CN107618835A - The far distance automatic real-time Transmission device of one kind band coil of strip and its autocontrol method - Google Patents
The far distance automatic real-time Transmission device of one kind band coil of strip and its autocontrol method Download PDFInfo
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- CN107618835A CN107618835A CN201710969695.8A CN201710969695A CN107618835A CN 107618835 A CN107618835 A CN 107618835A CN 201710969695 A CN201710969695 A CN 201710969695A CN 107618835 A CN107618835 A CN 107618835A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- 230000003139 buffering effect Effects 0.000 claims abstract description 14
- 238000012937 correction Methods 0.000 claims description 9
- 230000009194 climbing Effects 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- -1 are Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The invention discloses a kind of band far distance automatic real-time Transmission device of coil of strip, it is related to band beam-type steel roll transport apparatus, including 5CS operating desks and 7CS operating desks, also include parcel traffic zone, collection volume traffic zone, collect buffering area, parcel traffic zone includes arc roller channel one, the front end of arc roller channel one is provided with parcel laser detector, parcel traffic zone is provided with collection volume laser detector with collection volume traffic zone connecting place, motor is controlled by a roller table control cabinet, two three electrically connected with roller table control cabinet selecting switch are respectively provided with 5CS operating desks and 7CS operating desks, one of them is manual/auto for selecting, positive/negative turn of selection when another is used to control manually.Positioning is accurately and efficiently detected to band coil of strip by laser detector, analog manual operation realizes that band coil of strip arranges steel, send the functions such as steel automatically automatically, solve thes problems, such as 7CS and the inconsistent band coil of strip caused on roller-way of 6CS operating personnel's operational coordination mutually extrudes, drop accident.
Description
Technical field
The present invention relates to strip conveying arrangement, more particularly to a kind of far distance automatic real-time Transmission device of band coil of strip and its
Autocontrol method.
Background technology
Strip mill collecting region at a slow speed roll up operating desk 6CS by parcel operating desk 5CS, collection, collect operating desk 7CS etc. by roller-way control
Composition, after dialling volume and dialling in quick roller-way, 5CS operating personnel need to transport product, flatten, tighten up, be single belt steel product
The operations such as volume packing；Arc (one) roller-way is then fed into, three after the collection volume controlled by 6CS operating desks personnel according to 7CS operating personnel
Whether coil of strip, which is booked, on the roller-way of motor control decides whether to send steel still to arrange steel；The operation of 7CS operating personnel be by coil of strip by
Three roller-ways are sent to turnup always after collection volume, are erected the coil of strip kept flat by turnup, are pushed to the top row of turnup hugging
Row, 3-4 volumes sequence after play big bag again；Storehouse is finally loaded by traveling crane.Due to 7CS and 6CS operating personnel it occur frequently that operation is assisted
Adjust inconsistent, cause the band coil of strip on roller-way mutually to extrude and fallen down from roller-way, grasped for how this solves 7CS and 6CS
Making the problem of human users are uncoordinated turns into that there is an urgent need to while steel industry is depressed, and cutting payroll to improve efficiency, which also turns into enterprise, solves
Certainly one of important measure of predicament.
The content of the invention
The technical problems to be solved by the invention are that manual operation causes band coil of strip mutually to extrude or drop, and overcome existing skill
The shortcomings that art, there is provided a kind of band far distance automatic real-time Transmission device of coil of strip, the roller-way of 6CS operating desk manual controls is changed to roller
Intelligence control system that road is unattended.
In order to solve the above technical problems, the present invention provides a kind of band far distance automatic real-time Transmission device of coil of strip, including
5CS operating desks and 7CS operating desks, including the parcel traffic zone set gradually of roller bed type, collection volume traffic zone, collection buffering area,
Parcel traffic zone includes the arc roller channel one for being located therein section, and the front end of arc roller channel one is provided with parcel laser detector, bowed roller
Road one is provided with the electric machines for roller of arc one, and the back segment that parcel traffic zone is located at the rear of arc roller channel one is provided with climbing electric machines for roller, small
Bag traffic zone is provided with collection volume laser detector with collection volume traffic zone connecting place, and collection volume traffic zone leading portion is provided with collection volume front roller-way electricity
Machine, stage casing are provided with collection volume electric machines for roller, and collection, which rolls up traffic zone back segment and collects buffering area leading portion, is respectively provided with electric machines for roller after collection volume, receipts
Collection buffering area includes the arc roller channel two for being located therein section, in addition to is sequentially located at the He of piling table one at the rear of arc roller channel two
Piling table two, the electric machines for roller of arc one, climbing electric machines for roller, collection volume front roller-way motor, collection roll up roller-way after electric machines for roller and collection volume
Motor is controlled by a roller table control cabinet, and roller table control cabinet is provided with to realizing automatic control function on roller-way at a slow speed with coil of strip
Two three electrically connected with roller table control cabinet selecting switch are respectively provided with PLC control system, 5CS operating desks and 7CS operating desks,
One of them is used to select manually or automatically, and rotating selection when another is used to control manually, parcel traffic zone is grasped by 5CS
Make platform control, collection volume traffic zone is controlled by 7CS operating desks.
