CN107672266A - A kind of surface has the smart card and its production method of raster effects - Google Patents
A kind of surface has the smart card and its production method of raster effects Download PDFInfo
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- CN107672266A CN107672266A CN201711167163.9A CN201711167163A CN107672266A CN 107672266 A CN107672266 A CN 107672266A CN 201711167163 A CN201711167163 A CN 201711167163A CN 107672266 A CN107672266 A CN 107672266A
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- 230000000694 effects Effects 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 239000000758 substrate Substances 0.000 claims abstract description 107
- 238000000465 moulding Methods 0.000 claims abstract description 36
- 238000007650 screen-printing Methods 0.000 claims abstract description 27
- 238000007645 offset printing Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000007639 printing Methods 0.000 claims description 48
- 238000003475 lamination Methods 0.000 claims description 47
- 238000003825 pressing Methods 0.000 claims description 37
- 238000012545 processing Methods 0.000 claims description 24
- 238000003466 welding Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 17
- 238000013461 design Methods 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 238000007731 hot pressing Methods 0.000 claims description 14
- 238000013007 heat curing Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 9
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- 229920001971 elastomer Polymers 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 claims description 3
- 238000009738 saturating Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 143
- 239000000463 material Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 7
- 238000010030 laminating Methods 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 239000012046 mixed solvent Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
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- 238000013341 scale-up Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B23/08—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0076—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
- B32B37/0084—Point bonding
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/18—Diffraction gratings
- G02B5/1847—Manufacturing methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
- B32B2250/246—All polymers belonging to those covered by groups B32B27/32 and B32B27/30
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2425/00—Cards, e.g. identity cards, credit cards
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Credit Cards Or The Like (AREA)
- Printing Methods (AREA)
- Laminated Bodies (AREA)
Abstract
The invention provides the smart card and its production method that a kind of surface has raster effects; the surface has the smart card of raster effects; with card base, card base includes positive PVC transparent substrate layer, positive surface and PVC protection film layer successively from top to bottom; middle INLAY layers; reverse side PVC substrate layers, reverse side ink for screen printing layer, reverse-offset patterned layer; reverse side PVC protection film layers, particularly:The front of the positive PVC transparent substrate layer has grating process layer; there is positive offset printing patterned layer, front silk-screen chalk layer, front silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer is bonded with positive surface and PVC protection film layer between positive PVC transparent substrate layer reverse side and positive surface and PVC protection film layer;Smart card of the present invention is to complete to make by being laminated twice, solves the problem that raster effects card face can not be applied in current smart card, can be widely applied to the fields such as finance, traffic, ETC, medical treatment, campus, small amount payment.
Description
Technical field
The invention belongs to smart card to produce and process technical field, and in particular to a kind of surface has the smart card of raster effects
And its production method.
Background technology
Grating is the technology with reference to numeral science and technology and traditional printing, and different special-effects is shown on special film
A kind of technology.The visual effect of grating has solid, scaling, displacement, upset change figure, depth of field etc., can show in the plane vivid
Such as the raw three-dimensional world, there is very strong pattern expression effect.Common grating product has grating picture, grating envelope on the market at present
The products such as skin, the material for printing raster effects is usually to use PET, PP, PVC, TPU etc., but also uses grating without one kind
The smart card of effect, this is due to that current existing production technology can not also complete the production of grating smart card, concrete reason
There are following three points:
1. the mainstay material of smart card manufacture is PVC, and the vicat softening temperature of PVC material is relatively low, typically 60~90 DEG C it
Between, to can be good at being bonded together between layer of PVC, laminating temperature necessarily be greater than 130 DEG C;
2. the middle INLAY layers of smart card are made using PVC material, in order to which antenna wire needs;Itself and PVC printing layers
(Non-grating face)Combination must be fulfilled for being higher than laminating temperature(130℃), and the processing temperature of grating surface layer is not above PVC
The vicat temperature of material(60~90 DEG C), otherwise grating fringe be melted, printing figure message cannot show raster effects;
3. if grating surface material is using the higher material of vicat temperature, such as PET, PP material, not only its with PVC material
Between INLAY layers and another side PVC printing layers to produce structure asymmetric, the problem of so as to produce more serious warpage, its surface
The processing of other rear processes can not be carried out(Such as hot paste, flat boiling hot, thermal transfer).
