CN107649311A - A kind of Vertical Steel bottle surface spray-painting plant - Google Patents
A kind of Vertical Steel bottle surface spray-painting plant Download PDFInfo
- Publication number
- CN107649311A CN107649311A CN201710793964.XA CN201710793964A CN107649311A CN 107649311 A CN107649311 A CN 107649311A CN 201710793964 A CN201710793964 A CN 201710793964A CN 107649311 A CN107649311 A CN 107649311A
- Authority
- CN
- China
- Prior art keywords
- motor
- workbench
- steel cylinder
- vertical steel
- reduction box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
Landscapes
- Spray Control Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及钢瓶表面喷漆的技术领域,特别是一种立式钢瓶表面喷漆装置。The invention relates to the technical field of painting the surface of steel cylinders, in particular to a vertical painting device for the surface of steel cylinders.
背景技术Background technique
钢瓶是用于存储气体的罐子,方便气体的使用和长途运输,为了防止钢瓶表面生锈,通常会在钢瓶表面喷漆,以增加钢瓶的耐腐蚀性。传统的喷漆方法,通常是通过手工喷漆,工作人员先将待喷漆钢瓶放入喷漆房内,然后使用喷枪对钢瓶进行喷漆,喷漆结束后,人工将钢瓶从喷漆房中取出。然而,该喷漆过程全由人工将钢瓶搬进和搬出喷漆房,这无疑是增大了工人的劳动强度,降低喷漆效率,且喷漆全由人工喷漆,效率非常低,喷漆不均匀,喷漆质量差。此外喷漆房内油漆味道大,对工人的身心健康造成影响。Steel cylinders are tanks used to store gas, which is convenient for gas use and long-distance transportation. In order to prevent the surface of steel cylinders from rusting, paint is usually sprayed on the surface of steel cylinders to increase the corrosion resistance of steel cylinders. The traditional painting method is usually by manual spraying. The staff first puts the steel cylinder to be painted into the spray booth, and then uses a spray gun to spray paint on the steel cylinder. After the painting is finished, the steel cylinder is manually taken out of the spray booth. However, the painting process is all done manually by moving steel cylinders into and out of the spray booth, which undoubtedly increases the labor intensity of the workers and reduces the painting efficiency, and the painting is all done manually, so the efficiency is very low, the paint is uneven, and the quality of the paint is poor. . In addition, the paint in the spray booth has a strong smell, which affects the physical and mental health of workers.
发明内容Contents of the invention
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、减轻工人劳动强度、提高喷漆效率、提高喷漆质量、保护工人身心健康的立式钢瓶表面喷漆装置。The object of the present invention is to overcome the shortcoming of prior art, provide a kind of vertical steel cylinder surface painting device with compact structure, reduce worker's labor intensity, improve spraying efficiency, improve spraying quality, protect worker's physical and mental health.
本发明的目的通过以下技术方案来实现:一种立式钢瓶表面喷漆装置,它包括喷漆房、旋转机构以及设置于喷漆房内的喷漆机构,所述的喷漆房的侧壁上开设有开口,喷漆机构包括电机A,电机A的输出轴上安装有转盘,转盘上设置有支架,支架上旋转安装有垂直于转盘的丝杆,丝杆上螺纹连接有螺母,螺母上设置有喷枪头,支架上还固定安装有伺服电机,伺服电机的输出轴与丝杆连接,所述的旋转机构包括工作台、设置于工作台下方的减速箱和电机B,电机B的输出轴与减速箱的输入端连接,减速箱的输出端连接有转轴,转轴向上贯穿工作台设置且旋转安装于工作台上,转轴的延伸部上固设有能够穿过开口的框形架,框形架的前后设置均固定安装有油缸,油缸活塞杆的作用端连接有凹形件,两个凹形件的凹槽相对立设置。The object of the present invention is achieved by the following technical solutions: a vertical steel cylinder surface painting device, which includes a paint spraying room, a rotating mechanism and a painting mechanism arranged in the painting room, the side wall of the painting room is provided with an opening, The painting mechanism includes a motor A, a turntable is installed on the output shaft of the motor A, a bracket is arranged on the turntable, a screw rod perpendicular to the turntable is rotated on the bracket, a nut is threaded on the screw rod, and a spray gun head is arranged on the nut, and the bracket A servo motor is also fixedly installed on the top, and the output shaft of the servo motor is connected with the screw rod. The rotating mechanism includes a worktable, a reduction box and a motor B arranged under the worktable, and the output shaft of the motor B is connected to the input end of the reduction box. Connection, the output end of the reduction box is connected with a rotating shaft, the rotating shaft is set through the workbench upwards and is rotatably installed on the workbench, the extension of the rotating shaft is fixed with a frame frame that can pass through the opening, and the front and rear settings of the frame frame are fixed. An oil cylinder is installed, and the action end of the piston rod of the oil cylinder is connected with a concave piece, and the grooves of the two concave pieces are oppositely arranged.
