CN107626395B - A kind of double taper type sander apparatus of stick pin type - Google Patents

A kind of double taper type sander apparatus of stick pin type Download PDF

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Publication number
CN107626395B
CN107626395B CN201711097032.8A CN201711097032A CN107626395B CN 107626395 B CN107626395 B CN 107626395B CN 201711097032 A CN201711097032 A CN 201711097032A CN 107626395 B CN107626395 B CN 107626395B
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Prior art keywords
bucket body
staving
bearing base
sanded
bearing
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CN107626395A (en
Inventor
俞建峰
赵江
谢耀聪
郑向阳
吴撼
楼琦
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WUXI HOPE LIGHT INDUSTRY EQUIPMENT TECHNOLOGY Co.,Ltd.
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Jiangnan University
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Abstract

The present invention relates to a kind of double taper type sander apparatus of stick pin type, including rack, the upper surface of the rack is equipped with motor, the output end of the motor connects spindle unit by transmission parts, one end of the spindle unit is supported by bearing base component, it is installed by sealing device and staving component is sanded in the outer end of the bearing base component, the inside that staving component is sanded is equipped with the blender being connected with spindle unit, sand milling staving component two sides are provided with idler wheel, and the upper surface of rack is equipped with the guide rail bracket of idler wheel operation.Structure of the invention is compact, reasonable, easy to operate, and by using the staving of pyramidal structure, the blender of internal engagement pin bar type grind to material, and grinding effect is good, and work efficiency is high.

