A kind of automation descaling machine of for transformer insulator
Technical field
The present invention relates to transformer to maintain equipment field, the automation of specifically a kind of for transformer insulator is cleared up
Machine.
Background technique
Porcelain shell for transformer is the primary insulation device outside transformer tank, and the lead-out wire of transformer winding has to pass through insulation sleeve
Pipe, makes to insulate between lead-out wire and between lead-out wire and transformer case, while playing fixed lead-out wire.Power transformer
Must be safeguarded in use, including whether routine inspection insulator cleans, whether there are cracks and spark tracking, screw thread whether there is or not
Damage and other abnormal phenomenon, when speckling with dirt on insulator, it usually needs using manually being cleaned to it, in cleaning process
In, staff needs successively to clean the dirt on insulator using insulation dust removal straw, and working efficiency is low, labor intensity
Greatly, and during the work time staff's both hands must hold insulation dust removal straw protection ring lower position, otherwise will exist
Danger Electric shock risk, after staff carries out cleaning for a long time, both hands can tire out, in the course of work later, no
Can guarantee cleaning stablize carry out, once and two-hand positions shift, just will appear life danger.It is above-mentioned in order to solve
Problem, the present invention provides a kind of automation descaling machines of for transformer insulator.
Summary of the invention
In order to make up for the deficiencies of the prior art, the present invention provides a kind of automation descaling machine of for transformer insulator,
Can solve existing high labor cost during the cleaning of existing porcelain shell for transformer, labor intensity is high, security risk greatly with work
The function that automation cleaning is carried out to porcelain shell for transformer may be implemented in the problems such as dusty in the process, low with cost of labor,
The advantages that labor intensity is low, highly-safe high with clean-up performance.
The present invention to be solved the used following technical scheme of its technical problem to realize: a kind of for transformer insulator
Descaling machine is automated, including substrate, mounting rack and cleaning plant, the substrate upper end are equipped with mounting rack, mounting rack is upper and lower
Left and right retractable structure is equipped with cleaning plant on mounting rack;Wherein:
The substrate includes fixed plate, accessory plate, telescopic electric slide plate, push cylinder and adjusts cylinder, is opened in fixed plate
Equipped with square hole, dead plate upper end is mutually close to telescopic electric slide plate lower end, and telescopic electric slide plate quantity is two, two telescopic electrics
Slide plate is located at left and right sides of fixed plate, and two telescopic electric slide plates are arranged symmetrically, and are connected between two telescopic electric slide plates
It is connected to accessory plate, accessory plate is connected with push cylinder top, and push cylinder is mounted in fixed plate, and accessory plate and flexible electricity
It is connected with adjusting cylinder between dynamic slide plate, cylinder top is adjusted and is mounted on telescopic electric slide plate, cylinder end is adjusted and is mounted on
On accessory plate, and circular hole is offered on accessory plate and telescopic electric slide plate;By the stretching motion and push gas that adjust cylinder
It is appropriate that the stretching motion of cylinder adjusts the position of telescopic electric slide plate and accessory plate, so that opening on telescopic electric slide plate and accessory plate
If circular hole and transformer on the insulator position installed it is corresponding, position regulates rear staff and can be placed on the present invention
On transformer, corresponding adjusting can be made according to the actual situation, strong flexibility, use scope is wide.
