CN107601112B - A kind of winding manufacture craft - Google Patents
A kind of winding manufacture craft Download PDFInfo
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- CN107601112B CN107601112B CN201710789021.XA CN201710789021A CN107601112B CN 107601112 B CN107601112 B CN 107601112B CN 201710789021 A CN201710789021 A CN 201710789021A CN 107601112 B CN107601112 B CN 107601112B
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Abstract
Present invention discloses a kind of winding manufacture craft, by band take the lead to be introduced into up- coiler enter band component, then its transfer assembly passed through and cut the port that component reaches winding assembly；Volume needle assemblies are stretched out from the port of winding assembly to be wound, and thickness measuring component is located at the side of volume needle assemblies at this time, and spacing between the two is the thickness that winding needs；After volume needle assemblies winding reaches set rolling thickness, thickness measuring component is withdrawn, and component cutting band is cut while winding assembly stops operating；The inside of coiling is reduced in volume needle assemblies, smooth component carries out the section of coiling smooth；Weld assembly welds the inner ring of coiling and outer ring respectively afterwards；Then volume needle assemblies, which all inside contract, enters winding assembly, coiling Automatic-falling.Present invention realizes the processes such as full automatic winding and welding and has also ensured product quality while improving production efficiency and reducing production cost.
Description
Technical field
The present invention relates to winding technique fields, and in particular, to a kind of winding manufacture craft.
Background technique
Traditional winding, especially amorphous material material are wound through by hand or semi-automation is completed；Usually worker is first
It unreels and takes glue frame to, then hand, which is sent, takes the lead mold groove, and the rotation of main axis driven mold starts to wind, in winding process
In, Manual support belt operation, worker will observe circle number device at this time and then weld outer ring to brake in time, pull apart band, remove mould
Inner ring is welded after tool again；Such mode processing quality is low, and production efficiency is low, and human resources are wasting while Manual support belt is easily cut
There are certain security risks for broken hand.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides a kind of winding manufacture craft.
A kind of winding manufacture craft, includes the following steps:
Step 1: band is taken the lead to introduce into band component；
Step 2: it is also smooth to the progress of its surface to enter band component when passing through into band component for band；
Step 3: transfer assembly continue to transmit it is smooth after band to component is cut, cut component and band limited；
Step 4: band is taken the lead after limit to winding assembly, is rolled up needle assemblies and is stretched out and block out of winding assembly
It takes the lead；
Step 5: thickness measuring component is moved to the side of volume needle assemblies, there is a fixed spacing between the two, and spacing and band need
The preset thickness to be wound is equal；Volume needle assemblies start rotation and band are driven to be wound；
Step 6: strip coil is around to touching thickness measuring component after preset thickness, at this point, thickness measuring component is withdrawn, meanwhile, roll up needle
Component stops operating, and cuts component cutting band；
Step 7: the inside of volume needle assemblies toward winding assembly inside contracts, until its end stops inside contracting after being located in coiling, it is smooth
Component carries out the section of coiling smooth；
Step 8: after the completion of smooth, weld assembly welds the inner ring of coiling and outer ring respectively；
Step 9: after the completion of welding, rolling up in needle assemblies whole and be reduced to winding assembly, coiling Automatic-falling；
Step 10: next coiling is completed in the 2-9 that repeats the above steps movement, when strip breaks or is not enough to complete one
Coiling alarm device starts to alarm.
According to an embodiment of the present invention, enter band component to include the 6th actuator, enter band guide plate, tension rubber mat and tension
Arm；
Tension arm connects the 6th actuator output end；Tension rubber mat connects tension arm；Enter band guide plate and is arranged in parallel in tension
Below rubber mat；It takes the lead to introduce by entering band guide plate, it is smooth that the 6th actuator drives tension rubber mat to carry out its surface.
According to an embodiment of the present invention, transfer assembly include fourth drive member, upper clamp plate, lower clamp plate, the 5th actuator,
It slides guide shaft and send band guide plate；
Fourth drive member connects upper clamp plate；Lower clamp plate face is parallel to below upper clamp plate；The connection sliding of 5th actuator is led
Axis；Band guide plate is sent in sliding guide shaft connection；Band guide plate is sent to connect lower clamp plate；It send and is persistently moved under the driving of the 5th actuator with guide plate
Dynamic, when needing to cut, upper clamp plate and lower clamp plate are closed under the action of fourth drive member, consolidate band, and cooperation cuts group
Part completion cuts movement.
According to an embodiment of the present invention, cutting component includes third actuator, knife rest, upper cutter, lower cutter, sliding axle
Wheel and limit plate；
The output end of one end connection third actuator of upper cutter, the other end are slidably connected on knife rest；Lower cutter is solid
Due to the lower section of knife rest, lower cutter and upper cutter face；The parallel lower cutter of sliding axle wheel, and be fixed below knife rest；Limit plate
It is connect with knife rest；When band needs to cut, third actuator drives upper cutter decline, cuts band with lower cutter cooperation,
Upper cutter returns after the completion of cutting；Limit plate is defined the position of band.
