CN107617537B - A kind of resin dipping solidification equipment - Google Patents
A kind of resin dipping solidification equipment Download PDFInfo
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- CN107617537B CN107617537B CN201610564253.0A CN201610564253A CN107617537B CN 107617537 B CN107617537 B CN 107617537B CN 201610564253 A CN201610564253 A CN 201610564253A CN 107617537 B CN107617537 B CN 107617537B
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- solidification equipment
- impregnates
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Abstract
The invention discloses a kind of resins to impregnate solidification equipment comprising immersion system, solidification equipment, transmission device and fixed device；The transmission device includes driven rod, motor and transmission medium, and the fixed device includes the clamping device and connecting rod for fixing workpiece；The connecting rod is slidably connected with the driven rod by the transmission medium, the mobile fixed device of transmission device sliding, and the promotion, decline and stop position of the clamping device are controlled by connecting rod.The apparatus structure is simple, design is reasonable, realize resin preliminary drying, dipping, the continuous operations for solidifying three master operations, impregnating speed promotes speed, curing time and test sample or machine winding overturning realization automation control, resin impregnates solidification effect and stablizes, the insulation life of test sample or machine winding is improved, the consistency of resin Insulation test effect is promoted.And this device is easy to operate, and manpower and material resources are greatly saved, and improves work efficiency.
Description
Technical field
The present invention relates to resin impregnation fields, particularly relate to a kind of resin dipping solidification equipment.
Background technique
In order to test the performances such as the machinery after resin solidification, electric air and heat, in order to guarantee thermally conductive, the resistance to environment of machine winding
Factor, the performances such as mechanically and electrically need to carry out resin dipping and solidification to test sample or machine winding.Test sample or electricity
The resin dipping curing process of machine winding is to be sufficient filling with gap with resin, and form paint film on surface, to increase thermal conductivity
Mechanical performance and electric property can be improved with tenable environment factor ability.The dipping solidification of the resin of test sample or machine winding
Superiority and inferiority degree by directly affect motor insulation life and insulation resin test as a result, therefore, resin impregnates cured quality
There is highly important effect to electromechanical properties and reliability.
Currently, resin dipping curing process includes three preliminary drying, dipping lacquer, drying (solidification) master operations.Resin dipping is solid
Each step changed is in the state of dispersion, is not able to achieve whole process continuous operations.Impregnating speed promotes speed, solidification
Time, test sample or machine winding overturning etc. are all made of artificial control, and time, speed are inconsistent during artificial control,
Deviation is easily generated, the unstable of the resin of test sample or machine winding dipping solidification effect, serious influence test are caused
Sample or the result of the insulation life and insulation resin of machine winding test.
Summary of the invention
In view of this, the purpose of the present invention is to provide it is a kind of by resin impregnate curing process during preliminary drying, dipping, consolidate
Change the device that three master operations realize continuous operations.
A kind of resin dipping solidification equipment is provided based on the above-mentioned purpose present invention comprising immersion system, solidification equipment, biography
Send device and fixed device；The transmission device includes driven rod, motor and transmission medium, and the fixed device includes for solid
Determine the clamping device and connecting rod of workpiece；The connecting rod is slidably connected with the driven rod by the transmission medium, described
Transmission device slides the mobile fixed device, and the promotion, decline and stop position of the clamping device are controlled by connecting rod
It sets.
Resin according to the present invention impregnates solidification equipment, and the fixed device further includes rotating mechanism, described for rotating
Clamping device.
Resin according to the present invention impregnates solidification equipment, and the rotating mechanism includes horizontal rotary mechanism and vertical rotary machine
Structure.
Resin according to the present invention impregnates solidification equipment, and the clamping device and connecting rod of the fixed device detachably connect
It connects.
Resin according to the present invention impregnates solidification equipment, and the immersion system includes storage tank, conveying device, dipping tank and true
Empty pressurizing device.
Resin according to the present invention impregnates solidification equipment, the solidification equipment include solidification slot, temperature control device, exhaust outlet,
Heated air circulation device, heated air circulation device switch and heat source.
Resin according to the present invention impregnates solidification equipment, and the transmission medium includes conveyer chain, conveyer belt or transmission wheel.
Resin according to the present invention impregnates solidification equipment, and the dipping tank, its exterior is equipped with Liquid level scale, bottom is equipped with
Valve, top are equipped with sealing cover, and inside circumference is equipped with heating system.
