CN107654791A - A kind of magnetic suck pipe robot - Google Patents

A kind of magnetic suck pipe robot Download PDF

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Publication number
CN107654791A
CN107654791A CN201710864850.XA CN201710864850A CN107654791A CN 107654791 A CN107654791 A CN 107654791A CN 201710864850 A CN201710864850 A CN 201710864850A CN 107654791 A CN107654791 A CN 107654791A
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CN
China
Prior art keywords
fixed
head
magnetic
camera
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710864850.XA
Other languages
Chinese (zh)
Inventor
雷凌
刘爽
闵济海
刘宏钰
姜红杉
孙亚波
李震
秦培苑
王小杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Tetraelc Electronic Technology Co Ltd
Original Assignee
Nanjing Tetraelc Electronic Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Tetraelc Electronic Technology Co Ltd filed Critical Nanjing Tetraelc Electronic Technology Co Ltd
Priority to CN201710864850.XA priority Critical patent/CN107654791A/en
Publication of CN107654791A publication Critical patent/CN107654791A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28Constructional aspects
    • F16L55/30Constructional aspects of the propulsion means, e.g. towed by cables
    • F16L55/32Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/30Inspecting, measuring or testing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The present invention discloses a kind of magnetic suck pipe robot, including agent structure and bottom control device, also include Liang Ge crawler-type mobiles mechanism and be arranged at the in-house magnetic adsorption device of the crawler-type mobile, described two crawler-type mobile mechanisms are connected to the agent structure both sides by connector 9, the crawler-type mobile mechanism circumferentially coats two pieces of side plate structure composeds by crawler belt, inside sets the reducing motor being fixed on side board edge, driving wheel, guide wheel, tensioning wheel and BOGEY WHEEL, the reducer output shaft of reducing motor of the live axle of the driving wheel with providing power is connected;The magnetic adsorption device includes the magnetic patch installing plate being fixed on the side plate and the magnetic patch being fixed on the magnetic patch installing plate, and for the magnetic patch towards the crawler belt side, the BOGEY WHEEL is arranged at the both sides of the magnetic patch installing plate.The present invention can make robot absorption inside pipeline, and that realizes robot is attached to walking and wall climbing function inside pipeline.

