CN107670373A - Changeable operation and the filter and control method of automatic back-washing - Google Patents

Changeable operation and the filter and control method of automatic back-washing Download PDF

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Publication number
CN107670373A
CN107670373A CN201711154010.0A CN201711154010A CN107670373A CN 107670373 A CN107670373 A CN 107670373A CN 201711154010 A CN201711154010 A CN 201711154010A CN 107670373 A CN107670373 A CN 107670373A
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control valve
filter unit
filter
backwash
pipeline
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岳丽芳
王春慧
韩杰
韩一杰
任春立
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Tangshan Iron And Steel Group Weier Automation Co ltd
Tangshan University
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Tangshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/12Devices for taking out of action one or more units of multi- unit filters, e.g. for regeneration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/14Safety devices specially adapted for filtration; Devices for indicating clogging
    • B01D35/143Filter condition indicators
    • B01D35/1435Filter condition indicators with alarm means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/16Cleaning-out devices, e.g. for removing the cake from the filter casing or for evacuating the last remnants of liquid

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)

Abstract

本发明涉及一种可切换作业和自动反洗的过滤装置及控制方法,用于保持过滤器连续作业和进行自动深度反洗。过滤装置包括过滤单元、可编程序控制器、监控设备,两个过滤单元结构相同,并联设置,差压变送器对过滤单元的过滤器入口和出口的压力值进行监控,可编程序控制器通过差压变送器监测的压力值和过滤时间对两个过滤单元的运行进行切换,保证过滤运行能够连续进行,停止运行的过滤单元由可编程序控制器控制进行反洗,保证反洗的效果。本发明解决了过滤装置连续运行和自动反洗的问题,在反洗排污的同时,仍能进行过滤操作,不影响过滤装置的正常运行。本发明具有结构紧凑、运转平稳可靠、处理量大、使用寿命长等优点,有极好的推广使用价值。

The invention relates to a filter device capable of switching operations and automatic backwashing and a control method, which are used for maintaining continuous operation of the filter and performing automatic deep backwashing. The filter device includes a filter unit, a programmable controller, and monitoring equipment. The two filter units have the same structure and are set in parallel. The differential pressure transmitter monitors the pressure values of the filter inlet and outlet of the filter unit. The programmable controller The operation of the two filter units is switched through the pressure value and filtration time monitored by the differential pressure transmitter to ensure that the filtration operation can be carried out continuously. Effect. The invention solves the problems of continuous operation and automatic backwashing of the filtering device, and can still carry out filtering operation while backwashing and discharging sewage, without affecting the normal operation of the filtering device. The invention has the advantages of compact structure, stable and reliable operation, large processing capacity, long service life, etc., and has excellent popularization and use value.

Description

可切换作业和自动反洗的过滤装置及控制方法Filtration device and control method with switchable operation and automatic backwashing

技术领域technical field

本发明涉及一种能够进行切换保持连续作业和可以自动进行深度反洗的过滤装置及控制方法,属于过滤设备及方法技术领域。The invention relates to a filtering device capable of switching and maintaining continuous operation and capable of automatic deep backwashing and a control method, and belongs to the technical field of filtering equipment and methods.

背景技术Background technique

在很多企业使用的过滤装置中,随着过滤器在持续过滤过程中,液体内的固相杂质被过滤元件截留在表面,逐步沉积,导致过滤元件两端压力差变大,过滤阻力会进一步增大,从而导致过滤效率下降,必须进行停机检修以恢复过滤功能。如果过滤元件严重堵塞,很可能导致过滤元件失效或损坏,就会引起生产事故或系统停止运行,因此必须对堵塞的过滤元件进行更换。In the filter devices used by many enterprises, as the filter continues to filter, the solid phase impurities in the liquid are trapped on the surface by the filter element and gradually deposited, resulting in a larger pressure difference between the two ends of the filter element and a further increase in filtration resistance. Large, resulting in a decrease in filtration efficiency, must be shut down for maintenance to restore the filtration function. If the filter element is severely clogged, it is likely to cause the filter element to fail or be damaged, which will cause a production accident or stop the system. Therefore, the clogged filter element must be replaced.

一般的过滤装置在清洗时需中断过滤操作,以便进行更换过滤元件或取出过滤元件清洗,这样既费时又费事,影响处理效率,而且不能达到自动化连续作业的要求。而目前具有自动反洗功能的过滤器一般采用水和气体等单一介质进行反洗,反洗效果不够理想,仍有一定的固相杂质依附在过滤网上,并且过滤器反洗系统检测和自诊断能力较差,同样影响过滤器的反洗效果。The general filter device needs to interrupt the filter operation during cleaning, so as to replace the filter element or take out the filter element for cleaning, which is time-consuming and troublesome, affects the processing efficiency, and cannot meet the requirements of automatic continuous operation. At present, filters with automatic backwashing function generally use a single medium such as water and gas for backwashing. The ability is poor, which also affects the backwashing effect of the filter.

综上所述,目前企业的过滤装置存在检修时不能连续作业、反洗效果不理想且不能实现自动控制的缺点,随着技术的进步和自动化、智能化水平的提高,十分有必要对现有的过滤装置进行改进。To sum up, at present, the filter devices of enterprises have the disadvantages of continuous operation during maintenance, unsatisfactory backwashing effect and automatic control. With the advancement of technology and the improvement of automation and intelligence, it is very necessary to upgrade the The filtering device is improved.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种可切换作业和自动反洗的过滤装置及控制方法,这种过滤装置能够在运行过程中对过滤单元的过滤情况进行自诊断,根据诊断结果及时调整过滤单元的运行方式,切换过滤单元并自动进行深度反洗,可以保持过滤系统的连续运行作业以及保证反洗效果。The technical problem to be solved by the present invention is to provide a filter device and control method that can switch between operations and automatic backwashing. The operation mode of the unit, switching the filter unit and automatically performing deep backwashing can maintain the continuous operation of the filtration system and ensure the backwashing effect.