Resin according to the present invention impregnates solidification equipment, the solidification slot, and inside circumference is equipped with heat source, inside
Bottom is equipped with heated air circulation device, and external side is equipped with temperature control device and heated air circulation device switchs, and the external other side is set
There is exhaust outlet.
Resin according to the present invention impregnates solidification equipment, and the heat source uses electric heating or Far-infrared Heating.
From the above it can be seen that a kind of resin provided by the invention impregnates solidification equipment simple structure and reasonable design,
Realize resin preliminary drying, dipping, the continuous operations for solidifying three master operations, impregnating speed, promoted speed, curing time and
Test sample or machine winding overturning realize automation control, resin impregnate solidification effect stablize, improve test sample or
The insulation life of machine winding promotes the consistency of resin Insulation test effect.And this device is easy to operate, is greatly saved
Manpower and material resources improve work efficiency.
Detailed description of the invention
Fig. 1 is that a kind of resin of the embodiment of the present invention impregnates solidification equipment diagrammatic cross-section；
Fig. 2 is that a kind of resin of the embodiment of the present invention impregnates solidification equipment main view.
Fig. 3 is that a kind of resin of the embodiment of the present invention impregnates solidification equipment northwest shaft side figure.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with specific embodiment, and reference
Attached drawing, the present invention is described in more detail.
A kind of resin of the invention impregnates solidification equipment comprising immersion system, solidification equipment, transmission device and fixed dress
It sets；The transmission device includes driven rod, motor and transmission medium, and the fixed device includes filling for fixing the clamping of workpiece
It sets and connecting rod；The connecting rod is slidably connected with the driven rod by the transmission medium, and the transmission device sliding moves
The fixed device is moved, and controls the promotion, decline and stop position of the clamping device by connecting rod.
Resin according to the present invention impregnates solidification equipment, and the fixed device further includes rotating mechanism, described for rotating
Clamping device.
Resin according to the present invention impregnates solidification equipment, and the rotating mechanism includes horizontal rotary mechanism and vertical rotary machine
Structure.
Resin according to the present invention impregnates solidification equipment, and the clamping device and connecting rod of the fixed device detachably connect
It connects.
Resin according to the present invention impregnates solidification equipment, and the immersion system includes storage tank, conveying device, dipping tank and true
Empty pressurizing device.
Resin according to the present invention impregnates solidification equipment, the solidification equipment include solidification slot, temperature control device, exhaust outlet,
Heated air circulation device, heated air circulation device switch and heat source.
Resin according to the present invention impregnates solidification equipment, and the transmission medium includes conveyer chain, conveyer belt or transmission wheel.
Resin according to the present invention impregnates solidification equipment, and the dipping tank, its exterior is equipped with Liquid level scale, bottom is equipped with
Valve, top are equipped with sealing cover, and inside circumference is equipped with heating system.
Resin according to the present invention impregnates solidification equipment, the solidification slot, and inside circumference is equipped with heat source, inside
Bottom is equipped with heated air circulation device, and external side is equipped with temperature control device and heated air circulation device switchs, and the external other side is set
There is exhaust outlet.
Resin according to the present invention impregnates solidification equipment, and the heat source uses electric heating or Far-infrared Heating.
Specifically, Fig. 1 is that a kind of resin of the embodiment of the present invention impregnates solidification equipment sectional view, and Fig. 2 is that the present invention is implemented
A kind of resin of example impregnates solidification equipment main view, and Fig. 3 is that a kind of resin of the embodiment of the present invention impregnates solidification equipment northwest axis
Side figure is described in detail in conjunction with a kind of resin dipping solidification equipment of Fig. 1, Fig. 2 and Fig. 3 to the embodiment of the present invention.
Resin dipping solidification equipment of the invention includes immersion system 1, solidification equipment 2, transmission device 3 and fixed device 4.
Transmission device 3 includes driven rod 31, motor 32 and transmission medium 33, and transmission medium 33 can be conveyer chain, conveyer belt or transmission
Wheel；Fixed device 4 includes clamping device 41, horizontal rotary mechanism 42, vertical rotating mechanism 43 and connecting rod 44, clamping device 41
The workpiece of required dipping is fixed using fixture, bracket, Hanging Basket or net, horizontal rotary mechanism 42 can drive clamping device
41 carry out rotate horizontally and speed it is adjustable, vertical rotating mechanism 43 can drive horizontal rotary mechanism 42 carry out vertical rotary simultaneously
And speed is adjustable；Connecting rod 44 in fixed device 4 is used to slide with the driven rod 31 in transmission device 3 by transmission medium 33
Dynamic connection.According to a kind of embodiment, connecting rod 44 and clamping device 41 are detachably connected.
