CN107639048A - A kind of brush device of the robot of electrification in high voltage automatic cleaning insulator - Google Patents
A kind of brush device of the robot of electrification in high voltage automatic cleaning insulator Download PDFInfo
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- CN107639048A CN107639048A CN201711031509.2A CN201711031509A CN107639048A CN 107639048 A CN107639048 A CN 107639048A CN 201711031509 A CN201711031509 A CN 201711031509A CN 107639048 A CN107639048 A CN 107639048A
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- arc
- robot
- installing plate
- electrification
- clamping plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Electric Cable Installation (AREA)
Abstract
The invention discloses a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator,A kind of brush device of the robot of electrification in high voltage automatic cleaning insulator,Including clamping plate,Connecting plate,Mounting hole,Clearing apparatus,Reciprocator,Dust exhaust apparatus and control panel,The side of clamping plate is welded with connecting plate,Connecting plate side offers mounting hole,One end of clamping plate is provided with clearing apparatus,Clearing apparatus is connected by reciprocator with clamping plate,Dust exhaust apparatus is installed on clearing apparatus,Reciprocator is by arc-shaped rack,Arc-shaped slide rail,Sliding block,Servomotor,Drive gear and installing plate composition,The side of clamping plate is welded with arc-shaped rack and arc-shaped slide rail,Arc-shaped slide rail is provided with two,The brush device of the robot of the cleaning insulator,Pass through being used cooperatively for reciprocator and clearing apparatus,Can be to carrying out cleaning without dead angle around insulator,And the setting of dust exhaust apparatus,It ensure that cleaning effect.
Description
Technical field
The present invention relates to insulator maintained equipment technical field, specially a kind of machine of electrification in high voltage automatic cleaning insulator
The brush device of tool people.
Background technology
Insulator is a kind of special insulation control, can be played an important role in overhead transmission line.Between one's early years absolutely
Edge is used for electric pole, and the one end for being slowly developed in high type high-tension bus-bar connection tower has hung the insulator of many plate-likes, and it is
In order to increase creep age distance, generally it is made up of glass or ceramics, is just insulator.Insulator should not be born due to environment and electricity
Lotus condition change caused by various electromechanical stress and fail, otherwise insulator would not produce great effect, will damage
The use of evil whole piece circuit and service life.
Insulator on the high-voltage line of installation out of doors, can fall last layer dust using surface after a period of time mostly, if
Clean not in time, use and the service life of whole piece circuit, the hairbrush of the existing robot for cleaning insulator may be damaged
Mechanism, cleaned in cleaning process not thoroughly, the dust of cleaning is easily secondary to fall on insulator surface, has had a strong impact on cleaning effect
Fruit.
The content of the invention
It is an object of the invention to provide a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator, with solution
The problem of being proposed in certainly above-mentioned background technology.
In order to solve the above-mentioned technical problem, the present invention provides following technical scheme：A kind of electrification in high voltage automatic cleaning insulation
Son robot brush device, including clamping plate, connecting plate, mounting hole, clearing apparatus, reciprocator, dust exhaust apparatus and
Control panel, the side of the clamping plate are welded with connecting plate, and the connecting plate side offers mounting hole, one end peace of the clamping plate
Equipped with clearing apparatus, the clearing apparatus is connected by reciprocator with clamping plate, and dust suction is provided with the clearing apparatus
Device.
Further, the reciprocator by arc-shaped rack, arc-shaped slide rail, sliding block, servomotor, drive gear and
Installing plate forms, and the side of the clamping plate is welded with arc-shaped rack and arc-shaped slide rail, and the arc-shaped slide rail is provided with two, and two
Individual arc-shaped slide rail is symmetrical arranged along arc-shaped rack, and sliding block is mounted on the arc-shaped slide rail, and away from clearing apparatus side
Sliding block side be fixed with servomotor, the output shaft of the servomotor is fixedly connected through sliding block with drive gear, and is watched
The junction of the output shaft and sliding block that take motor is rotatablely connected by bearing, and the drive gear engages connection with arc-shaped rack,
Installing plate is fixed with the top of the sliding block, the servomotor is electrically connected with by wire and control panel.
