CN107584818A - A kind of washable cotton products preparation method - Google Patents
A kind of washable cotton products preparation method Download PDFInfo
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- CN107584818A CN107584818A CN201710787214.1A CN201710787214A CN107584818A CN 107584818 A CN107584818 A CN 107584818A CN 201710787214 A CN201710787214 A CN 201710787214A CN 107584818 A CN107584818 A CN 107584818A
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Abstract
The invention discloses a kind of washable cotton products preparation method, including：Made without net bat：By cotton by shredding, removal of impurities, combing, thin thin cotton piece is formed, lays the thin thin cotton piece is overlapping and is rolled into lap；The lap is cut apart with a knife or scissors from side, forms tampon blank, and manually pull and pave；The tampon blank is put on grinder and is ground, shapes, forms no net bat；Cut：First face fabric and the second face fabric are cut by size；Quilting：First face fabric, the no net bat and the second face fabric are stacked successively, carry out quilting, forms folder cotton face fabric；Sewing, the outer shell fabric of the folder cotton face fabric and the cotton products is sutured, forms the complete cotton products.The cotton products made by washable cotton products preparation method disclosed by the invention, can keep the global shape of bat indeformable in water-washing process, and can fast dewatering, effectively prevent mouldy bat, caking, knot tying etc..
Description
Technical field
The present invention relates to textile preparing technical field, more particularly to a kind of washable cotton products preparation method.
Background technology
Existing many cotton products are typically what can not be washed, and it is poor that this has resulted in cotton products sanitary condition, gives
Health brings the health of harmful effect, especially baby, and because the skin of baby is very tender and lovely, physical function is not yet complete
Kind, sordid cotton products can greatly injure to baby harness.So quality requirements more and more higher of the people to cotton products.
At present, the cotton products presence that traditional cotton article fabrication methods are produced easily occurs hardened existing after can not washing or washing
As causing to influence its fluffy degree and follow the string, and then reduce the skill of its gas permeability, flexibility and warmth retention property and service life
Art problem.
The content of the invention
The invention provides a kind of washable cotton products preparation method, to solve traditional cotton system present in prior art
The cotton products that product preparation method is produced easily occur hardened after can not washing or washing, cause to influence its fluffy degree and lose bullet
Property, and then reduce the technical problem of its gas permeability, flexibility and warmth retention property and service life.
In order to solve the above-mentioned technical problem, technical scheme provided by the invention is as follows：
A kind of washable cotton products preparation method, methods described include：
Made without net bat：Cotton is overlapping by the thin thin cotton piece by shredding, removal of impurities, combing, the thin thin cotton piece of formation
Lay and be rolled into lap；The lap is cut apart with a knife or scissors from side, forms tampon blank, and manually pull and pave；The tampon blank is put into and ground
It is ground, shapes on grinding machine, forms no net bat；
Cut：First face fabric and the second face fabric are cut by size；
Quilting：First face fabric, the no net bat and second face fabric are stacked successively, carry out quilting,
Form folder cotton face fabric；
Sewing, the outer shell fabric of the folder cotton face fabric and the cotton products is sutured, formation is completely described can water
Wash cotton products.
Preferably, in the no net bat manufacturing process, the shredding is specially：It is 1g-2g by the cotton shredding
Cotton block.
Preferably, in the no net bat manufacturing process, the removal of impurities specifically includes：Remove obvious in the cotton block
The gross weight of impurity and obvious chopped fiber, the obvious impurity and the obvious chopped fiber accounts for the 1% of cotton gross weight.
Preferably, in the no net bat manufacturing process, after the removal of impurities, methods described also includes：By described in
Cotton block after removal of impurities is rolled into initial lap.
Preferably, in the no net bat manufacturing process, the combing uses carding machine, and the initial lap is carried out
Comb, reject fine impurity and trickle chopped fiber, and form the thin thin cotton piece；Wherein, the fine impurity and described thin
The gross weight of micro- chopped fiber accounts for the 7% of cotton gross weight.