Transmission device 3 can be slidably moved into fixed device 4, and fixed device 4 is delivered to immersion system 1 and solidification equipment
2 position.Transmission device 3 can by connecting rod 44 control clamping device 41 promotion and decline and speed it is adjustable, transmission
Device 3 can also adjust the stop position of clamping device 41 by connecting rod 44.
Immersion system 1 includes storage tank 11, conveying device 12, dipping tank 13 and vacuum pressure device 14, and storage tank 11 passes through defeated
Device 12 is sent to be connected with dipping tank 13, dipping tank 13 is connected with vacuum pressure device 14.Storage tank 11, conveying device 12 and leaching
Stain slot 13 is separable, and storage tank 11 can be individually moved and seal, and resin can be delivered to dipping tank 13 from storage tank 11 by conveying device 12,
Resin can also be drawn back storage tank 11 from dipping tank 13.Liquid level scale 131, observable slot internal resin liquid are equipped with outside dipping tank 13
Position；13 bottom of dipping tank is equipped with valve 132, and opening valve 132, resin in slot can be discharged；Sealing cover is equipped at the top of dipping tank 13
133, dipping tank 13 can be sealed after sealing cover 133 is covered tightly, it, can be right by vacuum pressure device 14 after dipping tank 13 seals
Dipping tank 13 carries out vacuum processing and pressurized treatments；13 inside circumference of dipping tank is equipped with heating system 134, can control dipping tank
Temperature inside 13.
Solidification equipment 2 includes solidification slot 21, temperature control device 22, exhaust outlet 23, heated air circulation device 24, heated air circulation device
Switch 25 and heat source 26.Temperature control device 22 is located at solidification 21 outside side of slot, for setting test sample or machine winding
It preliminary drying and is carried out solidifying required temperature, heating rate, initial time after resin dipping and terminates the time；Exhaust outlet 23
Positioned at the solidification 21 outside other side of slot, the air door size by adjusting exhaust outlet 23 can control capacity size；Hot air circulation
Device 24 is located inside solidification slot 21, and heated air circulation device switch 25 is located at outside solidification slot, and heated air circulation device switch 25 is controlled
The start and stop of heated air circulation device 24 processed achieve the purpose that adjusting hot wind enters；Heat source 26 is located in solidification slot 21
Portion's surrounding uses electric heating or Far-infrared Heating.
Embodiment one:
It is a kind of that resin as depicted in figs. 1 and 2 is applied to impregnate solidification equipment for motor winding soakage organosilicon impregnating resin
And cured method is as follows: machine winding being fixed with the clamping device 41 in fixed device 4 first.Start transmission device
3, fixed device 4 is delivered to solidification equipment 2 by transmission device 3.Temperature control device 22 is opened, setting preheating temperature is 100 DEG C, preheats
Time is 6 hours, is abbreviated as 6h for the sake of convenient, hereafter similar.It opens heat source 26 to be heated, opens heated air circulation device
Switch 25, which starts heated air circulation device 24, enters hot wind, opens exhaust outlet 23 and is exhausted, and setting capacity is 3m3/ min,
Complete preliminary drying.After preliminary drying, machine winding is cooled to 70~80 DEG C, and fixed device 4 is delivered to immersion system by transmission device 3
In dipping tank 13 in 1；Resin is delivered to dipping tank 13 by storage tank 11 by conveying device 12, by being equipped on the outside of dipping tank 13
Liquid level scale 131 control dipping tank 13 in amount of resin, be immersed in entire machine winding in resin.According to a kind of embodiment party
Formula unloads clamping device 41 from connecting rod 44, closes dipping tank sealing cover 133, opens heating system 134, makes dipping tank 13
Interior temperature reaches 45 DEG C；Vacuum pressure device 14 is opened, dipping tank 13 is vacuum-treated, vacuumizes≤20Pa, impregnates 1h；
Vacuum pressure device 14 is opened, pressurized treatments are carried out to dipping tank 13, pressurize 0.5MPa, impregnates 3h；Opening sealing cover 133 makes to soak
Stain slot 13 decompresses, and opens conveying device 12 for the resin transfer in dipping tank 13 to storage tank 11, fixes device drip-dry 30 minutes, side
Just 30min is abbreviated as the sake of.Clamping device 41 is reattached to connecting rod 44, fixed device 4 is delivered to solid by transmission device 3
Makeup sets 2；Vertical rotating mechanism 43 drives 90 ° of 42 vertical rotary of horizontal rotary mechanism, and horizontal rotary mechanism 42 drives clamping dress
It sets 41 to be rotated, adjusting and rotating horizontally speed is that 2 circles are per second, is written as 2r/min for the sake of convenient；Open the temperature solidified in slot 21
Device 22 is controlled, setting preheating temperature is 200 DEG C, curing time is for 24 hours, to open heat source 26 and heated, and opens hot wind and follows
Loop device switch 25, which starts heated air circulation device 24, enters hot wind, opens exhaust outlet 23 and is exhausted, and setting capacity is
2m3/ min completes solidification.By rotating in the curing process to clamping device 41, solidification more evenly can be obtained.Gu
After the completion of change, horizontal rotary mechanism 42 drives clamping device 41 to rotate 180 °, rotation speed 2r/min.It is then transported on device 3
Fixed device 4 is delivered in the dipping tank 13 in immersion system 1, is repeated once and proceeds as described above, that is, completes right group of motor
Impregnate cured silicone impregnating resin.
