CN107606135A - A kind of electric gear change executing agency of small size high torque - Google Patents
A kind of electric gear change executing agency of small size high torque Download PDFInfo
- Publication number
- CN107606135A CN107606135A CN201711006540.0A CN201711006540A CN107606135A CN 107606135 A CN107606135 A CN 107606135A CN 201711006540 A CN201711006540 A CN 201711006540A CN 107606135 A CN107606135 A CN 107606135A
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- gear
- upper shell
- output drive
- worm
- drive gear
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- 230000008859 change Effects 0.000 title claims abstract description 19
- 208000032370 Secondary transmission Diseases 0.000 claims abstract description 22
- 208000032369 Primary transmission Diseases 0.000 claims abstract description 21
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- 238000009434 installation Methods 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 3
- 241000237858 Gastropoda Species 0.000 claims 1
- 230000000930 thermomechanical effect Effects 0.000 claims 1
- 230000008520 organization Effects 0.000 abstract description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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Abstract
The present invention, which discloses a kind of electric gear change executing agency of small size high torque, to be included:Upper shell, lower house, DC brushless motor, motor gear, location sensitive circuit board, primary transmission gear wheel, secondary transmission worm screw, output drive gear.Output drive gear is fan-shaped turbine structure, the rotary shaft of output drive gear and worm component it is axially vertical, output drive gear has a cylindrical structure parallel with its rotary shaft in its center of rotation, and secondary transmission worm screw is 40 60 with output drive gear gearratio;Electric machine assembly, worm component, output drive gear are respectively mounted at grade in upper shell, assembly is realized minimum in the height direction.The present invention can be substantially reduced organization volume in the case of same torque output, expand application and can reduce cost.The present invention can realize higher torque output compared with the torque multiplication of limits.The present invention can be used for applying on most main flow AT, DCT iso-variable velocity case.
Description
Technical field
The present invention relates to automobile gear shift executing agency, especially a kind of small volume simultaneously can realize the electric gear change of moment of torsion height output
Executing agency.
Background technology
Existing gear shifting actuating mechanism is rotated using motor drives screw mandrel more:A nut is applied mechanically on screw mandrel, passes through limit
Position limitation nut rotation, nut is realized the linear motion along screw mandrel axial direction, and drive shift lever to move by nut.
Above-mentioned gear shifting actuating mechanism rotates output in motor and only has primary transmission to shift lever outlet chamber is actual, and motor is defeated
Output exports after only being amplified by one-level, and torque output is smaller, if necessary to larger gear shifting force, then needs to select power output larger
Motor match, so certainly will increase cost;Automobile engine nacelle space requirement can also be increased simultaneously, so as to limit
The application of executing agency.
The content of the invention
, can be in identical automobile engine nacelle space it is an object of the invention to provide a kind of electric gear change executing agency
It is interior, minimum 15N.m high torque output can be achieved, so as to reduce cost.Another object of the present invention is can be defeated in same torque
Under artificial situation, executing agency's volume is substantially reduced, can be applied in the case where enging cabin is extremely compact, expands application
Scope.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of electric gear change executing agency of small size high torque, including:Upper shell, lower house, DC brushless motor, motor tooth
Wheel, location sensitive circuit board, primary transmission gear wheel, secondary transmission worm screw.
Motor gear, which is assemblied on motor shaft, forms electric machine assembly, and primary transmission gear wheel forms with secondary transmission worm shaft
Worm component.
Also include output drive gear, output drive gear is fan-shaped turbine structure;The rotary shaft of output drive gear with
Worm component it is axially vertical;Output drive gear has a cylindrical structure parallel with its rotary shaft in its center of rotation;Two level
Geared worm and output drive gear gearratio are 40-60, and while transmission speed is reduced, moment of torsion is also put with same multiple
Greatly.
Electric machine assembly, worm component, output drive gear are respectively mounted at grade in upper shell, make assembly in height
Spend and minimum is realized on direction.Output drive gear uses minimum number of teeth in the case where ensureing gearratio, reduces each transmission group
Centre-to-centre spacing between part, effectively reduce total length product.Worm component is only identical with motor length, realizes in the direction of the width minimum
Change.