Therefore, researching and developing a kind of surface has the smart card of raster effects, traditional card is weeded out the old and bring forth the new meeting client
Demand, turn into urgent problem to be solved in current industry.
The content of the invention
Present invention aim to solve current grating technology to may not apply in smart card production, lack one on the market
Kind has the problem of smart card of raster effects, there is provided a kind of surface has the smart card and its production method of raster effects.
A kind of surface of the present invention has the smart card of raster effects, has card base, the card base wraps successively from top to bottom
Include positive PVC transparent substrate layer, positive surface and PVC protection film layer, middle INLAY layers, reverse side PVC substrate layers, reverse side ink for screen printing layer,
Reverse-offset patterned layer, reverse side PVC protection film layers, particularly:The front of the positive PVC transparent substrate layer has grating processing
Layer, there is positive offset printing patterned layer, front silk-screen chalk between positive PVC transparent substrate layer reverse side and positive surface and PVC protection film layer
Layer, front silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer are combined with positive surface and PVC protection film layer.
The cavity of receiving IC chip is also machined with the present invention in the intelligent card matrix front or back, is encapsulated in cavity
There is IC chip, the IC chip and middle INLAY layers are connected.
A kind of surface of the present invention has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:135~145 DEG C, 120~140Bar of pressure of temperature, suppress 15~20 minutes, cold pressing parameter is:Cold pressing
20 DEG C, 130~150Bar of pressure of temperature, suppress 13~17 minutes, laminate thickness is controlled in 0.520~0.530mm;Lamination is completed
Afterwards open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:60~90 DEG C of temperature, pressure
80~100Bar of power, suppress 10~20 minutes, cold pressing parameter is:20 DEG C, 90~120Bar of pressure of temperature of colding pressing, compacting 10~20
Minute, laminate thickness is controlled in 0.76~0.84mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection, inspection are carried out after the completion of lamination
Test qualified produce;The cryosphere moulding layer that the positive surface and PVC protection film layer of the big intermediate opens greatly substrate with positive surface and PVC is mutually tied
Close.
It is 0.03~0.08mm that heretofore described positive surface and PVC, which opens greatly grating processing depth on transparent substrate, grating pattern
Send a manuscript to the compositor the LPI of printing line number >=300.
Heretofore described cryosphere moulding is preferably the MSK- of the good packaging material Co., Ltd production in mountain mole in using
GC305A aqueous adhesives, silk-screen printing net mesh number are 77~100T, are dried after being completed for printing using infrared heat cure, dry temperature
Spend for 40~60 DEG C, drying time is 20~40 minutes.The MSK-GC305A aqueous adhesives main component is polyurethane breast
Liquid, acrylic emulsion, water and auxiliary agent.
Heretofore described cryosphere moulding can also use the production of De Sikun Industrial Co., Ltd.s of Huizhou City
DSK765A, DSK765B are laminated middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing is scattered
Used after uniformly, silk-screen printing mesh number is 100~140T, is dried after being completed for printing using infrared heat cure, and drying temperature is
50~60 DEG C, drying time is 3~5 minutes.The main component of DSK765A, DSK765B lamination middle oil is synthesis tree
Fat, alkyd resin, mixed solvent and auxiliary agent.
Certainly heretofore described cryosphere moulding is not limited to above two, can also use other any manufacturer productions
Meet PVC grating substrates laminating temperature for 60~90 DEG C lamination operation requirement cryosphere moulding.
The thickness that heretofore described positive surface and PVC opens greatly transparent substrate is 0.10~0.30mm, the thickness of the positive surface and PVC diaphragm
Spend for 0.02~0.08mm, the middle INLAY thickness degree is 0.10~0.40mm, and the reverse side PVC opens greatly the thickness of substrate
For 0.10~0.30mm;The thickness of the reverse side PVC diaphragms is 0.02~0.10mm.Above-mentioned positive surface and PVC open greatly transparent substrate,
Positive surface and PVC diaphragm, middle INLAY layers, thickness includes above-mentioned model required by reverse side PVC opens greatly substrate, reverse side PVC protection film layers
Enclose, but be not limited to above range, above-mentioned thickness range does not cause any restriction to the smart card of the present invention, as long as according to this
The surface of structure and the principle manufacture of invention claim has the smart card of raster effects, belongs to the claims in the present invention guarantor
Within the scope of shield.
