CN107614650B - Adhesive composition - Google Patents

Adhesive composition Download PDF

Info

Publication number
CN107614650B
CN107614650B CN201680028674.XA CN201680028674A CN107614650B CN 107614650 B CN107614650 B CN 107614650B CN 201680028674 A CN201680028674 A CN 201680028674A CN 107614650 B CN107614650 B CN 107614650B
Authority
CN
China
Prior art keywords
compound
aluminum chelate
anisotropic conductive
adhesive composition
silanol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201680028674.XA
Other languages
Chinese (zh)
Other versions
CN107614650A (en
Inventor
青木正治
波木秀次
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dexerials Corp
Original Assignee
Dexerials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dexerials Corp filed Critical Dexerials Corp
Publication of CN107614650A publication Critical patent/CN107614650A/en
Application granted granted Critical
Publication of CN107614650B publication Critical patent/CN107614650B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/66Mercaptans
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • C08G59/70Chelates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L81/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
    • C08L81/02Polythioethers; Polythioether-ethers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/02Homopolymers or copolymers of acids; Metal or ammonium salts thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/062Copolymers with monomers not covered by C09J133/06
    • C09J133/066Copolymers with monomers not covered by C09J133/06 containing -OH groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J181/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur, with or without nitrogen, oxygen, or carbon only; Adhesives based on polysulfones; Adhesives based on derivatives of such polymers
    • C09J181/04Polysulfides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • C09J201/02Adhesives based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Conductive Materials (AREA)
  • Epoxy Resins (AREA)
  • Led Device Packages (AREA)
  • Wire Bonding (AREA)
  • Organic Insulating Materials (AREA)
  • Non-Insulated Conductors (AREA)

Abstract

An adhesive composition which can achieve not only excellent life performance but also a wide mounting range, comprising: a cationically polymerizable compound, an aluminum chelate-silanol-based curing catalyst, and a nucleophilic compound containing a sulfur atom having a non-shared electron pair. The nucleophilic compound is a thiol compound or an episulfide compound. The aluminum chelate-silanol-based curing catalyst comprises an aluminum chelate curing agent and a silanol compound or a silane coupling agent. The aluminum chelate curing agent is a latent aluminum chelate curing agent held in a porous resin obtained by interfacial polymerization of a polyfunctional isocyanate compound.

