CN107598056B - Longitudinal fine adjustment device of hydraulic press die changing trolley - Google Patents
Longitudinal fine adjustment device of hydraulic press die changing trolley Download PDFInfo
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- CN107598056B CN107598056B CN201710985741.3A CN201710985741A CN107598056B CN 107598056 B CN107598056 B CN 107598056B CN 201710985741 A CN201710985741 A CN 201710985741A CN 107598056 B CN107598056 B CN 107598056B
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- piston rod
- oil
- hydraulic cylinder
- push rod
- lock body
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 41
- 239000010959 steel Substances 0.000 claims abstract description 41
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 32
- 239000010720 hydraulic oil Substances 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 3
- 238000010276 construction Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005242 forging Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Actuator (AREA)
Abstract
The invention provides a longitudinal fine-tuning device of a hydraulic press die changing trolley.A steel rail lock body is internally provided with three second piston rods, and the top of each second piston rod is provided with a sealing ring; the top of the steel rail lock body is provided with a cylinder group cover; a closed inner cavity is formed between the steel group cover and the top of the second piston rod, and a third oil through hole is formed in the steel group cover; the cylinder group cover is fixedly connected with the piston rod frame, the outer side of the first piston rod is sleeved on the piston rod frame, and the inner side of the first piston rod is arranged in the hydraulic cylinder; the hydraulic cylinder is provided with a hydraulic cylinder cover; the cylinder body of the hydraulic cylinder is provided with a first oil through hole; the hydraulic cylinder cover is provided with a second oil through hole; the hydraulic cylinder is fixedly connected with the servo push rod box, the servo push rod box is provided with a servo motor, an output shaft of the servo motor is provided with a lead screw, and the lead screw extends into the servo push rod box and is sleeved with the servo push rod; the outer end of the servo push rod is aligned with the steel rail lock body and the piston rod frame, the operation is simple, the requirement on the skill of operators is low, the die changing trolley is fixed with the hydraulic cylinder, the positioning accuracy is high, and the construction period is shortened.
Description
Technical Field
The invention designs a longitudinal fine adjustment device, in particular to a longitudinal fine adjustment device of a hydraulic press die changing trolley and an operation method.
Background
With the development of industrial level in China, the forging is favored in the aerospace, nuclear power and petroleum industries due to good mechanical properties and reliability. The replacement of the die is an indispensable operation process in the production process of the forging piece, the die is not installed in place, the forging piece machining allowance is excessive due to the fact that the die is not installed in place, the punch is broken and damaged due to the fact that the die is heavy, and therefore the accuracy of the installation position of the die is very important. In the existing installation technology, the die changing trolley cannot be accurately positioned to a required position, so that the die changing period is too long, and the production efficiency is seriously affected.
Disclosure of Invention
The invention aims to: the invention aims to solve the technical problem of providing a longitudinal fine adjustment device of a hydraulic press die changing trolley aiming at the defects of the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the longitudinal fine adjustment device of the die changing trolley of the hydraulic machine comprises a steel rail lock body, wherein three piston holes are formed in the steel rail lock body, a second piston rod is arranged in each piston hole, and a sealing ring is arranged at the top of each second piston rod; the top of the steel rail lock body is fixedly provided with a cylinder group cover; a closed inner cavity is formed between the steel set cover and the top of the second piston rod, and a third oil through hole communicated with the inner cavity is formed in the steel set cover; the cylinder group cover is fixedly connected with the piston rod frame, the outer side of the first piston rod is sleeved on the piston rod frame, and the inner side of the first piston rod is arranged in the hydraulic cylinder; the hydraulic cylinder is fixedly connected with the die changing trolley; the hydraulic cylinder is provided with a hydraulic cylinder cover; the cylinder body of the hydraulic cylinder is provided with a first oil through hole; the hydraulic cylinder cover is provided with a second oil through hole; the hydraulic cylinder is fixedly connected with the servo push rod box, a servo motor is arranged on the outer side of the servo push rod box, an output shaft of the servo motor is connected with a lead screw through a coupler, and the lead screw extends into the servo push rod box and is sleeved with a servo push rod in the servo push rod box; the outer end of the servo push rod is aligned with the steel rail lock body and the piston rod frame.
The invention adopts the liquid electric control in the whole course, has simple operation and lower requirement on the skill of operators. The problem of the hydraulic press die changing trolley positioning precision is effectively solved, and the installation period is greatly shortened. The scheme can be applied to all heavy-duty equipment needing fine adjustment.
And the bottom of the steel rail lock body is provided with rollers which are contacted with the steel rail. Helping the rail lock body to move more smoothly.