According to an embodiment of the present invention, volume needle assemblies include hollow cylindrical roll needle main body and discoid volume needle
Lid；The one end for rolling up needle main body is equipped with card slot, and the other end is equipped with U-shaped notch；Needle main body is rolled up along the short transverse of itself side wall
It is additionally provided with two strips and slides notch, two are slided notch reciprocal correspondence；One of them slides notch and is connected to U-shaped notch；
It rolls up the corresponding volume needle main body in needle cover center and is equipped with hollow out annulus；Hollow out annulus corresponding two are slided there are two notch is correspondingly arranged
Sliding block；It rolls up needle main body and passes through hollow out annulus equipped with one end of U-shaped notch, slide notch and agree with sliding block, so that volume needle main body and volume
Needle cover is slidably connected；Volume needle cover is connected to one end of winding assembly；Band is brought straight down to the position of sliding block after mouth by cutting, when
When rolling up needle main body and being stretched out from volume needle cover, slides notch and just block and take the lead, volume needle cover rotation drives volume needle body rotation, and band is opened
Beginning is wound.
According to an embodiment of the present invention, winding assembly includes the first actuator, driving wheel, synchronous belt, follower, volume
Axis, goes out needle guard wheel, the second actuator and connecting rod at spool set；
Driving wheel connects the first actuator output end；Follower is interlocked by synchronous belt and driving wheel；Follower is coaxially solid
Due to one end of spool set, the other end of spool set is fixedly connected with volume needle cover；Spool is set in spool set, and sliding connects between the two
It connects；Connection volume needle main body in spool one end is equipped with one end of card slot, and the other end is slidably connected out needle guard wheel；Connecting rod one end connects out
Needle guard wheel, the other end connect the second actuator output end；First actuator drives spool set rotation, and volume needle cover is fixedly connected with volume
Axle sleeve, as spool set rotates together, volume needle main body is with volume needle cover rotation；Second actuator drive link is swung, connecting rod
The volume needle main body for driving spool to interlock carries out expanding-contracting action.
According to an embodiment of the present invention, weld assembly includes inner ring weldment and outer ring weldment；Inner ring weldment
Including the 7th actuator, the first soldering tip, the 8th actuator, the first slide plate and the second slide plate；The first weldering of 7th actuator connection
Head；First soldering tip is slidably connected the first slide plate；8th actuator connects the first slide plate；First slide plate slides connect the second slide plate；
7th actuator drives the displacement of the first soldering tip, and the 8th actuator drives the first sledge displacement, and the inner ring of band is completed in the two cooperation
Welding；
Outer ring weldment includes the tenth actuator, the second soldering tip, the 11st actuator, interlock plate and interlocks slide-bar；The
Ten actuators connect the second soldering tip；Tenth actuator and the second soldering tip connect interlock plate；Interlock plate and the fixed company of gearing slide-bar
It connects；11st actuator is connect with slide-bar is interlocked；Tenth actuator drives the displacement of the second soldering tip, and the driving of the 11st actuator interlocks
The outer ring welding of band is completed in plate displacement, the two cooperation.
According to an embodiment of the present invention, smooth component includes the 9th actuator and ties plate；Tie plate connection the 9th
Actuator；Second slide plate is set to above the 9th actuator；Tie plate face volume needle cover；After the completion of winding, the end of needle main body is rolled up
Inside portion's retraction coiling, it is smooth that the section progress that plate carries out coiling is tied in the driving of the 9th actuator.
According to an embodiment of the present invention, thickness measuring component include the 12nd actuator, thickness measuring axis wheel, thickness measuring sliding axle and
Thickness measuring bearing block；Thickness measuring axis wheel and the 12nd actuator and thickness measuring slide axis connection；Thickness measuring bearing sleeve is slided set on thickness measuring
On axis；12nd actuator drives thickness measuring axis wheel close to volume needle main body, there is a fixed spacing between the two, and spacing is equal to coiling
Preset thickness tests the thickness of coiling in winding, and thickness measuring axis wheel is withdrawn after reaching preset thickness, and winding assembly stops
Winding.
Compared with the existing technology, the beneficial effect of this winding manufacture craft is: realizing full automatic winding and weldering
It the processes such as connects, while improving production efficiency and reducing production cost, has also ensured product quality.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present application, constitutes part of this application, this Shen
Illustrative embodiments and their description please are not constituted an undue limitation on the present application for explaining the application.In the accompanying drawings:
Fig. 1 is up- coiler overall structure figure in embodiment；
Fig. 2 is up- coiler internal structure chart in embodiment；
Fig. 3 is the volume needle assemblies part-structure figure of up- coiler in embodiment；
Fig. 4 is the winding assembly structure chart of up- coiler in embodiment；
Fig. 5 is that up- coiler cuts assembly assumption diagram in embodiment；
Fig. 6 is the structure chart of the transfer assembly of up- coiler in embodiment；
Fig. 7 is that up- coiler enters the structure chart with component in embodiment；
Fig. 8 is the whole assembly assumption diagram of inner ring weldment peace of up- coiler in embodiment；
Fig. 9 is the outer ring weldment structure chart of up- coiler in embodiment；
Figure 10 is the structure chart of the thickness measuring component of up- coiler in embodiment.
