CN107649552B - Arc-shaped aluminum plate flanging device and aluminum plate flanging method - Google Patents
Arc-shaped aluminum plate flanging device and aluminum plate flanging method Download PDFInfo
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- CN107649552B CN107649552B CN201710857462.9A CN201710857462A CN107649552B CN 107649552 B CN107649552 B CN 107649552B CN 201710857462 A CN201710857462 A CN 201710857462A CN 107649552 B CN107649552 B CN 107649552B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
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Abstract
本发明公开一种铝板材弧形折边装置及铝板材折边方法，包括有箱体，所述的箱体内设有变速装置，所述的变速装置的下方设有电机，所述的变速装置的上方表面通过支柱连接有支撑平台，所述的支撑平台的上表面通过立柱连接有调节座，所述的调节座的下表面活动连接有相距一定距离的转动圆柱、齿轮圆柱，所述的齿轮圆柱高于支撑平台3‑50mm，所述的转动圆柱通过连接杆连接有水平伞齿轮，所述的水平伞齿轮与设在变速装置上的垂直伞齿轮相接，所述的调节座的两相邻侧面分别设有调节螺母一、调节螺母二；本发明产品实用，能够一次成型，操作简单，折弯效果好，本发明方法操作简单，快速高效。
The invention discloses an aluminum plate arc-shaped folding device and an aluminum plate folding method, which include a box. A speed changer is provided in the box. A motor is provided below the speed changer. The speed changer The upper surface of the device is connected to a support platform through pillars. The upper surface of the support platform is connected to an adjustment seat through uprights. The lower surface of the adjustment seat is movably connected to a rotating cylinder and a gear cylinder at a certain distance apart. The gear cylinder is 3-50mm higher than the support platform. The rotating cylinder is connected to a horizontal bevel gear through a connecting rod. The horizontal bevel gear is connected to the vertical bevel gear provided on the transmission device. The two sides of the adjusting seat Adjacent sides are respectively provided with adjusting nuts one and two; the product of the invention is practical, can be formed at one time, is simple to operate, and has good bending effect; the method of the invention is simple to operate, fast and efficient.
Description
Technical Field
The invention relates to the technical field of aluminum plate processing equipment, in particular to an aluminum plate arc-shaped flanging device and an aluminum plate flanging method.
Background
Aluminum plates are important processing products, the aluminum plates are required to be used in a plurality of devices and manufactured into various shapes and structures, the arc-shaped aluminum plates are an important ring in the processing products, the arc-shaped processing of the aluminum plates often folds the edges of the aluminum plates into an arc shape through an arc-shaped machine, but in the processing of some products, 90-degree bending is required, so that the traditional arc-shaped machine is difficult to meet the requirements, the existing solution is to cut the aluminum plates and then weld the cut aluminum plates in a combined mode, so that 90-degree folded edges are formed, but the product quality and the appearance are defective due to the adoption of the mode, and the working efficiency is quite low.
Disclosure of Invention
Therefore, the invention provides the arc-shaped flanging device and the flanging method for the aluminum plate, and the arc-shaped flanging device is practical, can be formed at one time, is simple to operate, has a good bending effect, and is simple to operate, rapid and efficient.
The invention is realized by the following means:
the utility model provides an aluminum plate arc hem device, includes the box, the box in be equipped with speed change gear, speed change gear's below be equipped with the motor, speed change gear's top surface be connected with supporting platform through the pillar, supporting platform's upper surface be connected with the regulation seat through the stand, the lower surface swing joint of regulation seat have a certain distance rotate cylinder, gear cylinder, the gear cylinder be higher than supporting platform 3-50mm, the rotation cylinder be connected with horizontal bevel gear through the connecting rod, horizontal bevel gear meet with the vertical bevel gear who establishes on speed change gear, the adjacent side of regulation seat be equipped with adjusting nut one, adjusting nut two respectively.
Preferably, the speed changing device comprises a plurality of groups of gears which are connected in sequence, a plurality of groups of gears are arranged between two vertical plates through movable rotating shafts, one ends of the movable rotating shafts of the plurality of groups extend out of one vertical plate, a belt rotating wheel is sleeved on one end shaft of the movable rotating shafts, and a plurality of groups of connecting slotted holes are formed in the upper end faces of the two vertical plates.
Preferably, a plurality of groups of gears are arranged on opposite inner sides of a vertical plate, the diameters of the gears are different, the gears are arranged in a shape like a Chinese character 'ji', a vertical bevel gear is arranged on a movable rotating shaft of the gear positioned at the highest horizontal plane position in the gears, and the vertical bevel gear is connected with an outer side of an adjacent gear.