A spring pad is arranged between the bottom of the piston head of the second piston rod and the piston hole. The elastic force of the spring cushion is larger than the sum of the weight of the second piston rod and the weight of hydraulic oil in the inner cavity. And when the steel rail lock body does not need to be locked, the second piston rod is not contacted with the steel rail to generate friction force.
The first piston rod stretches out when the first oil through hole is filled with hydraulic oil; the first piston rod is retracted when the second oil through hole is filled with hydraulic oil; and when the third oil through hole is used for adding hydraulic oil and maintaining pressure, the second piston rod stretches out of the position of the locking steel rail lock body.
Drawings
FIG. 1 is a diagram of an initial state of a fine tuning device;
FIG. 2 is a state diagram of the rail lock body after being pushed;
FIG. 3 is a view showing a locked state of the rail lock body position;
FIG. 4 is a state diagram showing the servo push rod being pulled back;
fig. 5 is a state diagram after the first piston rod is retracted.
Detailed Description
The invention is specifically described below with reference to the accompanying drawings, and the longitudinal fine adjustment device of the hydraulic press die changing trolley shown in fig. 1-5 comprises a hydraulic cylinder 1, a second oil through hole 2, a hydraulic cylinder cover 3, a first piston rod 4, a first oil through hole 5, a servo motor 6, a servo push rod box 7, a screw rod 8, a servo push rod 9, a piston rod frame 10, a cylinder group cover 11, a third oil through hole 12, a second piston rod 13, a sealing ring 14, a steel rail lock body 15, a spring pad 16, a roller 17 and a wheel shaft 18.
Wherein the rail lock body 15 is arranged on the rail 19, and moves on the rail 19, three piston holes are arranged in the rail lock body 15, and a second piston rod 13 is arranged in each piston hole. A sealing ring 14 is arranged at the top of the second piston rod 13. The top of the steel rail lock body 15 is fixedly provided with a cylinder group cover 11; a closed inner cavity is formed between the steel set cover 11 and the second piston rod 13. The steel group cover 11 is provided with a third oil through hole 12 communicated with the inner cavity. When the oil is filled into the inner cavity through the third oil through hole 12, the second piston rod 13 is pressed downwards to be pressed against the surface of the steel rail 19.
The cylinder group cover 11 is fixedly connected with the piston rod frame 10, the outer side of the first piston rod 4 is sleeved on the piston rod frame 10, the inner side of the first piston rod 4 is arranged in the hydraulic cylinder 1, and the hydraulic cylinder 1 is fixedly connected with a die changing trolley or other devices needing position adjustment.
The hydraulic cylinder 1 is provided with a hydraulic cylinder cover 3; a first oil through hole 5 is formed in the cylinder body of the hydraulic cylinder 1; the hydraulic cylinder cover 3 is provided with a second oil through hole 2. The hydraulic cylinder 1 is fixedly connected with the servo push rod box 7, a servo motor 6 is arranged on the outer side of the servo push rod box 7, and an output shaft of the servo motor 6 is connected with a screw rod 8 through a coupler. The screw rod 8 extends into the servo push rod box 7 and is sleeved with the servo push rod 9 in the servo push rod box 7, and the outer end of the servo push rod 9 is aligned with the steel rail lock body 15 and the piston rod frame 10. The screw rod 8 pushes out the servo push rod 9 when the servo motor 6 rotates forward, and the screw rod 8 pulls back the servo push rod 9 when the servo motor 6 rotates backward.
The operation process of the invention comprises the following steps: the car reaching a near end position is the initial condition for fine tuning, as shown in fig. 1. According to the distance required by the actual working condition, the servo motor 6 is started to drive the screw rod 8 to rotate, the rotary motion is converted into the axial movement of the servo push rod 9 after being matched, the servo push rod 9 pushes the steel rail lock body 15 and the piston rod frame 10, and meanwhile, the first piston rod 4 is driven to move rightward by a distance A at the same time, as shown in fig. 2. The "distance a" is a distance defined for convenience of description, and may be any length within the movable range of the first piston rod, and cannot be regarded as a specific length.
High-pressure oil is pumped into the cylinder group cover 11 from the third oil through holes 12 and kept pressure is maintained, the pressure formed by the oil on the second piston rod 13 pushes the second piston rod 13 downwards, the lower end of the second piston rod 13 stretches out and contacts with the steel rail 19 and abuts against the steel rail 19, and enough static friction force can be formed between the second piston rod 13 and the steel rail to lock the position of the steel rail lock body 15 on the steel rail 19, and referring to fig. 3.