The thickness that heretofore described positive surface and PVC opens greatly transparent substrate is preferably 0.25mm, the positive surface and PVC diaphragm
Thickness is preferably 0.025mm, and the middle INLAY thickness degree is preferably 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is excellent
Elect 0.25mm as;The thickness of the reverse side PVC diaphragms is preferably 0.08mm.
The present invention compared with prior art, has advantages below:
1. providing a kind of surface has the smart card of raster effects, make intelligent card face printed patterns that there is stereoscopic depth or dynamic
The effect of state change, surface image is lively, full of moving sense;
2. providing a kind of surface has the production method of smart card of raster effects, by being laminated twice, grating is not being influenceed
On the premise of effect, grating layer and card body is set mutually to be closely linked, bond strength meets ISO relevant criterions.
Grating technology is incorporated into traditional card manufacturing process by product of the present invention, meet transparent PVC grating substrate with
The combination demand of middle INLAY layers, with reference to rational technological design, the making of grating smart card is completed, intelligent cards are presented
Go out three-dimensional, dynamic pattern effect, can be widely applied to(But it is not limited to)Finance, traffic, ETC, medical treatment, campus, small amount payment etc.
Field.
Brief description of the drawings
Fig. 1 is the smart card architecture schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the smart card architecture schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the smart card production technological process of the embodiment of the present invention 2.
In figure:1-positive PVC transparent substrate layer, 2-positive surface and PVC protection film layer, 3-middle INLAY layers, 4-reverse side
PVC substrate layers, 5-reverse side ink for screen printing layer, 6-reverse-offset patterned layer, 7-reverse side PVC protection film layers, the processing of 8-grating
Layer, 9-positive offset printing patterned layer, 10-front silk-screen chalk layer, 11-front silk-screen cryosphere moulding layer, 12-IC chip,
13-cavity.
Embodiment
Embodiment 1
A kind of surface of the present embodiment has the smart card of raster effects, has card base, and the card base includes successively from top to bottom
Positive PVC transparent substrate layer 1, positive surface and PVC protection film layer 2, middle INLAY layers 3, reverse side PVC substrate layers 4, reverse side ink for screen printing
Layer 5, reverse-offset patterned layer 6, reverse side PVC protection film layers 7, particularly:The front of the positive PVC transparent substrate layer 1 has
Grating process layer 8, between the positive reverse side of PVC transparent substrate layer 1 and positive surface and PVC protection film layer 2 have positive offset printing patterned layer 9,
Front silk-screen chalk layer 10, front silk-screen cryosphere moulding layer 11, front silk-screen cryosphere moulding layer 11 and positive surface and PVC diaphragm
Layer 2 is combined.
A kind of surface of the present embodiment has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing reverse side silk-screen of reverse side PVC substrates
Ink layer 6, reverse-offset patterned layer 5, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Positive offset printing patterned layer 9, front silk-screen chalk layer 10 are printed, after being completed for printing, transparent substrate front is opened greatly in positive surface and PVC and carries out
Rasterization process, after the completion of grating processing, then the silk-screen front cryosphere moulding layer 11 on ink for screen printing layer, silk-screen are completed laggard
Big of row is examined, standby;
(3)By reverse side PVC protection film layers 7, reverse side PVC open greatly substrate layer 4, middle INLAY layers 3, positive surface and PVC protection film layer 2 according to
It is secondary stack after carry out snap point weldering, first time lamination is carried out after the completion of spot welding, first time lamination is divided into hot pressing and cold pressing
Two stages, hot compression parameterses are:140 DEG C, pressure 130Bar of temperature, suppress 15 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing,
Pressure 140Bar, suppress 15 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate layer 1 and carries out alignment spot welding, after the completion of spot welding
Carry out second to be laminated, second of lamination is divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:75 DEG C of temperature, pressure
90Bar, suppress 15 minutes, cold pressing parameter is:20 DEG C, pressure 120Bar of temperature, suppress 15 minutes, laminate thickness control exists
0.76mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly
Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.05mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is
500LPI。
The cryosphere moulding is the MSK-GC305A water-base cements of the good packaging material Co., Ltd production in mountain mole in using
Stick, silk-screen printing net mesh number are 85T, are dried after being completed for printing using infrared heat cure, and drying temperature is 50 DEG C, drying time
For 28 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.25mm, and the thickness of the positive surface and PVC diaphragm is
0.025mm, the middle INLAY thickness degree are 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is 0.25mm;It is described anti-
The thickness of surface and PVC diaphragm is 0.08mm.