本发明解决上述技术问题采用的技术方案是:The technical solution adopted by the present invention to solve the problems of the technologies described above is:

一种可切换作业和自动反洗的过滤装置,包括过滤单元、可编程序控制器、监控设备,过滤单元为两个,两个过滤单元结构相同,并联设置,分别由过滤器、入口控制阀、出口控制阀、反洗水控制阀、污水控制阀、反吹控制阀组成,每个过滤单元的过滤器的入口通过三通分别连接入口控制阀和污水控制阀,入口控制阀通过管路与待过滤介质管道相连接,污水控制阀通过管路与排污管道相连接,过滤器的出口通过三通分别连接出口控制阀和反洗水控制阀,出口控制阀通过管路与过滤介质管道相连接,反洗水控制阀通过管路与外部供水管道相连接,在反洗水控制阀连接的三通管上还通过管路与反吹控制阀相连接,反吹控制阀通过管路与外部压缩空气管道相连接,两个过滤单元的入口控制阀管路、污水控制阀管路、出口控制阀管路、反洗水控制阀管路、反吹控制阀管路分别相连通,差压变送器的两端分别连接在两个过滤单元的入口控制阀管路和出口控制阀管路之间,可编程序控制器与两个过滤单元的控制阀相连接,监控设备与可编程序控制器相连接。A filter device with switchable operation and automatic backwashing, including a filter unit, a programmable controller, and monitoring equipment. There are two filter units. The two filter units have the same structure and are arranged in parallel. , outlet control valve, backwash water control valve, sewage control valve, and blowback control valve. The inlet of the filter of each filter unit is connected to the inlet control valve and sewage control valve through a tee, and the inlet control valve is connected to the sewage control valve through a pipeline. The pipeline to be filtered is connected, the sewage control valve is connected to the sewage pipeline through the pipeline, the outlet of the filter is connected to the outlet control valve and the backwash water control valve through a tee, and the outlet control valve is connected to the filter medium pipeline through the pipeline , the backwash water control valve is connected to the external water supply pipe through the pipeline, and the tee pipe connected to the backwash water control valve is also connected to the backflush control valve through the pipeline, and the backflush control valve is connected to the external compressor through the pipeline. The air pipelines are connected, and the inlet control valve pipelines, sewage control valve pipelines, outlet control valve pipelines, backwash water control valve pipelines, and backflush control valve pipelines of the two filter units are connected respectively, and the differential pressure transmission The two ends of the filter are respectively connected between the inlet control valve pipeline and the outlet control valve pipeline of the two filter units, the programmable controller is connected with the control valves of the two filter units, and the monitoring equipment is connected with the programmable controller connected.

所述的可切换作业和自动反洗的过滤装置的控制方法,按以下步骤进行:The control method of the filter device with switchable operation and automatic backwashing is carried out according to the following steps:

a.安装于两个过滤单元即1#过滤单元和2#过滤单元两端的差压变送器(15)检测过滤器入口与出口的压差值,并将检测信号送至可编程序控制器(1),可编程序控制器(1)根据压差值的大小决定过滤单元的工作状态,或者可编程序控制器(1)根据过滤单元的运行时间对过滤单元进行切换;a. The differential pressure transmitter (15) installed at both ends of the two filter units, 1# filter unit and 2# filter unit, detects the pressure difference between the filter inlet and outlet, and sends the detection signal to the programmable controller (1 ), the programmable controller (1) determines the working state of the filter unit according to the pressure difference value, or the programmable controller (1) switches the filter unit according to the running time of the filter unit;

b.在正常运行中,1#过滤单元进行过滤,2#过滤单元处于备用状态,1#过滤单元的入口控制阀(4)、出口控制阀(5)打开,待过滤介质从1#过滤单元的入口控制阀(4)流入,通过1#过滤单元的过滤器(3)过滤,再从1#过滤单元的出口控制阀(5)流出,进入过滤介质管道中;b. In normal operation, the 1# filter unit is filtering, the 2# filter unit is in standby state, the inlet control valve (4) and the outlet control valve (5) of the 1# filter unit are opened, and the medium to be filtered is discharged from the inlet of the 1# filter unit Inflow through control valve (4), filter through filter (3) of 1# filter unit, then flow out from outlet control valve (5) of 1# filter unit, and enter the filter medium pipeline;

c.随着过滤的进行,液体内的固相杂质被1#过滤单元的过滤器(3)的过滤元件截留在表面,逐步沉积,导致过滤元件两端压差值增大,当压差值达到切换压力设定值后,或是1#过滤单元达到设定的运行时间后,可编程序控制器(1)打开2#过滤单元的入口控制阀(10)和2#过滤单元的出口控制阀(11),启动2#过滤单元进行过滤作业,当启动3秒后,关闭1#过滤单元的入口控制阀(4)和1#过滤单元的出口控制阀(5),停止1#过滤单元的运行;c. As the filtration progresses, the solid-phase impurities in the liquid are trapped on the surface by the filter element of the filter (3) of the 1# filter unit, and are gradually deposited, resulting in an increase in the pressure difference at both ends of the filter element. When the pressure difference reaches the switching After the pressure setting value, or after the 1# filter unit reaches the set running time, the programmable controller (1) opens the inlet control valve (10) of the 2# filter unit and the outlet control valve of the 2# filter unit ( 11), start the 2# filter unit to carry out the filter operation, after starting for 3 seconds, close the inlet control valve (4) of the 1# filter unit and the outlet control valve (5) of the 1# filter unit, and stop the operation of the 1# filter unit ;

d.1#过滤单元停止运行30秒后,打开1#过滤单元的反洗水控制阀(6)和1#过滤单元的污水控制阀(7),10秒后打开1#过滤单元的反吹控制阀(8),启动1#过滤单元的反洗,经过设定值时间的反洗,关闭1#过滤单元的反洗水控制阀(6)、污水控制阀(7)和反吹控制阀(8),完成1#过滤单元的反洗并使之处于备用状态;d. After the 1# filter unit stops running for 30 seconds, open the backwash water control valve (6) of the 1# filter unit and the sewage control valve (7) of the 1# filter unit, and open the backwash control valve of the 1# filter unit after 10 seconds (8), start the backwash of the 1# filter unit, after the backwash of the set value time, close the backwash water control valve (6), sewage control valve (7) and backflush control valve (8) of the 1# filter unit ), complete the backwash of the 1# filter unit and put it in a standby state;

e.随着2#过滤单元的过滤继续进行,当差压变送器的压差值再次达到切换压力设定值后,或是2#过滤单元达到设定的运行时间后,可编程序控制器(1)打开1#过滤单元的入口控制阀(4)和出口控制阀(5),启动1#过滤单元,当启动3秒后,关闭2#过滤单元的入口控制阀(10)和出口控制阀(11),停止2#过滤单元的运行;e. As the filtration of the 2# filter unit continues, when the differential pressure value of the differential pressure transmitter reaches the switching pressure setting value again, or after the 2# filter unit reaches the set running time, the programmable controller (1 ) Open the inlet control valve (4) and outlet control valve (5) of 1# filter unit, start the 1# filter unit, and close the inlet control valve (10) and outlet control valve ( 11), stop the operation of 2# filter unit;

f.待2#过滤单元停止30秒后,打开2#过滤单元的反洗水控制阀(12)和污水控制阀(13),10秒后打开2#过滤单元的反吹控制阀(14),启动2#过滤单元的反洗,经过反洗时间设定值间隔的反洗,关闭2#过滤单元的反洗水控制阀(12)、污水控制阀(3)和反吹控制阀(14),完成2#过滤单元的反洗并使之处于备用状态。f. After the 2# filter unit stops for 30 seconds, open the backwash water control valve (12) and the sewage control valve (13) of the 2# filter unit, and open the backwash control valve (14) of the 2# filter unit after 10 seconds to start The backwash of the 2# filter unit, after the backwash at the interval of the backwash time setting value, close the backwash water control valve (12), sewage control valve (3) and backflush control valve (14) of the 2# filter unit, Complete the backwash of the 2# filter unit and put it in a standby state.