As shown in fig. 4, the reverse start servo motor 6 pulls the servo push rod 9 back to the original position.
The high-pressure oil is introduced from the second oil through hole 2 of the hydraulic cylinder cover 3 to force the first piston rod 4 to retract, however, as the position of the steel rail lock body 15 is locked, the piston rod frame 10 fixedly connected with the steel rail lock body clamps the first piston rod 4 to prevent the first piston rod from reversely displacing, the continuously-driven high-pressure oil generates pressure to drive the hydraulic cylinder 1 to move rightwards, and finally the die changing trolley is linked to reach an accurate tool position, as shown in fig. 5.
The bottom of the rail lock body 15 can be provided with a roller 18 and a roller 17, and the roller 17 directly contacts the rail 19 and runs on the rail, so that the rail lock body 15 can move more smoothly.
In the invention, the hydraulic cylinder 1 has no pressure in the oil liquid with a rod cavity and a rodless cavity in the initial state, so as to ensure that the first piston rod can be extended at will.
In the present invention, a spring pad 16 is provided between the piston head of the second piston rod 13 and the piston bore. During the rightward movement distance A of the rail lock body 15, the spring pad 16 props against the second piston rod 13 to avoid friction between the second piston rod and the rail 19 to influence the movement of the rail lock body 15.
In the invention, the openings among the three piston holes are communicated, so that the inner cavities among the three second piston rods 13 and the steel group cover 11 are communicated, and the high-pressure oil which is driven in from the third oil through holes 12 can generate pressure on the three second piston rods 13.
In the invention, the elastic force of the spring pad is larger than the self weight of the second piston rod and the weight of hydraulic oil in the inner cavity, so that the second piston rod is ensured not to be contacted with the steel rail in the advanced process, friction is not generated, and the lower end of the second piston rod can be extended only after the hydraulic oil is pressurized.
The displacement condition of each part is controlled by injecting hydraulic oil into the first oil through hole 5, the second oil through hole 2 and the third oil through hole 12 respectively, the injection quantity is well controlled, the displacement of the parts is visible, and the control is easy to adjust.
The invention has the beneficial effects that: 1) The invention effectively solves the problem of positioning precision of the hydraulic press die changing trolley, and greatly shortens the installation period. 2) The fine adjustment device disclosed by the invention adopts the hydraulic control in the whole process, is simple to operate and has lower requirements on the skills of operators. 3) The fine adjustment device can be applied to all equipment with heavy load needing fine adjustment.
Claims (3)
1. A longitudinal fine adjustment device of a hydraulic press die changing trolley is characterized in that: the steel rail lock comprises a steel rail lock body, wherein a rolling shaft and a rolling wheel are arranged at the bottom of the steel rail lock body, and the rolling wheel is directly contacted with a steel rail; three piston holes are formed in the steel rail lock body, a second piston rod is arranged in the piston holes, and a sealing ring is arranged at the top of the second piston rod; the top of the steel rail lock body is fixedly provided with a cylinder group cover; a closed inner cavity is formed between the steel set cover and the top of the second piston rod, and a third oil through hole communicated with the inner cavity is formed in the steel set cover; the cylinder group cover is fixedly connected with the piston rod frame, the outer side of the first piston rod is sleeved on the piston rod frame, and the inner side of the first piston rod is arranged in the hydraulic cylinder; the hydraulic cylinder is fixedly connected with the die changing trolley; the hydraulic cylinder is provided with a hydraulic cylinder cover; the cylinder body of the hydraulic cylinder is provided with a first oil through hole; the hydraulic cylinder cover is provided with a second oil through hole; the hydraulic cylinder is fixedly connected with the servo push rod box, a servo motor is arranged on the outer side of the servo push rod box, an output shaft of the servo motor is connected with a lead screw through a coupler, and the lead screw extends into the servo push rod box and is sleeved with a servo push rod in the servo push rod box; the outer end of the servo push rod is aligned with the steel rail lock body and the piston rod frame; the first piston rod stretches out when the first oil through hole is filled with hydraulic oil; the first piston rod is retracted when the second oil through hole is filled with hydraulic oil; the third oil through hole adds hydraulic oil and the pressure maintaining time second piston rod stretches out the position of locking rail lock body, starts servo motor and drives the lead screw rotation, has converted servo push rod's axial displacement through cooperation back rotary motion, and servo push rod promotes rail lock body and piston rod frame, still drives first piston rod right-hand member simultaneously and removes.