Description

Adhesive composition
Technical Field
The present invention relates to an adhesive composition containing an aluminum chelate-silanol-based curing catalyst.
Background
Conventionally, an aluminum chelate compound-silanol curing catalyst has been known, in which an aluminum chelate compound curing agent interacts with a silane coupling agent (or silanol compound) to cationically polymerize an epoxy compound (for example, see patent document 1). In the aluminum chelate compound-silanol curing catalyst, a cationic species and an anionic species coexist as active species.
Documents of the prior art
Patent document
Patent document 1: japanese patent laid-open publication No. 2009-197206.
Disclosure of Invention
Problems to be solved by the invention
In the aluminum chelate compound-silanol curing catalyst, since a cationic species and an anionic species coexist as active species, stability is low and it is difficult to obtain excellent life performance. In addition, since the aluminum chelate compound-silanol-based curing catalyst has a rapid curing reaction, it is necessary to control the temperature distribution during thermocompression bonding.
The present invention is directed to solving the above-described problems of the prior art, and its object is to: provided is an adhesive composition which can obtain not only excellent life performance but also a wide mounting range (margin).
Means for solving the problems
As a result of intensive studies, the present inventors have found that: by blending a nucleophilic compound containing a sulfur atom having an unshared electron pair, not only is life performance improved, but also a wide mounting range is obtained.
That is, the pressure-sensitive adhesive composition according to the present invention is characterized by containing a cationically polymerizable compound, an aluminum chelate-silanol-based curing catalyst, and a nucleophilic compound containing a sulfur atom having a non-shared electron pair.
Further, a light-emitting device according to the present invention includes: the anisotropic conductive film is a cured product of an anisotropic conductive adhesive containing a cationically polymerizable compound, an aluminum chelate-silanol curing catalyst, and a nucleophilic compound containing a sulfur atom having a non-shared electron pair.
Effects of the invention
According to the present invention, by adding a nucleophilic compound containing a sulfur atom having an unshared electron pair, the stability of an aluminum chelate-silanol-based curing catalyst can be improved while delaying the curing reaction, and thus excellent life performance and a wide mounting range can be obtained.
Drawings
FIG. 1 is a graph showing an example of Differential Scanning Calorimeter (DSC) measurement of an aluminum chelate compound-silanol curing catalyst to which a nucleophilic compound is added.
FIG. 2 is a graph showing an example of Differential Scanning Calorimeter (DSC) measurement of a conventional aluminum chelate compound-silanol curing catalyst.
FIG. 3 is a sectional view showing a sea-island model in which a sea is formed of an epoxy compound and islands are formed of an acrylic resin.
Fig. 4 is a cross-sectional view showing an example of the light-emitting device.
FIG. 5 is a view for explaining a process of producing an LED mounting sample.
Fig. 6 is a graph showing temperature distributions of 180 c-10 seconds and 180 c-30 seconds.
Fig. 7 is a cross-sectional view showing an outline of a wafer shear strength (die shear strip) test.
Fig. 8 is a sectional view showing an outline of a 90-degree peel strength test.
Detailed Description
Hereinafter, embodiments of the present invention will be described in detail in the following order with reference to the drawings.
1. Adhesive composition
2. Light emitting device
3. Examples of the embodiments
< 1. adhesive composition >
The adhesive composition according to the present embodiment contains: a cationically polymerizable compound, an aluminum chelate-silanol-based curing catalyst, and a nucleophilic compound containing a sulfur atom having an unshared electron pair.
As shown in the following formulas (1) and (2), in the aluminum chelate-silanol-based curing catalyst, an aluminum chelate curing agent interacts with a silane coupling agent (or silanol compound) to generate cationic species and anionic species, and the cationically polymerizable compound is cationically polymerized.
Figure 63519DEST_PATH_IMAGE001
In the present embodiment, by adding the nucleophilic compound containing a sulfur atom having an unshared electron pair, the stability of the aluminum chelate compound-silanol-based curing catalyst can be improved, and the curing reaction can be delayed, so that excellent life performance and a wide mounting range can be obtained.
Fig. 1 is a graph showing an example of Differential Scanning Calorimeter (DSC) measurement of an aluminum chelate compound-silanol curing catalyst to which a nucleophilic compound is added, and fig. 2 is a graph showing an example of Differential Scanning Calorimeter (DSC) measurement of a conventional aluminum chelate compound-silanol curing catalyst.
As is clear from fig. 1 and 2, the addition of the nucleophilic compound can shift the highest (peak) reaction temperature to the high temperature side. Specifically, the reaction end temperature may be the same, and the reaction start temperature and the reaction maximum temperature may be delayed. Since the reaction end point temperature is the same, the mounting conditions do not need to be changed, and the manufacturing time does not extend. In addition, since the reaction start temperature is relatively late, the room temperature life of the adhesive can be extended. Further, since the reaction maximum temperature is relatively late, the time for wetting into a base material such as aluminum becomes long, and the adhesive force can be improved. The reason for this is considered to be: at room temperature, the nucleophilic compound coordinates with the aluminum chelate curing agent to form a stable state, and the coordination of the nucleophilic compound is released from the aluminum chelate curing agent by heating, and the reactions of the above formulas (1) and (2) start to proceed. This can also be presumed from the following: as shown in fig. 1, when the highest reaction temperature is shifted to a high temperature side and then the mercapto-based coupling agent is hydrolyzed in a humidity environment, the mercapto-based coupling agent is added as a nucleophilic compound, and then the reaction returns to a state where the mercapto-based coupling agent is not added, as shown in fig. 2.
In the binder composition to which the nucleophilic compound is added, it is preferable that the reaction peak temperature at a temperature increase rate of 10 ℃/min in the differential scanning calorimeter is 50 ℃ or higher than the reaction start temperature. Since the curing reaction is slowed by increasing the reaction peak temperature by 50 ℃ or more than the reaction start temperature, the base material and the resin can be fused even under the thermocompression bonding condition with a steep temperature rise curve, and high wafer shear strength and peel strength can be obtained. Therefore, excellent bonding properties can be obtained regardless of the thermocompression bonding condition in which the temperature rise curve is steep or the thermocompression bonding condition in which the temperature rise curve is slow, and the mounting range can be expanded. The reaction peak temperature can be controlled by the number of SH groups in the nucleophilic compound, the amount of the added SH group, and the like.
The following describes the cationically polymerizable compound, the aluminum chelate-silanol curing catalyst, and the nucleophilic compound.
[ cationically polymerizable Compound ]
The cationic polymerizable compound is a compound having a functional group that is polymerizable by cationic species. Examples of the cationically polymerizable compound include: epoxy compounds, vinyl ether compounds, cyclic ether compounds, etc., and 1 or 2 or more of these may be used. Among these, epoxy compounds are preferably used.
Examples of the epoxy compound include: alicyclic epoxy compounds, bisphenol type epoxy resins derived from epichlorohydrin and bisphenol a or bisphenol F, polyglycidyl ethers, polyglycidyl esters, aromatic epoxy compounds, novolak type epoxy compounds, glycidyl amine type epoxy compounds, glycidyl ester type epoxy compounds, and the like, and 1 or 2 or more of these can be used. Among these, it is preferable to use an alicyclic epoxy compound or a hydrogenated epoxy compound in which an addition reaction to the β -position carbon due to a silanol anion generated from a silane coupling agent does not easily occur.
As the alicyclic epoxy compound, there can be preferably mentioned: an alicyclic epoxy compound having 2 or more epoxy groups in the molecule. These may be liquid or solid. Specifically, there may be mentioned: 3, 4-epoxycyclohexenecarboxylic acid 3, 4-epoxycyclohexenylmethyl ester, glycidyl hexahydrobisphenol A, and the like. Among these, 3, 4-epoxycyclohexenylmethyl-3 ',4' -epoxycyclohexene carboxylate is preferably used from the viewpoint that the cured product can secure Light transmittance suitable for mounting LED (Light Emitting Diode) elements and the like and is excellent in rapid curability.