Verified according to scale up test, the parameters in the present embodiment are Optimal Production parameter.
Embodiment 2
A kind of surface of the present embodiment has the smart card of raster effects, has card base, and the card base includes successively from top to bottom
Positive PVC transparent substrate layer 1, positive surface and PVC protection film layer 2, middle INLAY layers 3, reverse side PVC substrate layers 4, reverse side ink for screen printing
Layer 5, reverse-offset patterned layer 6, reverse side PVC protection film layers 7, particularly:The front of the positive PVC transparent substrate layer 1 has
Grating process layer 8, between the positive reverse side of PVC transparent substrate layer 1 and positive surface and PVC protection film layer 2 have positive offset printing patterned layer 9,
Front silk-screen chalk layer 10, front silk-screen cryosphere moulding layer 11, front silk-screen cryosphere moulding layer 11 and positive surface and PVC diaphragm
Layer 2 is combined, and the intelligent card matrix front is also machined with the cavity 13 for accommodating IC chip 12, is packaged with IC chip in cavity,
The IC chip 12 is connected with middle INLAY layers 3.
A kind of surface of the present embodiment has the production method of the smart card of raster effects, comprises the steps:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:135 DEG C, pressure 140Bar of temperature, suppress 20 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure
130Bar, suppress 17 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:Temperature 70 C, pressure
100Bar, suppress 20 minutes, cold pressing parameter is:20 DEG C, pressure 120Bar of temperature, suppress 10 minutes, laminate thickness control exists
0.82mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly
Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.04mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is
300LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City
Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing
Mesh number is 120T, is dried after being completed for printing using infrared heat cure, and drying temperature is 55 DEG C, and drying time is 4 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.15mm, and the thickness of the positive surface and PVC diaphragm is
0.06mm, the middle INLAY thickness degree are 0.37mm, and the thickness that the reverse side PVC opens greatly substrate is 0.15mm;The reverse side
The thickness of PVC diaphragms is 0.08mm.
Embodiment 3
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 2, and its production method includes
Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:145 DEG C, pressure 120Bar of temperature, suppress 15 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure
150Bar, suppress 13 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:80 DEG C of temperature, pressure
80Bar, suppress 10 minutes, cold pressing parameter is:20 DEG C, pressure 90Bar of temperature, suppress 20 minutes, laminate thickness control exists
0.80mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly
Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.08mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is
500LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City
Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing
Mesh number is 140T, is dried after being completed for printing using infrared heat cure, and drying temperature is 50 DEG C, and drying time is 5 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.30mm, and the thickness of the positive surface and PVC diaphragm is
0.02mm, the middle INLAY thickness degree are 0.10mm, and the thickness that the reverse side PVC opens greatly substrate is 0.30mm;The reverse side
The thickness of PVC diaphragms is 0.08mm.
Embodiment 4
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 2, and its production method includes
Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:138 DEG C, pressure 135Bar of temperature, suppress 17 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure
145Bar, suppress 15 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:90 DEG C of temperature, pressure
85Bar, suppress 12 minutes, cold pressing parameter is:20 DEG C, pressure 110Bar of temperature, suppress 12 minutes, laminate thickness control exists
0.80mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly
Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.06mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is
600LPI。
The cryosphere moulding is DSK765A, DSK765B lamination using the production of De Sikun Industrial Co., Ltd.s of Huizhou City
Middle oil, according to DSK765A during use:DSK765B=100:5 weight mixing uses after being uniformly dispersed, silk-screen printing
Mesh number is 100T, is dried after being completed for printing using infrared heat cure, and drying temperature is 60 DEG C, and drying time is 3 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.27mm, and the thickness of the positive surface and PVC diaphragm is
0.08mm, the middle INLAY thickness degree are 0.33mm, and the thickness that the reverse side PVC opens greatly substrate is 0.10mm;The reverse side
The thickness of PVC diaphragms is 0.02mm.