2. The hydraulic machine die changing trolley longitudinal fine adjustment device according to claim 1, wherein: a spring pad is arranged between the bottom of the piston head of the second piston rod and the piston hole.
3. The hydraulic machine die changing trolley longitudinal fine adjustment device according to claim 2, wherein: the elastic force of the spring cushion is larger than the sum of the weight of the second piston rod and the weight of hydraulic oil in the inner cavity.
Priority Applications (1)
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CN201710985741.3A CN107598056B (en) | 2017-10-20 | 2017-10-20 | Longitudinal fine adjustment device of hydraulic press die changing trolley |
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CN201710985741.3A CN107598056B (en) | 2017-10-20 | 2017-10-20 | Longitudinal fine adjustment device of hydraulic press die changing trolley |
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CN107598056A CN107598056A (en) | 2018-01-19 |
CN107598056B true CN107598056B (en) | 2024-04-02 |
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CN201710985741.3A Active CN107598056B (en) | 2017-10-20 | 2017-10-20 | Longitudinal fine adjustment device of hydraulic press die changing trolley |
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CN112828549B (en) * | 2020-12-31 | 2022-05-10 | 杭叉集团股份有限公司 | Rear axle adjusting mechanism of electric forklift tool trolley |
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CN2780400Y (en) * | 2005-03-30 | 2006-05-17 | 长春数控机床有限公司 | Full electric friction welding machine |
CN202683907U (en) * | 2012-07-02 | 2013-01-23 | 中国重型机械研究院有限公司 | Hydraulic upper anvil clamping, rotating and rapid replacing device for downward-pull type forging press |
CN203155853U (en) * | 2013-01-29 | 2013-08-28 | 合肥海德数控液压设备有限公司 | Oil cylinder driving bi-directional rapid mould change device on rubber bag hydraulic machine |
CN103692684A (en) * | 2013-12-20 | 2014-04-02 | 二十二冶集团精密锻造有限公司 | Quick die replacing method |
CN106541607A (en) * | 2016-10-25 | 2017-03-29 | 扬力集团股份有限公司 | A kind of forcing press mold-change trolley and die exchange |
CN206201337U (en) * | 2016-11-18 | 2017-05-31 | 江苏智石科技有限公司 | Mould replacing trolley system with hydraulic locking fixture |
CN207372223U (en) * | 2017-10-20 | 2018-05-18 | 二十二冶集团精密锻造有限公司 | Hydropress mold changing car longitudinal direction micromatic setting |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012024155B4 (en) * | 2012-12-04 | 2014-07-10 | Komatsu Mining Germany Gmbh | Hydraulic cylinder with a cushioning |
US10086601B2 (en) * | 2014-03-13 | 2018-10-02 | Ningbo Master Draft Beer Keg Equipment Co., Limited | Lettering apparatus and lettering method for beer barrel |
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2017
- 2017-10-20 CN CN201710985741.3A patent/CN107598056B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2780400Y (en) * | 2005-03-30 | 2006-05-17 | 长春数控机床有限公司 | Full electric friction welding machine |
CN202683907U (en) * | 2012-07-02 | 2013-01-23 | 中国重型机械研究院有限公司 | Hydraulic upper anvil clamping, rotating and rapid replacing device for downward-pull type forging press |
CN203155853U (en) * | 2013-01-29 | 2013-08-28 | 合肥海德数控液压设备有限公司 | Oil cylinder driving bi-directional rapid mould change device on rubber bag hydraulic machine |
CN103692684A (en) * | 2013-12-20 | 2014-04-02 | 二十二冶集团精密锻造有限公司 | Quick die replacing method |
CN106541607A (en) * | 2016-10-25 | 2017-03-29 | 扬力集团股份有限公司 | A kind of forcing press mold-change trolley and die exchange |
CN206201337U (en) * | 2016-11-18 | 2017-05-31 | 江苏智石科技有限公司 | Mould replacing trolley system with hydraulic locking fixture |
CN207372223U (en) * | 2017-10-20 | 2018-05-18 | 二十二冶集团精密锻造有限公司 | Hydropress mold changing car longitudinal direction micromatic setting |
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Country or region after: China Address after: No.1700 Xueyuan North Road, high tech Zone, Tangshan City, Hebei Province 063000 Applicant after: ZHONGYE HEAVY INDUSTRY (TANGSHAN) Co.,Ltd. Address before: No.1700 Xueyuan North Road, high tech Zone, Tangshan City, Hebei Province 063000 Applicant before: 22MCC GROUP PRECISION FORGING Co.,Ltd. Country or region before: China |
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