The cleaning plant includes support frame, rotating electric machine, cleaning mechanism, supporting table and flexible ring flat-plate, support frame quantity
It is three, three support frames are sequentially arranged at from left to right on the inner wall of mounting rack top, and are supported on rack position and telescopic slide plate
The circular hole position opened up corresponds, and support frame is inverted U-shaped structure, and support frame is interior to be equipped with rotating electric machine by motor cabinet, revolves
Rotating motor output shaft is connected with cleaning mechanism upper end, and cleaning mechanism lower end is disposed with supporting table, and supporting table is mounted on flexible cunning
Right above the circular hole opened up on movable plate, circular through hole is offered in the middle part of supporting table, is opened up on the accessory plate, telescopic electric slide plate
Circular hole position and supporting table in the middle part of the circular through hole position that opens up correspond, it is equal along its circumferential direction on circular through hole inner wall
Even to be provided with flexible ring flat-plate, ring flat-plate top of stretching is globoidal structure;Cleaning mechanism is driven to synchronize rotation by rotating electric machine,
Cleaning mechanism is cleared up insulator, in scale removal process, flexible ring flat-plate top is tightly attached in insulator bottom side of the wall, is kept away
Dust, the dirt etc. for exempting to generate when cleaning are fallen in below insulator, are cleared up later without staff, are reduced workload,
Reduce labor intensity.
The cleaning mechanism include swivel plate, adjust motor, adjustment gear, driven gear, pillar, adjusting rod, cleaning brush,
Mounting plate, sucker, collecting tank, blower, sliding rack and telescopic cylinder, swivel plate upper end are connected with rotating electric machine output shaft, rotation
Its circumferential direction of rotating plate lower end edge is uniformly provided with regulating tank, and adjusting slot number is six, and swivel plate upper end is installed by motor cabinet
There is adjusting motor, adjusts motor output shaft and be connected with adjustment gear upper end, adjustment gear is mounted under swivel plate by bearing
End, adjustment gear right end are engaged with driven gear, are uniformly provided with rotation slot along its circumferential direction on driven gear side wall, rotate
Slot number is six, is equipped with pillar by sliding matching mode in rotation slot, pillar is mounted on adjusting rod, and adjusting rod passes through cunning
Dynamic fit system is mounted in regulating tank, is adjusted groove width and is greater than adjusting rod width, and adjusting rod lower end is disposed with cleaning brush, cleans
Brush quantity is three, and three cleaning brush are evenly arranged along swivel plate circumferential direction, and cleaning brush upper end is connected with adjusting rod lower end, phase
Mounting plate is disposed between adjacent cleaning brush, mounting plate upper end is connected with adjusting rod lower end, on mounting plate side wall from top to bottom
It is even to offer exhaust vent, sucker is installed on the inside of air holes, collecting tank is installed on mounting plate outer wall, collecting tank is lower ending opening
Hollow rectangular parallelepiped structure opens up air inlet in collecting tank sidewall, is equipped with blower on the outside of air inlet, collecting tank lower end passes through sliding
Fit system is equipped with sliding rack, and sliding rack is L-type structure, and sliding rack side wall is connected with telescopic cylinder top, telescopic cylinder
It is mounted on collecting tank;Adjustment gear is driven to be rotated by adjusting motor, adjustment gear drives meshed driven
Gear is rotated, and in the rotation process of driven gear, pillar is slided in rotation slot, so that adjusting rod be driven to adjust
It moves linearly in section slot, when the bristle on the cleaning brush side wall of adjusting rod lower end installation is tightly attached on insulator side wall, adjusts
Motor stalls are saved, corresponding adjusting can be made according to the actual size size of insulator, use scope is wide, passes through rotation later
Motor drives swivel plate to be rotated, and the bristle on cleaning brush cleans insulator side wall, meanwhile, in blower
Under effect, sucker will clean during generates dust, dirt suck collecting tank in, after the completion of cleaning, by stretch
Cylinder drives sliding rack to be displaced outwardly, so that dust, the dirt in collecting tank be emptied, prevents dust in the course of work, dirt
It flies upward and threat is generated to the normal work and staff's health of transformer, improve the spatter property in the course of work, and be not necessarily to
Staff cleans insulator using tool, reduces cost of labor, and staff is avoided to get an electric shock during the work time
It happens, has ensured the life security of staff, improve the safety in the course of work.