Embodiment 5
A kind of surface of the present embodiment has the smart card of raster effects, and its structure is same as Example 1, and its production method includes
Following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:142 DEG C, pressure 125Bar of temperature, suppress 17 minutes, cold pressing parameter is:20 DEG C of temperature of colding pressing, pressure
135Bar, suppress 14 minutes, laminate thickness is controlled in 0.520~0.530mm;Obtained after the completion of lamination and open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:Temperature 60 C, pressure
95Bar, suppress 20 minutes, cold pressing parameter is:20 DEG C, pressure 115Bar of temperature, suppress 17 minutes, laminate thickness control exists
0.82mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection are carried out after the completion of lamination, examines qualified produces;An intermediate greatly
Positive surface and PVC protection film layer open the cryosphere moulding layer of substrate greatly with positive surface and PVC and be combined.
It is 0.03mm that the positive surface and PVC, which opens greatly grating processing depth on transparent substrate, and grating pattern sends a manuscript to the compositor printing line number and is
400LPI。
The cryosphere moulding is the MSK-GC305A water-base cements of the good packaging material Co., Ltd production in mountain mole in using
Stick, silk-screen printing net mesh number are 100T, are dried after being completed for printing using infrared heat cure, and drying temperature is 60 DEG C, when drying
Between be 20 minutes.
The thickness that the positive surface and PVC opens greatly transparent substrate is 0.10mm, and the thickness of the positive surface and PVC diaphragm is
0.02mm, the middle INLAY thickness degree are 0.40mm, and the thickness that the reverse side PVC opens greatly substrate is 0.20mm;The reverse side
The thickness of PVC diaphragms is 0.10mm.
Above-described embodiment is only used for illustrating the embodiment of the claims in the present invention, not with any shape
The formula limitation present invention, anyone produces surface tool under the principle according to the claims in the present invention smart card architecture and production method
There is the smart card of raster effects, think the protection domain for belonging to the claims in the present invention.
Claims (8)
1. a kind of surface has the smart card of raster effects, there is card base, it is saturating that the card base includes positive surface and PVC successively from top to bottom
Bright substrate layer, positive surface and PVC protection film layer, middle INLAY layers, reverse side PVC substrate layers, reverse side ink for screen printing layer, reverse-offset figure
Pattern layer, reverse side PVC protection film layers, it is characterised in that:The front of the positive PVC transparent substrate layer has grating process layer, just
There is positive offset printing patterned layer, front silk-screen chalk layer, just between surface and PVC transparent substrate layer reverse side and positive surface and PVC protection film layer
Face silk-screen cryosphere moulding layer, front silk-screen cryosphere moulding layer are combined with positive surface and PVC protection film layer.
2. a kind of surface according to claim 1 has the smart card of raster effects, it is characterised in that:In the smart card
Card base front or back is also machined with the cavity for accommodating IC chip, and IC chip, the IC chip and centre are packaged with cavity
INLAY layers are connected.