Description

A kind of double taper type sander apparatus of stick pin type
Technical field
The present invention relates to sanding apparatus technical field, the double taper type sander apparatus of especially a kind of stick pin type.
Background technique
Superfine powder is sanded to quickly grow recent years in China, has developed plurality of devices, scientific research personnel sets it Standby and processing technology has done more research.Wherein high energy Horizontal stirring sand mill has been widely used in coating, chemical industry, doctor The numerous areas such as medicine and metallurgy.Sand mill is mainly collided from each other by sanding media to reach fine grinding material and dispersed material Effect.
Wherein main problem is existing sand mill:
1, energy consumption height is sanded in sand mill stirring, and it is to be improved that efficiency is sanded;
2, mechanical sealing member is that horizontal sand mill is most important, components of Maximum Value, and existing sand mill damage has very big Degree is to wear when being sanded to mechanical sealing member;
3, it causes fever serious due to speed of mainshaft height when being sanded, influences the service life of main shaft.Production efficiency by It influences;
4, when being sanded, sanding media is mutually collided, and sand milling bucket temperature rise is higher, is not able to satisfy heat sensitive material to temperature It is required that.
Summary of the invention
The applicant provides a kind of double taper type sand mill dresses of stick pin type for the disadvantage in above-mentioned existing production technology It sets, so as to the effective solution above problem, greatly improves functional reliability.
The technical solution adopted in the present invention is as follows:
A kind of double taper type sander apparatus of stick pin type, including rack, the upper surface of the rack is equipped with motor, described The output end of motor connects spindle unit by transmission parts, and one end of the spindle unit is supported by bearing base component, The outer end of the bearing base component is installed by sealing device is sanded staving component, the inside installation that staving component is sanded There is the blender being connected with spindle unit, sand milling staving component two sides are provided with idler wheel, and the upper surface of rack is equipped with rolling Take turns the guide rail bracket of operation.
Its further technical solution is:
The structure that staving component is sanded are as follows: including symmetrically arranged left bucket body and right bucket body, the left bucket body and the right side Staving intermediate connections are connected and fixed by flange, and are equipped with material and sanding media separator inside it, left bucket body end Portion couples with bearing base component, the terminal mounting ends lid of right bucket body.
The left bucket body is identical with the structure of right bucket body, structure are as follows: including staving itself, one end is at truncated cone knot Structure is extended with cylindrical structure in the end of truncated cone structure, and staving, which has, is provided with cooling water among two layers, two layers inside and outside Road, in cooling water channel, interleaved is equipped with the first plate and the second plate, and first plate is opened at cylindrical structure end There is port, second plate is provided with port at circular cone structure end.
The top of the left bucket body is provided with left bucket body water outlet, and lower part is provided with left bucket body water inlet.
The top of the right bucket body is provided with right bucket body water outlet, and lower part is provided with right bucket body water inlet.
The bottom of the right bucket body is additionally provided with discharge nozzle.
Guide rail bracket is installed, the sand milling staving member outside design has turning rolls, and idler wheel is mounted on rolling in the rack On wheel carrier, idler wheel mobile on guide rail bracket
The structure of the blender are as follows: including a hollow agitating shaft, one end of the agitating shaft and hollow main shaft End thread connection, the outside of the agitating shaft also passes through spoke and is equipped with hollow cylinder, the outer wall of the hollow cylinder The oblong hole that multiple circular holes and material for across pin stick pass in and out, the excircle of the hollow cylinder are provided on face Face interval is provided with multiple evenly distributed pin sticks, and the two ends positioned at agitating shaft are separately installed with agitating paddle.
The number of agitating paddle is two panels, and the angle of agitating paddle blade face and horizontal direction is 30 °.
The structure of spindle unit are as follows: including hollow main shaft, one end of the hollow main shaft is equipped with high-speed joint, separately One end is connect with blender, and the hollow main shaft passes through mechanical close by the support installation of bearing base component, the hollow main shaft Sealing is mounted in bearing base component;Cooling water outlet is provided at the top of bearing base, bottom is arranged cooling water and intakes Mouthful;Include left side cylinder roller bearing and the right deep groove ball bearing in bearing base component, is fastened with bearing cap, left bearing lid And seal groove is arranged in right bearing lid, installs lip-type packing, seal groove is opened in bearing cap and main shaft contact site, middle part installation Lip-type packing.
Beneficial effects of the present invention are as follows:
Structure of the invention is compact, reasonable, easy to operate, by using the staving of pyramidal structure, internal engagement pin bar type Blender grind to material, and grinding effect is good, and work efficiency is high.