One end of the cylindrical structure is arranged in the circular hole position reserved on upper shell, and the other end of cylindrical structure has out
Groove, it is engaged with gearbox.
The electric machine assembly is arranged in the mounting groove position that upper shell is reserved;Electric machine assembly passes through wire and location sensitive electricity
Road plate connection, location sensitive circuit board are arranged on the anchor point of upper shell bottom.
There is a hole on the primary transmission gear wheel, assembled and connected by shaft hole matching with one end of secondary transmission worm shaft
Connect, so that primary transmission gear wheel and secondary transmission worm shaft composition worm component.
The worm component is arranged in the semicircle mounting groove reserved in upper shell, and installation direction is axially flat with motor
OK;Primary transmission gear wheel on worm component contacts with the motor gear on electric machine assembly, forms a pair of gear driving pairs.
There is a circular hole position on the lower house, the circular hole position is through the circular configuration on output drive gear during installation
The other end;Lower house is fixedly connected by screw with upper shell.
After energization motor rotate, driven to by motor gear on primary transmission gear wheel, because primary transmission gear wheel with
Secondary transmission worm screw forms worm component, therefore secondary transmission worm screw is rotated with primary transmission gear wheel with same rotational speed;Worm screw group
Part, which rotates, drives output drive gear to be rotated according to its center of rotation, cylindrical structure one end and gearbox on output drive gear
It is engaged, so as to drive gear-box axle to rotate.
Worm component is placed in parallel with electric machine assembly, direction is identical and the design of the overall length of worm component and group of motors
Part is essentially identical, makes to realize minimum on assembly state width direction.
Electric machine assembly is identical with worm component length, and has used minimum number of teeth gear in the case where ensureing gearratio.
Output drive gear is arranged in upper shell, in the direction of the width less than worm component and electric machine assembly, volume compared with
It is small, and part is designed upper shell according to the shape of output drive gear herein, further reduces assembly volume.
Present invention has the advantages that
The present invention can be substantially reduced organization volume in the case of same torque output, can be empty in enging cabin
Between it is extremely compact in the case of apply, expanding application simultaneously can reduce cost.
The present invention can realize higher torque output compared with the torque multiplication of limits.The present invention can be used for applying
On most main flow AT, DCT iso-variable velocity case.
Brief description of the drawings
Fig. 1 is overall structure decomposing schematic representation of the present invention.
Fig. 2 is the structural representation of electric machine assembly of the present invention, turbine assembly and upper shell installation.
Fig. 3 is the structural representation for increasing output drive gear in Fig. 2.
Fig. 4 is upper shell of the present invention and the assembly view after lower house installation.
Fig. 5 and Fig. 6 is physical dimension schematic diagram of the present invention.
Mark in accompanying drawing for:Upper shell 100, DC brushless motor 210, motor gear 220, location sensitive circuit board
300th, worm component 400, primary transmission gear wheel 410, secondary transmission worm screw 420, output drive gear 500, lower house 600.
Embodiment
With reference to Fig. 1-4, illustrate that the present invention forms the principle of high torque.
As shown in figure 1, the present invention includes upper shell 100, DC brushless motor 210, motor gear 220, location sensitive electricity
Road plate 300, primary transmission gear wheel 410, secondary transmission worm screw 420, output drive gear 500 and lower house 600.Motor gear
220 are assemblied on the motor shaft of DC brushless motor 210, form electric machine assembly 200;Primary transmission gear wheel 410 passes with two level
Dynamic worm screw 420 assemblies worm component 400.
As shown in Fig. 2 electric machine assembly 200 is arranged in the mounting groove position reserved on upper shell 100, worm component 400 is pacified
In the semicircle mounting groove reserved in upper shell 100;Worm component 400 and 200 parallel installation of electric machine assembly, and group of motors
Motor gear 220 contacts with the primary transmission gear wheel 410 in worm component 400 in part 200, forms first order transmission.
As shown in figure 3, output drive gear 500 is arranged on the circle on upper shell 100 by cylindrical structural thereon
Cavernous structure is placed in upper shell 100 the fan-shaped turbine portion on output gear 500 and the secondary transmission in worm component 400
Worm screw 420 contacts, and it is afterbody transmission to form the second level;Cylindrical structure other end fluting on output drive gear 500
It is connected with gear-box axle.
