CN107659103B - An asynchronous starting permanent magnet synchronous motor - Google Patents
An asynchronous starting permanent magnet synchronous motor Download PDFInfo
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- CN107659103B CN107659103B CN201711081139.3A CN201711081139A CN107659103B CN 107659103 B CN107659103 B CN 107659103B CN 201711081139 A CN201711081139 A CN 201711081139A CN 107659103 B CN107659103 B CN 107659103B
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 36
- 239000010959 steel Substances 0.000 claims abstract description 36
- 241000555745 Sciuridae Species 0.000 claims abstract description 30
- 238000002955 isolation Methods 0.000 claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 4
- 229910052802 copper Inorganic materials 0.000 claims abstract description 4
- 239000010949 copper Substances 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000004020 conductor Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/46—Motors having additional short-circuited winding for starting as an asynchronous motor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
本发明涉及一种异步起动永磁同步电动机,包括定子绕组,定子绕组设于定子铁心的槽内,其特征在于,在定子铁心内设有转子一,在转子一内设有转子二,其中:转子一外圆上开有平底的鼠笼槽,鼠笼槽内有铸铝或铸铜的鼠笼的导条;转子二由两段转子二铁心组成,两段转子二铁心扭转一个定子两槽间距角度,转子二铁心上开有磁钢槽,磁钢槽内设有磁钢,在转子二铁心两极中轴线的外圆处安放有不导磁的钢结构件,鼠笼槽的底部到转子一的转子一铁心内孔的距离和转子二的钢结构件共同发挥隔磁作用。本发明解决了定子下线的生产效率问题并抑制了定子齿谐波对电机运行的影响。同时,通过增加钢结构件解决转子二因为分段扭转角度而产生的极间漏磁问题。
The invention relates to an asynchronous starting permanent magnet synchronous motor, which includes a stator winding. The stator winding is arranged in a slot of a stator core. It is characterized in that a rotor one is provided in the stator core, and a rotor two is provided in the rotor one, wherein: There is a flat-bottomed squirrel cage slot on the outer circle of the rotor one, and there are cast aluminum or cast copper squirrel cage guide bars in the squirrel cage slot; the second rotor is composed of two sections of rotor and two iron cores, and the two sections of rotor and two iron cores twist one stator and two slots. Spacing angle, there are magnetic steel grooves on the two cores of the rotor, and magnetic steel is installed in the magnetic steel grooves. Non-magnetic steel structural parts are placed on the outer circle of the central axis of the two poles of the two cores of the rotor. The bottom of the squirrel cage groove to the rotor The distance between the inner holes of rotor one and the steel structure of rotor two jointly play the role of magnetic isolation. The invention solves the production efficiency problem of the stator off-line and suppresses the influence of stator tooth harmonics on the operation of the motor. At the same time, the inter-pole magnetic leakage problem caused by the segmented torsion angle of rotor 2 is solved by adding steel structural parts.
Description
技术领域Technical field
本发明涉及一种异步起动永磁同步电动机,属于电动机领域。The invention relates to an asynchronous starting permanent magnet synchronous motor and belongs to the field of electric motors.
背景技术Background technique
目前工业上使用的永磁同步电动机,如果在没有变频器或控制器时,仅靠接入电网,电机自己无法完成起动过程。而异步起动永磁同步电动机利用异步电动机广泛使用的鼠笼完成起动过程,很好地解决了这一问题。而电动机正常运行后,鼠笼就停止发挥作用,实际上就是普通的永磁同步电动机运行,而永磁同步电动机的运行过程中往往会因为定、转子齿谐波对电机输出的转矩造成影响,引起电机的损耗增加、振动噪声过大等问题。一般来说,而为了消除定子齿谐波,可以采用定子斜槽或转子斜极等方法,而定子斜极会对定子下线的自动化和效率产生很大影响,同时增大了定子电阻和损耗,而转子斜极又因为转子鼠笼和磁钢的摆放问题,实施起来具有一定的难度。The permanent magnet synchronous motor currently used in industry cannot complete the starting process by itself if it is connected to the power grid without a frequency converter or controller. Asynchronous starting permanent magnet synchronous motors use the squirrel cage widely used in asynchronous motors to complete the starting process, which solves this problem well. After the motor is running normally, the squirrel cage stops functioning. In fact, it is the operation of an ordinary permanent magnet synchronous motor. During the operation of the permanent magnet synchronous motor, the stator and rotor tooth harmonics often affect the torque output of the motor. , causing problems such as increased motor losses and excessive vibration and noise. Generally speaking, in order to eliminate stator tooth harmonics, methods such as stator inclined slots or rotor inclined poles can be used. Stator inclined poles will have a great impact on the automation and efficiency of the stator off-line, and at the same time increase the stator resistance and loss. , and the rotor tilt pole is difficult to implement due to the placement of the rotor squirrel cage and magnets.
针对上述问题,该领域申请了一些专利。在转子斜极方面,专利号ZL200520046139.6,名称是异步起动永磁同步电机转子结构,提出了转子分段斜极的方法,但其扭转角度的大小要受到需要保证鼠笼导条导通的工艺制约。而且其磁钢摆放方式成弓形,在转子鼠笼槽底呈现沿槽底类似圆弧形状排列,每极磁钢摆放角度仅为每极所占角度的三分之二。在转子分块方面,专利号ZL201110250809.6,名称是自起动永磁同步电机转子,提出了将鼠笼转子和同步转子分开,但其仅对鼠笼转子进行斜槽,未进行转子斜极,其磁钢摆放方式也为在转子鼠笼槽底呈现沿槽底圆弧排列的方式。上述专利未对“V”形和“U”形磁钢摆放方式进行保护,同时由于自身限制,没有消除定子齿谐波,不能达到很好的技术效果。In response to the above problems, some patents have been applied for in this field. In terms of rotor oblique poles, the patent number ZL200520046139.6, named Asynchronous Start Permanent Magnet Synchronous Motor Rotor Structure, proposes a method of segmented oblique poles of the rotor, but the size of its torsion angle is subject to the need to ensure the conduction of the squirrel cage conductor. Process constraints. Moreover, the magnets are arranged in an arc shape, and are arranged in an arc-like shape along the bottom of the rotor squirrel cage slot. The angle at which the magnets are placed at each pole is only two-thirds of the angle occupied by each pole. In terms of rotor segmentation, the patent number ZL201110250809.6, titled Self-Starting Permanent Magnet Synchronous Motor Rotor, proposes to separate the squirrel cage rotor and the synchronous rotor, but it only skews the squirrel cage rotor and does not tilt the rotor. The magnets are also arranged in a circular arc along the bottom of the rotor squirrel cage slot. The above-mentioned patent does not protect the placement of "V" and "U" shaped magnets. At the same time, due to its own limitations, it does not eliminate stator tooth harmonics and cannot achieve good technical results.
发明内容Contents of the invention
本发明要解决的技术问题是:定子下线的生产效率问题并抑制定子齿谐波对电机运行的影响。The technical problems to be solved by this invention are: the production efficiency problem of stator off-line and suppressing the influence of stator tooth harmonics on motor operation.
为了解决上述技术问题,本发明的技术方案是提供了一种异步起动永磁同步电动机,包括定子绕组,定子绕组设于定子铁心的槽内,其特征在于,在定子铁心内设有转子一,在转子一内设有转子二,其中:转子一外圆上开有平底的鼠笼槽,鼠笼槽内有铸铝或铸铜的鼠笼的导条;转子二由两段转子二铁心组成,两段转子二铁心扭转一个定子两槽间距角度,转子二铁心上开有磁钢槽,磁钢槽内设有磁钢,在转子二铁心两极中轴线的外圆处安放有不导磁的钢结构件,鼠笼槽的底部到转子一的转子一铁心内孔的距离和转子二的钢结构件共同发挥隔磁作用。In order to solve the above technical problems, the technical solution of the present invention is to provide an asynchronous starting permanent magnet synchronous motor, which includes a stator winding. The stator winding is arranged in the slot of the stator core. It is characterized in that a rotor is provided in the stator core. There is a rotor two inside the rotor one, in which: there is a flat-bottomed squirrel cage groove on the outer circle of the rotor one, and there are cast aluminum or cast copper squirrel cage guide bars in the squirrel cage groove; the rotor two is composed of two sections of the rotor core. , the two sections of the rotor and the two cores are rotated by an angle between the two slots of the stator. There are magnetic steel slots on the second core of the rotor. There are magnets in the magnetic steel slots. A non-magnetic magnet is placed on the outer circle of the central axis of the two poles of the two cores of the rotor. The steel structural parts, the distance from the bottom of the squirrel cage groove to the inner hole of the rotor core of rotor one and the steel structural parts of rotor two jointly play the role of magnetic isolation.
优选地,所述钢结构件为T型钢结构件或一型钢结构件。Preferably, the steel structural component is a T-shaped steel structural component or a one-shaped steel structural component.
优选地,所述T型钢结构件的下端带有两个三角形凸起。Preferably, the lower end of the T-shaped steel structural member has two triangular protrusions.
优选地,所述钢结构件的外圆跨度为所述转子一的两个鼠笼槽间距角度加上一个转子一鼠笼槽槽底所跨的角度。Preferably, the outer circumferential span of the steel structure member is the angle between the two squirrel cage slots of the rotor one plus the angle spanned by the bottom of the squirrel cage slot of the rotor one.
优选地,在两段所述转子二铁心的中间设有一片不导磁的隔磁片。Preferably, a non-magnetic magnetic isolation sheet is provided between the two sections of the rotor cores.
本发明解决了定子下线的生产效率问题并抑制了定子齿谐波对电机运行的影响。同时,通过增加钢结构件解决转子二因为分段扭转角度而产生的极间漏磁问题。The invention solves the production efficiency problem of the stator off-line and suppresses the influence of stator tooth harmonics on the operation of the motor. At the same time, the inter-pole magnetic leakage problem caused by the segmented torsion angle of rotor 2 is solved by adding steel structural parts.
附图说明Description of the drawings
图1为电机的总装结构示意图,图中:Figure 1 is a schematic diagram of the final assembly structure of the motor. In the figure:
1-定子铁心,2-定子绕组,3-转子一,4-转子二,11-隔磁片;1-Stator core, 2-Stator winding, 3-Rotor one, 4-Rotor two, 11-Magnetic isolation sheet;
图2(a)为转子一的结构示意图;Figure 2(a) is a schematic structural diagram of rotor one;
图2(b)为转子一铁心剖面图,图中:Figure 2(b) is a cross-sectional view of the rotor core. In the figure:
5-转子一铁心,6-鼠笼;5-rotor and an iron core, 6-squirrel cage;
图3(a)及图3(b)为转子二磁钢为“V”形的结构示意图;Figure 3(a) and Figure 3(b) are schematic structural diagrams of the two magnets of the rotor being in a "V" shape;
图3(c)为图3(a)中B部分的局部放大图;Figure 3(c) is a partial enlarged view of part B in Figure 3(a);
图3(d)为图3(b)中C部分的局部放大图,图中:Figure 3(d) is a partial enlarged view of part C in Figure 3(b). In the figure:
7-转子二铁心,8-磁钢,9-隔磁槽,10-不导磁的T型或一型钢结构件;7-two iron cores of the rotor, 8-magnetic steel, 9-magnetic isolation groove, 10-non-magnetic T-shaped or one-shaped steel structural parts;
图4(a)及图4(b)为转子二磁钢为“U”形的结构示意图。Figure 4(a) and Figure 4(b) are schematic structural diagrams of the rotor with two magnets in a "U" shape.
具体实施方式Detailed ways
为使本发明更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the present invention more obvious and understandable, preferred embodiments are described in detail below along with the accompanying drawings.
以下结合具体实例对本发明作进一步说明,以一台6极,转子“V”形磁钢摆放方式,定子槽数/转子槽数为54/48的电机为例。The invention will be further described below with reference to specific examples, taking a 6-pole motor with a "V" shaped magnet arrangement on the rotor and a stator slot/rotor slot number of 54/48 as an example.
为了电机转矩运行的平稳性,抑制电机产生的振动。本发明在定子铁心为直槽结构时,定子绕组采用同心式绕组,同时将转子分成转子一和转子二两部分,转子二进行斜极的方式。本发明主要进行转子磁钢摆放结构为“V”形和“U”形的斜极。In order to ensure the smooth operation of the motor torque, the vibration generated by the motor is suppressed. In the present invention, when the stator core has a straight slot structure, the stator winding adopts concentric winding, and the rotor is divided into two parts: rotor one and rotor two, and the rotor two adopts the oblique pole method. The present invention mainly arranges the rotor magnets with "V"-shaped and "U"-shaped inclined poles.
如图1,电机的总装结构示意图所示,定子绕组2安放在圆形定子铁心1的槽内,定子铁心1内部是转子一3,而转子一3的内部是转子二4。转子一3外圆上开有平底的鼠笼槽,鼠笼槽内有铸铝或铸铜的鼠笼6的导条。转子二4由两段转子二铁心7组成,两段转子二铁心7扭转一个定子两槽间距角度,转子二铁心7上开有磁钢槽,磁钢槽内设有磁钢8,在“V”形的底部有隔磁槽9进行隔磁,减小漏磁。在转子二铁心7两极中轴线的外圆处安放有不导磁的T型或一型的钢结构件10。不导磁的钢结构件10在转子二铁心7扭转后和转子一3的槽底部分共同组成隔磁结构,减小了转子二铁心7自身的极间漏磁。钢结构件10的外圆跨度为转子一3两个鼠笼槽间距角度加上一个转子一3鼠笼槽槽底所跨的角度。鼠笼槽的底部到转子一铁心5内孔的距离和转子二4的不导磁的T型或一型的钢结构件10共同发挥隔磁作用。在两段转子二铁心7的中间安放了一片不导磁的隔磁片11,减小了两段转子二铁心7间的相互漏磁。As shown in Figure 1, a schematic diagram of the final assembly structure of the motor, the stator winding 2 is placed in the slot of the circular stator core 1. Inside the stator core 1 is the rotor 1 3, and inside the rotor 1 3 is the rotor 2 4. There is a flat-bottomed squirrel cage groove on the outer circle of the rotor 13, and there are guide bars of the cast aluminum or cast copper squirrel cage 6 in the squirrel cage groove. The second rotor 4 is composed of two sections of the second rotor core 7. The two sections of the second rotor core 7 are rotated by an angle between the two slots of the stator. The second rotor core 7 is provided with a magnetic steel slot, and the magnetic steel slot is provided with a magnetic steel 8. At "V There is a magnetic isolation groove 9 at the bottom of the "shape for magnetic isolation to reduce magnetic leakage. A non-magnetic T-shaped or I-shaped steel structure member 10 is placed at the outer circle of the central axis of the two poles of the second core 7 of the rotor. The non-magnetic steel structural member 10 forms a magnetic isolation structure together with the slot bottom part of the rotor 3 after the second core 7 of the rotor is twisted, thereby reducing the inter-pole magnetic leakage of the second core 7 of the rotor itself. The outer span of the steel structure member 10 is the angle between the two squirrel cage slots of the rotor 1 plus the angle spanned by the bottom of the squirrel cage slot of the rotor 1 3 . The distance from the bottom of the squirrel cage groove to the inner hole of the rotor core 5 and the non-magnetic T-shaped or I-shaped steel structure member 10 of the rotor 24 work together to play a magnetic isolation role. A non-magnetic magnetic isolation sheet 11 is placed in the middle of the two rotor cores 7 of the two rotor sections to reduce the mutual magnetic leakage between the two rotor cores 7 of the two rotor sections.
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CN110474470B (en) * | 2019-07-10 | 2021-08-03 | 中车永济电机有限公司 | Low-loss low-noise totally-enclosed self-ventilation traction motor for 100% low-floor vehicle |
CN113078751B (en) * | 2021-04-06 | 2025-04-15 | 珠海格力电器股份有限公司 | Motor rotor and permanent magnet synchronous motor |
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CN2862483Y (en) * | 2005-10-31 | 2007-01-24 | 上海日立电器有限公司 | Rotor structure for asynchrony-started permanent magnetic synchrony motor |
CN102142758A (en) * | 2011-03-07 | 2011-08-03 | 浙江大学 | Cage rotor of self-starting permanent magnet synchronous motor |
CN102142755A (en) * | 2011-03-07 | 2011-08-03 | 浙江大学 | V-shaped slot rotor of self-starting permanent magnet synchronous motor |
CN203896152U (en) * | 2014-04-25 | 2014-10-22 | 联合汽车电子有限公司 | Permanent magnet synchronous motor and rotor thereof |
CN104184294A (en) * | 2014-08-03 | 2014-12-03 | 赵晓东 | Enhanced type pole-changing speed-changing permanent-magnet synchronous motor |
CN106130279A (en) * | 2016-06-29 | 2016-11-16 | 清华大学 | A kind of asynchronous machine with permanent magnet excitation |
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Patent Citations (6)
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CN2862483Y (en) * | 2005-10-31 | 2007-01-24 | 上海日立电器有限公司 | Rotor structure for asynchrony-started permanent magnetic synchrony motor |
CN102142758A (en) * | 2011-03-07 | 2011-08-03 | 浙江大学 | Cage rotor of self-starting permanent magnet synchronous motor |
CN102142755A (en) * | 2011-03-07 | 2011-08-03 | 浙江大学 | V-shaped slot rotor of self-starting permanent magnet synchronous motor |
CN203896152U (en) * | 2014-04-25 | 2014-10-22 | 联合汽车电子有限公司 | Permanent magnet synchronous motor and rotor thereof |
CN104184294A (en) * | 2014-08-03 | 2014-12-03 | 赵晓东 | Enhanced type pole-changing speed-changing permanent-magnet synchronous motor |
CN106130279A (en) * | 2016-06-29 | 2016-11-16 | 清华大学 | A kind of asynchronous machine with permanent magnet excitation |
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