Preferably, the adjusting seat is of a hollow cube structure, two vertical through holes are formed in the adjusting seat, a first spiral through hole and a second spiral through hole which are perpendicular to each other are formed in two adjacent side surfaces of the adjusting seat, an adjusting nut I and an adjusting nut II are respectively and spirally connected to the first spiral through hole and the second spiral through hole, mutually meshed rotating gears are respectively arranged in the adjusting seat, an adjusting block is arranged above the rotating gears, and the two rotating gears are respectively connected with the upper surfaces of the rotating cylinder and the gear cylinder.
Preferably, the regulating block is of an L-shaped block structure, a plurality of groups of spiral hole grooves are formed in the side face of the transverse edge of the regulating block, holes are formed in the upper surface of the transverse edge of the regulating block, the diameter of each hole is smaller than that of a through hole of the regulating seat, and spiral holes are formed in the outer side face of the vertical edge of the regulating block.
Preferably, the gear cylinder is 12mm higher than the supporting platform, the top of the gear cylinder and the top of the rotating cylinder are on the same horizontal line, a plurality of vertical grooves are formed in the outer surface of the gear cylinder, and the bottom surface of the rotating cylinder is tangent to the supporting platform.
Preferably, the supporting platform on be equipped with the feeding fastener, the feeding fastener locate one side of rotating cylinder, the cross-section of feeding fastener be T type structure, a side of the bed charge of feeding fastener be the arc structure, the baffle of feeding fastener establish perpendicularly at the upper surface of bed charge, make things convenient for aluminum plate material feeding.
Preferably, the speed change device is connected with a working platform through a supporting piece, the working platform is of a 'back' shape structure, a box cover is sleeved on the working platform, the section of the box cover is of a 'back' shape structure, storage of aluminum plates can be guaranteed, and other objects are prevented from falling into the device to damage the device.
Preferably, the adjusting seat is sleeved with a protective shell, and the bottom of the box body is provided with a universal rotating wheel.
The aluminum plate flanging method comprises the following steps:
1) Cutting an aluminum plate to be processed into a processing sample with a required size;
2) Carrying out to-be-processed side grooving on the cut aluminum plate processing sample: one side of the aluminum plate to be processed is selected for grooving, the grooving depth is 1-10mm, and the grooving width is 2-10mm;
3) Bending one corner to be folded of the grooved aluminum plate by pliers;
4) Placing a bending corner of the aluminum plate into a space between a rotating cylinder and a gear cylinder on an aluminum plate arc-shaped flanging device for 90-degree flanging, enabling an area to be hemmed of the aluminum plate to pass through the space between the rotating cylinder and the gear cylinder, enabling the rest part of the aluminum plate to pass through the lower part of the gear cylinder, driving the gear cylinder to move forwards, and performing 90-degree flanging on the area to be hemmed;
5) Placing one end of a bending corner of the aluminum plate after the treatment into a clamping device for clamping and shaping, so that the bending corner is 90 degrees;
6) And storing the folded aluminum plate for subsequent treatment.
The rotating speed of the rotating cylinder and the gear cylinder is changed by controlling the motor belt to drive different direct gears, the distance between the rotating cylinder and the gear cylinder is adjusted by controlling the adjusting nut I and the adjusting nut II, 90-degree bending effect on aluminum plates with different thicknesses is achieved, after the aluminum plates are adjusted completely, the aluminum plates are placed on a working platform, and the part to be bent is arranged between the rotating cylinder and the gear cylinder through the rotating cylinder, and because the gear cylinder is higher than the supporting platform and is externally provided with a plurality of groups of grooves, the rotating cylinder and the gear cylinder can drive the aluminum plates to move forwards and bend, and concave surfaces are formed on the inner side surfaces of the aluminum plates opposite to bending, so that subsequent processing is facilitated.
The invention has the beneficial effects that: the method is convenient, quick and efficient, greatly improves the working efficiency of workers, reduces the labor intensity of the workers, simultaneously avoids the harm of traditional welding to the health of the workers, and increases the benefit of factories.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of explosion analysis of a part of the structure of the invention;
FIG. 3 is a schematic diagram of the structure of the present invention;
FIG. 4 is a schematic diagram of the explosion analysis of the structure of the present invention;
FIG. 5 is an isometric view of the present invention;
FIG. 6 is an exploded view of a portion of the structure of the present invention;
FIG. 7 is an exploded view of a portion of the structure of the present invention;
FIG. 8 is an exploded view of a portion of the structure of the present invention;
FIG. 9 is a schematic view of a portion of the structure of the present invention.