When work, first by adjust cylinder stretching motion and push cylinder stretching motion by telescopic electric slide plate with
It is appropriate that the position of accessory plate is adjusted, so that the insulator installed on the circular hole and transformer that open up on telescopic electric slide plate and accessory plate
Position is corresponding, and position regulates rear staff and can place the present invention on the transformer, then by adjusting motor band
Dynamic adjustment gear is rotated, and adjustment gear drives meshed driven gear to be rotated, in the rotation of driven gear
In the process, pillar is slided in rotation slot, to drive adjusting rod to move linearly in regulating tank, when under adjusting rod
When the bristle on the cleaning brush side wall of installation being held to be tightly attached on insulator side wall, motor stalls are adjusted, pass through electric rotating at this time
Machine drives swivel plate to be rotated, and the bristle on cleaning brush cleans insulator side wall, meanwhile, in the work of blower
Under, dust that sucker generates during cleaning, dirt are sucked in collecting tank, after the completion of cleaning, pass through flexible gas
Cylinder drives sliding rack to be displaced outwardly, so that dust, the dirt in collecting tank be emptied, prevents dust in the course of work, dirt from flying
The threat generated to the normal work and staff's health of transformer is raised, and improves the spatter property in the course of work, this hair
It is bright can solve existing high labor cost during the cleaning of existing porcelain shell for transformer, labor intensity is high, security risk greatly and work
The function that automation cleaning is carried out to porcelain shell for transformer may be implemented in the problems such as dusty during work.
Compared with prior art, the invention has the following advantages that
1. the present invention can solve existing high labor cost during the cleaning of existing porcelain shell for transformer, labor intensity it is high,
Security risk greatly with it is dusty in the course of work the problems such as, may be implemented to carry out porcelain shell for transformer the function of automation cleaning
Can, have many advantages, such as that cost of labor is low, labor intensity is low, highly-safe high with clean-up performance;
2. the present invention is provided with cleaning plant, cleaning mechanism is driven to synchronize rotation by rotating electric machine, so that cleaning
Mechanism can clear up insulator, and in scale removal process, flexible ring flat-plate top is tightly attached in insulator bottom side of the wall, when avoiding cleaning
Dust, dirt of generation etc. are fallen in below insulator, without clearing up after staff, are reduced workload, are reduced labor
Fatigue resistance;
3. the present invention is provided with cleaning mechanism, can be made according to the actual size size of insulator it is corresponding adjust and to its into
Row cleaning, use scope is wide, under the action of blower, sucker will clean during generate dust, dirt suck collecting tank in,
It prevents dust in the course of work, dirt from flying upward and threat is generated to the normal work and staff's health of transformer, improve work
Spatter property during work, and insulator is cleaned using tool without staff, cost of labor is reduced, work is avoided
The case where personnel get an electric shock during the work time has ensured the life security of staff, improves the peace in the course of work
Quan Xing.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is the cooperation schematic perspective view between substrate of the present invention, mounting rack, supporting table and flexible slide plate;
Fig. 3 is that the first schematic perspective view between mounting rack and cleaning plant of the present invention (removes supporting table and expansion ring
Outside plate);
Fig. 4 is that the second schematic perspective view between mounting rack and cleaning plant of the present invention (removes supporting table and expansion ring
Outside plate).
