domain for belonging to the claims in the present invention.

Claims (8)

1. a kind of surface has the smart card of raster effects, there is card base, it is saturating that the card base includes positive surface and PVC successively from top to bottom Bright substrate layer, positive surface and PVC protection film layer, middle INLAY layers, reverse side PVC substrate layers, reverse side ink for screen printing layer, reverse-offset figure Pattern layer, reverse side PVC protection film layers, it is characterised in that:The front of the positive PVC transparent substrate layer has grating process layer, just There is positive offset printing patterned layer, front silk-screen chalk layer, just between surface and PVC transparent substrate layer reverse side and positive surface and PVC protection film layer Face silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer are combined with positive surface and PVC protection film layer.
2. a kind of surface according to claim 1 has the smart card of raster effects, it is characterised in that:In the smart card Card base front or back is also machined with the cavity for accommodating IC chip, and IC chip, the IC chip and centre are packaged with cavity INLAY layers are connected.
3. a kind of surface as claimed in claim 1 or 2 has the production method of the smart card of raster effects, it is characterised in that bag Include following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two Stage, hot compression parameterses are:135~145 DEG C, 120~140Bar of pressure of temperature, suppress 15~20 minutes, cold pressing parameter is:Cold pressing 20 DEG C, 130~150Bar of pressure of temperature, suppress 13~17 minutes, laminate thickness is controlled in 0.520~0.530mm;Lamination is completed Afterwards open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:60~90 DEG C of temperature, pressure 80~100Bar of power, suppress 10~20 minutes, cold pressing parameter is:20 DEG C, 90~120Bar of pressure of temperature of colding pressing, compacting 10~20 Minute, laminate thickness is controlled in 0.76~0.84mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection, inspection are carried out after the completion of lamination Test qualified produce;The cryosphere moulding layer that the positive surface and PVC protection film layer of the big intermediate opens greatly substrate with positive surface and PVC is mutually tied Close.
4. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute It is 0.03~0.08mm to state positive surface and PVC to open grating processing depth on transparent substrate greatly, and grating pattern sends a manuscript to the compositor printing line number >=300 LPI。
5. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute State the MSK-GC305A aqueous adhesives that cryosphere moulding is the good packaging material Co., Ltd production in mountain mole in using, silk-screen print Brush mesh number is 77~100T, is dried after being completed for printing using infrared heat cure, and drying temperature is 40~60 DEG C, and drying time is 20~40 minutes.
6. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute It is DSK765A, DSK765B lamination middle oil using the production of De Sikun Industrial Co., Ltd.s of Huizhou City to state cryosphere moulding, is made Used time is according to DSK765A:DSK765B=100:5 weight mixing uses after being uniformly dispersed, and silk-screen printing mesh number is 100~140T, dried after being completed for printing using infrared heat cure, drying temperature is 50~60 DEG C, and drying time is 3~5 minutes.
7. a kind of surface according to claim 3 or 4 has the production method of the smart card of raster effects, its feature exists In:The thickness that the positive surface and PVC opens greatly transparent substrate is 0.10~0.30mm, and the thickness of the positive surface and PVC diaphragm is 0.02 ~0.08mm, the middle INLAY thickness degree are 0.10~0.40mm, the reverse side PVC open greatly the thickness of substrate for 0.10~ 0.30mm;The thickness of the reverse side PVC diaphragms is 0.02~0.10mm.
8. a kind of surface according to claim 7 has the production method of the smart card of raster effects, it is characterised in that:Institute It is 0.25mm to state positive surface and PVC to open the thickness of transparent substrate greatly, and the thickness of the positive surface and PVC diaphragm is 0.025mm, the centre INLAY thickness degree is 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is 0.25mm;The thickness of the reverse side PVC diaphragms For 0.08mm.
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