The specific embodiment is as follows:
in order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention is further described below with reference to examples:
the utility model provides an aluminum plate arc hem device, includes box (1), box (1) in be equipped with speed change gear (2), the below of speed change gear (2) be equipped with motor (3), the top surface of speed change gear (2) be connected with supporting platform (5) through pillar (4), the upper surface of supporting platform (5) be connected with regulation seat (7) through stand (6), the lower surface swing joint of regulation seat (7) have rotation cylinder (8), gear cylinder (9) at a certain distance, gear cylinder (9) be higher than supporting platform (5) 3-50mm, rotation cylinder (8) be connected with horizontal bevel gear (11) through connecting rod (10), horizontal bevel gear (11) meet with vertical bevel gear (12) of establishing on speed change gear (2), the double-phase side of regulation seat (7) be equipped with respectively adjusting nut one (13), adjusting nut two (14).
Preferably, the speed change device (2) comprises a plurality of groups of gears (21) which are sequentially connected, the plurality of groups of gears (21) are arranged between two vertical plates (23) through movable rotating shafts (22), one ends of the plurality of groups of movable rotating shafts (22) extend out of one vertical plate (23) and are sleeved with belt rotating wheels (24) at one end shaft of the movable rotating shafts, and a plurality of groups of connecting slotted holes (25) are formed in the upper end faces of the two vertical plates (23).
Preferably, a plurality of groups of gears (21) are arranged on opposite inner sides of a vertical plate (23), the diameters of the gears (21) are different, the gears (21) are arranged in a shape like a Chinese character 'ji', a vertical bevel gear (12) is arranged on a movable rotating shaft (22) of the gear (21) positioned at the highest horizontal plane position in the gears (21), and the vertical bevel gear (12) is connected with an outer side surface of an adjacent gear (21).
Preferably, the adjusting seat (7) is of a hollow cube structure, two through holes (71) which are vertically communicated are formed in the adjusting seat (7), a first spiral through hole (72) and a second spiral through hole (73) which are perpendicular to each other are formed in two adjacent side surfaces of the adjusting seat (7), an adjusting nut I (13) and an adjusting nut II (14) are respectively and spirally connected to the first spiral through hole (72) and the second spiral through hole (73), mutually meshed rotating gears (74) are respectively arranged in the adjusting seat (7), an adjusting block (75) is arranged above the rotating gears (74), and the two rotating gears (74) are respectively connected with the upper surfaces of the rotating cylinder (8) and the gear cylinder (9).
Preferably, the regulating block (75) is of an L-shaped block structure, a plurality of groups of spiral hole grooves (76) are formed in the side face of the transverse edge of the regulating block (75), holes (77) are formed in the upper surface of the transverse edge of the regulating block (75), the diameter of each hole (77) is smaller than that of a through hole (71) of the regulating seat (7), and spiral holes (78) are formed in the outer side face of the vertical edge of the regulating block (75).
Preferably, the gear cylinder (9) is 12mm higher than the supporting platform (5), the top of the gear cylinder (9) and the top of the rotating cylinder (8) are on the same horizontal line, a plurality of vertical grooves are formed in the outer surface of the gear cylinder (9), and the bottom surface of the rotating cylinder (8) is tangent to the supporting platform (5).
Preferably, the supporting platform (5) on be equipped with feeding fastener (51), feeding fastener (51) locate one side of rotating cylinder (8), the cross-section of feeding fastener (51) be T type structure, a side of bed charge (52) of feeding fastener (51) be arc structure, baffle (53) of feeding fastener (51) establish perpendicularly in the upper surface of bed charge (52), make things convenient for aluminum plate material feeding.
Preferably, the speed change device (2) is connected with a working platform (15) through a supporting piece, the working platform (15) is of a 'back' shape structure, a box cover (16) is sleeved on the working platform (15), the cross section of the box cover (16) is of a 'back' shape structure, storage of aluminum product plates can be guaranteed, and other objects are prevented from falling into the device to damage the device.
Preferably, the adjusting seat (7) is sleeved with a protecting shell (17), and the bottom of the box body (1) is provided with a universal rotating wheel (18).