Description of symbols:
1, rack；11, station；12, idler wheel；2, around needle assemblies；21, needle main body is rolled up；211, U-shaped notch；212, it slides
Notch；22, around needle cover；221, hollow out annulus；222, sliding block；3, winding assembly；301, the first actuator；302, driving wheel；
303, synchronous belt；304, follower；305, spool；306, spool set；307, go out needle guard wheel；308, the second actuator；309, even
Bar；310, rolling bearing units；311, bottom bearing；312, arm is pulled out；4, component is cut；41, third actuator；42, knife rest；43, on
Cutter；44, lower cutter；45, sliding axle wheel；46, limit plate；5, transfer assembly；51, fourth drive member；52, upper clamp plate；53, under
Clamping plate；54, the 5th actuator；55, sliding bearing；56, band guide plate is sent；6, enter band component；61, the 6th actuator；62, enter band to lead
Plate；63, tension rubber mat；64, tension arm；7, weld assembly；71, inner ring weldment；711, the 7th actuator；712, the first weldering
Head；713, the 8th actuator；714, the first slide plate；715, the second slide plate；72, outer ring weldment；721, the tenth actuator；722,
Second soldering tip；723, the 11st actuator；724, interlock plate；725, slide-bar is interlocked；8, smooth component；81, the 9th actuator；
82, plate is tied；9, thickness measuring component；91, the 12nd actuator；92, thickness measuring axis wheel；93, thickness measuring sliding axle；94, thickness measuring bearing block.
Specific embodiment
Multiple embodiments of the invention will be disclosed with schema below, as clearly stated, the details in many practices
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the present invention.Also
It is to say, in some embodiments of the invention, the details in these practices is non-essential.In addition, for the sake of simplifying schema,
Some known usual structures and component will be painted it in the drawings in simply illustrative mode.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention
In explaining in relative positional relationship, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, if should
When particular pose changes, then directionality instruction also correspondingly changes correspondingly.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, not especially censure
The meaning of order or cis-position, also non-to limit the present invention, the component described just for the sake of difference with same technique term
Or operation, it is not understood to indicate or imply its relative importance or implicitly indicates the number of indicated technical characteristic
Amount." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one of the features.In addition, each
Technical solution between a embodiment can be combined with each other, but must can be implemented as base with those of ordinary skill in the art
Plinth will be understood that the combination of this technical solution is not present when conflicting or cannot achieve when occurs in the combination of technical solution,
Also not the present invention claims protection scope within.
For that can further appreciate that the contents of the present invention, feature and effect, the following examples are hereby given, and cooperates attached drawing detailed
It is described as follows:
Referring to Fig.1, Fig. 2 and 3, Fig. 1 are up- coiler overall structure figure in embodiment；Fig. 2 is in embodiment inside up- coiler
Structure chart；Fig. 3 is the volume needle assemblies part-structure figure of up- coiler in embodiment；Winding manufacture craft in the present embodiment includes such as
Lower step: step 1: band is taken the lead to introduce into band component 6；Step 2: band enters band component also when passing through into band component 6
Its surface is carried out smooth；Step 3: transfer assembly 5 continue to transmit it is smooth after band to component 4 is cut, cut 4 pairs of bands of component
Material is limited；Step 4: band is taken the lead after limit to winding assembly 3, is rolled up needle assemblies 2 and is stretched out out of winding assembly 3
And it blocks and takes the lead；Step 5: thickness measuring component 9 is moved to the side of volume needle assemblies 2, there is a fixed spacing, spacing and band between the two
The preset thickness that material needs to wind is equal, and volume needle assemblies 2 start rotation and band is driven to be wound；Step 6: strip coil is around to pre-
If touching thickness measuring component 9 after thickness, at this point, thickness measuring component 9 is withdrawn, meanwhile, volume needle assemblies 2 stop operating, and cut component 4 and cut
Disconnected band；Step 7: the inside of volume needle assemblies 2 toward winding assembly 3 inside contracts, until its end stops inside contracting after being located in coiling, it is smooth
Component 8 carries out the section of coiling smooth；Step 8: after the completion of smooth, weld assembly 7 distinguishes the inner ring of coiling and outer ring
It is welded；Step 9: after the completion of welding, rolling up in 2 whole of needle assemblies and be reduced to winding assembly 3, coiling Automatic-falling；Step 10: weight
Next coiling is completed in multiple above-mentioned 2-9 step movement, when strip breaks or is not enough to complete a coiling alarm device and is started
Alarm.
It is multiple referring to Fig.1, Fig. 2 and 3, further, up- coiler includes rack 1, volume needle assemblies 2, winding assembly 3, cuts component
4, transfer assembly 5, enter band component 6, weld assembly 7, smooth component 8 and thickness measuring component 9；Winding assembly 3 cuts component 4, passes
Sending component 5 and enter band component 6 be both secured in rack 1, cut component 4, transfer assembly 5 and enter band component 6 set gradually
In the side of winding assembly 3；Weld assembly 7 includes inner ring weldment 71 and outer ring weldment 72；71 face of inner ring weldment
Winding assembly 3 is equipped with one end of volume needle assemblies 2, by connecting plate fixation and rack；Outer ring weldment 72 is fixed in volume
Around the other side of component 3；Smooth component 8 is set to the lower section of inner ring weldment 71；Thickness measuring component 9 is set to outer ring weldment 72
Lower section.Rack 1 includes the station 11 and underlying idler wheel 12 set on top, is equipped with PLC in station 11 and controls
Device cooperates the expanding-contracting action of the sensor being set in up- coiler completion volume needle assemblies 2, the coiling action of winding assembly 3, cuts
Component 4 cut movement, transfer assembly 5 transfer operation, enter with component 6 feeding movement, weld assembly 7 welding movement,
Smooth component 8 tie movement and the measurement of thickness measuring component 9 movement etc. operation, the Move Volumes that idler wheel 12 can be light around
Machine is whole；Rolling up needle assemblies 2 includes hollow cylindrical roll needle main body 21 and discoid volume needle cover 22；Roll up the one of needle main body 21
End is equipped with card slot, and the other end is equipped with U-shaped notch 211；It rolls up needle main body 21 and is additionally provided with two along the short transverse of itself side wall
Strip slides notch 212, and two are slided the reciprocal correspondence of notch 212；One of them slides notch 212 and U-shaped notch 211 connects
It is logical；It rolls up the corresponding volume needle main body 21 in 22 center of needle cover and is equipped with hollow out annulus 221；Hollow out annulus 221 corresponding two are slided notch
212 are correspondingly arranged there are two sliding block 222；It rolls up needle main body 21 and passes through hollow out annulus 221, sliding block 222 agrees with notch 212 is slided,
It is slidably connected between the two, so that volume needle main body 21 is slidably connected with volume needle cover 22, sliding block 222 is also for volume needle main body 21
It is limited；Volume needle cover 22 is connected to one end of winding assembly 3, and band takes the lead to be preset in 222 institute of sliding block when initial
In position, in this way when volume needle main body 21 is pierced by from hollow out circle 221, take the lead just to be snapped into sliding gap 211, it
Afterwards, when volume needle cover 22 starts turning under the drive of winding assembly 3, volume needle main body 21 is rotated therewith, starts to be rolled up
It is acted around band；When completing winding, volume needle main body 21 bounces back, and the limit function of sliding block 222 can equally assist coiling from volume needle
It falls off in main body 21.
It is the winding assembly structure chart of up- coiler in embodiment with continued reference to Fig. 4, Fig. 4；Further, winding assembly 3 includes
First actuator 301, synchronous belt 303, follower 304, spool 305, spool set 306, goes out needle guard wheel 307, the at driving wheel 302
Two actuators 308, connecting rod 309, rolling bearing units 310, bottom bearing 311 and pull out arm 312；First driving of the connection of driving wheel 302
301 output end of part, the first actuator 301 are specially servo motor；Follower 304 is connected by synchronous belt 303 and driving wheel 302
It is dynamic；Follower 304 is coaxially fixed on one end of spool set 306, and the other end of spool set 306 is fixedly connected with volume needle cover 22；Two
Rolling bearing units 310 are successively sheathed on spool set 306, are played the role of fixed and are limited；Spool 305 is set in spool set 306,
It is slidably connected between the two；305 one end of spool is fixedly connected with one end that volume needle main body 21 is equipped with card slot, and the other end is slidably connected
Needle guard wheel 307 out, needle guard wheel 307 is sheathed on spool 305 out, and other end tail portion is additionally provided with bottom bearing 311；Connecting rod 309 1
End connects out needle guard wheel 3, and the other end connects 308 output end of the second actuator, and the second actuator 308 is specially telescopic cylinder；
It pulls out arm 312 and is connected to 309 middle position of connecting rod, support and auxiliary swing can be played the role of；First actuator 301 driving volume needle guard
306 rotations drive volume needle cover 22 to rotate, while volume needle main body 21 being driven to rotate synchronously；Second actuator, 308 drive link 309
It swings, drives out needle guard wheel 307 and 305 synchronization telescope of spool to move, while synchronous with the volume needle main body 21 that spool 305 connects
Complete expanding-contracting action.
With continued reference to Fig. 5, Fig. 5 is that up- coiler cuts assembly assumption diagram in embodiment；Further, the packet of component 4 is cut
Include third actuator 41, knife rest 42, upper cutter 43, lower cutter 44, sliding axle wheel 45 and limit plate 46；One end of upper cutter 43
The output end of third actuator 41 is connected, the other end is slidably connected on knife rest 42, and knife rest 42 is rectangular frame, upper cutter 43
It is slided in frame along knife rest 42；Lower cutter 44 is fixed on the lower section of knife rest 42, lower cutter 44 and 43 face of upper cutter；Sliding
The parallel lower cutter 44 of axis wheel 45, and it is fixed on 42 lower section of knife rest；Limit plate 46 is fixedly connected with knife rest 42；Third actuator is specific
For telescopic cylinder, upper cutter 43 is driven to slide in knife rest 42, cuts band with the cooperation of lower cutter 44；Limit plate 46 limits band
The width of material and its moving direction, what sliding axle wheel 45 can allow band takes the lead the more smooth limit for entering sliding block 222
Positioning is set.
It is the structure chart of the transfer assembly of up- coiler in embodiment with continued reference to Fig. 6, Fig. 6；Further, transfer assembly 5
Including fourth drive member 51, upper clamp plate 52, lower clamp plate 53, the 5th actuator 54, sliding guide shaft 55 and send band guide plate 56；4th
Actuator 51 connects upper clamp plate 52；53 face of lower clamp plate is parallel to 52 lower section of upper clamp plate；5th actuator 54 connection sliding guide shaft
55；Band guide plate 56 is sent in the sliding connection of guide shaft 55；Band guide plate 56 is sent to connect lower clamp plate 53；Fourth drive member 51 and the 5th actuator
54 be telescopic cylinder；Fourth drive member 51 drives the movement of 52 up and down direction of upper clamp plate, the upper clamp plate when cutting component 4 and being cut
52 and lower clamp plate 53 compress band, cut after firm；Band 56 horizontal motion of guide plate is sent in the driving of 5th actuator 54,
Band guide plate 56 is sent to drive band horizontal direction mobile.
With continued reference to Fig. 7, Fig. 7 is that up- coiler enters the structure chart with component in embodiment；Further, enter band component 6
Including the 6th actuator 61, enter band guide plate 62, tension rubber mat 63 and tension arm 64；It is defeated that tension arm 64 connects the 6th actuator 61
Outlet；Tension rubber mat 63 connects tension arm 64；Enter band guide plate 62 and is arranged in parallel in 63 lower section of tension rubber mat；6th actuator 61 tool
Body is telescopic cylinder, and the 6th actuator 61 driving tension rubber mat 63 moves up and down, and can carry out surfacing to band.
With continued reference to Fig. 1 and 8, Fig. 8 is the whole assembly assumption diagram of inner ring weldment peace of up- coiler in embodiment；More into one
Step, inner ring weldment 71 include the 7th actuator 711, the first soldering tip 712, the 8th actuator 713, the first slide plate 714 and the
Two slide plates 715；7th actuator 711 connects the first soldering tip 712；First soldering tip 712 is slidably connected the first slide plate 714；8th drives
Moving part 713 connects the first slide plate 714；First slide plate 714 is slidably connected the second slide plate 715；The first weldering of 7th actuator 711 driving
First 712 enter at the U-shaped notch 211 of volume needle main body 21, and the 8th actuator 713 drives 714 horizontal direction of the first slide plate mobile,
The welding carried out to the inner ring of band is completed in the two cooperation.
It is multiple referring to Fig.1 with 8, smooth component 8 includes the 9th actuator 81 and ties plate 82；The connection of plate 82 the 9th is tied to drive
Moving part 81；Second slide plate 715 is set to 81 top of the 9th actuator；Tie 82 face of plate volume needle cover 22；When volume needle main body 21 is completed
After one coiling of band, tie the section that plate 82 pats coiling under the driving of the 9th actuator 81, to the section of coiling into
Row is smooth, it is ensured that coiling has unified section.
It is the outer ring weldment structure chart of up- coiler in embodiment with continued reference to Fig. 9, Fig. 9；Further, outer ring weldment
72 include the tenth actuator 721, the second soldering tip 722, the 11st actuator 723, interlock plate 724 and gearing slide-bar 725；Tenth
Actuator 721 connects the second soldering tip 722；Tenth actuator 72 and the second soldering tip 722 are fixedly connected with interlock plate 724；Interlock plate
724 are fixedly connected with slide-bar 725 is interlocked；11st actuator 723 is connect with slide-bar 725 is interlocked；The driving of 11st actuator 723
It interlocks slide-bar 725 to move, and then ten actuators 721 and the second soldering tip 722 is driven to move together, the driving of the tenth actuator 721
Second soldering tip 722 is mobile, and completion carries out welding movement to the outer ring of band.
It is up- coiler thickness measuring assembly assumption diagram in embodiment with continued reference to Figure 10, Figure 10；Further, thickness measuring component 9 wraps
Include the 12nd actuator 91, thickness measuring axis wheel 92, thickness measuring sliding axle 93 and thickness measuring bearing block 94；Thickness measuring axis wheel the 92 and the 12nd drives
Moving part 91 and thickness measuring sliding axle 93 connect；Thickness measuring bearing block 94 is sheathed on thickness measuring sliding axle 93；12nd actuator 91 drives
Dynamic thickness measuring sliding axle 93 and thickness measuring sliding axle 93 move；Thickness measuring bearing block 94 is sheathed on thickness measuring sliding axle 93, is played firm
While, direction can also be limited；Before the volume winding of needle main body 21 starts, thickness measuring axis wheel 92 is leaned in the driving of the 12nd actuator 91
Nearly volume needle main body 21, spacing between the two are equal to the thickness for needing to wind, and when reaching given thickness, thickness measuring axis wheel 92 is returned
Contracting, while rolling up needle main body 21 and stopping operating；12nd actuator 91 is specially telescopic cylinder.
Winding manufacture craft is specific as follows: station 11 being first set as preset mode, band is disposed close into band component 6
Side, after taking the lead band successively to be entered band guide plate 62, send band guide plate 56, lower clamp plate 53 and upper cutter 43 and incision
The edge of a knife position that knife 44 forms is until one of 222 position of sliding block；Then station 11 is set as winding patterns, rolled up at this time
Needle main body 21 is stretched out from hollow out annulus 221, and sliding gap 212, which just blocks, takes the lead, and thickness measuring axis wheel 92 is close to volume needle master at this time
Body 21 to preset position, the second soldering tip 722 is moved to edge of a knife position；Auto-start button is pressed later, around band main body 21
Start to rotate, is formed and rolled up around band；When reaching setting spacing around band volume thickness, thickness measuring axis wheel 92 is withdrawn, at this point, around band main body 21
It stops operating, upper cutter 43 cuts off band；Its end then is retracted to around band main body 21 to be located at around band volume inner ring, and it is flat to tie plate 82
It is whole around zone circle section；Second soldering tip 722 welding later passes through U-shaped 211 institute of notch around zone circle outer ring incision, the first soldering tip 712
It is welded in position and takes the lead section start around zone circle inner ring, completed latter two soldering tip and recall；Then continue to retract around band main body 21, directly
To disappearance in hollow out annulus 221, fall off around band volume nature；Above-mentioned movement is finally repeated, is carried out next around band circulation；Work as band
When being not enough to be formed one around band volume or when strip breaks, station 11 will do it warning note.
Winding manufacture craft of the invention realizes the processes such as full automatic winding and welding, is improving production efficiency
While with production cost is reduced, product quality has also been ensured.
The upper only embodiments of the present invention, are not intended to restrict the invention.For those skilled in the art
For, the invention may be variously modified and varied.All any modifications made in spirit and principles of the present invention are equal
Replacement, improvement etc., should all be included within scope of the presently claimed invention.
Claims (8)
1. a kind of winding manufacture craft, which comprises the steps of:
Step 1: band is taken the lead to introduce into band component (6)；
Step 2: band by it is described enter band component (6) when, it is described enter band component (6) also its surface is carried out it is smooth；
Step 3: transfer assembly (5) continue to transmit it is smooth after band to cutting component (4), the component (4) that cuts is to band
It is limited；
Step 4: band is taken the lead after limit to winding assembly (3), is rolled up needle assemblies (2) and is stretched out of the winding assembly (3)
Out and blocks and take the lead；
Step 5: thickness measuring component (9) is moved to the side of the volume needle assemblies (2), between the two exist a fixed spacing, spacing with
The preset thickness that band needs to wind is equal；The volume needle assemblies (2) start rotation and band are driven to be wound；
Step 6: strip coil is around to touching the thickness measuring component (9) after preset thickness, at this point, the thickness measuring component (9) is withdrawn,
Meanwhile the volume needle assemblies (2) stop operating, it is described to cut component (4) cutting band；
Step 7: the inside of the volume needle assemblies (2) toward the winding assembly (3) inside contracts, until its end stops after being located in coiling
It inside contracts, smooth component (8) carries out the section of coiling smooth；
Step 8: after the completion of smooth, weld assembly (7) welds the inner ring of coiling and outer ring respectively；
Step 9: after the completion of welding, being reduced to the winding assembly (3), coiling Automatic-falling in volume needle assemblies (2) whole；
Step 10: next coiling is completed in the 2-9 that repeats the above steps movement, when strip breaks or is not enough to complete a coiling
Alarm device starts to alarm；
Wherein, the volume needle assemblies (2) include hollow cylindrical roll needle main body (21) and discoid volume needle cover (22)；Institute
The one end for stating volume needle main body (21) is equipped with card slot, and the other end is equipped with U-shaped notch (211)；The volume needle main body (21) is along certainly
The short transverse of body side wall is additionally provided with two strips and slides notch (212), and notch (212) reciprocal correspondence is slided described in two；
Notch (212) is slided described in one of them to be connected to the U-shaped notch (211)；Volume needle cover (22) center corresponds to institute
It states volume needle main body (21) and is equipped with hollow out annulus (221)；It is right that notch (212) is slided described in the hollow out annulus (221) is two corresponding
There are two should being arranged sliding block (222)；One end that the volume needle main body (21) is equipped with the U-shaped notch (211) passes through the hollow out
Annulus (221), the notch (212) that slides agree with the sliding block (222), so that the volume needle main body (21) and the volume needle cover
(22) it is slidably connected；The volume needle cover (22) is connected to one end of the winding assembly (3)；Band after cutting mouth by drawing always
It is described to slide notch when the volume needle main body (21) is stretched out from the volume needle cover (22) to the position of the sliding block (222)
(212) it just blocks and takes the lead, volume needle cover (22) rotation drives volume needle main body (21) rotation, and band starts to be twined
Around.
2. winding manufacture craft according to claim 1, which is characterized in that described to enter to drive with component (6) including the 6th
Part (61) enters band guide plate (62), tension rubber mat (63) and tension arm (64)；
The tension arm (64) connects the 6th actuator (61) output end；The tension rubber mat (63) connects the tension arm
(64)；It is described to enter to be arranged in parallel in below the tension rubber mat (63) with guide plate (62)；Take the lead by it is described enter band guide plate (62)
It introduces, the 6th actuator (61) driving tension rubber mat (63) carries out its surface smooth.
3. winding manufacture craft according to claim 1, which is characterized in that the transfer assembly (5) includes the 4th driving
Part (51), lower clamp plate (53), the 5th actuator (54), slides guide shaft (55) and send band guide plate (56) upper clamp plate (52)；
The fourth drive member (51) connects the upper clamp plate (52)；Lower clamp plate (53) face is parallel to the upper clamp plate
(52) lower section；5th actuator (54) connects the sliding guide shaft (55)；Band is sent described in sliding guide shaft (55) connection
Guide plate (56)；It is described that band guide plate (56) is sent to connect the lower clamp plate (53)；It is described to send band guide plate (56) in the 5th actuator
(54) it is persistently moved under driving, when needing to cut, the upper clamp plate (52) and lower clamp plate (53) are in the 4th driving
Part is closed under the action of (51), consolidates band, and component (4) are cut described in cooperation and complete to cut movement.
4. winding manufacture craft according to claim 1, it is characterised in that: the component (4) that cuts includes third driving
Part (41), knife rest (42), upper cutter (43), lower cutter (44), sliding axle wheel (45) and limit plate (46)；
One end of the upper cutter (43) connects the output end of the third actuator (41), and the other end is slidably connected to described
On knife rest (42)；The lower cutter (44) is fixed on the lower section of the knife rest (42), the lower cutter (44) and the upper cutter
(43) face；The parallel lower cutter (44) of the sliding axle wheel (45), and be fixed below the knife rest (42)；The limit
Plate (46) is connect with the knife rest (42)；When band needs to cut, the third actuator (41) drives the upper cutter
(43) decline, cut band with the lower cutter (44) cooperation, the upper cutter (43) returns after the completion of cutting；The limit
Plate (46) is defined the position of band.
5. winding manufacture craft according to claim 1, it is characterised in that: the winding assembly (3) includes the first driving
Part (301), synchronous belt (303), follower (304), spool (305), spool set (306), goes out needle guard wheel at driving wheel (302)
(307), the second actuator (308) and connecting rod (309)；
The driving wheel (302) connects the first actuator (301) output end；The follower (304) passes through the synchronization
Band (303) and the driving wheel (302) interlock；The follower (304) is coaxially fixed on one end of the spool set (306),
The other end of the spool set (306) is fixedly connected with the volume needle cover (22)；The spool (305) is set to the spool set
(306) it in, is slidably connected between the two；Described spool (305) one end connects one end that the volume needle main body (21) is equipped with card slot,
Its other end goes out needle guard wheel (307) described in being slidably connected；Connecting rod (309) one end connection is described out needle guard wheel (307), another
One end connects the second actuator (308) output end；First actuator (301) drives spool set (306) rotation,
The volume needle cover (22) is fixedly connected with the spool set (306), as the spool set (306) rotates together, the volume needle
Main body (21) is rotated with the volume needle cover (22)；Second actuator (308) drives the connecting rod (309) to swing, described
The volume needle main body (21) that connecting rod (309) drives the spool (305) to interlock carries out expanding-contracting action.