The present invention uses taper type bucket body structure and special agitator design, keeps material not only only high in staving Speed around bucket wall rotary motion, and can in staving shuttling movement, through sand milling the intracorporal friction speed field of bucket effect, The impact velocity for accelerating sanding media, increases collision probability, makes that efficiency raising is sanded, saves energy consumption.Due to frustum The effect of shape staving reduces the collision of sanding media and mechanical sealing member, mitigates the attrition of mechanical sealing member, improves The service efficiency of equipment mitigates maintenance work.
The present invention passes through the cooling water cyclic design of special construction, and cooling water recirculation system is designed at bearing base, protects Stability of the main shaft under high speed rotation has been demonstrate,proved, service life of equipment, the plate that the present invention designs on bucket wall is sanded are extended Formula cooling water recirculation system, it is low to processing request, meet industrialized production needs.The present invention cooperates the equipment such as external cooling-water machine, It is calculated by exchange heat area etc., staving design is sanded and meets requirement of the heat sensitive material to temperature.Sand mill use is widened Field.
The present invention is designed by special hollow main shaft, and forms feeding-passage with high-speed joint, can satisfy height Charging under speed rotation needs, and cooperates the structures such as check valve, prevents material from flowing back, and prevents sanding media from feed inlet stream Out, the present invention designs separator in the middle part of sand milling staving, and under high speed rotation, material is thrown on barrel wall due to centrifugal action, It is separated by separator, sanding media is stayed in inside sand milling staving and is continued to use.
Idler wheel and guide rail bracket is arranged in the present invention, and equipment guarantees that staving is stablized in operation, safety.Equipment is clear in daily maintenance In washing, left and right staving can move on guide rail, easy disassembly, avoid equipment part due to overweight, it is difficult to dismount mobile Drawback.
The present invention is sanded staving and takes multinomial stringent sealing, and environmental nonpollution object is sanded and air enters, to readily oxidizable substance Material, which is sanded, provides good sand milling environment, staving sealing is sanded, it is therefore prevented that material leakage reduces the pollution to workshop.
Apparatus of the present invention cooperate external feed pump and agitating device, and the circulation that material may be implemented is sanded, can also be more Platform sand mill is used in series, and further increases working efficiency.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is main view (full sectional view) of the invention.
Fig. 3 is the structural schematic diagram that left bucket body turning rolls of the present invention and idler wheel are installed
Fig. 4 is the structural schematic diagram of blender of the present invention.
Fig. 5 is the main view of blender of the present invention.
Fig. 6 is the structural schematic diagram of material of the present invention and sanding media separator.
Fig. 7 is the structural schematic diagram of the cooling water channel of left half staving of the present invention.
Wherein: 1, rack;2, motor;3, transmission parts;4, spindle unit;401, high-speed joint;402, hollow master Axis;5, bearing base component;501, cooling water intake;502, cooling water outlet;503, mechanical sealing member;6, staving is sanded Component;601, left bucket body;602, left bucket body water outlet;603, separator;604, right bucket body water outlet;605, right bucket body;606, End cap;607, right bucket body water inlet;608, discharge nozzle;609, left bucket body water inlet;610, turning rolls;7, blender;701, it stirs Mix axis;702, stick is sold;703, oblong hole;704, hollow cylinder;705, agitating paddle;8, guide rail bracket;801, idler wheel;901, One plate;902, the second plate.
Specific embodiment
Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
As shown in Figure 1, the double taper type sander apparatus of the stick pin type of the present embodiment, including rack 1, the upper surface of rack 1 Motor 2 is installed, the output end of motor 2 connects spindle unit 4 by transmission parts 3, and one end of spindle unit 4 passes through bearing base Base member 5 supports, and the outer end of bearing base component 5 is installed by sealing device is sanded staving component 6, and staving component 6 is sanded Inside is equipped with the blender 7 being connected with spindle unit 4, and 6 two sides of staving component are sanded and are provided with idler wheel 801, the upper table of rack 1 Face is equipped with the guide rail bracket 8 of the operation of idler wheel 801.
The structure of staving component 6 is sanded are as follows: including symmetrically arranged left bucket body 601 and right bucket body 605,601 He of left bucket body 605 intermediate connections of right bucket body are connected and fixed by flange, and are equipped with material and sanding media separator 603 inside it, 601 end of left bucket body couples with bearing base component 5, the terminal mounting ends lid 606 of right bucket body 605.
Institute's left bucket body 601 is identical with the structure of right bucket body 605, structure are as follows: including staving itself, one end is at the frustum of a cone Shape structure is extended with cylindrical structure in the end of truncated cone structure, and staving, which has, is provided with cooling among two layers, two layers inside and outside Water channel, in cooling water channel, interleaved is equipped with the first plate 901 and the second plate 902, and the first plate 901 is in cylinder Structure end is provided with port, and the second plate 902 is provided with port at circular cone structure end.
The top of left bucket body 601 is provided with left bucket body water outlet 602, and lower part is provided with left bucket body water inlet 609.
The top of right bucket body 605 is provided with right bucket body water outlet 604, and lower part is provided with right bucket body water inlet 607.