两个所述的油缸对称设置。Two described oil cylinders are arranged symmetrically.
所述的螺母上固设有L板。An L plate is fixed on the nut.
所述的喷枪头设置于L板上。The spray gun head is arranged on the L plate.
它还包括控制器,所述的控制器与电机A、电机B和伺服电机电连接。It also includes a controller, and the controller is electrically connected with the motor A, the motor B and the servo motor.
本发明具有以下优点:(1)本发明通过旋转机构来实现钢瓶的搬运和搬出,极大减轻了工人的劳动强度,且不用进入喷漆房内,很好的保护了工人的身心健康,同时提高了喷漆效率。(2)本发明通过喷漆机构使喷枪头绕着钢瓶做旋转运动,喷枪头喷出的油漆均匀涂敷到钢瓶外表面,经过一段时间处理后,即可实现了钢瓶表面的均匀喷漆,因此无需人工手持喷枪进行喷漆,进一步的提高了喷漆效率。The present invention has the following advantages: (1) The present invention realizes the transportation and removal of steel cylinders through the rotating mechanism, which greatly reduces the labor intensity of workers, and does not need to enter the spray booth, which protects the physical and mental health of workers well, and at the same time improves improved painting efficiency. (2) The present invention makes the spray gun head rotate around the steel cylinder through the paint spraying mechanism, and the paint sprayed by the spray gun head is evenly applied to the outer surface of the steel cylinder. Hand-held spray guns are used to spray paint, which further improves the painting efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1中省略喷漆机构的A-A剖视图;Fig. 2 is the A-A sectional view of omitting the painting mechanism in Fig. 1;
图中,1-喷漆房,2-开口,3-电机A,4-转盘,5-支架,6-丝杆,7-喷枪头,8-伺服电机,9-工作台,10-减速箱,11-电机B,12-转轴,13-框形架,14-油缸,15-凹形件,16-钢瓶。In the figure, 1-painting room, 2-opening, 3-motor A, 4-turntable, 5-bracket, 6-screw, 7-spray gun head, 8-servo motor, 9-table, 10-reduction box, 11-motor B, 12-rotating shaft, 13-frame frame, 14-oil cylinder, 15-concave piece, 16-steel cylinder.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with accompanying drawing, protection scope of the present invention is not limited to the following:
如图1~2所示,一种立式钢瓶表面喷漆装置,它包括喷漆房1、旋转机构以及设置于喷漆房1内的喷漆机构,所述的喷漆房1的侧壁上开设有开口2,喷漆机构包括电机A3,电机A3的输出轴上安装有转盘4,转盘4上设置有支架5,支架5上旋转安装有垂直于转盘4的丝杆6,丝杆6上螺纹连接有螺母,螺母上设置有喷枪头7,支架5上还固定安装有伺服电机8,伺服电机8的输出轴与丝杆6连接。As shown in Figures 1 to 2, a vertical steel cylinder surface painting device includes a painting booth 1, a rotating mechanism and a painting mechanism arranged in the painting booth 1, and an opening 2 is provided on the side wall of the painting booth 1 , the painting mechanism comprises a motor A3, a turntable 4 is installed on the output shaft of the motor A3, a support 5 is arranged on the turntable 4, a screw mandrel 6 perpendicular to the turntable 4 is mounted on the support 5, and a nut is threaded on the screw mandrel 6, A spray gun head 7 is arranged on the nut, and a servo motor 8 is also fixedly installed on the support 5 , and the output shaft of the servo motor 8 is connected with the screw mandrel 6 .