As the hydrogenated epoxy compound, there can be used: the hydrogenated product of the alicyclic epoxy compound is a hydrogenated epoxy compound obtained by hydrogenating a known epoxy compound such as bisphenol a type or bisphenol F type.
[ aluminum chelate compound-silanol curing catalyst ]
The aluminum chelate-silanol-based curing catalyst comprises an aluminum chelate curing agent and a silanol compound.
As the aluminum chelate curing agent, known aluminum chelate curing agents can be used, and for example, it is preferable to use: a complex represented by formula (3) wherein 3 beta-keto-enol anions are coordinated to aluminum.
Figure 42976DEST_PATH_IMAGE002
Herein, R is1、R2And R3Each independently is an alkyl or alkoxy group. Examples of the alkyl group include: methyl, ethyl, and the like. Examples of the alkoxy group include: methoxy, ethoxy, oleyloxy (oleyloxy), and the like.
Specific examples of the aluminum chelate curing agent represented by the formula (3) include: tris (acetylacetonate) aluminum, tris (ethylacetoacetate) aluminum, monoacetylacetonebis (ethylacetoacetate) aluminum, monoacetylacetonebialoleyl acetate, ethylacetoacetate diisopropylaluminum, alkylacetoacetate) diisopropylaluminum, and the like.
Examples of the silanol compound include: an aryl silanol represented by the formula (4).
Figure 822713DEST_PATH_IMAGE003
Wherein m is 2 or 3, and the sum of m and n is 4. The silanol compound represented by formula (4) is a monoalcohol or a diol. "Ar" is an aryl group which may be substituted; examples of the aryl group include: phenyl, naphthyl, anthracenyl, azulenyl, fluorenyl, thienyl, furyl, pyrrolyl, imidazolyl, pyridyl and the like. Among them, a phenyl group is preferable from the viewpoint of easiness in obtaining and obtaining cost. The m Ar groups may be the same or different, and are preferably the same from the viewpoint of acquisition easiness.
These aryl groups may have 1 to 3 substituents, and examples thereof include: halogen such as chlorine and bromine, alkoxycarbonyl such as trifluoromethyl, nitro, sulfo, carboxyl, methoxycarbonyl and ethoxycarbonyl, and electron-withdrawing groups such as formyl; and an electron donating group such as an alkyl group such as a methyl group, an ethyl group, or a propyl group, an alkoxy group such as a methoxy group or an ethoxy group, a monoalkylamino group such as a hydroxyl group, an amino group, or a monomethylamino group, or a dialkylamino group such as a dimethylamino group. It is noted that the acidity of the hydroxyl group of silanol can be increased by using an electron-withdrawing group as a substituent, and conversely, the acidity can be decreased by using an electron-donating group, so that the curing activity can be controlled. Here, the substituents of m Ar may be different, but it is preferable that m Ar have the same substituent from the viewpoint of acquisition easiness. In addition, only a part of Ar may have a substituent, and no substituent may be present in the other Ar.
Among the silanol compounds of formula (4), preferred compounds include: triphenyl silanol or diphenyl silanol. A particularly preferred compound is triphenyl silanol.
In addition, the aluminum chelate curing agent and the silanol compound are preferably: a latent aluminum chelate curing agent which is retained in a porous resin obtained by interfacial polymerization of a polyfunctional isocyanate compound. The latent aluminum chelate curing agent can be obtained by adding an oil phase obtained by dissolving and dispersing an aluminum chelate curing agent, a polyfunctional isocyanate compound, a radical polymerizable compound, a radical polymerization initiator and a silanol compound in an organic solvent to an aqueous phase containing a dispersant, heating and stirring the mixture to cause interfacial polymerization of the polyfunctional isocyanate compound and to cause radical polymerization of the radical polymerizable compound, thereby allowing the aluminum chelate curing agent and the silanol compound to be retained in the obtained porous resin.
The polyfunctional isocyanate compound preferably has 2 or more isocyanate groups in 1 molecule, and more preferably has 3 isocyanate groups in 1 molecule. Examples of the trifunctional isocyanate compound include: a TMP adduct of formula (5) obtained by reacting 1 mole of trimethylolpropane with 3 moles of a diisocyanate compound; an isocyanurate body of the formula (6) obtained by self-condensing 3 moles of a diisocyanate compound; and a biuret product (ピュウレット product) of the formula (7) obtained by condensing 2 moles of diisocyanate urea obtained from 3 moles of diisocyanate compounds with the remaining 1 mole of diisocyanate.
Figure 280239DEST_PATH_IMAGE004
In the above formulas (5) to (7), the substituent R is a moiety obtained by removing an isocyanate group of a diisocyanate compound. Specific examples of such diisocyanate compounds include: toluene 2, 4-diisocyanate, toluene 2, 6-diisocyanate, m-xylylene diisocyanate, hexamethylene diisocyanate, hexahydro m-xylylene diisocyanate, isophorone diisocyanate, methylene diphenyl-4, 4' -diisocyanate, and the like.
By using such a latent aluminum chelate complex curing agent comprising a porous resin and an aluminum chelate complex curing agent held in the pores thereof, the storage stability can be greatly improved even when the agent is blended directly into a cationically polymerizable compound and is in a mono-liquefied state.
If the content of the aluminum chelate curing agent is too small, the curing agent cannot be sufficiently cured, and if it is too large, the resin characteristics (for example, crosslinkability) of a cured product of the adhesive composition tend to be lowered, and therefore, it is preferably 0.1 to 30 parts by mass, more preferably 1 to 10 parts by mass, per 100 parts by mass of the cationically polymerizable compound.
In addition, the aluminum chelate-silanol-based curing catalyst may also include the above-described aluminum chelate curing agent and silane coupling agent.
The silane coupling agent has the function of initiating cationic polymerization by interacting with an aluminum chelate curing agent, particularly a latent aluminum chelate curing agent. As such a silane coupling agent, preferred are: the cationic polymerizable resin composition contains 1 to 3 lower alkoxy groups in the molecule and has a group reactive with a functional group of the cationic polymerizable resin, such as a vinyl group, a styryl group, an acryloyloxy group, a methacryloyloxy group, an epoxy group, an amino group, or the like. The coupling agent having an amino group can be used in the case where the cationic species generated by the aluminum chelate compound-silanol-based curing catalyst is not substantially captured.
Examples of such a silane coupling agent include: vinyltris (beta-methoxyethoxy) silane, vinyltriethoxysilane, vinyltrimethoxysilane, gamma-styryltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-acryloxypropyltrimethoxysilane, beta- (3, 4-epoxycyclohexyl) ethyltrimethoxysilane, gamma-glycidoxypropyltrimethoxysilane, gamma-glycidoxypropylmethyldiethoxysilane, N-beta- (aminoethyl) -gamma-aminopropyltrimethoxysilane, N-beta- (aminoethyl) -gamma-aminopropylmethyldimethoxysilane, gamma-aminopropyltriethoxysilane, N-phenyl-gamma-aminopropyltrimethoxysilane, gamma-glycidyloxypropyltrimethoxysilane, gamma-glycidyloxyethylmethyldimethoxysilane, gamma-glycidyloxyethyl, Gamma-chloropropyltrimethoxysilane, and the like.
If the content of the silane coupling agent is too small, curability tends to decrease, and if it is too large, resin characteristics (for example, storage stability) of a cured product of the composition tend to decrease, and therefore, it is preferably 0.1 to 30 parts by mass, and more preferably 1 to 10 parts by mass, per 100 parts by mass of the cationically polymerizable compound.
In addition, the aluminum chelate curing agent is preferably: a latent aluminum chelate curing agent which is retained in a porous resin obtained by interfacial polymerization of a polyfunctional isocyanate compound. The latent aluminum chelate curing agent can be produced by: a solution obtained by dissolving an aluminum chelate curing agent and a polyfunctional isocyanate compound in a volatile organic solvent is poured into an aqueous phase containing a dispersant, and interfacial polymerization is carried out by heating and stirring.
[ nucleophilic Compound ]
The nucleophilic compound comprises a sulfur atom having an unshared pair of electrons. Thereby, the reaction peak temperature in the differential scanning calorimeter of the adhesive composition can be shifted to a high temperature side higher by 50 ℃ or more than the reaction start temperature. The reason for this is that: it is considered that the nucleophilic compound is coordinated to the aluminum chelate curing agent at room temperature to form a stable state, and is released from the aluminum chelate curing agent by heating. Further, since the curing reaction strain is slow, the base material and the resin can be fused even under the thermocompression bonding condition having a steep temperature rise curve, and high wafer shear strength and peel strength can be obtained.