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 4, a kind of automation descaling machine of for transformer insulator, including substrate 1, mounting rack 2 and clear
Device 4 is managed, 1 upper end of substrate is equipped with mounting rack 2, and mounting rack 2 is retractable structure up and down, installs on mounting rack 2
There is cleaning plant 4;Wherein:
The substrate 1 includes fixed plate 11, accessory plate 12, telescopic electric slide plate 13, push cylinder 14 and adjusts cylinder 15,
Square hole is offered in fixed plate 11,11 upper end of fixed plate is mutually close to 13 lower end of telescopic electric slide plate, the number of telescopic electric slide plate 13
Amount is two, and two telescopic electric slide plates 13 are located at 11 left and right sides of fixed plate, and two symmetrical cloth of telescopic electric slide plate 13
It sets, accessory plate 12 is connected between two telescopic electric slide plates 13, accessory plate 12 is connected with 14 top of push cylinder, pushes gas
Cylinder 14 is mounted in fixed plate 11, and is connected between accessory plate 12 and telescopic electric slide plate 13 and is adjusted cylinder 15, and cylinder is adjusted
15 tops are mounted on telescopic electric slide plate 13, are adjusted 15 bottom end of cylinder and are mounted on accessory plate 12, and accessory plate 12 and flexible
Circular hole is offered on electric return board 13;Stretching motion by adjusting the stretching motion and push cylinder 14 of cylinder 15 will stretch
It is appropriate that the position of electric return board 13 and accessory plate 12 is adjusted so that the circular hole opened up on telescopic electric slide plate 13 and accessory plate 12 with
The insulator position installed on transformer is corresponding, and position regulates rear staff and can place the present invention on the transformer,
Corresponding adjusting can be made according to the actual situation, strong flexibility, use scope is wide.
The cleaning plant 4 includes support frame 41, rotating electric machine 42, cleaning mechanism 43, supporting table 44 and flexible ring flat-plate 45,
41 quantity of support frame is three, and three support frames 41 are sequentially arranged at from left to right on 2 top inner wall of mounting rack, and support frame 41
It sets and is corresponded with the circular hole position opened up on telescopic slide plate, support frame 41 is inverted U-shaped structure, passes through motor in support frame 41
Seat is equipped with rotating electric machine 42, and 42 output shaft of rotating electric machine is connected with 43 upper end of cleaning mechanism, 43 lower end of cleaning mechanism arrangement
There is supporting table 44, supporting table 44 is mounted on right above the circular hole opened up on telescopic slide plate, offers circle in the middle part of supporting table 44
Through-hole, and the circular hole position opened up on accessory plate 12, telescopic electric slide plate 13 and the circular through hole position opened up in the middle part of supporting table 44
It sets one-to-one correspondence, is evenly arranged with flexible ring flat-plate 45 along its circumferential direction on circular through hole inner wall, 45 top of ring flat-plate of stretching is arc
Face structure;It drives cleaning mechanism 43 to synchronize rotation by rotating electric machine 42, cleaning mechanism 43 carries out insulator
It clears up, in scale removal process, flexible 45 top of ring flat-plate is tightly attached in insulator bottom side of the wall, avoids dust, the dirt generated when cleaning
Etc. falling in below insulator, without being cleared up after staff, workload is reduced, labor intensity is reduced.
The cleaning mechanism 43 includes swivel plate 431, adjusts motor 432, adjustment gear 433, driven gear 434, pillar
435, it adjusting rod 436, cleaning brush 437, mounting plate 438, sucker 439, collecting tank 4310, blower 4311, sliding rack 4312 and stretches
Contracting cylinder 4313,431 upper end of swivel plate are connected with 42 output shaft of rotating electric machine, its circumferential direction of 431 lower end edge of swivel plate is equal
Even to offer regulating tank, adjusting slot number is six, and 431 upper end of swivel plate is equipped with by motor cabinet and adjusts motor 432, adjusts electricity
432 output shaft of machine is connected with 433 upper end of adjustment gear, and adjustment gear 433 is mounted on 431 lower end of swivel plate by bearing, adjusts
Section 433 right end of gear is engaged with driven gear 434, is uniformly provided with rotation slot along its circumferential direction on 434 side wall of driven gear,
Rotating slot number is six, is equipped with pillar 435 by sliding matching mode in rotation slot, pillar 435 is mounted on adjusting rod 436