如图1~2所示,所述的旋转机构包括工作台9、设置于工作台9下方的减速箱10和电机B11,电机B11的输出轴与减速箱10的输入端连接,减速箱10的输出端连接有转轴12,转轴12向上贯穿工作台9设置且旋转安装于工作台9上,转轴12的延伸部上固设有能够穿过开口2的框形架13,框形架13的前后设置均固定安装有油缸14,两个所述的油缸14对称设置,油缸14活塞杆的作用端连接有凹形件15,两个凹形件15的凹槽相对立设置。初始状态下,油缸14位于喷漆房1的外部。As shown in Figures 1 to 2, the rotating mechanism includes a workbench 9, a reduction box 10 arranged below the workbench 9 and a motor B11, the output shaft of the motor B11 is connected with the input end of the reduction box 10, and the output shaft of the reduction box 10 The output end is connected with a rotating shaft 12, the rotating shaft 12 is arranged upwardly through the workbench 9 and is rotatably mounted on the workbench 9, the extension of the rotating shaft 12 is fixedly provided with a frame frame 13 which can pass through the opening 2, the front and back of the frame frame 13 The oil cylinders 14 are all fixedly installed, and the two oil cylinders 14 are arranged symmetrically. The active end of the piston rod of the oil cylinders 14 is connected with a concave piece 15, and the grooves of the two concave pieces 15 are oppositely arranged. In the initial state, the oil cylinder 14 is located outside the spray booth 1 .
本实施例中,所述的螺母上固设有L板,所述的喷枪头7设置于L板上。它还包括控制器,所述的控制器与电机A3、电机B11和伺服电机8电连接,通过控制器能够控制电机A3、电机B11和伺服电机8的启动或关闭,方便了工人的操作,具有自动化程度高的特点。In this embodiment, an L plate is fixed on the nut, and the spray gun head 7 is set on the L plate. It also includes a controller, the controller is electrically connected with the motor A3, the motor B11 and the servo motor 8, and the controller can control the starting or closing of the motor A3, the motor B11 and the servo motor 8, which facilitates the operation of the worker and has Features of high degree of automation.
本发明的工作过程为:S1、待喷漆钢瓶的工装,将钢瓶16直立的吊装于两个凹形件15之间,随后控制两个油缸14的活塞杆伸出,钢瓶16被夹紧于两个凹形件15之间,从而实现了钢瓶的工装;S2、钢瓶的输送,控制电机B11的启动,电机B11的转矩经减速箱10减速后带动框形架13旋转180度,从而使钢瓶穿过开口2进入喷漆房1内,且钢瓶16刚好处于转盘4的正上方,从而实现了钢瓶的输送;S3、钢瓶的喷漆,控制伺服电机8和电机A3启动,电机A3带动转盘均匀转动,而伺服电机8带动螺母上的喷枪头7做上下往复运动,进一步的使喷枪头7绕着钢瓶16做旋转运动,喷枪头7喷出的油漆均匀涂敷到钢瓶外表面,经过一段时间处理后,即可实现了钢瓶表面的均匀喷漆,因此无需人工手持喷枪进行喷漆,极大的提高了喷漆效率;S4、喷漆结束后,控制电机B11做反向转动,从而使成品钢瓶穿过开口2挪到喷漆房1外部,无需人工搬运和搬出钢瓶,极大减轻了工人的劳动强度,且不用进入喷漆房内,很好的保护了工人的身心健康,同时提高了喷漆效率。The work process of the present invention is: S1, the tooling of the steel cylinder to be painted, the steel cylinder 16 is hoisted upright between the two concave parts 15, then the piston rods of the two oil cylinders 14 are controlled to stretch out, and the steel cylinder 16 is clamped between the two concave parts 15. Between two concave parts 15, thereby realizing the tooling of the steel cylinder; S2, the transportation of the steel cylinder, the start-up of the control motor B11, the torque of the motor B11 drives the frame frame 13 to rotate 180 degrees after being decelerated by the reduction box 10, so that the steel cylinder Pass through the opening 2 and enter the spray booth 1, and the steel cylinder 16 is just above the turntable 4, thereby realizing the transportation of the steel cylinder; S3, the spraying of the steel cylinder, controls the start of the servo motor 8 and the motor A3, and the motor A3 drives the turntable to rotate evenly. The servo motor 8 drives the spray gun head 7 on the nut to reciprocate up and down, further making the spray gun head 7 rotate around the steel cylinder 16, and the paint sprayed by the spray gun head 7 is evenly applied to the outer surface of the steel cylinder. , can realize the uniform painting on the surface of the steel cylinder, so there is no need to manually hold the spray gun for painting, which greatly improves the painting efficiency; S4, after the painting is finished, control the motor B11 to do reverse rotation, so that the finished steel cylinder passes through the opening 2 and moves Outside the spray booth 1, there is no need to manually carry and remove the steel cylinders, which greatly reduces the labor intensity of the workers, and does not need to enter the spray booth, which protects the physical and mental health of the workers and improves the painting efficiency.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710793964.XA CN107649311A (en) | 2017-09-06 | 2017-09-06 | A kind of Vertical Steel bottle surface spray-painting plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710793964.XA CN107649311A (en) | 2017-09-06 | 2017-09-06 | A kind of Vertical Steel bottle surface spray-painting plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107649311A true CN107649311A (en) | 2018-02-02 |