Further, the clearing apparatus is by motor, drive pulley, rotating shaft, locating shaft, driven pulley, transition
Belt pulley, belt and hairbrush composition, the bottom of the installing plate are fixed with motor, and the output shaft of the motor passes through installation
Plate is fixedly connected with drive pulley, and the output shaft of motor and the junction of installing plate are rotatablely connected by bearing, described
Rotating shaft and locating shaft are installed through on installing plate by bearing, and one end of the rotating shaft is fixed with driven pulley, described
The other end of rotating shaft is fixed with hairbrush, and one end of the locating shaft is fixed with transition belt pulley, the drive pulley, driven skin
Belt wheel is connected with transition belt pulley by belt, and the motor is electrically connected with by wire and control panel.
Further, the dust exhaust apparatus is by sleeve, cloth bag, inlet scoop, air intake filter, blower fan, air outlet and air-out
Filter forms, and the bottom centre of the installing plate is fixed with sleeve, and the one end of inside away from installing plate of the sleeve is provided with
Cloth bag, the side wall of the sleeve are provided with inlet scoop, and the inlet scoop connects with cloth bag, the sleeve inner be located at cloth bag just on
Side is provided with blower fan, air intake filter is provided between the blower fan and cloth bag, the side center of the installing plate offers air-out
Mouthful, the air outlet face blower fan is set, and air-out filter is provided with the air outlet, and the blower fan passes through wire and control
Plate is electrically connected with.
Further, the rotating shaft is provided with four, and four rotating shafts are located at the corner of installing plate.
Further, side of the clamping plate away from arc-shaped rack is fixed with clamp.
Compared with prior art, the beneficial effect that is reached of the present invention is：The brush machine of the robot of the cleaning insulator
Structure, clamping plate is closely joined together with insulator by the clamping device of outside first, it is electronic to be manipulated by plate startup
Machine and blower fan, motor drive driver pulley rotation, and then by belt drive driven pulley and transition belt pulley together
Rotate, transition belt pulley drives rotating shaft and hairbrush to rotate, and the rotation of hairbrush makes absorption be come off in the dust of insulator surface, uses
Belt can prevent hairbrush from being blocked when cleaning；The effect of blower fan, make by the dust that hairbrush brushes down together with air from suction
Air port flows into cloth bag, and most dust can not be stored in cloth bag by cloth bag, and the dust of only a few is by cloth bag by air intake
Filter is filtered out, and final gas is discharged along air outlet, and air-out filter can prevent external dust from entering along air outlet
Sleeve；The output shaft rotation of plate control servomotor is manipulated by, the output shaft of servomotor drives drive gear to rotate,
Because drive gear engages connection with arc-shaped rack, sliding block, servomotor and installing plate move back and forth along arc-shaped slide rail together,
And then the side wall of insulator is cleared up, an external clip device connects the hairbrush of the robot of two cleaning insulators
Mechanism, insulator clean without dead angle, the brush device of the robot of the cleaning insulator, by reciprocator and
Clearing apparatus is used cooperatively, can be to carrying out, without dead angle cleaning, and the setting of dust exhaust apparatus, ensure that cleaning effect around insulator
Fruit.
Brief description of the drawings
Accompanying drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
Apply example to be used to explain the present invention together, be not construed as limiting the invention.In the accompanying drawings：
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the reciprocator structural representation of the present invention；
Fig. 3 is the dust exhaust apparatus structural representation of the present invention；
Fig. 4 is the hairbrush distribution schematic diagram of the present invention；
In figure：1- clamping plates；2- connecting plates；3- mounting holes；4- clearing apparatus；5- reciprocators；6- dust exhaust apparatuses；7-
Control panel；8- arc-shaped racks；9- arc-shaped slide rails；10- sliding blocks；11- servomotors；12- drive gears；13- installing plates；14- electricity
Motivation；15- drive pulleys；16- rotating shafts；17- locating shafts；18- driven pulleies；19- hairbrush；20- transition belt pulleys；21-
Sleeve；22- cloth bags；23- inlet scoops；24- blower fans；25- air intake filters；26- air outlets；27- air-out filters；28- clamps；
29- belts.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Fig. 1-4 are referred to, the present invention provides a kind of technical scheme：A kind of robot of electrification in high voltage automatic cleaning insulator
Brush device, including clamping plate 1, connecting plate 2, mounting hole 3, clearing apparatus 4, reciprocator 5, dust exhaust apparatus 6 and control
Plate 7, the side of clamping plate 1 are welded with connecting plate 2, and the side of connecting plate 2 offers mounting hole 3, and one end of clamping plate 1 is provided with cleaning dress
4 are put, clearing apparatus 4 is connected by reciprocator 5 with clamping plate 1, and dust exhaust apparatus 6 is provided with clearing apparatus 4.