On, adjusting rod 436 is mounted in regulating tank by sliding matching mode, is adjusted groove width and is greater than 436 width of adjusting rod, adjusting rod
436 lower ends are disposed with cleaning brush 437, and 437 quantity of cleaning brush is three, and three cleaning brush 437 are uniform along 431 circumferential direction of swivel plate
Arrangement, 437 upper end of cleaning brush are connected with 436 lower end of adjusting rod, and mounting plate 438 is disposed between adjacent cleaning brush 437, install
438 upper end of plate is connected with 436 lower end of adjusting rod, is uniformly provided with exhaust vent on 438 side wall of mounting plate from top to bottom, in air holes
Side is equipped with sucker 439, and collecting tank 4310 is equipped on 438 outer wall of mounting plate, and collecting tank 4310 is the hollow length of lower ending opening
Cube structure opens up air inlet on 4310 side wall of collecting tank, and blower 4311 is equipped on the outside of air inlet, and 4310 lower end of collecting tank is logical
It crosses sliding matching mode and sliding rack 4312 is installed, sliding rack 4312 is L-type structure, 4312 side wall of sliding rack and telescopic cylinder
4313 tops are connected, and telescopic cylinder 4313 is mounted on collecting tank 4310;Adjustment gear 433 is driven by adjusting motor 432
It is rotated, adjustment gear 433 drives meshed driven gear 434 to be rotated, in the rotation of driven gear 434
Cheng Zhong, pillar 435 are slided in rotation slot, so that adjusting rod 436 be driven to move linearly in regulating tank, work as adjusting
When bristle on 437 side wall of cleaning brush of 436 lower end of bar installation is tightly attached on insulator side wall, adjusts motor 432 and stop operating, energy
Enough to make corresponding adjusting according to the actual size size of insulator, use scope is wide, drives swivel plate by rotating electric machine 42 later
431 are rotated, and the bristle on cleaning brush 437 cleans insulator side wall, meanwhile, in the effect of blower 4311
Under, sucker 439 will clean during generate dust, dirt suck collecting tank 4310 in, after the completion of cleaning, by stretching
Contracting cylinder 4313 drives sliding rack 4312 to be displaced outwardly, so that dust, the dirt in collecting tank 4310 be emptied, prevents worked
Dust, dirt, which are flown upward, in journey generates threat to the normal work and staff's health of transformer, improves in the course of work
Spatter property, and insulator is cleaned using tool without staff, cost of labor is reduced, staff is avoided to work
The case where getting an electric shock in the process has ensured the life security of staff, improves the safety in the course of work.
It is by the stretching motion of the stretching motion and push cylinder 14 that adjust cylinder 15 that telescopic electric is sliding first when work
It is appropriate that the position of plate 13 and accessory plate 12 is adjusted, so that the circular hole and transformer that open up on telescopic electric slide plate 13 and accessory plate 12
The insulator position of upper installation is corresponding, and position regulates rear staff and can place the present invention on the transformer, then leads to
Overregulate motor 432 drive adjustment gear 433 rotated, adjustment gear 433 drive meshed driven gear 434 into
Row rotation, in the rotation process of driven gear 434, pillar 435 is slided in rotation slot, to drive adjusting rod 436
It moves linearly in regulating tank, when the bristle on 437 side wall of cleaning brush of 436 lower end of adjusting rod installation is tightly attached to insulator side
When on wall, adjusts motor 432 and stop operating, drive swivel plate 431 to be rotated by rotating electric machine 42 at this time, so that cleaning brush
Bristle on 437 can clean insulator side wall, meanwhile, under the action of blower 4311, during sucker 439 will clean
Dust, the dirt of generation suck in collecting tank 4310, after the completion of cleaning, pass through telescopic cylinder 4313 and drive sliding rack
4312 are displaced outwardly, so that dust, the dirt in collecting tank 4310 be emptied, prevent dust in the course of work, dirt from flying upward pair
The threat that the normal work and staff's health of transformer generate, and the spatter property in the course of work is improved, solution of the present invention
Determined existing high labor cost during the cleaning of existing porcelain shell for transformer, labor intensity is high, security risk greatly and the course of work
In it is dusty the problems such as, realize to porcelain shell for transformer carry out automation cleaning function, reached purpose.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and only illustrating for the description in above embodiments and description is of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change
Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent
It defines.