The bottom of right bucket body 605 is additionally provided with discharge nozzle 608.
Guide rail bracket 8 is installed, design on the outside of staving component 6, which is sanded, turning rolls 610, and idler wheel 801 is mounted on rolling in rack 1 On wheel carrier 610, the mobile on guide rail bracket 8 of idler wheel 801
The structure of blender 7 are as follows: including a hollow agitating shaft 701, one end of agitating shaft 701 and hollow main shaft 402 End thread connection, the outside of agitating shaft 701 also passes through spoke and is equipped with hollow cylinder 704, hollow cylinder 704 it is outer The oblong hole 703 that multiple circular holes and material for across pin stick 702 pass in and out is provided on wall surface;Hollow cylinder 704 Outer circumference surface is arranged at intervals with multiple evenly distributed pin sticks 702, and the two ends positioned at agitating shaft 701 are separately installed with agitating paddle 705。
The number of agitating paddle 705 is two panels, and the angle of 705 blade face of agitating paddle and horizontal direction is 30 °.
The structure of spindle unit 4 are as follows: including hollow main shaft 402, one end of hollow main shaft 402 is equipped with high-speed joint 401, the other end is connect with blender 7, and hollow main shaft 402 is passed through by the support installation of bearing base component 5, hollow main shaft 402 Mechanical sealing member 503 is mounted in bearing base component 5;Cooling water outlet 502 is provided at the top of bearing base, bottom is set Set cooling water intake 501;It include left side cylinder roller bearing and the right deep groove ball bearing in bearing base component 5, with bearing It covers tightly admittedly, seal groove is arranged in left bearing lid and right bearing lid, installs lip-type packing, and seal groove is opened in bearing cap and connects with main shaft Lip-type packing is installed at contact portion position, middle part.
As shown in Figures 1 to 5, the double taper type sander apparatus of a kind of stick pin type of the present embodiment, the present invention includes rack 1, motor 2, transmission parts 3, spindle unit 4, main shaft is placed on bearing base component 5 by mechanical sealing member 503, and bucket is sanded Body component 6, is connected on bearing base by ring flange, is connected between the taper type staving of left and right by flange plate bolt, flange Disk junction is equipped with O-ring seal, inside installation material and sanding media separator 603, separates sanding media and material, material After the separation of middle part, discharge by discharge nozzle 608;Blender 7 is connected on 402 right end of hollow main shaft by checknut, main The axis other end connects high-speed joint 401, as material feed inlet.
As shown in Figure 1, Figure 2, motor 2 drives driving hollow main shaft 402 to rotate by belt wheel, and main shaft is stirred by checknut connection Device 7 is mixed, is sanded in high-speed rotation in stirring, prevents from loosening.Such as Fig. 2, double left sand milling stavings of taper type sand mill pass through method Blue disk is bolted with bearing base component 5, and right bucket body 605 is connect with end cap 606 with ring flange, is all provided in the middle part of the ring flange of both ends There is sealing ring, it is ensured that staving sealing is sanded.
Such as Fig. 2, Fig. 5, two taper type stavings of left and right, which provide, is sanded cavity, and material is by high-speed joint 401, in Empty main shaft 402 stirs inside subsequently into 7 stick pin of blender, is sanded by stirring inside stick pin, by being distributed in blender 7 Stick pin between oblong hole 703 enter between blender 7 and inner wall of barrel, be again stirring for being sanded, and through both ends taper type Bowl portion, conveys by oblique two leaves agitating paddle, 705 leaf and returns to stick pin type stirring inside, circulation stirring, and efficiency is sanded in enhancing.
Such as Fig. 2, Fig. 4, the material for reaching sand milling granularity requirements is separated through material in the middle part of staving with dielectric separator 603, point Spiral stria is offered from device 603, slot width is less than sanding media diameter, and separated sanding media will be left in staving It continues to use.Material discharges through discharge nozzle 608.
As shown in figure 5, being inside and outside stick pin type, four stick pins of a circle distribution, stick pin diameter and length in the middle part of blender 7 Ratio is between 1:1.5 to 1:2, and design has strip channel between stick pin, and 7 both ends of stick pin blender are distributed oblique two leaves stirring Paddle, oblique two leaves paddle length and width ratio are 2:1, and the angle of agitating paddle blade face and horizontal direction is 30 °.Oblique two leaves agitating paddle It is connect with stick pin type agitating paddle by spoke, facilitates Matter Transfer.
As shown in fig. 6, between the taper type staving ectonexine of left and right be arranged board plug type cooling water channel, cooling water through water inlet into Enter, under the barrier of plate, cooling water is only flowed up along plate in layer, and plate accelerates cooling velocity of water circulation, Cooling water channel strengthens cycle heat exchange efficiency, eventually passes through left bucket body water outlet 602 and right bucket body water outlet 604 is gone out, and enters Cooling water machine carries out circulating cooling to equipment, reduces and staving temperature is sanded, meet the sand milling requirement of heat sensitive material.Similar, Bearing base cooling water enters between bearing seat cylinder body by cooling water intake 501, and cooling water is along one layer one of plate channel Laminar flow is flowed out by cooling water outlet 502, is cooled down to main shaft and bearing, extends service life of equipment.Above description It is explanation of the invention, is not intended to limit the invention, the scope of the invention is defined in the claims, in guarantor of the invention Within the scope of shield, any type of modification can be made.