采用上述技术方案的本发明,与现有技术相比,其有益效果是:Adopt the present invention of above-mentioned technical scheme, compared with prior art, its beneficial effect is:

采用两个并列的过滤单元,差压变送器对过滤单元的过滤器入口和出口的压力值进行监控,可编程序控制器通过差压变送器监测的压力值或是设定的运行时间对两个过滤单元的运行进行切换,保证过滤运行能够连续进行,停止运行的过滤单元由可编程序控制器控制进行反洗,保证反洗的效果。Using two parallel filter units, the differential pressure transmitter monitors the pressure value of the filter inlet and outlet of the filter unit, and the programmable controller monitors the pressure value through the differential pressure transmitter or the set running time The operation of the two filter units is switched to ensure that the filter operation can be carried out continuously, and the filter unit that is stopped is controlled by the programmable controller for backwashing to ensure the effect of backwashing.

本发明将自动控制技术应用于过滤系统中,完善了过滤系统功能,很好地解决了过滤装置连续运行和自动反洗的问题,排污过程在设备运行过程中自动进行的,在反洗排污的同时,仍能进行过滤操作,不影响过滤装置的正常运行。本发明具有连续过滤、自动反洗排污、结构紧凑、运转平稳可靠、处理量大、运行费用低、使用寿命长等优点,是现有过滤装置的升级换代产品,有极好的推广使用价值。The present invention applies the automatic control technology to the filtration system, improves the function of the filtration system, and solves the problems of continuous operation and automatic backwashing of the filtration device. The sewage discharge process is automatically carried out during the operation of the equipment. At the same time, the filtering operation can still be performed without affecting the normal operation of the filtering device. The invention has the advantages of continuous filtration, automatic backwashing and sewage discharge, compact structure, stable and reliable operation, large processing capacity, low operating cost, and long service life.

作为优选,本发明更进一步的技术方案是:As preferably, the further technical scheme of the present invention is:

所述反洗水控制阀连接的外部供水管道的水压控制在0.4~0.5兆帕之间;所述反吹控制阀连接的外部压缩空气管道的空气压力控制在0.55~0.65兆帕之间。The water pressure of the external water supply pipeline connected to the backwash water control valve is controlled between 0.4-0.5 MPa; the air pressure of the external compressed air pipeline connected to the backwash control valve is controlled between 0.55-0.65 MPa.

所述1#过滤单元与2#过滤单元反复交替运行,可编程序控制器(1)记录每个过滤单元的反洗次数和运行时间,如果其中某个过滤单元运行的时间过于短,且反洗次数增多,控制系统发出对应所述某个过滤单元的报警信息,提示需要进行检修处理。The 1# filter unit and the 2# filter unit run repeatedly and alternately. The programmable controller (1) records the backwash times and running time of each filter unit. If the running time of one of the filter units is too short and the backwash When the number of washings increases, the control system sends out an alarm message corresponding to the certain filter unit, prompting the need for maintenance.

在过滤单元运行中,如果过滤器的过滤元件两端压差值突然从较大值变化为较小值,就能认为是该过滤单元的过滤器堵塞,立刻触发过滤单元反洗功能,控制系统发出所述过滤单元的报警信息,提示需要进行检修处理。During the operation of the filter unit, if the pressure difference across the filter element of the filter suddenly changes from a large value to a small value, it can be considered that the filter of the filter unit is clogged, and the backwash function of the filter unit is triggered immediately, and the control system An alarm message of the filter unit is issued, prompting that maintenance and treatment are required.

所述可编程序控制器(1)根据差压变送器(15)检测的过滤器入口与出口的压差值对所述两个过滤单元运行进行切换,该压力默认值为0.7千帕,当运行中的过滤单元两端压差值达到设定的切换压力值后,备用过滤单元投入运行,所述运行中的过滤单元停止运行,转换到反洗状态,等待反洗。The programmable controller (1) switches the operation of the two filter units according to the pressure difference between the inlet and outlet of the filter detected by the differential pressure transmitter (15), and the default value of the pressure is 0.7 kPa, When the pressure difference between the two ends of the filter unit in operation reaches the set switching pressure value, the standby filter unit is put into operation, and the filter unit in operation stops running and switches to a backwashing state, waiting for backwashing.

所述可编程序控制器(1)根据设定的过滤单元运行时间对两个过滤单元运行进行切换,该时间默认为2小时,当运行中的过滤单元运行时间已经达到设定的切换时间后,备用过滤单元投入运行,所述运行中的过滤单元停止运行,转换到反洗状态,等待反洗。The programmable controller (1) switches the operation of the two filter units according to the set running time of the filter unit. The default time is 2 hours. When the running time of the filter unit in operation has reached the set switching time , the standby filter unit is put into operation, and the filter unit in operation is stopped, switched to a backwashing state, and waits for backwashing.

所述可编程序控制器(1)根据设定的反洗时间控制过滤单元的反洗运行时间,所述反洗运行时间默认为60秒,设定值必须大于等于默认值。The programmable controller (1) controls the backwashing running time of the filter unit according to the set backwashing time, the default backwashing running time is 60 seconds, and the set value must be greater than or equal to the default value.

附图说明Description of drawings

图1是本发明实施例的过滤装置结构示意图;Fig. 1 is a schematic structural view of a filter device according to an embodiment of the present invention;

图2是过滤过程控制流程图;Fig. 2 is a flow chart of filtering process control;

图中标记如下:可编程序控制器1;监控设备2;1#过滤器3;1#入口控制阀4;1#出口控制阀5;1#反洗水控制阀6;1#污水控制阀7;1#反吹控制阀8;2#过滤器9;2#入口控制阀10;2#出口控制阀11;2#反洗水控制阀12;2#污水控制阀13;2#反吹控制阀14;差压变送器15;待过滤介质16;过滤介质17;工业水18;压缩空气19;排污水20。The marks in the figure are as follows: programmable controller 1; monitoring equipment 2; 1# filter 3; 1# inlet control valve 4; 1# outlet control valve 5; 1# backwash water control valve 6; 1# sewage control valve 7; 1# blowback control valve 8; 2# filter 9; 2# inlet control valve 10; 2# outlet control valve 11; 2# backwash water control valve 12; 2# sewage control valve 13; 2# blowback Control valve 14; differential pressure transmitter 15; medium to be filtered 16; filter medium 17; industrial water 18; compressed air 19; sewage 20.