Further, reciprocator 5 is by arc-shaped rack 8, arc-shaped slide rail 9, sliding block 10, servomotor 11, sliding tooth
Wheel 12 and installing plate 13 form, and the side of clamping plate 1 is welded with arc-shaped rack 8 and arc-shaped slide rail 9, and arc-shaped slide rail 9 is provided with two,
And two arc-shaped slide rails 9 are symmetrical arranged along arc-shaped rack 8, sliding block 10 is mounted on arc-shaped slide rail 9, and away from clearing apparatus
The side of sliding block 10 of 4 sides is fixed with servomotor 11, and the output shaft of servomotor 11 is solid with drive gear 12 through sliding block 10
Fixed connection, and the junction of the output shaft of servomotor 11 and sliding block 10 is rotatablely connected by bearing, drive gear 12 and arc
The engagement connection of rack 8, the top of sliding block 10 are fixed with installing plate 13, and servomotor 11 is electrically connected with by wire and control panel 7,
By the cooperation of two clamping plates 1, insulator is set to be cleaned for one week.
Further, clearing apparatus 4 is by motor 14, drive pulley 15, rotating shaft 16, locating shaft 17, driven pulley
18th, transition belt pulley 20, belt 29 and hairbrush 19 form, and the bottom of installing plate 13 is fixed with motor 14, motor 14 it is defeated
Shaft is fixedly connected through installing plate 13 with drive pulley 15, and the junction of the output shaft of motor 14 and installing plate 13 leads to
Bearing rotation connection is crossed, rotating shaft 16 and locating shaft 17 are installed through on installing plate 13 by bearing, and one end of rotating shaft 16 is consolidated
Surely there is driven pulley 18, the other end of rotating shaft 16 is fixed with hairbrush 19, and one end of locating shaft 17 is fixed with transition belt pulley 20,
Drive pulley 15, driven pulley 18 and transition belt pulley 20 are connected by belt 29, and motor 14 passes through wire and control
Plate 7 is electrically connected with, and removes the dust of insulator surface.
Further, dust exhaust apparatus 6 is by sleeve 21, cloth bag 22, inlet scoop 23, air intake filter 25, blower fan 24, air outlet
26 and air-out filter 27 form, the bottom centre of installing plate 13 is fixed with sleeve 21, and the inside of sleeve 21 is away from installing plate 13
One end be provided with cloth bag 22, the side wall of sleeve 21 is provided with inlet scoop 23, and inlet scoop 23 is connected with cloth bag 22, and sleeve 21 is internally located at
The surface of cloth bag 22 is provided with blower fan 24, and air intake filter 25, the side of installing plate 13 are provided between blower fan 24 and cloth bag 22
Center offers air outlet 26, and the face blower fan 24 of air outlet 26 is set, and air-out filter 27, blower fan 24 are provided with air outlet 26
It is electrically connected with by wire and control panel 7, the dust brushed off by hairbrush 19 can be siphoned away, avoids dust is secondary from falling on insulator
On, it ensure that the effect of cleaning.
Further, rotating shaft 16 is provided with four, and four rotating shafts 16 are located at the corner of installing plate 13, and it is good to clean effect.
Further, side of the clamping plate 1 away from arc-shaped rack 8 is fixed with clamp 28, clamping plate 1 is connected with insulator more steady
It is fixed.