Examples of the nucleophilic compound include: thiol compounds, episulfide compounds, and the like. Examples of the thiol compound include: mercaptosilanes such as mercaptoalkyl-alkoxysilanes including 3-mercaptopropyltrimethoxysilane and 3-mercaptopropylmethyldimethoxysilane; mercaptoalkanoic acid esters represented by 3-mercaptobutanoic acid ester or propionate derivatives such as 1, 4-bis (3-mercaptobutanoyloxy) butane, pentaerythritol tetrakis (3-mercaptobutanoate) and pentaerythritol tetrakis (3-mercaptopropionate). Examples of commercially available products of the 3-mercaptobutyrate derivative include: trade names "Karenz MT BD 1" (Showa electrician (Karenz) strain), "Karenz MT PE 1" (Showa electrician (Karenz) strain), and the like. Examples of the episulfide compound include: an episulfide compound or hydrogenated episulfide compound having 1 or more kinds of skeletons selected from a chain aliphatic skeleton, an aliphatic cyclic skeleton, and an aromatic skeleton.
In addition, the thiol compound preferably has 2 or more mercapto groups (SH groups) in 1 molecule, and the episulfide compound preferably has 2 or more episulfide groups (episulfide groups) in 1 molecule. The larger the number of functional groups such as mercapto groups and episulfide groups, the larger the shift of the reaction peak tends to be.
If the content of the nucleophilic compound is too small, the effect of improving stability cannot be obtained, and if it is too large, the cationic species generated by the aluminum chelate-silanol curing catalyst may be trapped, and therefore, the amount is preferably 0.1 to 100 parts by mass, more preferably 0.5 to 50 parts by mass, per 100 parts by mass of the cationically polymerizable compound.
[ other ingredients ]
The pressure-sensitive adhesive composition according to the present embodiment may contain, as another component, an acrylic resin, preferably a copolymer of acrylic acid and a hydroxyl group-containing acrylate. Thereby, a high adhesive force can be obtained even for the aluminum wiring forming a passive state on the surface. Preferred copolymers include: 0.5 to 10wt% of acrylic acid and 0.5 to 10wt% of acrylate having a hydroxyl group, and the weight average molecular weight is 50000 to 900000.
Fig. 3 is a cross-sectional view showing a sea-island pattern in the case where the epoxy compound is used as a sea and the acrylic resin is used as an island in the interface between the adhesive and the oxide film. The sea-island pattern is a cured product pattern showing a state in which islands 13 of an acrylic resin dispersed in a sea 12 of an epoxy compound are in contact with an oxide film 11a of a wiring 11.
In the cured product mold, acrylic acid reacts with the epoxy compound to connect islands 13 of the acrylic resin with sea 12 of the epoxy compound, and roughens the surface of the oxide film 11a to enhance the effect of fixation (anchor) with the sea 12 of the epoxy compound. In addition, the acrylate having a hydroxyl group obtains electrostatic adhesive force to the wiring 11 due to the polarity of the hydroxyl group. By thus bonding the entire oxide film 11a with the cured product of the islands 13 of the acrylic resin and the sea 12 of the epoxy compound, excellent adhesive force can be obtained. The cured product model shown in fig. 3 shows that the weight average molecular weight of the acrylic resin is correlated with the size of the islands 13 of the acrylic resin, and the islands 13 of the acrylic resin having an appropriate size can be brought into contact with the oxide film 11a by the weight average molecular weight of the acrylic resin being 50000 to 900000. When the weight average molecular weight of the acrylic resin is less than 50000, the contact area between the islands 13 of the acrylic resin and the oxide film 11a becomes small, and the effect of improving the adhesive force cannot be obtained. When the weight average molecular weight of the acrylic resin exceeds 900000, the islands 13 of the acrylic resin become large, and the oxide film 11a is not likely to adhere to the entire cured product of the islands 13 of the acrylic resin and the sea 12 of the epoxy compound, resulting in a decrease in adhesive force.
In addition, the acrylic resin may be formed from a raw material containing 0.5 to 10wt% of acrylic acid, more preferably 1 to 5wt% of acrylic acid. By containing 0.5 to 10wt% of acrylic acid, the islands 13 of the acrylic resin are connected with the sea 12 of the epoxy compound by the reaction with the epoxy compound, and the surface of the oxide film 11a is roughened to enhance the fixing effect with the sea 12 of the epoxy compound.
In addition, the acrylic resin may be formed from a raw material containing 0.5 to 10wt% of an acrylate having a hydroxyl group, more preferably 1 to 5wt% of an acrylate having a hydroxyl group. The adhesive force to the wiring 11 is electrostatically obtained by containing 0.5 to 10wt% of acrylate having a hydroxyl group due to the polarity of the hydroxyl group.
As the acrylate having a hydroxyl group, there may be mentioned: 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, and the like. Among these, 2-hydroxyethyl methacrylate which is excellent in adhesion to an oxide film is preferably used.
In addition, the acrylic resin may be formed from a raw material containing an acrylate having no hydroxyl group in addition to acrylic acid and an acrylate having a hydroxyl group. Examples of the acrylate having no hydroxyl group include: butyl acrylate, ethyl acrylate, acrylonitrile, and the like.
The content of the acrylic resin is preferably 1 to 10 parts by mass, more preferably 1 to 5 parts by mass, based on 100 parts by mass of the epoxy compound. This makes it possible to obtain a cured product in which the islands 13 of the acrylic resin are dispersed in the sea 12 of the epoxy compound at a good density.
The pressure-sensitive adhesive composition according to the present embodiment may contain an inorganic filler as another component for the purpose of controlling flowability and improving particle capture rate. The inorganic filler is not particularly limited, but may be: silica, talc, titanium oxide, calcium carbonate, magnesium oxide, and the like. Such an inorganic filler can be suitably used for the purpose of relaxing the stress of a connection structure connected by an adhesive. In addition, a softening agent such as a thermoplastic resin or a rubber component may be blended.
According to the adhesive composition, high adhesive force can be obtained for metals which are difficult to adhere, such as aluminum.
In addition, the adhesive composition may be an anisotropic conductive adhesive containing conductive particles. As the conductive particles, known conductive particles can be used. Examples thereof include: particles of various metals or metal alloys such as nickel, iron, copper, aluminum, tin, lead, chromium, cobalt, silver, and gold; particles obtained by coating metal on the surface of particles of metal oxide, carbon, graphite, glass, ceramic, plastic, or the like; and particles obtained by further coating an insulating film on the surfaces of these particles. In the case of particles obtained by coating a metal on the surface of resin particles, the resin particles may be, for example: epoxy resins, phenol resins, acrylic resins, acrylonitrile/styrene (AS) resins, benzoguanamine resins, divinylbenzene resins, styrene resins, and the like. In addition, in order to suppress an increase in resistance against flat deformation of the conductive particles, the surfaces of the resin particles may be coated with Ni or the like. Among these, conductive particles in which a metal layer is formed on the surface of resin particles are preferably used. According to such conductive particles, since the conductive particles are easily broken and easily deformed when compressed, the contact area with the wiring pattern can be increased. In addition, variations in the height of the wiring pattern can be absorbed.
The average particle diameter of the conductive particles is preferably 1 μm or more and 10 μm or less, and more preferably 1 μm or more and 8 μm or less. From the viewpoint of connection reliability and insulation reliability, the amount of the conductive particles to be incorporated is preferably 1 part by mass or more and 100 parts by mass or less with respect to 100 parts by mass of the epoxy compound.
Further, it is preferable to use the conductive particles in combination with the solder particles. The solder particles are preferably smaller than the average particle diameter of the conductive particles, and the average particle diameter of the solder particles is preferably 20% or more and less than 100% of the average particle diameter of the conductive particles. If the solder particles are too small relative to the conductive particles, the solder particles are not captured between the opposing terminals during pressure bonding, and no metal bonding occurs, so that excellent heat dissipation characteristics and electrical characteristics cannot be obtained. On the other hand, if the solder particles are too large relative to the conductive particles, for example, shoulder contact by the solder particles occurs at the edge portion of the LED chip, and leakage occurs, which deteriorates the yield of the product.