具体实施方式detailed description

以下结合附图及实施例详述本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.

本实施例给出的可切换作业和自动反洗的过滤装置,采用两个相同结构并联设置的过滤单元,差压变送器对过滤单元的过滤器入口和出口的压力值进行监控,可编程序控制器通过差压变送器监测的压力值或是设定的运行时间对两个过滤单元的运行进行切换,保证过滤运行的连续性,停止运行的过滤单元由可编程序控制器控制进行反洗,保证反洗的效果。The filter device with switchable operation and automatic backwashing provided in this embodiment adopts two filter units with the same structure arranged in parallel, and the differential pressure transmitter monitors the pressure values of the filter inlet and outlet of the filter unit, and can be programmed The program controller switches the operation of the two filter units through the pressure value monitored by the differential pressure transmitter or the set running time to ensure the continuity of the filter operation. The filter unit that stops running is controlled by the programmable controller. Backwashing to ensure the effect of backwashing.

图1显示,1#过滤单元由1#过滤器3、1#入口控制阀4、1#出口控制阀5、1#反洗水控制阀6、1#污水控制阀7、1#反吹控制阀8组成。2#过滤单元由2#过滤器9、2#入口控制阀10、2#出口控制阀11、2#反洗水控制阀12、2#污水控制阀13、2#反吹控制阀14组成。Figure 1 shows that the 1# filter unit is controlled by 1# filter 3, 1# inlet control valve 4, 1# outlet control valve 5, 1# backwash water control valve 6, 1# sewage control valve 7, and 1# backblowing control Valve 8 is composed. 2# filter unit is composed of 2# filter 9, 2# inlet control valve 10, 2# outlet control valve 11, 2# backwash water control valve 12, 2# sewage control valve 13, and 2# blowback control valve 14.

1#过滤器3和2#过滤器9为两个立式长圆柱形过滤器,内置过滤网,并联垂直平行布置,下口为过滤器的入口,上口为过滤器的出口。1# filter 3 and 2# filter 9 are two vertical long cylindrical filters with built-in filter nets, arranged vertically and parallelly in parallel, the lower port is the inlet of the filter, and the upper port is the outlet of the filter.

以下是1#过滤单元的结构,2#过滤单元结构与1#过滤单元结构相同。The following is the structure of 1# filter unit, and the structure of 2# filter unit is the same as that of 1# filter unit.

图1显示,1#过滤器3的入口通过三通分别连接1#入口控制阀4和1#污水控制阀7,1#入口控制阀4通过管路与待过滤介质管道相连接,1#污水控制阀7通过管路与排污管道相连接。用于控制待过滤液体正向流入1#过滤器3,并将1#过滤器3的污水排出。Figure 1 shows that the inlet of 1# filter 3 is connected to 1# inlet control valve 4 and 1# sewage control valve 7 respectively through a tee, and 1# inlet control valve 4 is connected with the medium pipeline to be filtered through pipelines, and 1# sewage The control valve 7 is connected with the sewage pipeline through a pipeline. It is used to control the positive flow of the liquid to be filtered into 1# filter 3, and discharge the sewage from 1# filter 3.

图1显示,1#过滤器3的出口通过三通与1#出口控制阀5相连接,1#出口控制阀5通过管路与过滤介质管道相连接,用于控制过滤后液体流出。同时1#过滤器3通过三通的另一个出口与1#反洗水控制阀6相连接,1#反洗水控制阀6通过管路与外部供水管道相连接,用于控制反洗水反向流入1#过滤器3,对1#过滤器3进行反洗。在1#反洗水控制阀6连接的三通管上还通过管路与1#反吹控制阀8相连接,1#反吹控制阀8通过管路与外部压缩空气管道相连接,用于向1#过滤器3输入反洗的压缩空气。Figure 1 shows that the outlet of 1# filter 3 is connected to 1# outlet control valve 5 through a tee, and 1# outlet control valve 5 is connected to the filter medium pipeline through a pipeline to control the outflow of filtered liquid. At the same time, the 1# filter 3 is connected to the 1# backwash water control valve 6 through another outlet of the tee, and the 1# backwash water control valve 6 is connected to the external water supply pipe through the pipeline to control the backwash water backwash It flows into 1# filter 3 and backwashes 1# filter 3. The tee pipe connected to the 1# backwash water control valve 6 is also connected to the 1# backflush control valve 8 through the pipeline, and the 1# backflush control valve 8 is connected to the external compressed air pipeline through the pipeline for Input backwash compressed air to 1# filter 3.

外网供水管道采用连续供水方式,为无杂质工业用水,水压控制在0.4~0.5兆帕之间。外网压缩空气管道采用连续供气方式,为经过过滤的纯净压缩空气,压力控制在0.55~0.65兆帕之间。The external network water supply pipeline adopts a continuous water supply method, which is industrial water without impurities, and the water pressure is controlled between 0.4 and 0.5 MPa. The compressed air pipeline of the external network adopts a continuous air supply method, which is filtered pure compressed air, and the pressure is controlled between 0.55 and 0.65 MPa.

图1显示,1#过滤单元和2#过滤单元的入口控制阀管路、污水控制阀管路、出口控制阀管路、反洗水控制阀管路、反吹控制阀管路分别相连通,差压变送器15的两端分别连接在1#过滤单元和2#过滤单元的入口控制阀管路和出口控制阀管路之间,用于监测运行中两只过滤器入口与出口之间的差压。差压变送器15作为过滤装置的重要检测单元,要求具有较高的检测精度,同时还要具有较高的响应速度。Figure 1 shows that the inlet control valve pipelines, sewage control valve pipelines, outlet control valve pipelines, backwash water control valve pipelines, and backflush control valve pipelines of the 1# filter unit and the 2# filter unit are respectively connected. The two ends of the differential pressure transmitter 15 are respectively connected between the inlet control valve pipeline and the outlet control valve pipeline of the 1# filter unit and the 2# filter unit, and are used to monitor the gap between the inlet and outlet of the two filters during operation. differential pressure. As an important detection unit of the filter device, the differential pressure transmitter 15 is required to have high detection accuracy and high response speed.

图1显示,可编程序控制器1分别与1#过滤单元和2#过滤单元的各个控制阀相连接,监控设备2与可编程序控制器1相连接。Figure 1 shows that the programmable controller 1 is connected to the control valves of the 1# filter unit and the 2# filter unit respectively, and the monitoring equipment 2 is connected with the programmable controller 1 .