Claims (8)

1. a kind of double taper type sander apparatus of stick pin type, it is characterised in that: including rack (1), the upper surface of the rack (1) It is equipped with motor (2), the output end of the motor (2) passes through transmission parts (3) connection spindle unit (4), the spindle unit (4) one end is supported by bearing base component (5), and sand is installed by sealing device in the outer end of the bearing base component (5) Grinding barrel body component (6), the inside that staving component (6) are sanded are equipped with the blender (7) being connected with spindle unit (4), institute It states sand milling staving component (6) two sides to be provided with idler wheel (801), the upper surface of rack (1) is equipped with the guide rail of idler wheel (801) operation Frame (8);The structure that staving component (6) are sanded are as follows: described including symmetrically arranged left bucket body (601) and right bucket body (605) Left bucket body (601) and right bucket body (605) intermediate connections are connected and fixed by flange, and are equipped with material inside it and are sanded Dielectric separator (603), left bucket body (601) end couple with bearing base component (5), the terminal mounting ends of right bucket body (605) It covers (606);The left bucket body (601) is identical with the structure of right bucket body (605), structure are as follows: including staving itself, one end at Truncated cone structure is extended with cylindrical structure in the end of truncated cone structure, and staving has two layers inside and outside, setting among two layers There is cooling water channel, in cooling water channel, interleaved is equipped with the first plate (901) and the second plate (902), and described first inserts Plate (901) is provided with port at cylindrical structure end, and second plate (902) is provided with port at circular cone structure end.
2. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: the left bucket body (601) top is provided with left bucket body water outlet (602), and lower part is provided with left bucket body water inlet (609).
3. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: the right bucket body (605) top is provided with right bucket body water outlet (604), and lower part is provided with right bucket body water inlet (607).
4. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: the right bucket body (605) bottom is additionally provided with discharge nozzle (608).
5. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: on the rack (1) It is equipped with guide rail bracket (8), there is turning rolls (610) design on the outside of the sand milling staving component (6), idler wheel (801) is mounted on idler wheel On frame (610), idler wheel (801) moves on guide rail bracket (8).
6. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: the blender (7) Structure are as follows: including a hollow agitating shaft (701), one end of the agitating shaft (701) and the end of hollow main shaft (402) It is threadedly coupled, the outside of the agitating shaft (701) also passes through spoke and is equipped with hollow cylinder (704), the hollow cylinder (704) the oblong hole (703) that multiple circular holes and material for across pin stick (702) pass in and out, institute are provided in outside wall surface The internal and external circumference face interval for stating hollow cylinder (704) is provided with multiple evenly distributed pin sticks (702);Positioned at agitating shaft (701) two ends are separately installed with agitating paddle (705).
7. the double taper type sander apparatus of a kind of stick pin type as claimed in claim 6, it is characterised in that: agitating paddle (705) Number is two panels, and the angle of agitating paddle (705) blade face and horizontal direction is 30 °.
8. the double taper type sander apparatus of a kind of stick pin type as described in claim 1, it is characterised in that: spindle unit (4) Structure are as follows: including hollow main shaft (402), one end of the hollow main shaft (402) is equipped with high-speed joint (401), another End is connect with blender (7), and the hollow main shaft (402) passes through bearing base component (5) support installation, the hollow main shaft (402) it is mounted in bearing base component (5) by mechanical sealing member (503);Cooling water is provided at the top of bearing base to go out Cooling water intake (501) are arranged in the mouth of a river (502), bottom;It include left side cylinder roller bearing in bearing base component (5), and The right deep groove ball bearing, is fastened with bearing cap, and seal groove is arranged in left bearing lid and right bearing lid, installs lip-type packing, sealing Slot is opened in bearing cap and main shaft contact site, and lip-type packing is installed at middle part.
CN201711097032.8A 2017-11-09 2017-11-09 A kind of double taper type sander apparatus of stick pin type Active CN107626395B (en)

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CN212418152U (en) * 2020-04-25 2021-01-29 东莞市华汇精密机械有限公司 Dispersing grinding cylinder device for sand mill
CN112546138A (en) * 2020-05-28 2021-03-26 天津泰源中草药技术开发有限公司 Traditional Chinese medicine cell repairing liquid, preparation method and special production equipment
CN113019588B (en) * 2021-03-05 2021-12-14 江南大学 Gap-adjustable conical grinding device for preparing nano powder
CN113731562B (en) * 2021-06-25 2022-12-06 浙江交投矿业有限公司 Wet processing technology for tuff macadam

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