Technique effect：In normal production, as long as corresponding three selecting switch of 5CS and 7CS operating desks are got to automatically
Position, 7CS operating personnel rely on to be realized to roller-way at a slow speed to the time control can of roller-way motor switch after original collection volume
Automatically control, it is accurately effective to band coil of strip by laser detector during completed belt coil of strip slow roll road long-distance sand transport
Ground detection positioning, analog manual operation realize that band coil of strip arranges steel, send the functions such as steel automatically automatically, efficiently solve 7CS and 6CS and grasp
Make human users and coordinate the problem of inconsistent band coil of strip caused on roller-way mutually extrudes, the accident that drops occurs.The device operates
It is very convenient and system run all right, easy to maintenance；Simultaneously as the real-time control with coil of strip transmission, also plays energy-conservation drop
The effect of consumption；In addition, eliminating 6CS operating desk manual operations, both cut payroll to improve efficiency, and alleviated hand labor intensity again.
The technical scheme that further limits of the present invention is：
Further, 7CS operating desks are provided with audible-visual annunciator and RMON video display.
Preceding described one kind band far distance automatic real-time Transmission device of coil of strip, parcel traffic zone, collection volume traffic zone, collects and delays
Rush area and be equipped with roller-way pedestal and roller-way, parcel laser detector includes emitter stage and receiving pole, and emitter stage is higher than roller-way top surface
And 15 ° of the angle of depression, receiving pole are less than roller-way top surface and are higher than roller-way pedestal downwards, and set to 15 ° of vertical angle, collection volume laser detector
Put identical.
A kind of preceding described band far distance automatic real-time Transmission device of coil of strip, the roller-way of parcel laser detector both sides are respectively set
There is a pair of anticollisions correction free roll, collection volume laser detector is again provided with anticollision correction free roll.
A kind of preceding described band far distance automatic real-time Transmission device of coil of strip, PLC control system include power module, CPU
Module, input module, output module and the relay of control input output.
The beneficial effects of the invention are as follows：
（1）Audible-visual annunciator and RMON video display are mainly used in having detected in collection volume laser in the present invention
The operating personnel of 7CS operating desks are reminded during with coil of strip, and are observed in time on roller-way by RMON video display
Situation with coil of strip；
（2）The set-up mode of the emitter stage of parcel laser detector and receiving pole can ensure to obtain when having band coil of strip in the present invention
To reliable and effective detection signal；
（3）In the present invention effect of anticollision correction free roll on the one hand can be prevented from band coil of strip skew roller-way center line it is excessive and
Laser detector is broken, the thrust and anticollision rotating freely for free roll of correction that on the other hand can utilize roller-way will be offset
Band coil of strip be corrected on roller-way center line；
Another object of the present invention is to provide a kind of far distance automatic reality of band coil of strip for described in last above-mentioned scheme
When transmitting device autocontrol method, comprise the following steps：
The operating personnel of S1,5CS operating desk and 7CS operating desks select automatic mode by three selecting switch；
S2, parcel laser detector are to issue steel signal, parcel laser detection to input module for detecting whether carry out steel
Device when band coil of strip by when produce trailing edge signal, while by whole parcel traffic zone convey needed for time be assigned to CPU moulds
The timer one of block, instruction, the operation of output module control parcel traffic zone are sent by output module after CPU module processing；
S3, collection roll up laser detector for detecting whether carrying out steel, are, steel signal, collection volume laser detection are issued to input module
Device when band coil of strip by when produce trailing edge signal, while the time needed for whole collection volume traffic zone conveying is assigned to CPU moulds
The timer two of block, instruction is sent after CPU module processing by output module, and output module domination set rolls up the operation of traffic zone.
Brief description of the drawings
Fig. 1 is the layout with the far distance automatic real-time Transmission device of coil of strip；
Fig. 2 is the scheme of installation of parcel laser detector；
Fig. 3 is the scheme of installation of anticollision correction free roll；
Fig. 4 is the control apparatus schematic diagram of 5CS operating desks；
Fig. 5 is the control apparatus schematic diagram of 7CS operating desks；
Fig. 6 is the control flow chart of parcel automatic mode；
Fig. 7 is the control flow chart of big bag automatic mode.