监控设备2的控制功能包括有手/自动模式、手动切换、各过滤单元复位;控制参数包括有切换压力、切换时间、反洗时间,可以根据运行情况手动修改这些参数,也可以采用系统默认值;监控功能包括有各控制阀控制状态、各控制阀位状态、压差值、各过滤单元反洗次数、各过滤单元运行时间、系统报警。The control functions of the monitoring device 2 include manual/automatic mode, manual switching, and reset of each filter unit; control parameters include switching pressure, switching time, and backwashing time. These parameters can be manually modified according to the operating conditions, or the system default values can be used ; The monitoring function includes the control status of each control valve, the position status of each control valve, the pressure difference value, the backwashing times of each filter unit, the running time of each filter unit, and the system alarm.

本发明的过滤装置反洗具有手动和自动两种运行模式。The backwashing of the filtering device of the present invention has two operating modes, manual and automatic.

手动模式:可通过监控界面手动切换过滤单元并进行反洗,在反洗进行时无法进行过滤单元的切换。Manual mode: The filter unit can be manually switched and backwashed through the monitoring interface, and the filter unit cannot be switched while backwashing is in progress.

自动模式:可通过监控设备2设定切换压力、切换时间和反洗时间,切换压力的系统默认为0.7千帕,切换时间的系统默认值为2小时,反洗时间的系统默认值为60秒,如果不进行人为手动设置这些设定值,则系统采取默认值。Automatic mode: the switching pressure, switching time and backwashing time can be set through the monitoring device 2. The system default value of switching pressure is 0.7 kPa, the system default value of switching time is 2 hours, and the system default value of backwashing time is 60 seconds , if these setting values are not manually set, the system will adopt the default value.

系统启动:系统启动信号来自过滤装置所处的主系统,主系统启动后向过滤装置发出启动信号。System startup: The system startup signal comes from the main system where the filter device is located, and the main system sends a startup signal to the filter device after startup.

系统停止:系统停止信号来自过滤装置所处的主系统,主系统停止后向过滤装置发出停止信号。System stop: The system stop signal comes from the main system where the filter device is located. After the main system stops, it sends a stop signal to the filter device.

本发明的一个在自动模式下单次循环控制流程如下:A single cycle control process of the present invention in automatic mode is as follows:

步骤1:当过滤装置所处的主系统启动后,过滤装置接受到主系统的启动信号,过滤装置全面启动。Step 1: After the main system where the filter device is located is started, the filter device receives a start signal from the main system, and the filter device is fully started.

步骤2:1#过滤单元投入运行,2#过滤单元处于备用状态,1#入口控制阀4和1#出口控制阀5打开,其余控制阀全部关闭。Step 2: 1# filter unit is put into operation, 2# filter unit is in standby state, 1# inlet control valve 4 and 1# outlet control valve 5 are opened, and all other control valves are closed.

步骤3:监控设备2检测1#入口控制阀4和1#出口控制阀5是否为打开状态、其余控制阀是否为关闭状态;如果1#入口控制阀4和1#出口控制阀5状态异常则切换过滤单元,执行步骤5并报警。Step 3: Monitoring device 2 detects whether 1# inlet control valve 4 and 1# outlet control valve 5 are open, and whether the other control valves are closed; if the status of 1# inlet control valve 4 and 1# outlet control valve 5 is abnormal, then Switch the filter unit, execute step 5 and call the police.

步骤4:过滤过程连续运行,差压变送器15检测1#过滤器3两端的压差值,判断1#过滤单元的过滤状况。Step 4: The filtering process runs continuously, and the differential pressure transmitter 15 detects the pressure difference value at both ends of the 1# filter 3 to judge the filtering status of the 1# filtering unit.

步骤5:当1#过滤器3两端的压差值超过切换压力设定值时,可编程序控制器1启动1#过滤单元的反洗功能,此时首先投入运行2#过滤单元,打开2#入口控制阀10和2#出口控制阀11。Step 5: When the pressure difference at both ends of 1# filter 3 exceeds the switching pressure setting value, the programmable controller 1 starts the backwashing function of the 1# filter unit, and at this time, put the 2# filter unit into operation first, and open the 2# filter unit. #Inlet control valve 10 and 2#Outlet control valve 11.

步骤6:监控设备2检测2#入口控制阀10和2#出口控制阀11是否为打开状态;如果2#入口控制阀10和2#出口控制阀11状态异常则切换过滤单元,执行步骤14并报警;如果在步骤3中的1#入口控制阀4和1#出口控制阀5出现异常,此时2#入口控制阀10和2#出口控制阀11再次出现异常,则停止过滤并报警。Step 6: The monitoring device 2 detects whether the 2# inlet control valve 10 and the 2# outlet control valve 11 are open; if the status of the 2# inlet control valve 10 and the 2# outlet control valve 11 is abnormal, switch the filter unit, perform step 14 and Alarm; if 1# inlet control valve 4 and 1# outlet control valve 5 in step 3 are abnormal, and now 2# inlet control valve 10 and 2# outlet control valve 11 are abnormal again, then stop filtering and report to the police.

步骤7:2#过滤单元投入运行3秒后,切出1#过滤单元,关闭1#入口控制阀4和1#出口控制阀5。检测2#过滤单元的运行情况,如果30秒内2#过滤器9两端的压差值超过切换压力设定值,再次切回1#过滤单元,2#过滤单元报警检修。Step 7: After 2# filter unit is put into operation for 3 seconds, cut out 1# filter unit, close 1# inlet control valve 4 and 1# outlet control valve 5. Detect the operation of the 2# filter unit. If the pressure difference between the two ends of the 2# filter 9 exceeds the switching pressure set value within 30 seconds, switch back to the 1# filter unit again, and the 2# filter unit will alarm for maintenance.

步骤8:检测1#入口控制阀4和1#出口控制阀5是否为关闭状态,如果状态异常则停止反洗并报警。Step 8: Check whether the 1# inlet control valve 4 and the 1# outlet control valve 5 are closed, and if the status is abnormal, stop backwashing and give an alarm.

步骤9:30秒后,2#过滤单元运行正常,1#过滤单元开始反洗,首先打开1#反洗水控制阀6、1#污水控制阀7,进行水反洗。Step 9: After 30 seconds, the 2# filter unit operates normally, and the 1# filter unit starts backwashing. First, open the 1# backwash water control valve 6 and the 1# sewage control valve 7 to perform water backwashing.

步骤10:10秒后,再打开1#反吹控制阀8,进行水和压缩空气混合反洗。Step 10: After 10 seconds, open the 1# backflush control valve 8 to carry out mixed backwashing with water and compressed air.

步骤11:检测1#反洗水控制阀6、1#污水控制阀7、1#反吹控制阀8是否为打开状态,如果状态异常则停止反洗并报警。Step 11: Check whether 1# backwash water control valve 6, 1# sewage control valve 7, and 1# backflush control valve 8 are open, and if the state is abnormal, stop backwashing and give an alarm.