Embodiment two:
It is a kind of to apply resin dipping solidification equipment as depicted in figs. 1 and 2 that spiral winding impregnated polyester imines is solvent-free
Impregnating varnish and cured method is as follows: it is fixed first with 41 pairs of tests of clamping device in fixed device 4 with spiral winding.
Resin is delivered to dipping tank 13 by storage tank 11 by conveying device 12, is controlled by the Liquid level scale 131 being equipped on the outside of dipping tank 13
Amount of resin in dipping tank 13 processed, is immersed in entire test in resin with spiral winding；Start transmission device 3, transmission dress
3 are set to be delivered to test in dipping tank 13 with spiral winding, with the speed of 0.5mm/s by test with spiral winding submerge and resin
In；Heating system 134 is opened, so that temperature in dipping tank 13 is reached 25 DEG C, impregnates 60S；By fixed device with the speed of 0.5mm/s
It is proposed from dipping tank 13, drip-dry 10min.Starting transmission device 3, fixed device 4 is delivered to solidification equipment 2 by transmission device 3,
Open and solidify temperature control device 22 in slot 21, setting preheating temperature is 135 DEG C, curing time 2h, opening heat source 26 into
Row heating, opening the starting heated air circulation device 24 of heated air circulation device switch 25 enters hot wind, opens exhaust outlet 23 and is arranged
Gas, setting capacity are 2m3/ min completes solidification.After the completion of solidification, horizontal rotary mechanism 42 drives clamping device 41 to rotate
180 °, rotation speed 2r/min；It is then transported on device 3 fixed device 4 is delivered in dipping tank 13, is repeated once and carries out
State process, i.e. the dipping solidification of completion spiral winding dipping curing polyester imines solvent-free immersion paint.
The embodiment of the present invention one and embodiment two realize resin preliminary drying, dipping, the serialization for solidifying three master operations
Operation, impregnating speed promote speed, curing time and spiral winding and machine winding overturning realization automation control, dipping
Solidification effect is stablized, and the insulation life of machine winding or spiral winding is improved.And this device is easy to operate, is greatly saved
Manpower and material resources improve work efficiency, and reduce production cost.
It should be understood by those ordinary skilled in the art that: the discussion of any of the above embodiment is exemplary only, not
It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples；Under thinking of the invention, above embodiments
Or it can also be combined between the technical characteristic in different embodiments, and there are different aspects present invention as described above
Many other variations, in order to it is concise they do not provided in details.Therefore, all within the spirits and principles of the present invention,
Any omission, modification, equivalent replacement, improvement for being made etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of resin impregnates solidification equipment, it is characterised in that including immersion system, solidification equipment, transmission device and fixed dress
It sets；The transmission device includes driven rod, motor and transmission medium, and the fixed device includes filling for fixing the clamping of workpiece
It sets and connecting rod；The connecting rod is slidably connected with the driven rod by the transmission medium, and the transmission device sliding moves
The fixed device is moved, and controls the promotion, decline and stop position of the clamping device by connecting rod；
The immersion system includes dipping tank and vacuum pressure device, is equipped with sealing cover at the top of the dipping tank, by described true
Empty pressurizing device be vacuum-treated to the dipping tank and pressurized treatments, the dipping tank inside circumference are equipped with heating system；
Fixed device is delivered to solidification equipment and carries out preliminary drying by transmission device；After preliminary drying, it is defeated that transmission device will fix device
It send in the dipping tank into immersion system and impregnates；After the completion of dipping, fixed device is delivered to solidification equipment and carried out by transmission device
Solidification.