The solder particles can be selected from, for example, Sn-Pb, Pb-Sn-Sb, Sn-Pb-Bi, Bi-Sn, Sn-Cu, Sn-Pb-Cu, Sn-In, Sn-Ag, Sn-Pb-Ag, etc., as defined In JIS Z3282-1999, depending on the electrode material, the connection conditions, etc. The shape of the solder particles may be appropriately selected from granular shapes, scaly shapes, and the like. In order to improve the anisotropy, the solder particles may be covered with an insulating layer.
The blending amount of the solder particles is preferably 1 vol% or more and 30 vol% or less. When the amount of the solder particles blended is too small, excellent heat dissipation characteristics cannot be obtained, and when the amount blended is too large, anisotropy is impaired, and excellent connection reliability cannot be obtained.
According to the anisotropic conductive adhesive, excellent connection reliability can be obtained for metals which are difficult to adhere, such as aluminum.
< 2. light emitting device
Next, a light-emitting device to which the present invention is applied will be described. Fig. 4 is a cross-sectional view showing an example of the light-emitting device. The light emitting device includes: a substrate 21 having a wiring pattern 22, an anisotropic conductive film 30 formed on an electrode of the wiring pattern 22, and a light-emitting element 23 mounted on the anisotropic conductive film 30, wherein the anisotropic conductive film 30 is composed of a cured product of the aforementioned anisotropic conductive adhesive. The light-emitting device is obtained by: the anisotropic conductive adhesive described above is applied between the wiring pattern 22 on the substrate 21 and the bumps (bump)26 for connection formed on the n-electrode 24 and the p-electrode 25 of the LED element as the light emitting element 23, respectively, to flip-chip mount the substrate 21 and the light emitting element 23.
In the present embodiment, by using the anisotropic conductive adhesive, a substrate having a wiring pattern made of aluminum can be suitably used. Thus, the cost of the LED product can be reduced.
If necessary, the entire light-emitting element 23 may be sealed with a transparent mold resin so as to cover it. Further, a light reflecting layer may be provided on the light emitting element 23. As the light emitting element, a known light emitting element may be used in addition to the LED element within a range in which the effect of the present invention is not impaired.
Examples
< 3. example >
Hereinafter, embodiment 1 of the present invention will be described.
< embodiment 1 >
In example 1, an anisotropic conductive adhesive containing various additives was prepared. Then, the reaction start temperature and the reaction peak temperature of the anisotropic conductive adhesive were measured. In addition, the lifetime of the anisotropic conductive adhesive was evaluated. Further, an LED chip was mounted on a substrate using an anisotropic conductive adhesive, an LED mounting sample was prepared, and the chip shear strength thereof was measured. In addition, the peel strength of the anisotropic conductive adhesive was measured. It should be noted that the present invention is not limited to these examples.
[ production of Anisotropic conductive adhesive ]
An anisotropic conductive adhesive was prepared by mixing a predetermined amount of any of the additives shown in table 1. 100 parts by mass of AN alicyclic epoxy compound (trade name: Celloxide 2021P, (manufactured by Daicel, Ltd.), 5 parts by mass of a latent aluminum chelate curing agent, 5 parts by mass of AN acrylic resin (butyl acrylate (BA): 15wt%, Ethyl Acrylate (EA): 63wt%, Acrylonitrile (AN): 20wt%, Acrylic Acid (AA): 1wt%, 2-hydroxyethyl methacrylate (HEMA): 1wt%, and a weight average molecular weight Mw: 70 ten thousand) and 5 parts by mass of additives shown in Table 1 were dispersed in 10 parts by mass of solder particles (trade name: M707 (Sn-3.0Ag-0.5Cu), mp: 217 ℃ C., Kitakutakuai Co., Ltd.) having AN average particle diameter (D50) of 1.1 μ M and conductive particles (resin core, Au plating) having AN average particle diameter (D50) of 5 μ M to prepare AN anisotropic conductive adhesive.
The latent aluminum chelate curing agent was produced as follows. First, 800 parts by mass of distilled water, 0.05 parts by mass of a surfactant (NEWREX (ニューレックス) R-T, Japan fat and oil (Co., Ltd.)), and 4 parts by mass of polyvinyl alcohol (PVA-205, (Co., Ltd.)) as a dispersant were charged into a 3-liter interfacial polymerization vessel equipped with a thermometer, and mixed uniformly. To this mixed solution, 11 parts by mass of a 24% isopropyl alcohol solution of aluminum monoacetylacetonide bis (ethyl acetoacetate) (Alumichelate D, Kawaken Fine Chemicals co., Ltd.) and 11 parts by mass of a trimethylolpropane (1 mol) adduct of methylene diphenyl-4, 4 ́ -diisocyanate (3 mol) (D-109, mitsui chemical corporation) dissolved in 30 parts by mass of ethyl acetate were further charged, emulsified and mixed by a homogenizer (10000rpm/10 minutes), and then interfacial polymerization was performed at 60 ℃ for 6 hours. After the reaction, the polymerization reaction solution was cooled to room temperature, and the interfacial polymer particles were separated by filtration and dried naturally to obtain 20 parts by mass of a spherical latent aluminum chelate curing agent having a particle size of about 10 μm.
[ Table 1]
Figure 162788DEST_PATH_IMAGE005
[ measurement of reaction initiation temperature and reaction Peak temperature of Anisotropic conductive adhesive ]
The reaction initiation temperature (also referred to as heat generation initiation temperature) and the reaction peak temperature (also referred to as heat generation peak temperature) of the anisotropic conductive adhesive were measured at a temperature increase rate of 10 ℃/min using a Differential Scanning Calorimeter (DSC) (DSC6200, Seiko Instruments Inc.). In the curing characteristics, the reaction start temperature refers to the curing start temperature, the reaction peak temperature refers to the temperature at which curing is most active, the reaction end temperature refers to the curing end temperature, and the peak area refers to the amount of heat generation.
[ evaluation of Life time ]
The initial heat generation amount of the anisotropic conductive adhesive and the heat generation amount when the anisotropic conductive adhesive was left at room temperature for 96 hours were measured using a Differential Scanning Calorimeter (DSC) (DSC6200, Seiko Instruments Inc.). When the amount of heat generation was reduced by 20% or more when the sheet was left at room temperature for 96 hours, the life defect was evaluated as "x", and when the amount of heat generation was reduced by less than 20%, the life good was evaluated as "o".
[ production of LED mounting sample ]
As shown in fig. 5, an LED mounting sample was produced. A plurality of 50 μm pitch wiring substrates (50 μm Al wiring-25 μm PI (polyimide) layer-50 μm Al foundation) 51 were arranged on a stage, and about 10 μ g of the anisotropic conductive adhesive 50 was coated on each wiring substrate 51. An LED chip (trade name: DA3547, Cree corporation (maximum rating: 150mA, size: 0.35 mm. times.0.46 mm))52 was mounted on the anisotropic conductive adhesive 50, and flip chip mounting was performed using a hot press 53 under the conditions of the apparatus A for 180 ℃ to 2N to 10 seconds or the apparatus B for 180 ℃ to 2N to 30 seconds, to obtain an LED mounting sample.
Fig. 6 is a graph showing temperature profiles of 180 c-10 seconds and 180 c-30 seconds. As shown in fig. 6, since the temperature rise curve of device a is steeper than that of device B, it is difficult for device a to obtain a larger wafer shear strength or peel strength than that of device B.
[ measurement of shear Strength of wafer ]
As shown in FIG. 7, the bonding strength of each LED mounting sample was measured using a wafer shear tester under the conditions of a shear speed of the tool 54 of 20 μm/sec at 25 ℃. The bonding strength of 4 LED mounting samples was measured, and the average value thereof was calculated.
[ measurement of peeling Strength ]
An anisotropic conductive adhesive 60 was applied to a white ceramic plate 61 with a thickness of 100 μm, and a 1.5mm × 10mm aluminum sheet 62 was thermocompression bonded to the ceramic plate 61 under the conditions of the apparatus A for 180 ℃ -1.5N-10 seconds or the apparatus B for 180 ℃ -1.5N-30 seconds, thereby producing a bonded body.
As shown in fig. 8, the aluminum sheet 62 of the joined body was peeled in the 90 ° Y-axis direction at a drawing speed of 50 mm/sec using Tensilon, and the maximum value of the peel strength required for the peeling was measured. The maximum value of the peel strength of the 4 samples was measured, and the average value thereof was calculated.