步骤12:当1#过滤单元反洗运行时间达到反洗时间设定值后,关闭1#反洗水控制阀6、1#污水控制阀7、1#反吹控制阀8,1#过滤单元结束反洗并进入备用状态。Step 12: When the backwash running time of 1# filter unit reaches the set value of backwash time, close 1# backwash water control valve 6, 1# sewage control valve 7, 1# backflush control valve 8, and 1# filter unit End backwash and enter standby state.

步骤13:检测除2#入口控制阀10、2#出口控制阀11外其余控制阀是否为关闭状态,如果状态异常则发出报警。Step 13: Detect whether the other control valves except 2# inlet control valve 10 and 2# outlet control valve 11 are closed, and send an alarm if the status is abnormal.

步骤14:当2#过滤器9两端的压差值超过切换压力设定值时,可编程序控制器1启动2#过滤单元的反洗功能,此时首先投入运行1#过滤单元,打开1#入口控制阀4和1#出口控制阀5。Step 14: When the pressure difference between the two ends of 2# filter 9 exceeds the switching pressure setting value, the programmable controller 1 starts the backwash function of the 2# filter unit. At this time, the 1# filter unit is first put into operation, and the 1# filter unit is turned on. #Inlet control valve 4 and 1# outlet control valve 5.

步骤15:监控设备2检测1#入口控制阀4和1#出口控制阀5是否为打开状态,如果1#入口控制阀4和1#出口控制阀5状态异常则切换过滤单元,执行步骤5并报警;如果步骤6中2#入口控制阀10、2#出口控制阀11出现异常,此时1#入口控制阀4和1#出口控制阀5再出现异常,则停止过滤系统并报警。Step 15: The monitoring device 2 detects whether the 1# inlet control valve 4 and the 1# outlet control valve 5 are open. If the status of the 1# inlet control valve 4 and the 1# outlet control valve 5 is abnormal, switch the filter unit, perform step 5 and Alarm; if 2# inlet control valve 10 and 2# outlet control valve 11 are abnormal in step 6, and 1# inlet control valve 4 and 1# outlet control valve 5 are abnormal again, stop the filter system and alarm.

步骤16:1#过滤单元投入运行3秒后,切出2#过滤单元,关闭2#入口控制阀10、2#出口控制阀11,检测1#过滤单元的运行情况,如果30秒内1#过滤器3两端的差压值超过切换压力设定值,再次切回2#过滤单元,1#过滤单元报警检修。Step 16: After 1# filter unit is put into operation for 3 seconds, cut out 2# filter unit, close 2# inlet control valve 10 and 2# outlet control valve 11, check the operation of 1# filter unit, if 1# When the differential pressure value at both ends of the filter 3 exceeds the switching pressure setting value, switch back to the 2# filter unit again, and the 1# filter unit will alarm for maintenance.

步骤17:检测2#入口控制阀10、2#出口控制阀11是否为关闭状态,如果状态异常则停止反洗并报警。Step 17: Check whether the 2# inlet control valve 10 and the 2# outlet control valve 11 are closed, and if the status is abnormal, stop backwashing and give an alarm.

步骤18:30秒后,1#过滤单元运行正常,2#过滤单元开始反洗,首先打开2#反洗水控制阀12、2#污水控制阀13,进行水反洗。Step 18: After 30 seconds, the 1# filter unit is operating normally, and the 2# filter unit starts backwashing. First, open the 2# backwash water control valve 12 and the 2# sewage control valve 13 to perform water backwashing.

步骤19:10秒后,再打开2#反吹控制阀14,进行水和压缩空气混合反洗。Step 19: After 10 seconds, open the 2# backflushing control valve 14 to carry out mixed backwashing with water and compressed air.

步骤20:监控设备2检测2#反洗水控制阀12、2#污水控制阀13、2#反吹控制阀14是否为打开状态,如果状态异常则停止反洗并报警。Step 20: The monitoring device 2 detects whether the 2# backwash water control valve 12, the 2# sewage control valve 13, and the 2# backflush control valve 14 are open, and if the state is abnormal, stop the backwash and give an alarm.

步骤21:当2#过滤单元反洗运行时间达到反洗时间设定值后,关闭2#反洗水控制阀12、2#污水控制阀13、2#反吹控制阀14,2#过滤单元结束反洗并进入备用状态。Step 21: When the backwash operation time of the 2# filter unit reaches the set value of the backwash time, close the 2# backwash water control valve 12, the 2# sewage control valve 13, the 2# backflush control valve 14, and the 2# filter unit End backwash and enter standby state.

步骤22:监控设备2检测1#入口控制阀4和1#出口控制阀5是否为打开状态、其余控制阀是否为关闭状态;如果1#入口控制阀4和1#出口控制阀5状态异常则切换过滤单元,执行步骤5并报警。Step 22: Monitoring device 2 detects whether 1# inlet control valve 4 and 1# outlet control valve 5 are open, and whether the rest of the control valves are closed; if the state of 1# inlet control valve 4 and 1# outlet control valve 5 is abnormal, then Switch the filter unit, execute step 5 and call the police.

按上述自动模式控制流程连续运行,两套过滤单元一套运行一套备用,可编程序控制器1根据1#过滤器3或2#过滤器9两端压差值检测两个过滤器的过滤情况,超过设定值后及时调整过滤单元的运行状态,备用过滤单元投入运行,堵塞过滤单元进行自动反洗,反洗结束后处于备用状态,确保系统的连续运行。Continuous operation according to the above automatic mode control flow, two sets of filter units, one for operation and one for backup, programmable controller 1 detects the filtration of the two filters according to the pressure difference between the two ends of 1# filter 3 or 2# filter 9 If the situation exceeds the set value, adjust the operating status of the filter unit in time, put the spare filter unit into operation, and automatically backwash the clogged filter unit. After backwashing, it will be in a standby state to ensure the continuous operation of the system.

在自动模式下,如果可编程序控制器1控制某个控制阀打开或关闭,其阀位信号没有将正确的位置信息传送到可编程序控制器1,或某过滤单元在运行或反洗过程中,过滤单元中的某控制阀没有按控制要求变化,可编程序控制器1将依据逻辑控制要求产生报警信息传送至监控设备2。In the automatic mode, if the programmable controller 1 controls a control valve to open or close, its valve position signal does not transmit the correct position information to the programmable controller 1, or a filter unit is running or backwashing In the process, if a certain control valve in the filter unit does not change according to the control requirements, the programmable controller 1 will generate alarm information according to the logic control requirements and send it to the monitoring device 2.

在自动模式下,如果某过滤单元正在处于运行状态,差压变送器15检测的压差值位于设定值之内,但在某一时刻压差值突然有大幅度的下降,可以判断此过滤单元出现异常现象,需切换备用过滤单元,可编程序控制器1向监控设备2发送报警信息,异常过滤单元进行自动反洗,反洗结束后等待检修更换内滤网。In the automatic mode, if a filter unit is in operation and the differential pressure value detected by the differential pressure transmitter 15 is within the set value, but the differential pressure value suddenly drops sharply at a certain moment, it can be judged that this When the filter unit is abnormal, the standby filter unit needs to be switched. The programmable controller 1 sends an alarm message to the monitoring device 2, and the abnormal filter unit automatically backwashes. After the backwash is completed, it waits for maintenance and replacement of the inner filter.