2. resin according to claim 1 impregnates solidification equipment, it is characterised in that the fixed device further includes whirler
Structure, for rotating the clamping device.
3. resin according to claim 2 impregnates solidification equipment, it is characterised in that the rotating mechanism includes rotating horizontally
Mechanism and vertical rotating mechanism.
4. resin according to claim 1 impregnates solidification equipment, it is characterised in that the clamping device of the fixed device and
Connecting rod is detachably connected.
5. resin according to claim 1 impregnates solidification equipment, it is characterised in that the immersion system further include storage tank and
Conveying device.
6. resin according to claim 1 impregnates solidification equipment, it is characterised in that the solidification equipment includes solidification slot, temperature
Control device, exhaust outlet, heated air circulation device, heated air circulation device switch and heat source.
7. resin according to claim 1 impregnates solidification equipment, it is characterised in that the transmission medium includes conveyer chain, passes
Send band or transmission wheel.
8. resin according to claim 5 impregnates solidification equipment, it is characterised in that the dipping tank, its exterior is equipped with liquid levels
Scale, bottom are equipped with valve.
9. resin according to claim 6 impregnates solidification equipment, it is characterised in that the solidification slot, inside circumference are equipped with
Heat source, interior bottom portion are equipped with heated air circulation device, and external side is equipped with temperature control device and heated air circulation device switchs,
Its external other side is equipped with exhaust outlet.
10. resin according to claim 6 impregnates solidification equipment, it is characterised in that the heat source using electric heating or
Far-infrared Heating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610564253.0A CN107617537B (en) | 2016-07-15 | 2016-07-15 | A kind of resin dipping solidification equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610564253.0A CN107617537B (en) | 2016-07-15 | 2016-07-15 | A kind of resin dipping solidification equipment |
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| Publication Number | Publication Date |
|---|---|
| CN107617537A CN107617537A (en) | 2018-01-23 |
| CN107617537B true CN107617537B (en) | 2019-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610564253.0A Active CN107617537B (en) | 2016-07-15 | 2016-07-15 | A kind of resin dipping solidification equipment |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116714281A (en) * | 2023-08-09 | 2023-09-08 | 上海骐杰碳素材料有限公司 | Curing method of preform |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101157417A (en) * | 2006-10-02 | 2008-04-09 | 袁海容 | Automatic impregnating production-line equipment |
| JP2008229411A (en) * | 2007-03-16 | 2008-10-02 | Daikin Ind Ltd | Manufacturing apparatus and manufacturing method of resin coating article |
| CN103639094A (en) * | 2013-11-25 | 2014-03-19 | 向明强 | Method and device for continuous impregnation of material |
| CN104607357A (en) * | 2014-12-29 | 2015-05-13 | 深圳市轴心自控技术有限公司 | Full-automatic LCD gumming system |
| CN105499063A (en) * | 2015-12-05 | 2016-04-20 | 重庆市恒固席勒装饰工程有限公司 | Paint dipping device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103145924B (en) * | 2013-02-01 | 2015-05-20 | 海宁永大电气新材料有限公司 | Insulating impregnating resin for drawing groove wedge and its curing method |
-
2016
- 2016-07-15 CN CN201610564253.0A patent/CN107617537B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101157417A (en) * | 2006-10-02 | 2008-04-09 | 袁海容 | Automatic impregnating production-line equipment |
| JP2008229411A (en) * | 2007-03-16 | 2008-10-02 | Daikin Ind Ltd | Manufacturing apparatus and manufacturing method of resin coating article |
| CN103639094A (en) * | 2013-11-25 | 2014-03-19 | 向明强 | Method and device for continuous impregnation of material |
| CN104607357A (en) * | 2014-12-29 | 2015-05-13 | 深圳市轴心自控技术有限公司 | Full-automatic LCD gumming system |
| CN105499063A (en) * | 2015-12-05 | 2016-04-20 | 重庆市恒固席勒装饰工程有限公司 | Paint dipping device |
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| Publication number | Publication date |
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| CN107617537A (en) | 2018-01-23 |
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