< example 1 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive A (3-mercaptopropyltrimethoxysilane). The reaction start temperature of the anisotropic conductive adhesive was 78 deg.c and the reaction peak temperature was 135 deg.c. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 2 >
0.5 part by mass of additive B (3-mercaptopropylmethyldimethoxysilane) was added to prepare an anisotropic conductive adhesive. The reaction start temperature of the anisotropic conductive adhesive was 70 ℃ and the reaction peak temperature was 132 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 3 >
1 part by mass of additive B (3-mercaptopropylmethyldimethoxysilane) was added to prepare an anisotropic conductive adhesive. The reaction start temperature of the anisotropic conductive adhesive was 78 deg.c and the reaction peak temperature was 137 deg.c. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 4 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive C (hydrogenated episulfide). The reaction start temperature of the anisotropic conductive adhesive was 75 ℃ and the reaction peak temperature was 131 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 5 >
An anisotropic conductive adhesive was prepared by blending 2 parts by mass of additive C (hydrogenated episulfide). The reaction start temperature of the anisotropic conductive adhesive was 75 ℃ and the reaction peak temperature was 138 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 6 >
An anisotropic conductive adhesive was prepared by blending 5 parts by mass of additive C (hydrogenated episulfide). The reaction start temperature of the anisotropic conductive adhesive was 76 ℃ and the reaction peak temperature was 157 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 7 >
An anisotropic conductive adhesive was prepared by blending 10 parts by mass of additive C (hydrogenated episulfide). The reaction start temperature of the anisotropic conductive adhesive was 76 ℃ and the reaction peak temperature was 170 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 8 >
An anisotropic conductive adhesive was prepared by blending 40 parts by mass of additive C (hydrogenated episulfide). The reaction start temperature of the anisotropic conductive adhesive was 76 ℃ and the reaction peak temperature was 176 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 9 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive D (1, 4-bis (3-mercaptobutyryloxy) butane). The reaction start temperature of the anisotropic conductive adhesive was 73 ℃ and the reaction peak temperature was 153 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 10 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive E (pentaerythritol tetrakis (3-mercaptobutyrate)). The reaction start temperature of the anisotropic conductive adhesive was 68 ℃ and the reaction peak temperature was 158 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< example 11 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive F (pentaerythritol tetrakis (3-mercaptopropionate)). The reaction start temperature of the anisotropic conductive adhesive was 75 ℃ and the reaction peak temperature was 155 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< comparative example 1 >
An anisotropic conductive adhesive was prepared without adding additives. The reaction start temperature of the anisotropic conductive adhesive was 60 ℃ and the reaction peak temperature was 102 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< comparative example 2 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive G (3-glycidoxypropyltrimethoxysilane). The reaction start temperature of the anisotropic conductive adhesive was 60 ℃ and the reaction peak temperature was 102 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< comparative example 3 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive H (3-glycidoxypropyltriethoxysilane). The reaction start temperature of the anisotropic conductive adhesive was 60 ℃ and the reaction peak temperature was 102 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< comparative example 4 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive I (3-methacryloxypropylmethyldimethoxysilane). The reaction start temperature of the anisotropic conductive adhesive was 60 ℃ and the reaction peak temperature was 102 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
< comparative example 5 >
An anisotropic conductive adhesive was prepared by blending 1 part by mass of additive J (3-methacryloxypropyltrimethoxysilane). The reaction start temperature of the anisotropic conductive adhesive was 60 ℃ and the reaction peak temperature was 102 ℃. Table 2 shows the evaluation results of lifetime, the measurement results of wafer shear strength, and the measurement results of peel strength.
[ Table 2]
Figure 985250DEST_PATH_IMAGE006
As in comparative examples 1 to 5, when no nucleophilic compound containing a sulfur atom having an unshared electron pair was blended, the evaluation result of the lifetime was poor, and the shear strength and peel strength of the wafer when pressure bonding was performed using the apparatus A having a steep temperature rise curve were lower than those when pressure bonding was performed using the apparatus B.
On the other hand, as in examples 1 to 11, when a nucleophilic compound containing a sulfur atom having an unshared electron pair was blended, the evaluation result of the lifetime became good, and the shear strength and peel strength of the wafer when pressure bonding was performed using the apparatus a having a steep temperature rise curve were not changed from those when pressure bonding was performed using the apparatus B. That is, it is understood from examples 1 to 11 that excellent life performance and a wide mounting range can be obtained by increasing the stability of the aluminum chelate compound-silanol-based curing catalyst and delaying the curing reaction.
< embodiment 2 >
In example 2, the LED mounting samples mounted on the apparatus B for 180 ℃ to 2N to 30 seconds in examples 1 and 4 and comparative examples 1 and 2 were evaluated for conductivity and heat release property.
[ evaluation of conductivity ]
The on-resistance of each LED mounting sample was measured at the initial stage and after a Thermal Cycle Test (TCT). In the cooling-heating cycle test, the LED mounting sample was exposed to an environment of-40 ℃ and 100 ℃ for 30 minutes each, and this cooling-heating cycle was performed for 1000 cycles, taking this as 1 cycle. For the evaluation of the conductivity, Vf values were measured when If =50mA, and a case where the increase in Vf value was less than 0.1V compared to Vf values in the test result table was indicated as "o", and a case where Vf value was 0.1V or more was indicated as "x".
[ evaluation of exothermic Properties ]
The thermal resistance of each LED mounting sample was measured at the initial stage and after a Thermal Cycle Test (TCT). In the cooling-heating cycle test, the LED-mounted sample was exposed to an environment of-40 ℃ and 100 ℃ for 30 minutes each, and this was set as 1 cycle, and the cooling-heating cycle was performed for 1000 cycles, as in the evaluation of conductivity. The thermal resistance was measured using a transient thermal resistance measuring device (coat Electronics co., Ltd) in a dynamic manner. The measurement conditions were carried out under If =50mA and Im =1mA, and the thermal resistance value (K/W) of the LED package at 0.1 second of lighting was read. The evaluation of the heat release property was that the case where the change in the thermal resistance value was less than 2 ℃ was described as "O", and the case where the change in the thermal resistance value was 2 ℃ or more was described as "X".
< examples 1 and 4, comparative examples 1 and 2 >
Table 3 shows the results of the evaluation of the conductivity and heat release of examples 1 and 4 and comparative examples 1 and 2.
[ Table 3]
Example 1 Example 4 Comparative example 1 Comparative example 2
Additive agent A C Is free of G
Addition amount [ parts by mass] 1 1 Is free of 1
Curing condition at 180 DEG C 30 seconds 30 seconds 30 seconds 30 seconds
Evaluation of conductivity
Evaluation of exothermic Properties × ×
As in comparative examples 1 and 2, when the nucleophilic compound containing a sulfur atom having an unshared electron pair was not blended, the evaluation of the conductivity was good, but the evaluation of the heat release property was poor. On the other hand, as in examples 1 and 4, when a nucleophilic compound containing a sulfur atom having an unshared electron pair is blended, the evaluation of conductivity and the evaluation of heat release were good. By measuring the exothermic property, it is possible to detect a minute change in the mounting state which cannot be known in the shear strength, peel strength, and on-resistance of the wafer.
Description of the symbols
11 wiring
11a oxide film
12 epoxy compound sea
Islands of 13 acrylic resin
21 substrate
22 wiring pattern
23 light emitting element
24 n electrode
25 p electrode
26 bump
30 Anisotropic conductive film
50 anisotropic conductive adhesive
51 wiring substrate
52 LED wafer
53 heat pressing tool
54 tool
60 Anisotropic conductive adhesive
61 ceramic plate
62 aluminium sheet

