CN107643724A - A kind of device and method that EAF Arcos computers are changed with common PC - Google Patents
A kind of device and method that EAF Arcos computers are changed with common PC Download PDFInfo
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- CN107643724A CN107643724A CN201710772822.5A CN201710772822A CN107643724A CN 107643724 A CN107643724 A CN 107643724A CN 201710772822 A CN201710772822 A CN 201710772822A CN 107643724 A CN107643724 A CN 107643724A
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- arcos
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Abstract
The invention discloses a kind of device and method that EAF Arcos computers are changed with common PC, including hardware and software, replacing options to be carried out in accordance with the following steps:Check common PC configurations;Recover disk by system loads to new hard disk using Arcos disk systems;Driver for NT are copied in new hard disk;Driver is installed;Network interface card IP address is set;Common PC is connected in Arcos NT systems;Be powered test.It is an advantage of the invention that replacing SIEMENS nonshared control units using common PC, equipment is easy to get, method is simple, saves equipment purchase cost, does not influence normally to produce, and operating efficiency is high, yield increase;Standby a set of complete domestic controller, fast changeable come into operation, greatly shorten replacing construction, reduce the working strength for the personnel that reorganize and outfit;The invention enables be unfamiliar with ECS system personnels and can also quickly and easily complete controller more to change jobs.
Description
Technical field
The invention belongs to metallurgical equipment automation control area, more particularly to a kind of common PC industrial computers replacing EAF electricity
The device and method of stove Arcos computers.
Background technology
ECS systems are electrode control system, are to be designed to make exclusively for electric furnace automatic Steelmaking by Austrian VATRON companies
The control system made, it uses SIEMENS nonshared control units, by special data acquisition unit, gathers furnace transformer two
Secondary side voltage, current signal, by the processing of industrial computer, so as to control the automatic lifting of three-phase electrode and adjust electric arc
Arc length, practical impedance is set to reach a set of closed-loop control system of sets requirement.The system by SIEMENS EPAs and
The PLC communications main with electric furnace of Profibus DP networks carry out data exchange, realize the automatic Steelmaking of electric furnace.ECS(Electrode
Control System) it is the nucleus equipment for realizing electric furnace automatic Steelmaking, this equipment, which once breaks down, will result directly in electricity
Stove production is stopped, so as to cause the serious consequence of entirely steel plant downtime processed.Therefore it is particularly important to ECS management service.ECS
The core component of system is Siemens's industrial computer, and price is more than 100,000, and the Buying Cycle is longer, it is false as now used
SIEMENS controllers break down can not use whole factory will be caused to stop, great loss is caused to company.Change
Computer needs to install special functional card, and the operating system used is older Microsoft's Windows NT systems, it is necessary to do
System is recovered, therefore a set of Beck-up Control System of preparation needs to expend many time and efforts.
The content of the invention
To overcome the shortcomings of the existing technology, change EAF Arcos computers with common PC it is an object of the invention to provide a kind of
Device and method, equipment is easy to get, method is simple, does not influence normally to produce, and operating efficiency is high, saves equipment purchase cost.
To achieve the above object, the present invention adopts the following technical scheme that:It is a kind of to change EAF Arcos computers with common PC
Device, it is characterized in that the more changing device includes hardware and software, described hardware includes common PC, Profibus address card sums
According to capture card;Described software includes Arcos disk systems and recovers CD, mainboard, video card and NIC driver.
Further, described common PC is common industrial computer or normal domestic use PC.
Further, described common PC video cards are display card, model NIVDIA GeForce2MX/MX 400;It is described
Network interface card be integrated network card, model Realtek RTL8139/810X, runtime is Windows XP.
Further, described Profibus address cards are CP5614.
Further, described data collecting card is DAP4000.
Further, described mainboard, video card and NIC driver use different according to the common PC configurations selection
Driving.