在自动模式下,两个过滤单元反复交替运行,可编程序控制器1记录每个过滤单元的反洗次数和运行时间,如果某个过滤单元运行的时间过于短且反洗次数增多,控制系统发出对应过滤单元的报警信息,提示需要进行检修处理。In the automatic mode, the two filter units run repeatedly and alternately, and the programmable controller 1 records the backwash times and running time of each filter unit. If the running time of a certain filter unit is too short and the backwash times increase, the control system Send an alarm message corresponding to the filter unit, prompting the need for maintenance.

以上所述,仅是本发明的较佳实施例而已,并非对本发明做任何形式的限制,任何未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any form, any content that does not deviate from the technical solution of the present invention, any simple modification made to the above embodiments according to the technical essence of the present invention , equivalent changes and modifications all belong to the scope of the technical solution of the present invention.

Claims (8)

1.一种可切换作业和自动反洗的过滤装置,包括过滤单元、可编程序控制器(1)、监控设备(2),其特征在于:过滤单元为两个,两个过滤单元结构相同,并联设置,分别由过滤器、入口控制阀、出口控制阀、反洗水控制阀、污水控制阀、反吹控制阀组成,每个过滤单元的过滤器的入口通过三通分别连接入口控制阀和污水控制阀,入口控制阀通过管路与待过滤介质管道相连接,污水控制阀通过管路与排污管道相连接,过滤器的出口通过三通分别连接出口控制阀和反洗水控制阀,出口控制阀通过管路与过滤介质管道相连接,反洗水控制阀通过管路与外部供水管道相连接,在反洗水控制阀连接的三通管上还通过管路与反吹控制阀相连接,反吹控制阀通过管路与外部压缩空气管道相连接,两个过滤单元的入口控制阀管路、污水控制阀管路、出口控制阀管路、反洗水控制阀管路、反吹控制阀管路分别相连通,差压变送器(15)的两端分别连接在两个过滤单元的入口控制阀管路和出口控制阀管路之间,可编程序控制器(1)与两个过滤单元的控制阀相连接,监控设备(2)与可编程序控制器(1)相连接。1. A filter device with switchable operation and automatic backwashing, including a filter unit, a programmable controller (1), and a monitoring device (2), characterized in that there are two filter units, and the two filter units have the same structure , set up in parallel, respectively composed of filters, inlet control valves, outlet control valves, backwash water control valves, sewage control valves, and blowback control valves. The inlets of the filters of each filter unit are connected to the inlet control valves respectively through three-way And the sewage control valve, the inlet control valve is connected to the medium pipeline to be filtered through the pipeline, the sewage control valve is connected to the sewage pipeline through the pipeline, and the outlet of the filter is respectively connected to the outlet control valve and the backwash water control valve through a tee. The outlet control valve is connected with the filter medium pipeline through the pipeline, the backwash water control valve is connected with the external water supply pipeline through the pipeline, and the backwash water control valve is connected with the backwash control valve through the pipeline on the tee pipe. Connection, the blowback control valve is connected to the external compressed air pipeline through the pipeline, the inlet control valve pipeline, the sewage control valve pipeline, the outlet control valve pipeline, the backwash water control valve pipeline, and the backflush water control valve pipeline of the two filter units The control valve pipelines are respectively connected, and the two ends of the differential pressure transmitter (15) are respectively connected between the inlet control valve pipeline and the outlet control valve pipeline of the two filter units, and the programmable controller (1) and The control valves of the two filter units are connected, and the monitoring equipment (2) is connected with the programmable controller (1). 2.一种如权利要求1所述的可切换作业和自动反洗的过滤装置的控制方法,其特征在于:按以下步骤进行:2. A control method of a filter device capable of switching operations and automatic backwashing as claimed in claim 1, characterized in that: proceed as follows: a.安装于两个过滤单元即1#过滤单元和2#过滤单元两端的差压变送器(15)检测过滤器入口与出口的压差值,并将检测信号送至可编程序控制器(1),可编程序控制器(1)根据压差值的大小决定过滤单元的工作状态,或者可编程序控制器(1)根据过滤单元的运行时间对过滤单元进行切换;a. The differential pressure transmitter (15) installed at both ends of the two filter units, 1# filter unit and 2# filter unit, detects the pressure difference between the filter inlet and outlet, and sends the detection signal to the programmable controller (1 ), the programmable controller (1) determines the working state of the filter unit according to the pressure difference value, or the programmable controller (1) switches the filter unit according to the running time of the filter unit; b.在正常运行中,1#过滤单元进行过滤,2#过滤单元处于备用状态,1#过滤单元的入口控制阀(4)、出口控制阀(5)打开,待过滤介质从1#过滤单元的入口控制阀(4)流入,通过1#过滤单元的过滤器(3)过滤,再从1#过滤单元的出口控制阀(5)流出,进入过滤介质管道中;b. In normal operation, the 1# filter unit is filtering, the 2# filter unit is in standby state, the inlet control valve (4) and the outlet control valve (5) of the 1# filter unit are opened, and the medium to be filtered is discharged from the inlet of the 1# filter unit Inflow through control valve (4), filter through filter (3) of 1# filter unit, then flow out from outlet control valve (5) of 1# filter unit, and enter the filter medium pipeline; c.随着过滤的进行,液体内的固相杂质被1#过滤单元的过滤器(3)的过滤元件截留在表面,逐步沉积,导致过滤元件两端压差值增大,当压差值达到切换压力设定值后,或是1#过滤单元达到设定的运行时间后,可编程序控制器(1)打开2#过滤单元的入口控制阀(10)和2#过滤单元的出口控制阀(11),启动2#过滤单元进行过滤作业,当启动3秒后,关闭1#过滤单元的入口控制阀(4)和1#过滤单元的出口控制阀(5),停止1#过滤单元的运行;c. As the filtration progresses, the solid-phase impurities in the liquid are trapped on the surface by the filter element of the filter (3) of the 1# filter unit, and are gradually deposited, resulting in an increase in the pressure difference at both ends of the filter element. When the pressure difference reaches the switching After the pressure setting value, or after the 1# filter unit reaches the set running time, the programmable controller (1) opens the inlet control valve (10) of the 2# filter unit and the outlet control valve of the 2# filter unit ( 11), start the 2# filter unit to carry out the filter operation, after starting for 3 seconds, close the inlet control valve (4) of the 1# filter unit and the outlet control valve (5) of the 1# filter unit, and stop the operation of the 1# filter unit ; d.1#过滤单元停止运行30秒后,打开1#过滤单元的反洗水控制阀(6)和1#过滤单元的污水控制阀(7),10秒后打开1#过滤单元的反吹控制阀(8),启动1#过滤单元的反洗,经过设定值时间的反洗,关闭1#过滤单元的反洗水控制阀(6)、污水控制阀(7)和反吹控制阀(8),完成1#过滤单元的反洗并使之处于备用状态;d. After the 1# filter unit stops running for 30 seconds, open the backwash water control valve (6) of the 1# filter unit and the sewage control valve (7) of the 1# filter unit, and open the backwash control valve of the 1# filter unit after 10 seconds (8), start the backwash of the 1# filter unit, after the backwash of the set value time, close the backwash water control valve (6), sewage control valve (7) and backflush control valve (8) of the 1# filter unit ), complete the backwash of the 1# filter unit and put it in a standby state; e.随着2#过滤单元的过滤继续进行,当差压变送器的压差值再次达到切换压力设定值后,或是2#过滤单元达到设定的运行时间后,可编程序控制器(1)打开1#过滤单元的入口控制阀(4)和出口控制阀(5),启动1#过滤单元,当启动3秒后,关闭2#过滤单元的入口控制阀(10)和出口控制阀(11),停止2#过滤单元的运行;e. As the filtration of the 2# filter unit continues, when the differential pressure value of the differential pressure transmitter reaches the switching pressure setting value again, or after the 2# filter unit reaches the set running time, the programmable controller (1 ) Open the inlet control valve (4) and outlet control valve (5) of 1# filter unit, start the 1# filter unit, and close the inlet control valve (10) and outlet control valve ( 11), stop the operation of 2# filter unit; f.待2#过滤单元停止30秒后,打开2#过滤单元的反洗水控制阀(12)和污水控制阀(13),10秒后打开2#过滤单元的反吹控制阀(14),启动2#过滤单元的反洗,经过反洗时间设定值间隔的反洗,关闭2#过滤单元的反洗水控制阀(12)、污水控制阀(3)和反吹控制阀(14),完成2#过滤单元的反洗并使之处于备用状态。f. After the 2# filter unit stops for 30 seconds, open the backwash water control valve (12) and the sewage control valve (13) of the 2# filter unit, and open the backwash control valve (14) of the 2# filter unit after 10 seconds to start The backwash of the 2# filter unit, after the backwash at the interval of the backwash time setting value, close the backwash water control valve (12), sewage control valve (3) and backflush control valve (14) of the 2# filter unit, Complete the backwash of the 2# filter unit and put it in a standby state. 3.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:所述反洗水控制阀(6)、(12)连接的外部供水管道的水压控制在0.4~0.5兆帕之间;所述反吹控制阀(8)、(14)连接的外部压缩空气管道的空气压力控制在0.55~0.65兆帕之间。3. According to claim 2, the control method of the filter device that can switch operation and automatic backwashing is characterized in that: the water pressure of the external water supply pipeline connected to the backwashing water control valve (6), (12) is controlled at Between 0.4 and 0.5 MPa; the air pressure of the external compressed air pipeline connected to the blowback control valve (8) and (14) is controlled between 0.55 and 0.65 MPa. 4.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:所述1#过滤单元与2#过滤单元反复交替运行,可编程序控制器(1)记录每个过滤单元的反洗次数和运行时间,如果其中某个过滤单元运行的时间过于短,且反洗次数增多,控制系统发出对应所述某个过滤单元的报警信息,提示需要进行检修处理。4. According to claim 2, the control method of the filtering device with switchable operation and automatic backwashing is characterized in that: the 1# filtering unit and the 2# filtering unit are repeatedly and alternately operated, and the programmable controller (1) records The number of times of backwashing and running time of each filter unit. If the running time of one of the filter units is too short and the number of backwash times increases, the control system will send an alarm message corresponding to the certain filter unit, prompting the need for maintenance. 5.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:在过滤单元运行中,如果过滤器的过滤元件两端压差值突然从较大值变化为较小值,就能认为是该过滤单元的过滤器堵塞,立刻触发过滤单元反洗功能,控制系统发出所述过滤单元的报警信息,提示需要进行检修处理。5. According to the control method of the filter device with switchable operation and automatic backwashing according to claim 2, it is characterized in that: during the operation of the filter unit, if the pressure difference value at both ends of the filter element of the filter changes suddenly from a larger value to If the value is smaller, it can be considered that the filter of the filter unit is clogged, and the backwash function of the filter unit is triggered immediately, and the control system sends an alarm message of the filter unit, prompting that maintenance and treatment are required. 6.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:所述可编程序控制器(1)根据差压变送器(15)检测的过滤器入口与出口的压差值对所述两个过滤单元运行进行切换,该压力默认值为0.7千帕,当运行中的过滤单元两端压差值达到设定的切换压力值后,备用过滤单元投入运行,所述运行中的过滤单元停止运行,转换到反洗状态,等待反洗。6. According to claim 2, the control method of the filter device with switchable operation and automatic backwashing is characterized in that: the programmable controller (1) detects the filter inlet according to the differential pressure transmitter (15) The pressure difference between the outlet and the outlet switches the operation of the two filter units. The default value of the pressure is 0.7 kPa. When the pressure difference at both ends of the filter unit in operation reaches the set switching pressure value, the standby filter unit is put into Running, the filter unit in operation stops running, switches to backwashing state, and waits for backwashing. 7.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:所述可编程序控制器(1)根据设定的过滤单元运行时间对两个过滤单元运行进行切换,该时间默认为2小时,当运行中的过滤单元运行时间已经达到设定的切换时间后,备用过滤单元投入运行,所述运行中的过滤单元停止运行,转换到反洗状态,等待反洗。7. According to claim 2, the control method of the filtering device with switchable operation and automatic backwashing is characterized in that: the programmable controller (1) operates the two filtering units according to the set running time of the filtering units To switch, the default time is 2 hours. When the running time of the filter unit in operation has reached the set switch time, the standby filter unit will be put into operation, and the filter unit in operation will stop running, switch to the backwashing state, and wait for Backwash. 8.根据权利要求2所述可切换作业和自动反洗的过滤装置的控制方法,其特征在于:所述可编程序控制器(1)根据设定的反洗时间控制过滤单元的反洗运行时间,所述反洗运行时间默认为60秒,设定值必须大于等于默认值。8. According to claim 2, the control method of the filtering device with switchable operation and automatic backwashing is characterized in that: the programmable controller (1) controls the backwashing operation of the filter unit according to the set backwashing time Time, the backwash running time defaults to 60 seconds, and the set value must be greater than or equal to the default value.
CN201711154010.0A 2017-11-20 2017-11-20 Changeable operation and the filter and control method of automatic back-washing Pending CN107670373A (en)

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