Claims (7)

1. An adhesive composition comprising:
a cationically polymerizable compound,
An aluminum chelate compound-silanol-based curing catalyst, and
a nucleophilic compound containing a sulfur atom having an unshared electron pair,
wherein the nucleophilic compound is an episulfide compound,
the content of the nucleophilic compound is 0.5 to 50 parts by mass per 100 parts by mass of the cationically polymerizable compound.
2. The adhesive composition of claim 1, wherein the aluminum chelate-silanol-based curing catalyst comprises an aluminum chelate curing agent and a silane coupling agent,
the aluminum chelate curing agent is a latent aluminum chelate curing agent which is held in a porous resin obtained by interfacial polymerization of a polyfunctional isocyanate compound.
3. The adhesive composition according to claim 1, wherein the cationically polymerizable compound comprises an alicyclic epoxy compound or a hydrogenated epoxy compound,
the adhesive composition further contains an acrylic resin which is obtained by polymerizing 0.5-10 wt% of acrylic acid and 0.5-10 wt% of acrylate with hydroxyl and has the weight-average molecular weight of 50000-900000.
4. The adhesive composition according to claim 1, wherein the reaction peak temperature at a temperature rise rate of 10 ℃/min of the differential scanning calorimeter is 50 ℃ or higher than the reaction initiation temperature.
5. The adhesive composition as set forth in any one of claims 1 to 4, further comprising: conductive particles having a metal layer formed on the surface of the resin particles, and solder particles having an average particle diameter smaller than that of the conductive particles.
6. A light-emitting device is provided with:
a substrate having a wiring pattern,
An anisotropic conductive film formed on the electrodes of the wiring pattern, and
a light emitting element mounted on the anisotropic conductive film,
the anisotropic conductive film is a film-shaped cured product of an anisotropic conductive adhesive obtained by blending conductive particles into the adhesive composition according to claim 1.
7. The light-emitting device as set forth in claim 6, wherein the wiring pattern of the substrate is made of aluminum.
CN201680028674.XA 2015-06-02 2016-06-01 Adhesive composition Active CN107614650B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2015-112187 2015-06-02
JP2015112187 2015-06-02
PCT/JP2016/066195 WO2016194952A1 (en) 2015-06-02 2016-06-01 Adhesive composition