A kind of method that EAF Arcos computers are changed with common industrial computer, is characterized in carrying out in accordance with the following steps:
Step 1 checks common PC configurations:Information can be obtained from the hardware configuration in computer attribute;
Step 2 recovers disk by system loads to new hard disk using Arcos disk systems;
Step 3 drives mainboard, video driver and trawl performance for NT are copied in new hard disk;Due to Windows
NT does not support USB, you must use following method:Using double hard disks, increase a hard disk with XP operating systems, in XP rings
Driver is copied in new hard disk under border;
Step 4 installs driver:Mainboard drives and video driver can be installed automatically, double-clicks its setup.exe journey
Sequence is installed automatically;Trawl performance need to be installed, Windows NT systems install network interface card drive manually manually without automatic installation procedure
Dynamic method is as follows:My Computer---〉Control Panel----〉Network--Adapters--Add--Have
Disk, input storage trawl performance file OEMSETUP.INF folder path, clicks on OK installations;Driver installs
After restart computer;
Step 5 sets network interface card IP address:IP address under original trawl performance is set and makes a copy of, is again turned on
Network configuration, it can be seen that two trawl performances, i.e., former trawl performance and new clothes trawl performance, choose original under adapters tab
Trawl performance, click on Remove and remove it, TCP/IP Protocol are double-clicked under protocols tab, in IP Address
The network card adapter Realtek RT8139/810x of option selection new clothes are set manually using Specify an IP address
The IP address got off is made a copy of, OK is clicked and completes to set, restart computer;
Common PC is connected in Arcos NT systems by step 6, checks whether Arcos runtimes can normally transport
OK, whether data collecting card DAP4000 work is normal, and whether Profibus and TCP/IP network communications are normal, can be by following
Mode judges:
1.DAP4000:When not working, when electric furnace is not powered, active power can be continuously increased;During work, active power
It is zero with five work(power;
2.Profibus address cards:Check that CP5614 can be observed as Profibus slave stations in the network communication of HMI pictures
Whether work is normal, and the state for the ET200M communication modules checked in Arcos NT cabinets can determine whether CP5614 as Profibus master
Whether work of standing is normal;
3. network interface card:Whether normal observe the TCP/IP communication states of Arcos runtime pictures, used in PLC computers
Ping orders check whether network is normal, and DAP4000 connections are extracted, and observe HMI pictures, check whether total electricity becomes
Change;
Step 7, which is powered, tests:Electric furnace is powered, and new Arcos system operations in test are normal, and electric furnace is powered normally, electrode liter
Drop is normal, and the electric current of monitoring, voltage is normal, show using common PC (industrial computer) change EAF (electric furnace) Arcos computations into
Work(.
Compared with prior art, it is an advantage of the invention that replacing SIEMENS special using common industrial computer even home PC
Controller, equipment is easy to get, method is simple, saves equipment purchase cost, does not influence normally to produce, and operating efficiency improves, and yield increases
Add;Standby a set of complete domestic controller, fast changeable come into operation, and greatly shorten replacing construction, personnel are reorganized and outfit in reduction
Working strength;The invention enables be unfamiliar with ECS system personnels and can also quickly and easily complete controller more to change jobs.
Brief description of the drawings
The present invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is EAF Arcos computers control schematic diagram in the prior art.
Fig. 2 is the mainboard driver scheme of installation of step 3 of the present invention.
Fig. 3 is the video driver scheme of installation of step 3 of the present invention.
Fig. 4 is the installation of network card diver schematic diagram of step 3 of the present invention.
Fig. 5 is that the IP address of step 4 of the present invention sets schematic diagram.
Fig. 6 is the test interface display schematic diagram of step 7 of the present invention.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
A kind of device that EAF Arcos computers are changed with common PC, is characterized in that the more changing device includes hardware and software,
Described hardware includes common PC, Profibus address cards and data collecting card;Described software includes Arcos disk systems
Recover CD, mainboard, video card and NIC driver.
Further, described common PC is common industrial computer or normal domestic use PC.
Further, described common PC video cards are display card, model NIVDIA GeForce2MX/MX400;It is described
Network interface card be integrated network card, model Realtek RTL8139/810X, runtime is WindowsXP.
Further, described Profibus address cards are CP5614.
Further, described data collecting card is DAP4000.
Further, described mainboard, video card and NIC driver use different according to the common PC configurations selection
Driving.
A kind of method that EAF Arcos computers are changed with common industrial computer, is characterized in carrying out in accordance with the following steps:
Step 1 checks common PC configurations:Information can be obtained from the hardware configuration in computer attribute;
Step 2 recovers disk by system loads to new hard disk using Arcos disk systems;
Step 3 drives mainboard, video driver and trawl performance for NT are copied in new hard disk;Due to Windows
NT does not support USB, you must use following method:Using double hard disks, increase a hard disk with XP operating systems, in XP rings
Driver is copied in new hard disk under border;
Step 4 installs driver:Mainboard drives and video driver can be installed automatically, double-clicks its setup.exe journey
Sequence is installed automatically;Trawl performance need to be installed, WindowsNT systems install network interface card drive manually manually without automatic installation procedure
Dynamic method is as follows:My Computer---〉Control Panel----〉Network--Adapters--Add--Have
Disk, input storage trawl performance file OEMSETUP.INF folder path, clicks on OK installations;Driver installs
After restart computer;
Step 5 sets network interface card IP address:IP address under original trawl performance is set and makes a copy of, is again turned on
Network configuration, it can be seen that two trawl performances, i.e., former trawl performance and new clothes trawl performance, choose original under adapters tab
Trawl performance, click on Remove and remove it, TCP/IP Protocol are double-clicked under protocols tab, in IP Address
The network card adapter RealtekRT8139/810x of option selection new clothes is set manually using Specify an IP address to be copied
The IP address recorded, IP Address in the present embodiment:192.168.100.197,Subnet Mask:255.255.0.0,
DefaultGateway:192.168.112.254 clicking OK to complete to set, computer is restarted.
Common PC is connected in Arcos NT systems by step 6, checks whether Arcos runtimes can normally transport
OK, whether data collecting card DAP4000 work is normal, and whether Profibus and TCP/IP network communications are normal, can be by following
Mode judges:
1.DAP4000:When not working, when electric furnace is not powered, active power can be continuously increased;During work, active power
It is zero with five work(power;
2.Profibus address cards:Check that CP5614 can be observed as Profibus slave stations in the network communication of HMI pictures
Whether work is normal, and the state for the ET200M communication modules checked in Arcos NT cabinets can determine whether CP5614 as Profibus master
Whether work of standing is normal;
3. network interface card:Whether normal observe the TCP/IP communication states of Arcos runtime pictures, used in PLC computers
Ping orders check whether network is normal, and DAP4000 connections are extracted, and observe HMI pictures, check whether total electricity becomes
Change;
Step 7, which is powered, tests:Electric furnace is powered, and new Arcos system operations in test are normal, and electric furnace is powered normally, electrode liter
Drop is normal, and the electric current of monitoring, voltage is normal, show using common PC (industrial computer) change EAF (electric furnace) Arcos computations into
Work(.
Claims (7)
- A kind of 1. device that EAF Arcos computers are changed with common PC, it is characterised in that:The more changing device includes hardware and soft Part, described hardware include common PC, Profibus address cards and data collecting card;Described software includes Arcos disk systems System recovers CD, mainboard, video card and NIC driver.
- A kind of 2. device that EAF Arcos computers are changed with common PC according to claim 1, it is characterised in that:It is described Common PC be common industrial computer or normal domestic use PC.
- A kind of 3. device that EAF Arcos computers are changed with common PC according to claim 1, it is characterised in that:It is described Common PC video cards be display card, model NIVDIA GeForce2MX/MX 400;Described network interface card is integrated network card, model Realtek RTL8139/810X, runtime are Windows XP.
- A kind of 4. device that EAF Arcos computers are changed with common PC according to claim 1, it is characterised in that:It is described Profibus address cards be CP5614.
- A kind of 5. device that EAF Arcos computers are changed with common PC according to claim 1, it is characterised in that:It is described Data collecting card be DAP4000.