As shown in figure 4, the assembly state after being installed for lower house 600 by screw and upper shell 100.
Assembly is operationally:Motor gear 220 forms the first order with the primary transmission gear wheel 410 in worm component 400
Transmission, between 5-8, main function is to be passed in the high rotating speed for effectively lowering motor to whole for this grade of transmission speed reducing ratio design
While the impact of dynamic system, increase the moment of torsion of driving-chain, the also gearratio design to allow next stage to be driven there can be more multiselect
Select.
After deceleration:The worm component 400 that primary transmission gear wheel 410 forms with secondary transmission worm screw 420 turns
Speed has obvious reduction, and caused torque there has also been 5-8 times of increase.Secondary transmission worm screw 420 uses low modulus herein(m=
1 or 1.5), head number uses relatively low standard value(Z=1), the tooth number Z of output drive gear 500 of formed transmission, which designs, to exist
40-60, so the speed reducing ratio of second level transmission this grade that secondary transmission worm screw 420 and output drive gear 500 form is reachable
To 40-60.In summary the speed reducing ratio of first order transmission and second level transmission, system synthesis speed reducing ratio can reach 240-480.
The nominal operation torque of DC brushless motor 210 is in 0.12N.m, first order transmission motor gear 220 and one-level
The gear driving pair that gear wheel 410 forms is driven, transmission efficiency calculates by 0.85;Second level transmission secondary transmission worm screw 420
The worm-gear endless-screw type transmission formed with output drive gear 500, transmission efficiency calculate by 0.65;According to output torque and rotating speed
The calculation formula being inversely proportional(In the case where power is constant, the product of output torque and rotating speed is constant), it is comprehensive according to system minimum
Close speed reducing ratio 240 to be calculated, output torque can reach 240 * of T=0.12N.m * 0.65,0.85=15.9N.m of *, i.e., most
15.9N.m is at least by moment of torsion of the output action of output drive gear 500 on gear-box axle eventually.Mainstream automotive speed change at present
The gearshift moment of torsion of case axle can reach 12N.m between 6N.m to 8N.m under maximum conditions, so this high torque output at present
Electric gear change executing agency can apply substantially on most main flow AT, DCT iso-variable velocity case, and still have more than moment of torsion
Amount.
Illustrate the principle of small volume of the present invention, as shown in Figures 5 and 6, worm component 400 and motor with reference to Fig. 5-6
Component 200 is placed in parallel, and direction be it is in the same direction, the design of the overall length of worm component 400 with 200 basic phase of electric machine assembly
Together, so saving volume to greatest extent on assembly width.Output drive gear 500 is arranged in upper shell 100
Afterwards, worm component 400 and electric machine assembly 200, small volume, and upper shell 100 part herein are less than on assembly width
It is designed according to the shape of output drive gear 500, further reduces assembly volume.Electric machine assembly 200, worm component 400,
Output drive gear 500 is respectively mounted at grade in upper shell 100, and assembly realizes minimum in the height direction,
Maximum height≤60mm.
In addition because the larger gearratio of the executing agency and moment of torsion amplification, the power of motor is also smaller, size
It is relatively small(Power has direct relation with motor volume), so in the direction of the width, Breadth Maximum can≤100mm.
Electric machine assembly 200 is placed in parallel with worm component 400, because the number of teeth of motor gear 220 is smaller, is ensureing this grade of 5-8
Gearratio while, the size of primary transmission gear wheel 410 is also smaller(The number of teeth≤60), so electric machine assembly 200 and worm screw
The axis centre of component 400 is away from the minimum also achieved as far as possible;The parts of tooth of worm screw 420 has used the design of the number of teeth=1,
The output drive gear 500 of formed transmission, in the case where realizing identical gearratio, realize the small-sized of gear
Change, so assembly Breadth Maximum≤130mm.(Such as:This grade transmission require gearratio 50, as the number of teeth of secondary transmission worm screw 400=
2, then the number of teeth of output drive gear 500 need to be 100;And if the number of teeth=1 of secondary transmission worm screw 400, then output drive gear
500 number of teeth only need to be 50, and under identical module, the number of teeth is more, and gear diameter is bigger).
It is above embodiments of the invention, is not intended to limit the scope of the invention, it is every to utilize explanation of the invention
The equivalent structure or equivalent flow conversion that book and accompanying drawing content are made, or directly or indirectly it is used in other related technology necks
Domain, similarly it is included in the scope of patent protection of the present invention.
Claims (9)
1. a kind of electric gear change executing agency of small size high torque, including:Upper shell, lower house, DC brushless motor, motor
Gear, location sensitive circuit board, primary transmission gear wheel, secondary transmission worm screw;Motor gear, which is assemblied on motor shaft, forms electricity
Thermomechanical components, primary transmission gear wheel and secondary transmission worm shaft composition worm component, it is characterized in that:Also include output driving cog
Wheel, output drive gear are fan-shaped turbine structure, the rotary shaft of output drive gear and axially vertical, the output biography of worm component
Moving gear has a cylindrical structure parallel with its rotary shaft in its center of rotation, and secondary transmission worm screw is driven with output drive gear
Than for 40-60, while transmission speed is reduced, moment of torsion is also amplified with same multiple;Electric machine assembly, worm component, output
Travelling gear is respectively mounted at grade in upper shell, assembly is realized minimum in the height direction, exports driving cog
Wheel uses minimum number of teeth in the case where ensureing gearratio, reduces the centre-to-centre spacing between each transmission component, effectively reduces total length product,
Worm component is only identical with motor length, realizes minimize in the direction of the width.
2. a kind of electric gear change executing agency of small size high torque according to claim 1, it is characterized in that:The cylinder
One end of structure is arranged in the circular hole position reserved on upper shell, and the other end of cylindrical structure has fluting, is matched with gearbox
Close.
3. a kind of electric gear change executing agency of small size high torque according to claim 1, it is characterized in that:The motor
Component is arranged in the mounting groove position that upper shell is reserved;Electric machine assembly is connected by wire with location sensitive circuit board, position sense
Circuit board is answered to be arranged on the anchor point of upper shell bottom.
4. a kind of electric gear change executing agency of small size high torque according to claim 1, it is characterized in that:The one-level
There is a hole on transmission gear wheel, one end with secondary transmission worm shaft is by shaft hole matching assembly connection, so that primary transmission
Gear wheel and secondary transmission worm shaft composition worm component.
5. a kind of electric gear change executing agency of small size high torque according to claim 1 or 4, it is characterized in that:It is described
Worm component is arranged in the semicircle mounting groove reserved in upper shell, and installation direction is axially in parallel with motor;On worm component
Primary transmission gear wheel contacted with the motor gear on electric machine assembly, formed a pair of gear driving pairs.
6. a kind of electric gear change executing agency of small size high torque according to claim 1, it is characterized in that:The lower casing
There is a circular hole position on body, the other end of the circular hole position through the circular configuration on output drive gear during installation;Lower house
It is fixedly connected by screw with upper shell.
7. a kind of electric gear change executing agency of small size high torque according to claim 1 or 3 or 4, it is characterized in that:Snail
Bar assembly is placed in parallel with electric machine assembly, direction is identical and the design of the overall length of worm component with the basic phase of electric machine assembly
Together, make to realize on assembly state width direction and minimize.
8. a kind of electric gear change executing agency of small size high torque according to claim 7, it is characterized in that:Electric machine assembly
It is identical with worm component length, and used minimum number of teeth gear in the case where ensureing gearratio.
9. a kind of electric gear change executing agency of small size high torque according to claim 1, it is characterized in that:Output transmission
Gear is arranged in upper shell, in the direction of the width less than worm component and electric machine assembly, small volume, and upper shell in this portion
Divide and be designed according to the shape of output drive gear, further reduce assembly volume.
Priority Applications (1)
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CN201711006540.0A CN107606135A (en) | 2017-10-25 | 2017-10-25 | A kind of electric gear change executing agency of small size high torque |
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CN201711006540.0A CN107606135A (en) | 2017-10-25 | 2017-10-25 | A kind of electric gear change executing agency of small size high torque |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109058447A (en) * | 2018-09-03 | 2018-12-21 | 上海众持汽车零部件有限公司 | A kind of new-energy automobile fluid drive actuator |
CN110469658A (en) * | 2019-08-19 | 2019-11-19 | 浙江鸿吉智能控制有限公司 | A kind of integrated-type intelligent line traffic control automatic gear shift apparatus |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202629052U (en) * | 2012-06-06 | 2012-12-26 | 广州孔辉汽车科技有限公司 | Automatic gearshift device of automated mechanical transmission (AMT) |
CN104854382A (en) * | 2012-11-30 | 2015-08-19 | 康斯博格汽车股份公司 | Rotary shift actuator for a shift-by-wire transmission |
CN105448554A (en) * | 2014-08-25 | 2016-03-30 | 李程程 | Motor-operating mechanism with wide-angle output |
CN205154984U (en) * | 2015-11-04 | 2016-04-13 | 浙江万向精工有限公司 | Electronic parking brake power assembly mechanism |
CN205824060U (en) * | 2016-06-20 | 2016-12-21 | 裕克施乐塑料制品(太仓)有限公司 | A kind of planetary gear type speed change gear |
CN106286817A (en) * | 2016-11-10 | 2017-01-04 | 广州汽车集团股份有限公司 | shift actuator |
CN206130073U (en) * | 2016-10-31 | 2017-04-26 | 六安江淮永达机械制造有限公司 | Electron actuating mechanism that shifts |
CN207454748U (en) * | 2017-10-25 | 2018-06-05 | 上海荣乐汽车电子有限公司 | A kind of electric gear change executing agency of small size high torque |
-
2017
- 2017-10-25 CN CN201711006540.0A patent/CN107606135A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202629052U (en) * | 2012-06-06 | 2012-12-26 | 广州孔辉汽车科技有限公司 | Automatic gearshift device of automated mechanical transmission (AMT) |
CN104854382A (en) * | 2012-11-30 | 2015-08-19 | 康斯博格汽车股份公司 | Rotary shift actuator for a shift-by-wire transmission |
CN105448554A (en) * | 2014-08-25 | 2016-03-30 | 李程程 | Motor-operating mechanism with wide-angle output |
CN205154984U (en) * | 2015-11-04 | 2016-04-13 | 浙江万向精工有限公司 | Electronic parking brake power assembly mechanism |
CN205824060U (en) * | 2016-06-20 | 2016-12-21 | 裕克施乐塑料制品(太仓)有限公司 | A kind of planetary gear type speed change gear |
CN206130073U (en) * | 2016-10-31 | 2017-04-26 | 六安江淮永达机械制造有限公司 | Electron actuating mechanism that shifts |
CN106286817A (en) * | 2016-11-10 | 2017-01-04 | 广州汽车集团股份有限公司 | shift actuator |
CN207454748U (en) * | 2017-10-25 | 2018-06-05 | 上海荣乐汽车电子有限公司 | A kind of electric gear change executing agency of small size high torque |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109058447A (en) * | 2018-09-03 | 2018-12-21 | 上海众持汽车零部件有限公司 | A kind of new-energy automobile fluid drive actuator |
CN110469658A (en) * | 2019-08-19 | 2019-11-19 | 浙江鸿吉智能控制有限公司 | A kind of integrated-type intelligent line traffic control automatic gear shift apparatus |
CN110469658B (en) * | 2019-08-19 | 2024-05-03 | 浙江鸿吉智能控制有限公司 | Integrated intelligent wire control automatic gear shifting device |
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CB02 | Change of applicant information |
Address after: 201112 Shanghai Minhang District city Pujiang town LIANHANG Road No. 1188 Building No. 7 building G Applicant after: Xinyang Rongle (Shanghai) Automotive Electronics Co.,Ltd. Address before: 201112 Shanghai Minhang District city Pujiang town LIANHANG Road No. 1188 Building No. 7 building G Applicant before: LONGFINE SHANGHAI AUTOMOTIVE ELECTRICAL Co.,Ltd. |
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RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180119 |