Publications (2)

Publication Number Publication Date
CN107614650A CN107614650A (en) 2018-01-19
CN107614650B true CN107614650B (en) 2021-03-12

Family

ID=57440680

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201680028674.XA Active CN107614650B (en) 2015-06-02 2016-06-01 Adhesive composition

Country Status (6)

Country Link
US (1) US10174225B2 (en)
JP (2) JP6763199B2 (en)
KR (1) KR102055114B1 (en)
CN (1) CN107614650B (en)
TW (1) TWI714592B (en)
WO (1) WO2016194952A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102019468B1 (en) * 2016-11-29 2019-09-06 주식회사 엘지화학 Adhesive film for semiconductor device and semiconductor device
CN110662813B (en) * 2017-07-25 2021-09-07 大塚化学株式会社 Adhesive composition and adhesive film
KR102444486B1 (en) * 2018-01-30 2022-09-19 쇼와덴코머티리얼즈가부시끼가이샤 Adhesive composition, film adhesive, adhesive sheet, and manufacturing method of a semiconductor device
CN111048499B (en) * 2019-12-16 2022-05-13 业成科技(成都)有限公司 Micro light-emitting diode display panel and preparation method thereof
KR102291784B1 (en) * 2019-12-16 2021-08-24 주식회사 노피온 Cluster type anisotropic conductive adhesive film containing thermoplastic resin, a method of forming solder bumps and a method of manufacturing a bonded structure using the same
JP7319499B2 (en) 2021-01-14 2023-08-02 三菱重工業株式会社 Ammonia decomposition equipment
JP2023010105A (en) * 2021-07-09 2023-01-20 デクセリアルズ株式会社 Curable composition, and cured product
JP2023034355A (en) * 2021-08-30 2023-03-13 デクセリアルズ株式会社 Method for manufacturing lens module and thermosetting adhesive

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006316259A (en) * 2005-04-12 2006-11-24 Sony Chemical & Information Device Corp Method for producing adhesive
JP2015054942A (en) * 2013-09-13 2015-03-23 デクセリアルズ株式会社 Adhesive and light-emitting device

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07316440A (en) * 1994-03-30 1995-12-05 Kansai Paint Co Ltd Water-base curable resin composition
JP2002212537A (en) * 2001-01-24 2002-07-31 Sony Chem Corp Adhesive and electric device
JP3875859B2 (en) * 2001-06-27 2007-01-31 ソニーケミカル&インフォメーションデバイス株式会社 Curing agent particles, method for producing curing agent particles, and adhesive
US6891017B2 (en) * 2001-06-29 2005-05-10 Essilor International Compagnie General D'optique Fast polymerizable/curable episulfide based composition, polymerization/curing process and optical articles resulting therefrom
JP4381255B2 (en) * 2003-09-08 2009-12-09 ソニーケミカル&インフォメーションデバイス株式会社 Latent curing agent
US20070096396A1 (en) * 2005-10-27 2007-05-03 Sawant Suresh G Dimercaptan terminated polythioether polymers and methods for making and using the same
JP5707662B2 (en) 2008-01-25 2015-04-30 デクセリアルズ株式会社 Thermosetting epoxy resin composition
JP2014065766A (en) 2012-09-24 2014-04-17 Dexerials Corp Anisotropic conductive adhesive
US9062162B2 (en) * 2013-03-15 2015-06-23 Prc-Desoto International, Inc. Metal ligand-containing prepolymers, methods of synthesis, and compositions thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006316259A (en) * 2005-04-12 2006-11-24 Sony Chemical & Information Device Corp Method for producing adhesive
JP2015054942A (en) * 2013-09-13 2015-03-23 デクセリアルズ株式会社 Adhesive and light-emitting device

Also Published As

Publication number Publication date
WO2016194952A1 (en) 2016-12-08
JP2016222917A (en) 2016-12-28
TWI714592B (en) 2021-01-01
KR102055114B1 (en) 2019-12-12
US10174225B2 (en) 2019-01-08
US20180171184A1 (en) 2018-06-21
KR20170127017A (en) 2017-11-20
CN107614650A (en) 2018-01-19
JP2021004363A (en) 2021-01-14
JP6977839B2 (en) 2021-12-08
JP6763199B2 (en) 2020-09-30
TW201714909A (en) 2017-05-01

Similar Documents

Publication Publication Date Title
CN107614650B (en) Adhesive composition
KR102513546B1 (en) Anisotropic conductive film
CN100489048C (en) Binder composition for semiconductor device and binder sheet for semiconductor device
EP2500932B1 (en) Adhesive composition
US20030111519A1 (en) Fluxing compositions
WO2011129372A1 (en) Curable resin composition, adhesive epoxy resin paste, die-bonding agent, non-conductive paste, adhesive epoxy resin film, non-conductive epoxy resin film, anisotropic conductive paste, and anisotropic conductive film
JP5153597B2 (en) Protective film forming sheet for chip and semiconductor chip with protective film
US9390831B2 (en) Electronic device using anisotropic conductive composition and film
KR102363322B1 (en) anisotropic conductive film
WO2017119274A1 (en) Adhesive composition
KR102036570B1 (en) Circuit connection material, and manufacturing method for assembly using same
JP2021185579A (en) Conductive material and connection structure
KR20020091216A (en) Stabilized Cationically Polymerizable Composition, and Adhesive Film and Conductor Circuit Comprising the Same
KR101035873B1 (en) Fast curable adhesive film composition at high temperature and adhesive film using it
CN108456501B (en) Conductive adhesive composition
JP7172990B2 (en) Adhesive composition and structure
KR100727550B1 (en) Adhesive composition and adhesive sheet for semiconductor device
JP6181825B2 (en) Anisotropic conductive film and method of manufacturing mounting body using the same
TWI704581B (en) Conductive material and connection structure

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant