CN107666222B - Five-axis servo horizontal single-sided wire binding machine - Google Patents
Five-axis servo horizontal single-sided wire binding machine Download PDFInfo
- Publication number
- CN107666222B CN107666222B CN201710735791.6A CN201710735791A CN107666222B CN 107666222 B CN107666222 B CN 107666222B CN 201710735791 A CN201710735791 A CN 201710735791A CN 107666222 B CN107666222 B CN 107666222B
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- China
- Prior art keywords
- crochet hook
- nozzle
- swinging
- driver
- loop bar
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- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 230000033001 locomotion Effects 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
Abstract
The invention discloses a five-axis servo horizontal single-sided wire binding machine, which comprises a frame, a control system, a nozzle swinging mechanism, a wire hooking mechanism and a feeding frame; the front surface of the frame is provided with a nozzle swinging mechanism; a wire hooking mechanism is arranged at one side of the nozzle swinging mechanism; the mouth arranging mechanism is vertical to the thread hooking mechanism; a feeding frame is arranged at the lower part of the swing mouth mechanism; the nozzle arranging mechanism, the wire hooking mechanism and the feeding frame are connected with a control system through signals. The invention adopts the servo motor to control the swinging nozzle and the crochet hook to move, the movement position can be adjusted only by the control system, the internal parts do not need to be replaced, the operation is simple, the processing of parts with different models can be satisfied, the universality is strong, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to a horizontal single-sided wiring machine which is driven by a servo motor, can process motor stators with different sizes, and is simple and efficient to operate.
Background
The stator of motor has one procedure, which is to bind the multiple groups of coils embedded in the stator slot together. The wire binding machine adopts the cooperation of the swinging nozzle and the crochet hook to bind a plurality of groups of coils. At present, a common wire binding machine in the market takes a gear motor as main power, an upper cam and a lower cam are driven by a chain wheel assembly and a speed reducing mechanism to complete the up-down movement of an upper crochet hook and a lower crochet hook, a crank arm connecting rod cylinder drives the crochet hook to move back and forth, and a sector gear is driven by a cam outer curve transmission connecting rod to rotate the angle of the crochet hook. And the three continuous inertial motions complete the crochet hook binding motion. The method has the advantages of complex mechanical structure, large swing of the planar cam, high-speed operation incapability, large vibration, high energy consumption, easy pollution (because liquid oil is frequently added to complex action parts), easy breakage of the sector gear, serious influence on the service life and the working efficiency of the wire binding machine, and quite complex adjustment of the internal cam and other structures to adapt to the wire binding of different stators due to the fact that the cam is of a certain size and the transmission structure of the machine is interlocked, and has low universality.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the horizontal single-sided wire binding machine which is driven by the servo motor and can process motor stators with different sizes, and is simple and efficient to operate.
In order to achieve the above purpose, the invention adopts the following technical scheme: a five-axis servo horizontal single-sided wire binding machine comprises a frame, a control system, a nozzle swinging mechanism, a wire hooking mechanism and a feeding frame; the front surface of the frame is provided with a nozzle swinging mechanism; a wire hooking mechanism is arranged at one side of the nozzle swinging mechanism; the mouth arranging mechanism is vertical to the thread hooking mechanism; a feeding frame is arranged at the lower part of the swing mouth mechanism; the nozzle arranging mechanism, the wire hooking mechanism and the feeding frame are connected with a control system through signals.
Preferably, the swinging nozzle mechanism comprises a main shaft driver, a main shaft, a swinging nozzle, a loop bar bracket, a loop bar, an expansion block, an expansion cylinder, an indexing driver and a swinging nozzle front-back driver; the loop bar bracket is arranged on the frame; a loop bar is arranged on the loop bar bracket; the front end of the loop bar is provided with a swinging nozzle; an expansion block is arranged on the loop bar near one end of the swing nozzle; the expansion cylinder drives the expansion block; the front-back driver of the swinging nozzle drives the loop bar to move back and forth relative to the loop bar bracket; the rear end of the loop bar is provided with a flange plate; one end of the swinging nozzle connecting rod is connected with the flange plate, and the other end is connected with the swinging nozzle swinging shaft; the main shaft driver drives a main shaft, and the main shaft drives the swinging shaft of the swinging nozzle to rotate; the indexing driver drives the loop bar to rotate.
Preferably, the indexing driver is connected with the loop bar through a chain wheel.
Preferably, the main shaft is connected with the swinging shaft of the swinging nozzle by a chain wheel.
Preferably, the crochet hook mechanism comprises a main shaft driver, a main shaft, a crochet hook seat sliding rail, a crochet hook mounting rod, a crochet hook telescopic moving block, a crochet hook telescopic swinging rod, a crochet hook rotating driver and a crochet hook left-right moving driver; the crochet hook seat sliding rail is arranged on the rack; the hooked needle seat slide rail is provided with a hooked needle seat; the crochet hook left-right movement driver drives the crochet hook seat to slide on the crochet hook seat sliding rail; a crochet hook mounting rod is arranged on the crochet hook seat; the front end of the crochet hook mounting rod is provided with a crochet hook; the crochet hook mounting rod is provided with a crochet hook telescopic moving block; the crochet hook telescopic moving block slides on a crochet hook telescopic sliding rail; one end of the crochet hook telescopic connecting rod is arranged on the crochet hook telescopic moving block, and the other end of the crochet hook telescopic connecting rod is arranged on the crochet hook telescopic rotating shaft; the main shaft driver drives the main shaft to rotate; the main shaft drives the crochet hook telescopic rotating shaft to rotate; the crochet hook rotation driver drives the crochet hook mounting rod to rotate.
Preferably, the main shaft is connected with the crochet hook telescopic rotating shaft by a chain wheel.
Preferably, the feeding frame comprises a front-back moving guide rail, a front-back moving platform, a lifting platform and a driving device; the front and back moving guide rail is arranged on the frame; the front-back moving platform is arranged on the front-back moving guide rail; the driving device drives the front-back moving platform to move on the front-back moving guide rail; the front and back moving platform is provided with a lifting platform; the driving device drives the lifting table to lift.
Preferably, a limit stop is arranged above the swing mouth mechanism.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the five-axis servo horizontal type single-sided binding machine, the servo motor is adopted to control the swinging nozzle and the crochet hook to move, the movement position can be adjusted only through the control system, the replacement of internal parts is not needed, the operation is simple, the processing of parts of different types can be met, the universality is strong, and the production efficiency is greatly improved.
Drawings
The technical scheme of the invention is further described below with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the overall position mechanism of a five-axis servo horizontal single-sided wire binding machine of the present invention;
FIG. 2 is a schematic diagram of the whole structure of a five-axis servo horizontal single-sided wire binding machine;
FIG. 3 is a schematic diagram of a wire hooking mechanism of the five-axis servo horizontal single-sided wire binding machine;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic diagram of a swing mouth mechanism of a five-axis servo horizontal single-sided wire binding machine;
FIG. 6 is an enlarged view of a portion of FIG. 5 at B;
FIG. 7 is a schematic diagram of a feeding frame structure of a five-axis servo horizontal single-sided wire binding machine;
wherein: 1. a frame; 2. a control system; 3. a swinging nozzle mechanism; 4. a hooking mechanism; 5. a feeding frame; 6. a spindle driver; 7. a main shaft; 8. a limit stop; 31. swinging a nozzle; 32. a loop bar bracket; 33. a loop bar; 34. a swelling block; 35. an expansion cylinder; 36. an indexing driver; 37. front and rear drivers of the swinging nozzle; 38. a flange plate; 39. a swinging nozzle connecting rod; 310. a swinging shaft of the swinging nozzle; 41. a needle hooking seat; 42. a hooked needle seat slide rail; 43. a crochet hook mounting rod; 44. a crochet hook; 45. a crochet hook telescopic moving block; 46. a crochet hook telescopic connecting rod; 47. a crochet hook rotation driver; 48. the crochet hook moves the driver left and right; 49. a crochet hook telescopic slide rail; 410. the crochet hook stretches out and draws back the axis of rotation.
Detailed Description
The invention will be described in further detail with reference to the accompanying drawings and specific examples.
Fig. 1-7 show a five-axis servo horizontal single-sided binding machine according to the invention, which comprises a frame 1, a control system 2, a nozzle swinging mechanism 3, a wire hooking mechanism 4 and a feeding frame 5; the front of the frame 1 is provided with a nozzle swinging mechanism 2; a wire hooking mechanism 4 is arranged on one side of the nozzle swinging mechanism 3; the mouth swinging mechanism 3 is vertical to the thread hooking mechanism 4; a feeding frame 5 is arranged at the lower part of the nozzle swinging mechanism 3; the nozzle swinging mechanism 3, the wire hooking mechanism 4 and the feeding frame 5 are connected with the control system 2 in a signal manner; a limit stop 8 is arranged above the swing mouth mechanism 3.
The working process of the wire binding machine comprises the following steps: the control system 2 sets the movement positions of the swinging nozzle mechanism 3 and the wire hooking mechanism 4, the motor stator is placed on the feeding frame 5, the feeding frame 5 sleeves the motor stator on the swinging nozzle mechanism 3, the swinging nozzle mechanism 3 is tightly expanded to fix the motor stator, then the spindle driver 6 drives the swinging nozzle mechanism 3 and the wire hooking mechanism 4 simultaneously, the two mechanisms move cooperatively to complete the wire binding process, and the limit stop 8 limits the position of the motor stator to ensure the processing quality.
The swinging nozzle mechanism 3 comprises a main shaft driver 6, a main shaft 7, a swinging nozzle 31, a sleeve rod bracket 32, a sleeve rod 33, an expanding block 34, an expanding cylinder 35, an indexing driver 36 and a swinging nozzle front-rear driver 37; the loop bar bracket 32 is arranged on the frame 1; a loop bar 33 is arranged on the loop bar bracket 32; the front end of the loop bar 33 is provided with a swinging nozzle 31; an expansion block 34 is arranged on the loop bar 33 near one end of the swinging nozzle 31; the expanding cylinder 35 drives the expanding block 43; the swing mouth front-rear driver 37 drives the loop bar 33 to move forwards and backwards relative to the loop bar bracket 32; the rear end of the loop bar 33 is provided with a flange plate 38; one end of the swinging nozzle connecting rod 39 is connected with the flange 38, and the other end is connected with the swinging nozzle swinging shaft 310; the spindle driver 6 drives the spindle 7, and the spindle 7 drives the swinging nozzle swinging shaft 310 to rotate; the indexing driver 36 drives the loop bar 33 to rotate; the indexing driver 36 is connected with the loop bar 33 through a chain wheel; the main shaft 7 is connected with the swinging shaft 310 of the swinging nozzle by a chain wheel.
The working principle of the nozzle swinging mechanism is as follows: the expansion cylinder 35 drives the expansion block 43 to expand so as to fix the motor stator; the main shaft driver 6 drives the main shaft 7 to rotate and drives the swinging nozzle swinging shaft 310 to rotate, the swinging nozzle swinging shaft 310 rotates to transmit power to the flange plate 38 through the swinging nozzle connecting rod 39, and the flange plate 38 swings to drive the sleeve rod 33 to swing, so that the swinging nozzle 31 swings; the front-back driver 37 drives the loop bar 33 to move back and forth relative to the loop bar bracket 32, drives the swing mouth 31 to move back and forth, and the indexing driver 36 is meshed with the loop bar 33 through gears, so that the motor stator rotates by an angle in the machining process.
The hooking mechanism 4 comprises a main shaft driver 6, a main shaft 7, a hooking needle seat 41, a hooking needle seat sliding rail 42, a hooking needle mounting rod 43, a hooking needle 44, a hooking needle telescopic moving block 45, a hooking needle telescopic connecting rod 46, a hooking needle rotating driver 47 and a hooking needle left-right moving driver 48; the crochet hook seat sliding rail 42 is arranged on the frame 1; the hooked needle seat slide rail 42 is provided with a hooked needle seat 41; the crochet hook left-right movement driver 47 drives the crochet hook seat 41 to slide on the crochet hook seat sliding rail 42; the crochet hook seat 41 is provided with a crochet hook mounting rod 43; a crochet hook 44 is arranged at the front end of the crochet hook mounting rod 43; a crochet hook telescopic moving block 45 is arranged on the crochet hook mounting rod 44; the crochet hook telescopic moving block 45 slides on a crochet hook telescopic sliding rail 49; one end of the crochet hook telescopic connecting rod 46 is arranged on the crochet hook telescopic moving block 45, and the other end is arranged on the crochet hook telescopic rotating shaft 410; the spindle driver 6 drives the spindle 7 to rotate; the main shaft 7 drives the crochet hook telescopic rotating shaft 410 to rotate; the crochet hook rotation driver 47 drives the crochet hook mounting lever 43 to rotate; the main shaft 7 is connected with the crochet hook telescopic rotating shaft 410 by a chain wheel.
The working principle of the hooking mechanism is as follows: the crochet hook left-right movement driver 47 drives the crochet hook seat 41 to slide on the crochet hook seat sliding rail 42 so as to drive the crochet hook 44 to move left and right, the crochet hook rotation driver 47 drives the crochet hook mounting rod 43 to rotate so as to drive the crochet hook 44 to rotate, the spindle driver 6 drives the spindle 7 to rotate, the spindle 7 drives the crochet hook telescopic rotating shaft 410 to rotate, and the crochet hook telescopic rotating shaft 410 rotates to drive the crochet hook telescopic connecting rod 46 to swing, so that the crochet hook telescopic moving block 45 slides on the crochet hook telescopic sliding rail 49 so as to drive the crochet hook to do telescopic movement.
The feeding frame 5 comprises a front-back moving guide rail 51, a front-back moving platform 52, a lifting platform 53 and a driving device 54; the front-back moving guide rail 51 is provided on the frame 1; the front-rear moving platform 52 is provided on the front-rear moving rail 51; the driving device 54 drives the front-rear moving platform 52 on the front-rear moving guide rail 51; the front and back moving platform 52 is provided with a lifting platform 53; the driving device 54 drives the lifting table 53 to lift.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (5)
1. A five-axis servo horizontal single-sided wiring machine is characterized in that: comprises a frame, a control system, a nozzle arranging mechanism, a wire hooking mechanism and a feeding frame; the front surface of the frame is provided with a nozzle swinging mechanism; a wire hooking mechanism is arranged at one side of the nozzle swinging mechanism; the mouth arranging mechanism is vertical to the thread hooking mechanism; a feeding frame is arranged at the lower part of the swing mouth mechanism; the nozzle arranging mechanism, the wire hooking mechanism and the feeding frame are connected with a control system through signals;
the swinging nozzle mechanism comprises a main shaft driver, a main shaft, a swinging nozzle, a loop bar bracket, a loop bar, an expansion block, an expansion cylinder, an indexing driver and a swinging nozzle front-back driver; the loop bar bracket is arranged on the frame; a loop bar is arranged on the loop bar bracket; the front end of the loop bar is provided with a swinging nozzle; an expansion block is arranged on the loop bar near one end of the swing nozzle; the expansion cylinder drives the expansion block; the front-back driver of the swinging nozzle drives the loop bar to move back and forth relative to the loop bar bracket; the rear end of the loop bar is provided with a flange plate; one end of the swinging nozzle connecting rod is connected with the flange plate, and the other end is connected with the swinging nozzle swinging shaft; the main shaft driver drives a main shaft, and the main shaft drives the swinging shaft of the swinging nozzle to rotate; the indexing driver drives the loop bar to rotate;
the crochet hook mechanism comprises a main shaft driver, a main shaft, a crochet hook seat sliding rail, a crochet hook mounting rod, a crochet hook telescopic moving block, a crochet hook telescopic swinging rod, a crochet hook rotating driver and a crochet hook left-right moving driver; the crochet hook seat sliding rail is arranged on the rack; the hooked needle seat slide rail is provided with a hooked needle seat; the crochet hook left-right movement driver drives the crochet hook seat to slide on the crochet hook seat sliding rail; a crochet hook mounting rod is arranged on the crochet hook seat; the front end of the crochet hook mounting rod is provided with a crochet hook; the crochet hook mounting rod is provided with a crochet hook telescopic moving block; the crochet hook telescopic moving block slides on a crochet hook telescopic sliding rail; one end of the crochet hook telescopic connecting rod is arranged on the crochet hook telescopic moving block, and the other end of the crochet hook telescopic connecting rod is arranged on the crochet hook telescopic rotating shaft; the main shaft driver drives the main shaft to rotate; the main shaft drives the crochet hook telescopic rotating shaft to rotate; the crochet hook rotation driver drives the crochet hook mounting rod to rotate;
the feeding frame comprises a front-back moving guide rail, a front-back moving platform, a lifting table and a driving device; the front and back moving guide rail is arranged on the frame; the front-back moving platform is arranged on the front-back moving guide rail; the driving device drives the front-back moving platform to move on the front-back moving guide rail; the front and back moving platform is provided with a lifting platform; the driving device drives the lifting table to lift.
2. The five-axis servo horizontal single-sided wire binding machine as set forth in claim 1, wherein: the indexing driver is connected with the loop bar through a chain wheel.
3. The five-axis servo horizontal single-sided wire binding machine as set forth in claim 1, wherein: the main shaft is connected with the swing shaft of the swing nozzle through a chain wheel.
4. The five-axis servo horizontal single-sided wire binding machine as set forth in claim 1, wherein: the main shaft is connected with the crochet hook telescopic rotating shaft by a chain wheel.
5. The five-axis servo horizontal single-sided wire binding machine as set forth in claim 1, wherein: and a limit stop is arranged above the swing mouth mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710735791.6A CN107666222B (en) | 2017-08-24 | 2017-08-24 | Five-axis servo horizontal single-sided wire binding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710735791.6A CN107666222B (en) | 2017-08-24 | 2017-08-24 | Five-axis servo horizontal single-sided wire binding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107666222A CN107666222A (en) | 2018-02-06 |
| CN107666222B true CN107666222B (en) | 2023-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710735791.6A Active CN107666222B (en) | 2017-08-24 | 2017-08-24 | Five-axis servo horizontal single-sided wire binding machine |
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| CN (1) | CN107666222B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114520568B (en) * | 2021-12-23 | 2024-01-23 | 江苏本格自动化科技有限公司 | Horizontal wire binding machine |
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| CN207612180U (en) * | 2017-08-24 | 2018-07-13 | 苏州市圣玛特电机设备制造有限公司 | A kind of five axis servo horizontal single-surface wire binding machines |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2408509A1 (en) * | 2000-04-13 | 2001-10-25 | Globe Products Inc. | Stator winding and coil lead termination method and apparatus |
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2017
- 2017-08-24 CN CN201710735791.6A patent/CN107666222B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3735642A (en) * | 1970-07-06 | 1973-05-29 | Microfil Ag | Curve drive for oscillating motions on winding rods of stator winding machines |
| US4614161A (en) * | 1985-03-29 | 1986-09-30 | Link Engineering Company | Stator coil lacing cord securing apparatus and method |
| EP1936784A1 (en) * | 2006-12-22 | 2008-06-25 | ATS Wickel- und Montagetechnik AG | Device for coiling stators of electric motors |
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| CN104539119A (en) * | 2014-12-26 | 2015-04-22 | 常州金康精工机械股份有限公司 | Heightened horizontal single binding machine |
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| Publication number | Publication date |
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| CN107666222A (en) | 2018-02-06 |
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