Wherein：1-5CS operating desks；2-7CS operating desks；3- parcels traffic zone；301- arc roller channels one；The roller-way of 302- arcs one
Motor；303- climbing electric machines for roller；4- collection rolls up traffic zone；401- collection rolls up front roller-way motor；402- collection rolls up electric machines for roller；403- collection
Electric machines for roller after volume；5- collects buffering area；501- arc roller channels two；502- piling tables one；503- piling tables two；6- parcels
Laser detector；601- emitter stages；602- receiving poles；7- collection rolls up laser detector；8- roller-way pedestals；9- roller-ways；10- anticollisions are entangled
Inclined free roll.
Embodiment
A kind of band far distance automatic real-time Transmission device of coil of strip that the present embodiment provides, as shown in Figure 1.
The far distance automatic real-time Transmission device of the band coil of strip, including 5CS operating desks 1 and 7CS operating desks 2, in addition to roller-way
The parcel traffic zone 3 set gradually, collection volume traffic zone 4, the collection buffering area 5 of formula, automatic control is realized by a roller table control cabinet
System.Roller table control cabinet is provided with to realizing the PLC control system of automatic control function, 5CS operating desks 1 on roller-way at a slow speed with coil of strip
With two three electrically connected with roller table control cabinet selecting switch are respectively provided with 7CS operating desks 2, one of them be used for select manually
Or it is automatic, rotating selection when another is used to control manually, parcel traffic zone 3 is controlled by 5CS operating desks 1, collection volume transport
Area 4 is controlled by 7CS operating desks 2.7CS operating desks 2 are provided with audible-visual annunciator and RMON video display, main to use
The operating personnel of 7CS operating desks 2 are reminded when collection volume laser detector 7 detects and carrys out steel, and pass through RMON video
Display observes the situation with coil of strip on roller-way in time.
Parcel traffic zone 3 includes the arc roller channel 1 for being located therein section；Swash provided with parcel the front end of arc roller channel 1
Photodetector 6, arc roller channel 1 are provided with the electric machines for roller 302 of arc one, and parcel traffic zone 3 is located at the rear of arc roller channel 1
Back segment be provided with climbing electric machines for roller 303.
Parcel traffic zone 3 is provided with collection volume laser detector 7 with the collection volume connecting place of traffic zone 4；The collection volume leading portion of traffic zone 4 is provided with
Collection volume front roller-way motor 401, stage casing, which is provided with, collects volume electric machines for roller 402, and the collection volume back segment of traffic zone 4 and the collection leading portion of buffering area 5 are each
Electric machines for roller 403 after being rolled up provided with collection.
As shown in Figure 2,3, parcel traffic zone 3, collection volume traffic zone 4, collection buffering area 5 are equipped with roller-way pedestal 8 and roller-way
9, parcel laser detector 6 includes emitter stage 601 and receiving pole 602, and emitter stage 601 is higher than the top surface of roller-way 9 and the downward angle of depression
15 °, receiving pole 602 is less than the top surface of roller-way 9 and is higher than roller-way pedestal 8, and sets phase to 15 ° of vertical angle, collection volume laser detector 7
Together.The roller-way of the both sides of parcel laser detector 6 is respectively provided with a pair of anticollisions correction free roll 10, and collection volume laser detector 7 is equally set
There is anticollision correction free roll 10.The electric machines for roller 302 of arc one, climbing electric machines for roller 303, collection volume front roller-way motor 401, Ji Juangundao
Electric machines for roller 403 are controlled by roller table control cabinet after motor 402 and collection volume.
The arc roller channel 2 501 that buffering area 5 includes being located therein section is collected, in addition to is sequentially located at arc roller channel 2 501
The piling table 1 and piling table 2 503 at rear.
The PLC control system of the device includes power module, CPU module, input module, output module and control input
The relay of output, by realizing to hardware configuration and programming input and automatically controlling work(on roller-way at a slow speed with coil of strip
Can, input signal is sent into the input point of PLC control system, output signal elder generation control relay, Ran Houyou after relay is isolated
Control contactor acts；
The autocontrol method of the device is as follows：
The operating personnel of S1,5CS operating desk 1 and 7CS operating desks 2 select automatic mode or manual mode by three selecting switch
S2, parcel laser detector 6 are to issue steel signal, the inspection of parcel laser to input module for detecting whether carry out steel
Survey device 6 when band coil of strip by when produce trailing edge signal, while whole parcel traffic zone 3 is conveyed into the required time and is assigned to
The timer one of CPU module, instruction, the fortune of output module control parcel traffic zone 3 are sent by output module after CPU module processing
OK；
S3, collection roll up laser detector 7 for detecting whether carrying out steel, are, steel signal, collection volume laser inspection are issued to input module
Survey device 7 when band coil of strip by when produce trailing edge signal, while whole collection volume traffic zone 4 is conveyed into the required time and is assigned to
The timer two of CPU module, instruction is sent after CPU module processing by output module, and output module domination set rolls up the fortune of traffic zone 4
OK.
With reference to Fig. 1, Fig. 4-7, completed belt coil of strip is realized during roller-way long-distance sand transport at a slow speed and automatically controlled, specific work
It is as follows to make process：
If three selecting switch selection parcel automatic mode of 5CS operating desks 1：Carry out steel letter when parcel laser detector 6 detects
Number when, the output relay of PLC control system makes action, and all roller-ways of parcel traffic zone 3 bring into operation；Band coil of strip passes through
When, parcel laser detector 6 produces trailing edge signal, while the time needed for the whole conveyer belt coil of strip of parcel traffic zone 3 is assigned
It is worth the timer one to CPU module.
After 5CS operating desks 1 have selected parcel automatic mode, if three selecting switch of 7CS operating desks 2 select big bag hand
Dynamic model formula：Band coil of strip starts to arrange steel by will be out of service after parcel laser detector 6.
If three selecting switch of 7CS operating desks 2 select big bag automatic mode：With coil of strip by the time according to timer one
Start countdown operation, will be sent into always with coil of strip on collection volume front roller-way, when the value of timer one is zero out of service；When collection is rolled up
Laser detector 7 detects when carrying out steel signal, and the output relay of PLC control system makes action, collection volume traffic zone 4 it is all
Roller-way brings into operation, the audible-visual annunciator reminding alarm on 7CS operating desks 2；Band coil of strip by when, collection volume laser detector 7 produce
Trailing edge signal is given birth to, while the time that whole collection is rolled up needed for the conveyer belt coil of strip of traffic zone 4 is assigned to the timer of CPU module
Two；At this moment, sky is rolled out according to whether the run time of electric machines for roller 403 after collection volume is more than all strips on the collection roller-way of buffering area 5
The required time, if electric machines for roller 403 are run always after being more than and collecting volume, it will be started with coil of strip according to the time of timer two
Countdown is run, and says that band coil of strip is sent into after collection is rolled up on roller-way always, when the roller-way that timer two-value is zero collection volume traffic zone 4 stops
Only run；Otherwise, after band coil of strip is by collecting volume laser detector 7, the roller-way of collection volume traffic zone 4 is just out of service, starts to arrange steel.
Thus, in normal production, as long as 2 corresponding three selecting switch of 5CS operating desks 1 and 7CS operating desks are got to
Automatic mode position, the operating personnel of 7CS operating desks 2 rely on the control to the switch time of electric machines for roller 403 after original collection volume, just
It can realize and roller-way at a slow speed is automatically controlled.
In addition to the implementation, the present invention can also have other embodiment.It is all to use equivalent substitution or equivalent transformation shape
Into technical scheme, all fall within the protection domains of application claims.
Claims (6)
1. a kind of band far distance automatic real-time Transmission device of coil of strip, including 5CS operating desks（1）With 7CS operating desks（2）, its feature
It is：Also include the parcel traffic zone set gradually of roller bed type（3）, collection volume traffic zone（4）, collect buffering area（5）, it is described small
Bag traffic zone（3）Arc roller channel one including being located therein section（301）, the arc roller channel one（301）Swash provided with parcel front end
Photodetector（6）, the arc roller channel one（301）It is provided with the electric machines for roller of arc one（302）, the parcel traffic zone（3）It is located at
Arc roller channel one（301）The back segment at rear is provided with climbing electric machines for roller（303）, the parcel traffic zone（3）Traffic zone is rolled up with collection
（4）Connecting place is provided with collection volume laser detector（7）, the collection volume traffic zone（4）Leading portion is provided with collection volume front roller-way motor（401）,
Stage casing is provided with collection volume electric machines for roller（402）, the collection volume traffic zone（4）Back segment and collection buffering area（5）Leading portion is respectively provided with collection volume
Electric machines for roller afterwards（403）, the collection buffering area（5）Arc roller channel two including being located therein section（501）, in addition to position successively
In the arc roller channel two（501）The piling table one at rear（502）With piling table two（503）, the electric machines for roller of arc one
（302）, climbing electric machines for roller（303）, collection volume front roller-way motor（401）, collection volume electric machines for roller（402）Electric machines for roller after being rolled up with collection
（403）It is controlled by a roller table control cabinet, the roller table control cabinet is provided with to be automatically controlled being realized on roller-way at a slow speed to band coil of strip
The PLC control system of function, the 5CS operating desks（1）With 7CS operating desks（2）On be respectively provided with two and be electrically connected with roller table control cabinet
Three selecting switch connect, one of them is used to select manually or automatically, rotating selection when another is used to control manually,
The parcel traffic zone（3）By 5CS operating desks（1）Control, the collection volume traffic zone（4）By 7CS operating desks（2）Control.
A kind of 2. band far distance automatic real-time Transmission device of coil of strip according to claim 1, it is characterised in that：The 7CS
Operating desk（2）It is provided with audible-visual annunciator and RMON video display.
A kind of 3. band far distance automatic real-time Transmission device of coil of strip according to claim 1, it is characterised in that：The parcel
Traffic zone（3）, collection volume traffic zone（4）, collect buffering area（5）It is equipped with roller-way pedestal（8）And roller-way（9）, the parcel laser
Detector（6）Including emitter stage（601）And receiving pole（602）, emitter stage（601）Higher than roller-way（9）Top surface and the downward angle of depression
15 °, receiving pole（602）Less than roller-way（9）Top surface and it is higher than roller-way pedestal（8）, and roll up laser detector to 15 ° of vertical angle, collection
（7）Set identical.
A kind of 4. band far distance automatic real-time Transmission device of coil of strip according to claim 3, it is characterised in that：The parcel
Laser detector（6）The roller-way of both sides is respectively provided with a pair of anticollisions correction free roll（10）, the collection volume laser detector（7）Equally
Provided with anticollision correction free roll（10）.
A kind of 5. band far distance automatic real-time Transmission device of coil of strip according to claim 1, it is characterised in that：The PLC
Control system includes power module, CPU module, input module, output module and the relay of control input output.
6. a kind of autocontrol method with the far distance automatic real-time Transmission device of coil of strip for described in claim 5, it is special
Sign is：Comprise the following steps：
S1,5CS operating desk（1）With 7CS operating desks（2）Operating personnel pass through three selecting switch and select automatic modes；
S2, parcel laser detector（6）For detecting whether carrying out steel, it is to issue steel signal, parcel laser to input module
Detector（6）When band coil of strip by when produce trailing edge signal, while by whole parcel traffic zone（3）Time needed for conveying assigns
It is worth the timer one to CPU module, instruction, output module control parcel traffic zone is sent by output module after CPU module processing
（3）Operation；
S3, collection volume laser detector（7）For detecting whether carrying out steel, it is to issue steel signal, collection volume laser to input module
Detector（7）When band coil of strip by when produce trailing edge signal, while will entirely collect volume traffic zone（4）Time needed for conveying assigns
It is worth the timer two to CPU module, instruction, output module domination set volume traffic zone is sent by output module after CPU module processing
（4）Operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710969695.8A CN107618835A (en) | 2017-10-18 | 2017-10-18 | The far distance automatic real-time Transmission device of one kind band coil of strip and its autocontrol method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710969695.8A CN107618835A (en) | 2017-10-18 | 2017-10-18 | The far distance automatic real-time Transmission device of one kind band coil of strip and its autocontrol method |
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| CN107618835A true CN107618835A (en) | 2018-01-23 |
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| CN201710969695.8A Pending CN107618835A (en) | 2017-10-18 | 2017-10-18 | The far distance automatic real-time Transmission device of one kind band coil of strip and its autocontrol method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113086492A (en) * | 2021-05-14 | 2021-07-09 | 攀钢集团西昌钢钒有限公司 | Casting blank roller way conveying control system and control method |
| CN113269043A (en) * | 2021-04-27 | 2021-08-17 | 辽宁科技大学 | Real-time tracking identification method and device for steel coil loosening |
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Cited By (4)
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| CN113269043A (en) * | 2021-04-27 | 2021-08-17 | 辽宁科技大学 | Real-time tracking identification method and device for steel coil loosening |
| CN113269043B (en) * | 2021-04-27 | 2023-08-18 | 辽宁科技大学 | Real-time tracking and identifying method and device for coil loosening of steel coil |
| CN113086492A (en) * | 2021-05-14 | 2021-07-09 | 攀钢集团西昌钢钒有限公司 | Casting blank roller way conveying control system and control method |
| CN113086492B (en) * | 2021-05-14 | 2022-03-29 | 攀钢集团西昌钢钒有限公司 | Casting blank roller way conveying control system and control method |
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