- A kind of 6. device that EAF Arcos computers are changed with common PC according to claim 1, it is characterised in that:It is described Mainboard, video card and NIC driver different driving is used according to the common PC configurations selection.
- A kind of 7. method that EAF Arcos computers are changed with common industrial computer, it is characterised in that:Carry out in accordance with the following steps:Step 1 checks common PC configurations:Information can be obtained from the hardware configuration in computer attribute;Step 2 recovers disk by system loads to new hard disk using Arcos disk systems;Step 3 drives mainboard, video driver and trawl performance for NT are copied in new hard disk;Due to Windows NT not USB is supported, you must use following method:Using double hard disks, increase a hard disk with XP operating systems, under XP environment Driver is copied in new hard disk;Step 4 installs driver:Mainboard drives and video driver can be installed automatically, and it is automatic to double-click its setup.exe program Installation;Trawl performance need to be installed, WindowsNT systems install network card driving method manually manually without automatic installation procedure It is as follows:My Computer--- > Control Panel---- > Network--Adapters--Add--Have Disk, input Trawl performance file OEMSETUP.INF folder path is deposited, clicks on OK installations;Driver opens again after installing Dynamic computer;Step 5 sets network interface card IP address:IP address under original trawl performance is set and makes a copy of, is again turned on network Configuration, it can be seen that two trawl performances, i.e., former trawl performance and new clothes trawl performance, choose former network interface card under adapters tab Driving, click on Remove and remove it, TCP/IP Protocol are double-clicked under protocols tab, in IP Address options Select the network card adapter RealtekRT8139/810x of new clothes to set manually using Specify an IP address to make a copy of down The IP address come, IP Address in the present embodiment:192.168.100.197,Subnet Mask:255.255.0.0, DefaultGateway:192.168.112.254 clicking OK to complete to set, computer is restarted.Common PC is connected in Arcos NT systems by step 6, checks whether Arcos runtimes can be with normal operation, data Whether capture card DAP4000 work is normal, and whether Profibus and TCP/IP network communications are normal, can sentence in the following manner It is disconnected:1.DAP4000:When not working, when electric furnace is not powered, active power can be continuously increased;During work, active power and five Work(power is zero;2.Profibus address cards:Check that the network communication of HMI pictures can be observed CP5614 and be worked as Profibus slave stations Whether normal, the state for the ET200M communication modules checked in Arcos NT cabinets can determine whether CP5614 as Profibus main websites work Whether normal make;3. network interface card:Whether normal observe the TCP/IP communication states of Arcos runtime pictures, ordered in PLC computers using ping Order checks whether network is normal, and DAP4000 connections are extracted, and observes HMI pictures, checks whether total electricity changes;Step 7, which is powered, tests:Electric furnace is powered in test, and new Arcos system operations are normal, and electric furnace is powered normally, and rise fall of electrodes is just Often, the electric current of monitoring, voltage is normal, shows to change the success of EAF (electric furnace) Arcos computations using common PC (industrial computer).
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2017
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CN1503151A (en) * | 2000-02-03 | 2004-06-09 | 英华达(上海)电子有限公司 | Output and input method based on communication equipment driving device |
CN1758228A (en) * | 2004-10-10 | 2006-04-12 | 深圳市三道科技有限公司 | Virtual structure type network computer support platform system and constructing method |
CN101038552A (en) * | 2006-03-16 | 2007-09-19 | 北京锐科天智科技有限责任公司 | Multiple modes fast multimedia image and sound service method, software and hardware device |
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Address after: 215625 Puxiang (Zhangjiagang) Stainless Steel Co., Ltd. on the north side of the Yangtze River Highway, Jinfeng Town, Zhangjiagang City, Suzhou City, Jiangsu Province Applicant after: Puxiang (Zhangjiagang) Stainless Steel Co., Ltd. Address before: 215625 Zhangjiagang Puxiang Stainless Steel Co., Ltd., Jinfeng Town, Zhangjiagang City, Suzhou City, Jiangsu Province Applicant before: Puxiang Stainless Steel Co Ltd, Shangjiagang |
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