Family
ID=61128145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710793964.XA Pending CN107649311A (en) | 2017-09-06 | 2017-09-06 | A kind of Vertical Steel bottle surface spray-painting plant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107649311A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108837999A (en) * | 2018-08-28 | 2018-11-20 | 国网山东省电力公司电力科学研究院 | A kind of electric power pylon tower body maintenance device |
| CN113058776A (en) * | 2021-03-04 | 2021-07-02 | 湘南学院 | Processingequipment of sculpture outward appearance spraying usefulness |
| CN113578600A (en) * | 2021-08-03 | 2021-11-02 | 东莞市宙纳自动化设备科技有限公司 | Industrial gas is paint machine for steel bottle |
-
2017
- 2017-09-06 CN CN201710793964.XA patent/CN107649311A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108837999A (en) * | 2018-08-28 | 2018-11-20 | 国网山东省电力公司电力科学研究院 | A kind of electric power pylon tower body maintenance device |
| CN108837999B (en) * | 2018-08-28 | 2023-10-10 | 国网山东省电力公司电力科学研究院 | A transmission tower body maintenance device |
| CN113058776A (en) * | 2021-03-04 | 2021-07-02 | 湘南学院 | Processingequipment of sculpture outward appearance spraying usefulness |
| CN113578600A (en) * | 2021-08-03 | 2021-11-02 | 东莞市宙纳自动化设备科技有限公司 | Industrial gas is paint machine for steel bottle |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US9981309B2 (en) | Wheel mold spraying apparatus | |
| CN209238234U (en) | A kind of spray-painting plant with overturning structure | |
| CN108380434A (en) | Aluminium alloy work piece environment-friendly spray coating device | |
| CN107649311A (en) | A kind of Vertical Steel bottle surface spray-painting plant | |
| CN205834584U (en) | A kind of valve processing unit (plant) | |
| CN108970849A (en) | A kind of automotive rim processing unit (plant) | |
| CN108855715A (en) | A kind of cylindrical container inner surface paint spraying mechanism and its spraying method | |
| CN205361758U (en) | Painting device | |
| CN111921740A (en) | Paint spraying device for furniture | |
| CN105170374B (en) | A kind of device that can realize the spray painting of steel cylinder basal surface | |
| CN212883115U (en) | A metal parts spray paint component | |
| CN209138992U (en) | Aluminium alloy work piece environment-friendly spray coating device | |
| CN209577170U (en) | A kind of automatic paint-spraying machine | |
| CN112916263A (en) | Intelligent copper-nickel alloy spraying anti-corrosion robot | |
| CN207413675U (en) | A kind of Vertical Steel bottle surface spray-painting plant | |
| CN107649321A (en) | A kind of steel cylinder device | |
| CN205413447U (en) | Paint spraying device for sheet metal parts | |
| CN216368565U (en) | Even tubulose work piece spraying device of rotation type spraying | |
| CN211756237U (en) | Spraying device is used in aluminium part processing | |
| CN214347367U (en) | Spraying device for low-density anti-fatigue metal surface machining | |
| CN216459552U (en) | An automatic spraying device for the inner wall of a storage tank | |
| CN211514930U (en) | Repairing and paint spraying device for hub friction | |
| CN204685365U (en) | The push arm of wheel hub spray equipment | |
| CN217164975U (en) | Surrounding type paint spraying equipment | |
| CN207941654U (en) | A kind of efficient painting installation of hardware |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180202 |