Operation principle：The brush device of the robot of the cleaning insulator, clamping plate 1 is made by the clamping device of outside first
It is closely joined together with insulator, is manipulated by plate 7 and starts motor 14 and blower fan 24, motor 14 drives active skin
Belt wheel 15 rotates, and then drives driven pulley 18 and transition belt pulley 20 to rotate together by belt 29, transition belt pulley 20
Rotating shaft 16 and hairbrush 19 is driven to rotate, the rotation of hairbrush 19 makes absorption be come off in the dust of insulator surface, can using belt 29
To prevent hairbrush 19 from being blocked when cleaning；The effect of blower fan 24, make by the dust that hairbrush 19 brushes down together with air from suction
Air port 23 flows into cloth bag 22, and most dust can not be stored in cloth bag 22 by cloth bag 22, and the dust of only a few passes through cloth
Bag 22 is filtered out by air intake filter 25, and final gas is discharged along air outlet 26, and air-out filter 27 can prevent outside ash
Dirt enters sleeve 21 along air outlet 26；It is manipulated by the output shaft rotation that plate 7 controls servomotor 11, servomotor 11
Output shaft drive drive gear 12 rotate, because drive gear 12 engages connection, sliding block 10, servomotor with arc-shaped rack 8
11 and installing plate 13 moved back and forth together along arc-shaped slide rail 9, and then the side wall of insulator is cleared up, one outside to clamp
Device connects the brush device of the robot of two cleaning insulators, and insulator cleaned without dead angle.
Finally it should be noted that：The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic.
Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., it should be included in the present invention's
Within protection domain.
Claims (6)
1. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator, including clamping plate (1), connecting plate (2), installation
Hole (3), clearing apparatus (4), reciprocator (5), dust exhaust apparatus (6) and control panel (7), it is characterised in that：The clamping plate
(1) side is welded with connecting plate (2), and connecting plate (2) side offers mounting hole (3), one end peace of the clamping plate (1)
Equipped with clearing apparatus (4), the clearing apparatus (4) is connected by reciprocator (5) with clamping plate (1), the clearing apparatus
(4) dust exhaust apparatus (6) is installed on.
2. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator according to claim 1, its feature
It is：The reciprocator (5) is by arc-shaped rack (8), arc-shaped slide rail (9), sliding block (10), servomotor (11), driving
Gear (12) and installing plate (13) composition, the side of the clamping plate (1) is welded with arc-shaped rack (8) and arc-shaped slide rail (9), described
Arc-shaped slide rail (9) is provided with two, and two arc-shaped slide rails (9) are symmetrical arranged along arc-shaped rack (8), the arc-shaped slide rail
(9) sliding block (10) is mounted on, and sliding block (10) side away from clearing apparatus (4) side is fixed with servomotor (11),
The output shaft of the servomotor (11) is fixedly connected through sliding block (10) with drive gear (12), and servomotor (11) is defeated
Shaft and the junction of sliding block (10) are rotatablely connected by bearing, and the drive gear (12) engages connection with arc-shaped rack (8),
Installing plate (13) is fixed with the top of the sliding block (10), the servomotor (11) is electrically connected by wire and control panel (7)
Connect.
3. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator according to claim 1, its feature
It is：The clearing apparatus (4) is by motor (14), drive pulley (15), rotating shaft (16), locating shaft (17), follower belt
(18), transition belt pulley (20), belt (29) and hairbrush (19) composition are taken turns, the bottom of the installing plate (13) is fixed with motor
(14), the output shaft of the motor (14) is fixedly connected through installing plate (13) with drive pulley (15), and motor
(14) output shaft and the junction of installing plate (13) are rotatablely connected by bearing, and the rotating shaft (16) and locating shaft (17) are logical
Cross bearing to be installed through on installing plate (13), one end of the rotating shaft (16) is fixed with driven pulley (18), the rotating shaft
(16) the other end is fixed with hairbrush (19), and one end of the locating shaft (17) is fixed with transition belt pulley (20), the active
Belt pulley (15), driven pulley (18) and transition belt pulley (20) are connected by belt (29), and the motor (14) passes through
Wire is electrically connected with control panel (7).
4. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator according to claim 1, its feature
It is：The dust exhaust apparatus (6) by sleeve (21), cloth bag (22), inlet scoop (23), air intake filter (25), blower fan (24), go out
Air port (26) and air-out filter (27) composition, the bottom centre of the installing plate (13) are fixed with sleeve (21), the sleeve
(21) one end of inside away from installing plate (13) is provided with cloth bag (22), and the side wall of the sleeve (21) is provided with inlet scoop (23),
The inlet scoop (23) connects with cloth bag (22), and the sleeve (21) is internally located at directly over cloth bag (22) and is provided with blower fan
(24) air intake filter (25), is provided between the blower fan (24) and cloth bag (22), the side center of the installing plate (13) is opened
Provided with air outlet (26), air outlet (26) the face blower fan (24) is set, and air-out filtering is provided with the air outlet (26)
Piece (27), the blower fan (24) are electrically connected with by wire and control panel (7).
5. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator according to claim 1, its feature
It is：The rotating shaft (16) is provided with four, and four rotating shafts (16) are located at the corner of installing plate (13).
6. a kind of brush device of the robot of electrification in high voltage automatic cleaning insulator according to claim 1, its feature
It is：Side of the clamping plate (1) away from arc-shaped rack (8) is fixed with clamp (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711031509.2A CN107639048B (en) | 2017-10-20 | 2017-10-20 | Brush mechanism of robot for automatically cleaning insulator under high-voltage electrification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711031509.2A CN107639048B (en) | 2017-10-20 | 2017-10-20 | Brush mechanism of robot for automatically cleaning insulator under high-voltage electrification |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107639048A true CN107639048A (en) | 2018-01-30 |
| CN107639048B CN107639048B (en) | 2023-07-28 |
Family
ID=61123959
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711031509.2A Active CN107639048B (en) | 2017-10-20 | 2017-10-20 | Brush mechanism of robot for automatically cleaning insulator under high-voltage electrification |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107639048B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714582A (en) * | 2018-05-23 | 2018-10-30 | 邵改臣 | A kind of tempered glass adhesive tape trace removal device based on scaling rotation |
| CN109107944A (en) * | 2018-09-03 | 2019-01-01 | 周江南 | A kind of automation descaling machine of for transformer insulator |
| CN109382347A (en) * | 2018-09-26 | 2019-02-26 | 国网山东省电力公司海阳市供电公司 | A kind of electric power cable machine for cleaning snow cover device people and control system |
| CN109909498A (en) * | 2019-03-15 | 2019-06-21 | 广东鑫信智能装备有限公司 | The burr brushing mechanism of robot charge machine |
| CN113926747A (en) * | 2021-09-30 | 2022-01-14 | 广西电网有限责任公司电力科学研究院 | Insulator cleaning brush head |
| CN114535175A (en) * | 2022-01-21 | 2022-05-27 | 北京国电富通科技发展有限责任公司 | Insulator cleaning equipment with cleaning agent circulating and filtering system and using method thereof |
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| CN106654994A (en) * | 2016-11-28 | 2017-05-10 | 国网山东省电力公司济南市长清区供电公司 | Jet transmission line insulator cleaning device |
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| CN2871023Y (en) * | 2005-12-19 | 2007-02-21 | 江苏雷宇高电压设备有限公司 | Cleaning mechanism of ultrahigh-voltage porcelain insulator cleaning machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714582A (en) * | 2018-05-23 | 2018-10-30 | 邵改臣 | A kind of tempered glass adhesive tape trace removal device based on scaling rotation |
| CN109107944A (en) * | 2018-09-03 | 2019-01-01 | 周江南 | A kind of automation descaling machine of for transformer insulator |
| CN109382347A (en) * | 2018-09-26 | 2019-02-26 | 国网山东省电力公司海阳市供电公司 | A kind of electric power cable machine for cleaning snow cover device people and control system |
| CN109909498A (en) * | 2019-03-15 | 2019-06-21 | 广东鑫信智能装备有限公司 | The burr brushing mechanism of robot charge machine |
| CN109909498B (en) * | 2019-03-15 | 2023-11-24 | 广东鑫信智能装备有限公司 | Brushing thorn mechanism of robot feeding and discharging machine |
| CN113926747A (en) * | 2021-09-30 | 2022-01-14 | 广西电网有限责任公司电力科学研究院 | Insulator cleaning brush head |
| CN114535175A (en) * | 2022-01-21 | 2022-05-27 | 北京国电富通科技发展有限责任公司 | Insulator cleaning equipment with cleaning agent circulating and filtering system and using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107639048B (en) | 2023-07-28 |
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