6. winding manufacture craft according to claim 5, which is characterized in that weld assembly (7) includes inner ring weldment
(71) and outer ring weldment (72)；Inner ring weldment (71) includes the 7th actuator (711), the first soldering tip (712), the 8th drive
Moving part (713), the first slide plate (714) and the second slide plate (715)；7th actuator (711) connects first soldering tip
(712)；First soldering tip (712) is slidably connected first slide plate (714)；Described in 8th actuator (713) connection
First slide plate (714)；First slide plate (714) is slidably connected second slide plate (715)；7th actuator (711)
The first soldering tip (712) are driven to be displaced, band is completed in the 8th actuator (713) driving the first slide plate (714) displacement, the two cooperation
The inner ring of material welds；
The outer ring weldment (72) includes the tenth actuator (721), the second soldering tip (722), the 11st actuator (723), connects
Movable plate (724) and gearing slide-bar (725)；Tenth actuator (721) connects second soldering tip (722)；Described tenth
Actuator (721) and the second soldering tip 722 connect the interlock plate (724)；The interlock plate (724) and gearing slide-bar (725)
It is fixedly connected；11st actuator (723) connect with the gearing slide-bar (725)；Tenth actuator (721) driving
Second soldering tip (722) displacement, the 11st actuator (723) drive interlock plate (724) displacement, and the two has cooperated
It is welded at the outer ring of band.
7. winding manufacture craft according to claim 6, which is characterized in that the smooth component (8) includes the 9th driving
It part (81) and ties plate (82)；Described tie plate (82) connect the 9th actuator (81)；Second slide plate (715) sets
Above the 9th actuator (81)；It is described to tie volume needle cover (22) described in plate (82) face；After the completion of winding, the volume
Inside the end retraction coiling of needle main body (21), tie what plate (82) carried out coiling described in the 9th actuator (81) driving
Section carries out smooth.
8. winding manufacture craft according to claim 1, which is characterized in that the thickness measuring component (9) includes the 12nd drive
Moving part (91), thickness measuring axis wheel (92), thickness measuring sliding axle (93) and thickness measuring bearing block (94)；The thickness measuring axis wheel (92) with it is described
12nd actuator (91) and thickness measuring sliding axle (93) connection；The thickness measuring bearing block (95) is sheathed on the thickness measuring sliding axle
(93) on；12nd actuator (91) drives the thickness measuring axis wheel (92) close to the volume needle main body (21), between the two
There are a fixed spacing, spacing is equal to the preset thickness of coiling, tests in winding the thickness of coiling, reaches preset thickness
The thickness measuring axis wheel (92) withdraws afterwards, and the winding assembly (3) stops winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710789021.XA CN107601112B (en) | 2017-09-05 | 2017-09-05 | A kind of winding manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710789021.XA CN107601112B (en) | 2017-09-05 | 2017-09-05 | A kind of winding manufacture craft |
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| Publication Number | Publication Date |
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| CN107601112A CN107601112A (en) | 2018-01-19 |
| CN107601112B true CN107601112B (en) | 2019-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710789021.XA Active CN107601112B (en) | 2017-09-05 | 2017-09-05 | A kind of winding manufacture craft |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108520981B (en) * | 2018-06-05 | 2024-01-09 | 江苏正力新能电池技术有限公司 | Intelligent die cutting and winding integrated machine and working flow thereof |
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| CN1930645A (en) * | 2004-02-05 | 2007-03-14 | 运动先锋科技公司 | An automated manufacturing machine |
| CN203218104U (en) * | 2013-04-03 | 2013-09-25 | 浙江中晶电气有限公司 | Fully-automatic permalloy annular iron core coiler |
| CN103489616A (en) * | 2013-06-09 | 2014-01-01 | 深圳市森域机器设备有限公司 | Fully-automatic miniature core winder and manufacturing process |
| CN104979093A (en) * | 2015-07-20 | 2015-10-14 | 肖红东 | Coiler of silicon steel sheet of iron core of triangular stereo transformer |
| CN105609303A (en) * | 2015-12-30 | 2016-05-25 | 北京航天三发高科技有限公司 | Automatic winding machine for winding amorphous strip magnetic rings and application method therefor |
| CN107068384A (en) * | 2017-06-06 | 2017-08-18 | 无锡蜀洪机械科技有限公司 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
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2017
- 2017-09-05 CN CN201710789021.XA patent/CN107601112B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1930645A (en) * | 2004-02-05 | 2007-03-14 | 运动先锋科技公司 | An automated manufacturing machine |
| CN203218104U (en) * | 2013-04-03 | 2013-09-25 | 浙江中晶电气有限公司 | Fully-automatic permalloy annular iron core coiler |
| CN103489616A (en) * | 2013-06-09 | 2014-01-01 | 深圳市森域机器设备有限公司 | Fully-automatic miniature core winder and manufacturing process |
| CN104979093A (en) * | 2015-07-20 | 2015-10-14 | 肖红东 | Coiler of silicon steel sheet of iron core of triangular stereo transformer |
| CN105609303A (en) * | 2015-12-30 | 2016-05-25 | 北京航天三发高科技有限公司 | Automatic winding machine for winding amorphous strip magnetic rings and application method therefor |
| CN107068384A (en) * | 2017-06-06 | 2017-08-18 | 无锡蜀洪机械科技有限公司 | Triangle solid transformer iron core silicon-steel sheet sutomatic winding machine |
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|---|---|
| CN107601112A (en) | 2018-01-19 |
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