Description

A kind of magnetic suck pipe robot
Technical field
The present invention relates to a kind of pipe robot, more particularly relates to a kind of magnetic suck pipe robot, belongs to pipe machine Device people's technical field.
Background technology
At present, the development of world nuclear robot has achieved larger progress, has the function that in practical application huge. The development trend of future world nuclear power robot will put forth effort to solve the design of small intelligent atomic power robot system innovation, Non-Destructive Testing with High stable under fault diagnosis technology, multi-sensor information fusion and intelligent early-warning strategy, nuclear radiation protection technology, adverse circumstances The key technology difficulties such as teleoperation.From cost it is low, motion it is flexible, easy to operate angularly consider, will continue to miniaturization, Intelligent, practical direction is developed.
For pipe robot, operation in horizontal pipe detection has solved, but for some vertical pipelines, Ordinary pipe robot can not be realized and it is detected, and be led in general industry, nuclear facilities, petroleum gas, military equipment etc. In domain, pipeline is widely used as a kind of effective material transportation means.To improve the life-span of pipeline, prevent leakage Etc. the generation of accident, effective detection must be just carried out to pipeline to be safeguarded, is difficult to solve this problem at present.
The content of the invention
Goal of the invention:Present invention aims in view of the shortcomings of the prior art, there is provided one kind is realized and is attached to inside pipeline Walking and the magnetic suck pipe robot of wall climbing function.
Technical scheme:A kind of magnetic suck pipe robot of the present invention, including agent structure and bottom control device, Characterized in that, also include Liang Ge crawler-type mobiles mechanism and be arranged at the in-house magnetic attaching of the crawler-type mobile To put, described two crawler-type mobile mechanisms are connected to the agent structure both sides by connector 9,
By crawler belt, circumferentially two pieces of side plate structure composeds of cladding, inside set and are fixed on side board edge for the crawler-type mobile mechanism Reducing motor, driving wheel, guide wheel, tensioning wheel and BOGEY WHEEL, the live axle of the driving wheel and the deceleration that power is provided The reducer output shaft connection of motor, the driving wheel are oppositely arranged with the guide wheel at the both ends of the side plate, described Bearing up pulley is arranged on the side of the guide wheel, and the BOGEY WHEEL distribution is set;
The magnetic adsorption device includes the magnetic patch installing plate being fixed on the side plate and is fixed on the magnetic patch installing plate Magnetic patch, for the magnetic patch towards the crawler belt side, the BOGEY WHEEL is arranged at the both sides of the magnetic patch installing plate.
The technical solution of the present invention is further defined as the spacing between the magnetic patch and the crawler belt is 1 ~ 1.5mm.
Further, in addition to the reducing motor H bridge control device for reversings being connected.
Further, the bottom control device includes mainboard and the measuring thickness device being fixed on the mainboard, the survey Thick device includes calibrator, electric pushrod and pulling force sensor, and the calibrator is connected with and thickness meter probe, described electronic to push away The push rod cup of bar is socketed on the thickness meter probe.
Further, the bottom control device also includes the ultrasonic wave detector being fixed on the mainboard.
Further, the agent structure includes being arranged at the preceding camera of the agent structure front end and is arranged at described The rear camera of agent structure rear end, the preceding camera are arranged in front shroud, and the rear camera is arranged in back cover.
Further, it is additionally provided with head on the mainboard, the head includes head drain pan, horizontal stage electric machine, outside head Parcel, head camera parcel, camera, head lamp, described head drain pan are fixed on the mainboard;Described head outer wrapping It is fixed on by lower connector on the head drain pan;Described head camera wraps up is fixed on head outsourcing by upper connector Wrap;It is internal that described camera is fixed on the head camera parcel;Described head lamp is fixed on by head light fixtures The head camera superscribes.
Beneficial effect:A kind of magnetic suck pipe robot provided by the invention, using crawler type magnetic suck walking mechanism energy Enough make robot absorption inside pipeline, that realizes robot is attached to walking and wall climbing function inside pipeline;Utilize camera Inner case can be monitored in real time, detected a flaw;Enable measuring thickness device to measure pipeline wall thickness, understanding inside pipeline is It is no to have crackle etc., longitudinal separation is held using ultrasonic probe, to realize the function such as the avoidance of pipe robot, turn.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the crawler type walking mechanism schematic diagram of the present invention;
Fig. 3 is the magnetic suck structural representation of the present invention;
Fig. 4 is the reducing motor schematic diagram of the present invention;
Fig. 5 is the bottom control device schematic diagram of the present invention;
Fig. 6 is the agent structure schematic diagram of the present invention;
Fig. 7 is the cradle head structure schematic diagram of the present invention.
Embodiment
Technical solution of the present invention is described in detail below by accompanying drawing, but protection scope of the present invention is not limited to The embodiment.
Embodiment 1:The present embodiment provides a kind of magnetic suck pipe robot, its overall structural representation as shown in figure 1, Including agent structure and bottom control device, it is characterised in that also including Liang Ge crawler-type mobiles mechanism and be arranged at the shoe Magnetic adsorption device inside belt travel mechanism, described two crawler-type mobile mechanisms are connected to the main body by connector 9 Structure both sides.
The structural representation of the crawler-type mobile mechanism the two blocks of side plates 34 of circumferential cladding of crawler belt 1 as shown in Fig. 2 be made up of Framework, inside set reducing motor 19, driving wheel 17, guide wheel 26, tensioning wheel 29 and the load-bearing being fixed on the edge of side plate 34 Wheel 20,24,31, the reducer output shaft 53 of reducing motor 19 of the live axle 18 of the driving wheel 17 with providing power connect Connect, the structural representation of reducing motor 19 is as shown in figure 4, described reducing motor includes motor 19, speed reducer housing 52, slowed down Device output shaft 53;Described motor is connected by screw with side plate 34.The driving wheel 17 is with the guide wheel 26 described The both ends of side plate 34 are oppositely arranged, and the tensioning wheel 29 is arranged on the side of the guide wheel 26, the BOGEY WHEEL 20,24,31 Distribution is set.Also include the H bridges control device for reversing 30 being connected with the reducing motor 19.Specially:Described interior motor plate 8 It is fixed on by screw on side plate 34, plays protection motor effect;Described encoder shell 10 is arranged on interior by screw On motor plate 8;The driving wheel 17 is fixed on side plate by live axle 18 by screw;Described motor 19 passes through spiral shell Nail is fixed on side plate 34, and power is provided for walking mechanism;The BOGEY WHEEL 1, BOGEY WHEEL 2 24, BOGEY WHEEL 3 31 It is fixed on respectively by load-bearing wheel shaft 1, load-bearing wheel shaft 2 25, load-bearing wheel shaft 3 32 by screw on side plate 34;It is described to draw Guide wheel 26 is fixed on side plate 34 by guiding wheel shaft 27 by screw;The tensioning wheel 29 passes through screw by tension wheel shaft 28 It is fixed on side plate 34;The H Biodge devices 30 are fixed on side plate 34 by screw.Described side plate 34 has two pieces Centre passes through live axle 18, the axle 21 of BOGEY WHEEL one, the axle 25 of BOGEY WHEEL two, the axle 32 of BOGEY WHEEL three, guiding wheel shaft 27, tension wheel shaft 28 connections;Described crawler-type mobile mechanism has two, and agent structure both sides are connected to by connector 9.
The structure of the magnetic adsorption device is as shown in figure 3, the He of magnetic patch installing plate 23 including being fixed on the side plate 34 The magnetic patch 22 being fixed on the magnetic patch installing plate 23, the magnetic patch 22 is towards the side of crawler belt 1, the BOGEY WHEEL 20,24 It is arranged at the both sides of the magnetic patch installing plate 23.Spacing between the magnetic patch 22 and the crawler belt is 1 ~ 1.5mm.The magnetic patch 22 be rare-earth permanent magnet, and the size of magnet is 100*40*15mm, and the adsorption area of magnet is 4000mm^2.The magnetic patch 22 by Screw is fixed on the magnet installing plate by taper counter sink.Described magnetic suck mechanism includes magnetic patch installing plate 23, magnetic Block 22, described magnetic patch are fixed on magnet installing plate 23 by screw by screwed hole 55, and magnet installing plate passes through screw It is fixed on side plate 34.
The bottom control device is used as shown in figure 5, including mainboard 15 and the measuring thickness device being fixed on the mainboard 15 In the thickness of detection tube wall.The measuring thickness device includes calibrator 40, electric pushrod 42 and pulling force sensor 44, the calibrator 40 are connected with and are socketed on thickness meter probe 46, the push rod cup 43 of the electric pushrod 42 on the thickness meter probe 46.It is described Bottom control device also includes the ultrasonic wave detector 51 being fixed on the mainboard 15.Calibrator passes through caused by radiating circuit High-pressure shocking wave incentive probe, produces ultrasonic wave transmitting impulse wave, and impulse wave is received by receiving circuit after tube wall is launched, passed through Thickness value is calculated and be shown in inter-process, judges whether tube wall is damaged by the thickness measured.When pipe robot enters During pipeline work, by sufficiently long safety rope and netting twine is fixed on by the corresponding interface on pulling force sensor and aviation plug On, pulling force sensor can detect whether safety rope is in tension all the time, prevent safety rope from knotting or pine internally occurs Collapse phenomenon, influences robot retrogressing and is pressed onto netting twine or staff is influenceed in something unexpected happened robot pull-out pipe Road, influence normal work.Pulling force sensor mainly coordinates wire spool to be operated.
The agent structure is as shown in fig. 6, including being arranged at the preceding camera 13 of the agent structure front end and being arranged at The rear camera 32 of the agent structure rear end, the preceding camera 13 are arranged in front shroud 12, and the rear camera 32 is set In in back cover 2.The preceding camera 13 and rear camera 32 are used for the shooting for carrying out pipeline inner case, are easy to staff straight The understanding pipeline inner case of sight, and judge.Specially:Described connector 9 is fixed on mainboard by screw On 15;Described bottom 35 is fixed on mainboard 15 by screw;Described battery case 36 is fixed on by screw On mainboard 15;Described switch 37 is arranged on battery case 36;Described rear camera 32 is arranged in back cover 2, and back cover 2 passes through Screw is fixed on mainboard 15;Described preceding camera 13 is arranged in front shroud 12, and front shroud 12 is installed by screw and fixed On mainboard 15;Described headlight 11 is arranged on front shroud 12 by screw.
Head is additionally provided with the mainboard 15, the structural representation of the head is as shown in fig. 7, comprises head drain pan 14th, horizontal stage electric machine 38, head outer wrapping 16, head camera parcel 3, camera 5, head lamp 7, described head drain pan 14 are fixed on On the mainboard 15;Described head outer wrapping 16 is fixed on the head drain pan 14 by lower connector 39;Described cloud Platform camera parcel 3 is fixed in head outer wrapping 16 by upper connector 4;Described camera 5 is fixed on the head camera bag Wrap up in inside 3;Described head lamp 7 is fixed on the head camera parcel 3 by head light fixtures 6.Specially:Described Head drain pan 14 is fixed on bottom plate 15 by screw;Described head outer wrapping 16 is installed by lower connector 39 and fixed On head drain pan 14;Described head camera parcel 3 is fixed in head outer wrapping 16 by upper connector 4;It is described Camera 5 be placed on head camera parcel 3 inside;Described head light fixtures 6 is fixed on head camera bag by screw Wrap up on 3;Described head lamp 7 is fixed on head light fixtures 6 by screw.The working method of head is:By bottom Horizontal stage electric machine rotates, and drives head camera level angle to rotate, rotational angle range is at 0 ° ~ 350 °;Side horizontal stage electric machine drives 0 ° ~ 70 ° of head camera pitch rotation scope, carried out by head light fixtures spacing.
When in use, robot is placed on inside core pipeline for a kind of magnetic suck pipe robot that the present embodiment provides, profit Robot is adsorbed inside pipeline with magnetic adsorption device, starting switch 37, is powered by battery case 36 and starts reducing motor 19, Then motor 19 drive driving wheel 17, driving wheel 17 drive guide wheel 26, BOGEY WHEEL 1, BOGEY WHEEL 2 24, BOGEY WHEEL 3 31, The rotation of tensioning wheel 29 makes robot be walked inside pipeline, enables head outer wrapping in the control device control cradle head structure of bottom 16th, head camera parcel 3 is rotated to realize that the angle shot of camera 5 is changed;Enable bottom control device and enable ultrasonic listening Instrument 51 is to realize the barrier avoiding function of robot;Bottom control device control measuring thickness device is enabled to measure pipeline wall thickness.
As described above, although the present invention has been represented and described with reference to specific preferred embodiment, but it must not be explained For to the limitation of itself of the invention., can be right under the premise of the spirit and scope of the present invention that appended claims define are not departed from Various changes can be made in the form and details for it.

Claims (7)

1. a kind of magnetic suck pipe robot, including agent structure and bottom control device, it is characterised in that also including two shoes Belt travel mechanism and it is arranged at the in-house magnetic adsorption device of the crawler-type mobile, described two crawler-type mobile mechanisms Pass through connector(9)The agent structure both sides are connected to,
The crawler-type mobile mechanism is by crawler belt(1)Two blocks of side plates of circumferential cladding(34)Structure composed, inside set and are fixed on side Plate(34)Reducing motor on edge(19), driving wheel(17), guide wheel(26), tensioning wheel(29)And BOGEY WHEEL(20,24, 31), the driving wheel(17)Live axle(18)Reducing motor with providing power(19)Reducer output shaft(53)Even Connect, the driving wheel(17)With the guide wheel(26)In the side plate(34)Both ends be oppositely arranged, the tensioning wheel(29) It is arranged on the guide wheel(26)Side, the BOGEY WHEEL(20,24,31)Distribution is set;
The magnetic adsorption device includes being fixed on the side plate(34)On magnetic patch installing plate(23)Pacify with the magnetic patch is fixed on Loading board(23)On magnetic patch(22), the magnetic patch(22)Towards the crawler belt(1)Side, the BOGEY WHEEL(20,24)It is arranged at The magnetic patch installing plate(23)Both sides.
A kind of 2. magnetic suck pipe robot according to claim 1, it is characterised in that the magnetic patch(22)With the shoe Spacing between band is 1 ~ 1.5mm.
A kind of 3. pipe robot magnetic suck caterpillar belt structure according to claim 1, it is characterised in that also include with it is described Reducing motor(19)The H bridge control device for reversings of connection(30).
4. a kind of magnetic suck pipe robot according to claim 1, it is characterised in that the bottom control device includes Mainboard(15)Be fixed on the mainboard(15)On measuring thickness device, the measuring thickness device includes calibrator(40), electric pushrod (42)And pulling force sensor(44), the calibrator(40)It is connected with and thickness meter probe(46), the electric pushrod(42)'s Push rod cup(43)It is socketed on the thickness meter probe(46)On.
5. a kind of magnetic suck pipe robot according to claim 4, it is characterised in that the bottom control device also wraps Include and be fixed on the mainboard(15)On ultrasonic wave detector(51).
6. a kind of magnetic suck pipe robot according to claim 1, it is characterised in that the agent structure includes setting Preceding camera in the agent structure front end(13)With the rear camera for being arranged at the agent structure rear end(32), before described Camera(13)It is arranged at front shroud(12)It is interior, the rear camera(32)It is arranged at back cover(2)It is interior.
A kind of 7. magnetic suck pipe robot according to claim 4, it is characterised in that the mainboard(15)On also set up There is head, the head includes head drain pan(14), horizontal stage electric machine(38), head outer wrapping(16), head camera parcel(3)、 Camera(5), head lamp(7), described head drain pan(14)It is fixed on the mainboard(15)On;Described head outer wrapping(16) Pass through lower connector(39)It is fixed on the head drain pan(14)On;Described head camera parcel(3)Pass through upper connector(4) It is fixed on head outer wrapping(16)On;Described camera(5)It is fixed on the head camera parcel(3)It is internal;Described head Lamp(7)Pass through head light fixtures(6)It is fixed on the head camera parcel(3)On.
CN201710864850.XA 2017-09-22 2017-09-22 A kind of magnetic suck pipe robot Pending CN107654791A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108561674A (en) * 2018-03-21 2018-09-21 欧阳克军 A kind of pneumatic safety device
CN108679365A (en) * 2018-07-08 2018-10-19 刘飞鸿 A kind of detecting robot of pipe
CN110103212A (en) * 2019-06-19 2019-08-09 嘉兴学院 A kind of changeable humanoid robot of modularization based on trolley
CN110680225A (en) * 2018-07-04 2020-01-14 科沃斯机器人股份有限公司 Cleaning robot and anti-falling method thereof
CN110749913A (en) * 2019-09-27 2020-02-04 中核四川环保工程有限责任公司 Radiation measurement wall-climbing robot
CN111688836A (en) * 2020-05-19 2020-09-22 北京中安吉泰科技有限公司 Multifunctional magnetic adsorption wall-climbing robot device
CN112178357A (en) * 2020-10-16 2021-01-05 重庆科技学院 Postweld data acquisition device of high-strength long-distance pipeline steel
CN112660321A (en) * 2020-12-10 2021-04-16 江苏科技大学 Underwater cleaning device for marine equipment
CN115122361A (en) * 2022-08-30 2022-09-30 天科泰瑞检测(天津)有限公司 Endoscopic detection robot for chemical tank truck

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GB2544529A (en) * 2015-11-20 2017-05-24 Nat Grid Gas Plc Pipeline inspection robot
CN207455056U (en) * 2017-09-22 2018-06-05 南京天创电子技术有限公司 A kind of magnetic suck pipe robot

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CN102354925A (en) * 2011-09-09 2012-02-15 内蒙古电力科学研究院 Miniature crawler-type cable tunnel patrol robot
JP2014094642A (en) * 2012-11-08 2014-05-22 Tokyo Institute Of Technology Group-movable body of magnetic attraction vehicle
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108561674A (en) * 2018-03-21 2018-09-21 欧阳克军 A kind of pneumatic safety device
CN110680225A (en) * 2018-07-04 2020-01-14 科沃斯机器人股份有限公司 Cleaning robot and anti-falling method thereof
CN108679365A (en) * 2018-07-08 2018-10-19 刘飞鸿 A kind of detecting robot of pipe
CN110103212A (en) * 2019-06-19 2019-08-09 嘉兴学院 A kind of changeable humanoid robot of modularization based on trolley
CN110749913A (en) * 2019-09-27 2020-02-04 中核四川环保工程有限责任公司 Radiation measurement wall-climbing robot
CN111688836A (en) * 2020-05-19 2020-09-22 北京中安吉泰科技有限公司 Multifunctional magnetic adsorption wall-climbing robot device
CN112178357A (en) * 2020-10-16 2021-01-05 重庆科技学院 Postweld data acquisition device of high-strength long-distance pipeline steel
CN112660321A (en) * 2020-12-10 2021-04-16 江苏科技大学 Underwater cleaning device for marine equipment
CN115122361A (en) * 2022-08-30 2022-09-30 天科泰瑞检测(天津)有限公司 Endoscopic detection robot for chemical tank truck
CN115122361B (en) * 2022-08-30 2022-11-04 天科泰瑞检测(天津)有限公司 Endoscopic detection robot for chemical tank car

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Application publication date: 20180202

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