The aluminum plate flanging method comprises the following steps:
1) Cutting an aluminum plate to be processed into a processing sample with a required size;
2) Carrying out to-be-processed side grooving on the cut aluminum plate processing sample: one side of the aluminum plate to be processed is selected for grooving, the grooving depth is 1-10mm, and the grooving width is 2-10mm;
3) Bending one corner to be folded of the grooved aluminum plate by pliers;
4) Placing one bending corner of the aluminum plate into a rotary cylinder and a gear cylinder on an aluminum plate arc-shaped flanging device to carry out 90-degree flanging, wherein the rest part of the aluminum plate passes through the lower part of the gear cylinder and is driven by the gear cylinder to move forwards and carry out 90-degree flanging on the to-be-hemmed aluminum plate;
5) Placing one end of a bending corner of the aluminum plate after the treatment into a clamping device for clamping and shaping, so that the bending corner is 90 degrees;
6) And storing the folded aluminum plate for subsequent treatment.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.
Unless defined otherwise, all academic and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In the case of abutment, the definition in this specification controls.
All percentages, parts, ratios, etc. are by weight unless otherwise specified.
When values or ranges of values, preferred ranges or a list of lower and upper preferred values are provided, it is to be understood that any range formed from any smaller range limit or preferred value and any pair of values for any larger range limit or preferred value, whether or not the ranges are separately disclosed. Where the specification describes a numerical range, unless the specification states otherwise, the range is intended to include both the end of the range and all integers and fractions within the range.
When the terms "about" or "about" are used to describe the end of a numerical value or range, the disclosure should be interpreted to include the particular numerical value or end of the range concerned.
The use of "a" and "an" are used to describe elements and components of the invention for convenience and to give a general description of the invention. Unless explicitly stated otherwise, the description should be understood as including one or at least one.
Claims (6)
1. The utility model provides an aluminum plate arc hem device, including box (1), box (1) in be equipped with speed change gear (2), the below of speed change gear (2) be equipped with motor (3), the top surface of speed change gear (2) be connected with supporting platform (5) through pillar (4), the upper surface of supporting platform (5) be connected with through stand (6) and adjust seat (7), its characterized in that: the lower surface of the adjusting seat (7) is movably connected with a rotating cylinder (8) and a gear cylinder (9) which are at a certain distance, the gear cylinder (9) is higher than the supporting platform (5) by 3-50mm, the rotating cylinder (8) is connected with a horizontal bevel gear (11) through a connecting rod (10), the horizontal bevel gear (11) is connected with a vertical bevel gear (12) arranged on the speed changing device (2), two adjacent side surfaces of the adjusting seat (7) are respectively provided with an adjusting nut I (13) and an adjusting nut II (14), the speed changing device (2) comprises a plurality of groups of gears (21) which are sequentially connected, a plurality of groups of gears (21) are arranged between two vertical plates (23) through movable rotating shafts (22), one ends of the movable rotating shafts (22) extend out of one vertical plate (23) and are sleeved with a belt rotating wheel (24) on one end shaft of the movable rotating shaft, a plurality of groups of gears (21) are respectively arranged on opposite inner side surfaces of one vertical bevel gear (23), the gears (21) are respectively provided with a plurality of groups of vertical bevel gears (21) which are respectively connected with one vertical bevel gear (21) in a shape, the adjacent gears (21) are arranged on the two vertical bevel gears (12) respectively, the adjusting seat (7) is of a hollow cube structure, two vertical through holes (71) are formed in the adjusting seat (7), two mutually perpendicular spiral through holes I (72) and II (73) are formed in two adjacent side surfaces of the adjusting seat (7), an adjusting nut I (13) is connected to the spiral through holes I (72) in a spiral mode, an adjusting nut II (14) is connected to the spiral through holes II (73) in a spiral mode, mutually meshed rotating gears (74) are respectively arranged in the adjusting seat (7), an adjusting block (75) is arranged above the rotating gears (74), the two rotating gears (74) are respectively connected with the upper surfaces of a rotating cylinder (8) and a gear cylinder (9), the adjusting block (75) is of an L-shaped block structure, a plurality of groups of spiral hole grooves (76) are formed in the side surfaces of the transverse edges of the adjusting block (75), holes (77) are formed in the upper surfaces of the transverse edges of the adjusting block (75), the diameters of the holes (77) are smaller than the diameters of the through holes (71) of the adjusting seat (7), and the outer side surfaces of the adjusting block (75) are provided with spiral holes (78).
2. The aluminum plate arc hemming device according to claim 1, wherein: the gear cylinder (9) be higher than supporting platform (5) 12mm, the top of gear cylinder (9) and the top of rotating cylinder (8) be on same horizontal line, the surface of gear cylinder (9) seted up multichannel vertical recess, the bottom surface of rotating cylinder (8) tangent with supporting platform (5).
3. The aluminum plate arc hemming device according to claim 1, wherein: the feeding clamping piece (51) is arranged on the supporting platform (5), the feeding clamping piece (51) is arranged on one side of the rotary cylinder (8), the section of the feeding clamping piece (51) is of a T-shaped structure, one side edge of a bottom material (52) of the feeding clamping piece (51) is of an arc-shaped structure, and a baffle plate (53) of the feeding clamping piece (51) is vertically arranged on the upper surface of the bottom material (52).
4. The aluminum plate arc hemming device according to claim 1, wherein: the speed change device (2) is connected with a working platform (15) through a supporting piece, the working platform (15) is of a 'back' shape structure, a box cover (16) is sleeved on the working platform (15), and the section of the box cover (16) is of a 'back' shape structure.
5. The aluminum plate arc hemming device according to claim 1, wherein: the adjusting seat (7) is sleeved with a protecting shell (17), and the bottom of the box body (1) is provided with a universal rotating wheel (18).
6. An aluminum plate material flanging method based on the aluminum plate material arc flanging device as recited in claim 1, which is characterized in that: the method comprises the following steps:
1) Cutting an aluminum plate to be processed into a processing sample with a required size;
2) Carrying out to-be-processed side grooving on the cut aluminum plate processing sample: one side of the aluminum plate to be processed is selected for grooving, the grooving depth is 1-10mm, and the grooving width is 2-10mm;
3) Bending one corner to be folded of the grooved aluminum plate by pliers;
4) Placing one bending corner of the aluminum plate into a rotary cylinder and a gear cylinder on an aluminum plate arc-shaped flanging device to carry out 90-degree flanging, wherein the rest part of the aluminum plate passes through the lower part of the gear cylinder and is driven by the gear cylinder to move forwards and carry out 90-degree flanging on the to-be-hemmed aluminum plate;
5) Placing one end of a bent corner of the folded aluminum plate into a clamping device for clamping and shaping, so that the bent corner is 90 degrees;
6) And storing the folded and shaped aluminum plate for subsequent treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710857462.9A CN107649552B (en) | 2017-09-21 | 2017-09-21 | Arc-shaped aluminum plate flanging device and aluminum plate flanging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710857462.9A CN107649552B (en) | 2017-09-21 | 2017-09-21 | Arc-shaped aluminum plate flanging device and aluminum plate flanging method |
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| CN107649552A CN107649552A (en) | 2018-02-02 |
| CN107649552B true CN107649552B (en) | 2024-02-09 |
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| CN201710857462.9A Active CN107649552B (en) | 2017-09-21 | 2017-09-21 | Arc-shaped aluminum plate flanging device and aluminum plate flanging method |
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| CN109030133B (en) * | 2018-06-14 | 2021-04-30 | 华东交通大学 | Method for manufacturing test piece by using T-shaped sample |
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| CN206464383U (en) * | 2016-11-23 | 2017-09-05 | 中国人民解放军63926部队 | A kind of quick apparatus for bending of steel pipe |
| CN206492807U (en) * | 2017-01-26 | 2017-09-15 | 广州康美风空调设备有限公司 | Automatic bending machine |
| CN207154472U (en) * | 2017-09-21 | 2018-03-30 | 安徽墙煌彩铝科技有限公司 | A kind of aluminium plate arc flanging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014113596A (en) * | 2012-12-06 | 2014-06-26 | Daido Machinery Ltd | Metal plate bending processing apparatus and bending processing method |
| CN204413722U (en) * | 2015-02-02 | 2015-06-24 | 芜湖瑞精机床有限责任公司 | A kind of stepless speed-regulating device of vertical lathe gearbox |
| CN205414011U (en) * | 2016-03-14 | 2016-08-03 | 中华人民共和国北仑出入境检验检疫局 | Convex sheet metal roll extrusion flanging machine |
| CN205914578U (en) * | 2016-08-27 | 2017-02-01 | 马清洪 | Three rods of PVC steel band winding pipe are roll extrusion bending device in advance |
| CN206464383U (en) * | 2016-11-23 | 2017-09-05 | 中国人民解放军63926部队 | A kind of quick apparatus for bending of steel pipe |
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