3. a kind of surface as claimed in claim 1 or 2 has the production method of the smart card of raster effects, it is characterised in that bag
Include following step:
(1)Negate surface and PVC and open substrate greatly, according to the requirement of design picture and text respectively in the front printing ink for screen printing of reverse side PVC substrates
Layer, offset printing patterned layer, big is carried out after being completed for printing and is examined, it is standby;
(2)A positive PVC transparent substrate greatly is taken, according to design picture and text requirement, respectively in the reverse side of positive big transparent PVC substrate
Printing rubber impression pattern layer, silk-screen white cover ink layer, after being completed for printing, open transparent substrate front greatly in positive surface and PVC and carry out light
Gated processing, after the completion of grating processing, then the silk-screen cryosphere moulding layer on ink for screen printing layer, big inspection is carried out after the completion of silk-screen
Test, it is standby;
(3)Reverse side PVC protection film layers, reverse side PVC are opened greatly into substrate layer, middle INLAY layers, positive surface and PVC protection film layer to fold successively
Snap point weldering is carried out after putting well, first time lamination is carried out after the completion of spot welding, the first time lamination is divided into hot pressing and cold pressing two
Stage, hot compression parameterses are:135~145 DEG C, 120~140Bar of pressure of temperature, suppress 15~20 minutes, cold pressing parameter is:Cold pressing
20 DEG C, 130~150Bar of pressure of temperature, suppress 13~17 minutes, laminate thickness is controlled in 0.520~0.530mm;Lamination is completed
Afterwards open intermediate greatly;
(4)Intermediate and step will be opened greatly(2)The positive surface and PVC prepared opens greatly substrate and carries out alignment spot welding, and spot welding is completed laggard
Second of lamination of row, second of lamination are divided into hot pressing and two stages of cold pressing, and hot compression parameterses are:60~90 DEG C of temperature, pressure
80~100Bar of power, suppress 10~20 minutes, cold pressing parameter is:20 DEG C, 90~120Bar of pressure of temperature of colding pressing, compacting 10~20
Minute, laminate thickness is controlled in 0.76~0.84mm;Flatness mechanical checkout, punching, single deck tape-recorder inspection, inspection are carried out after the completion of lamination
Test qualified produce;The cryosphere moulding layer that the positive surface and PVC protection film layer of the big intermediate opens greatly substrate with positive surface and PVC is mutually tied
Close.
4. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute
It is 0.03~0.08mm to state positive surface and PVC to open grating processing depth on transparent substrate greatly, and grating pattern sends a manuscript to the compositor printing line number >=300
LPI。
5. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute
State the MSK-GC305A aqueous adhesives that cryosphere moulding is the good packaging material Co., Ltd production in mountain mole in using, silk-screen print
Brush mesh number is 77~100T, is dried after being completed for printing using infrared heat cure, and drying temperature is 40~60 DEG C, and drying time is
20~40 minutes.
6. a kind of surface according to claim 3 has the production method of the smart card of raster effects, it is characterised in that:Institute
It is DSK765A, DSK765B lamination middle oil using the production of De Sikun Industrial Co., Ltd.s of Huizhou City to state cryosphere moulding, is made
Used time is according to DSK765A:DSK765B=100:5 weight mixing uses after being uniformly dispersed, and silk-screen printing mesh number is
100~140T, dried after being completed for printing using infrared heat cure, drying temperature is 50~60 DEG C, and drying time is 3~5 minutes.
7. a kind of surface according to claim 3 or 4 has the production method of the smart card of raster effects, its feature exists
In:The thickness that the positive surface and PVC opens greatly transparent substrate is 0.10~0.30mm, and the thickness of the positive surface and PVC diaphragm is 0.02
~0.08mm, the middle INLAY thickness degree are 0.10~0.40mm, the reverse side PVC open greatly the thickness of substrate for 0.10~
0.30mm;The thickness of the reverse side PVC diaphragms is 0.02~0.10mm.
8. a kind of surface according to claim 7 has the production method of the smart card of raster effects, it is characterised in that:Institute
It is 0.25mm to state positive surface and PVC to open the thickness of transparent substrate greatly, and the thickness of the positive surface and PVC diaphragm is 0.025mm, the centre
INLAY thickness degree is 0.17mm, and the thickness that the reverse side PVC opens greatly substrate is 0.25mm;The thickness of the reverse side PVC diaphragms
For 0.08mm.
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CN201711167163.9A CN107672266B (en) | 2017-11-21 | 2017-11-21 | Smart card with grating effect on surface and production method thereof |
PCT/CN2018/116564 WO2019101080A1 (en) | 2017-11-21 | 2018-11-21 | Smart card with raster effect on surface and production method thereof |
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CN201711167163.9A CN107672266B (en) | 2017-11-21 | 2017-11-21 | Smart card with grating effect on surface and production method thereof |
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CN107672266A true CN107672266A (en) | 2018-02-09 |
CN107672266B CN107672266B (en) | 2023-12-15 |
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WO2019101080A1 (en) | 2019-05-31 |
CN107672266B (en) | 2023-12-15 |
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