Preferably, in the no net bat manufacturing process, the tampon blank is put on grinder and is ground, shapes,
Formed without net bat, specifically included：
Grind for the first time, even paper will be ground fixed on the grinder, the tampon blank is put on the even paper of mill and ground
It is 2-4 minutes, ground that cotton fiber combines together up and down, form the upper and lower surface of cotton piece overlapping in the tampon blank
The reticulate pattern and the upper and lower surface of each layer cotton piece being interleaved with each other form fine particle；One side is ground and has carried out manual bound edge afterwards, then
Grinding simultaneously, is formed initially without net bat in addition；
Second of grinding, even cloth will be ground fixed on the grinder, the even cloth of mill is specially that flatness error does not surpass
0.02mm cloth is crossed, described be initially put into without net bat on the even cloth of mill is ground into 14-20 minutes, made described initially without net
On bat per square inch on fine particle reach more than 140, average diameter of particles 1mm, form the no net bat.
Preferably, the order of the cutting and the quilting can exchange.
The present invention has the following technical effect that or advantage：
Due to the technical solution adopted by the present invention, cotton forms very thin superfine cotton piece after combing, through lap over
Lay and be rolled into lap so that uniform fluffy flexible, the not knot tying, then the lap is manually pullled to pave and be put into and ground of lap
It is ground on grinding machine, cotton fiber is combined together up and down, the upper and lower surface of overlapping cotton piece is formed what is be interleaved with each other
The upper and lower surface of reticulate pattern and each layer cotton piece formed fine particle, so as to formed solid shape without net bat, by bat and fabric
Carry out quilting to fix, strengthen the tensile strength of no net bat, when washing, due to thering is fabric quilting to consolidate outside folder cotton face fabric
It is fixed, formed with fibrous top layer between the particle of no net bat so that keep the global shape of cotton core constant in water-washing process
Shape, and cotton cotton fiber clean mark, so contributes to no net bat fast dewatering, moisture by being combed into ultra-thin cotton piece
Evaporation rate is fast, effectively prevents mouldy cotton core, caking, knot tying etc..
Further, because in technical scheme provided by the invention, no net bat has carried out secondary grinding when making, and
And the even paper of traditional mill is instead of with the even cloth of mill when grinding for second, it is more smooth flat compared to even paper surface is ground to grind even cloth
It is whole, be ground come without net bat, particle is finer and closely woven uniformly, and aesthetics, tensile strength are all more preferable.
Further, because in technical scheme provided by the invention, no net bat is coiled by 2 times when making, tampon blank
Uniform stressed, makes that no net bat fixed effect is more preferable, is unlikely to deform.Product more soft comfortable is durable in use.
Brief description of the drawings
Fig. 1 is a kind of method flow diagram of washable cotton products preparation method of the embodiment of the present invention.
Embodiment
The embodiments of the invention provide a kind of washable cotton products preparation method, to solve to pass present in prior art
The cotton products produced of system cotton products preparation method easily occur after can not washing or washing it is hardened, cause to influence its fluffy degree and
Follow the string, and then reduce the technical problem of its gas permeability, flexibility and warmth retention property and service life.
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Fig. 1 is referred to, the embodiments of the invention provide a kind of washable cotton products preparation method, methods described includes following
Step：
Step S101：Made without net bat.
Making without net bat includes：By cotton by shredding, removal of impurities, combing, thin thin cotton piece is formed, by the thin thin cotton
Piece is overlapping to be laid and is rolled into lap；The lap is cut apart with a knife or scissors from side, forms tampon blank, and manually pull and pave；By the tampon blank
It is put on grinder and is ground, shapes, forms no net bat.
It is to choose cotton first, cotton uses high quality cotton, such as 129A level cottons in specific implementation process.
After cotton is chosen, shredding cotton, by the mode of cotton shredding have, when
Can also so machinery be used to carry out shredding, in shredding, by the cotton block that cotton shredding is 1g-2g.
Further, after shredding cotton, exactly cotton is cleaned, the removal of impurities is preliminary removal of impurities, is exactly gone
Except the obvious impurity in the cotton block and obvious chopped fiber, it is total that the weight of the obvious impurity and the obvious chopped fiber accounts for cotton
The 1% of weight.
After preliminary removal of impurities, the cotton block after removal of impurities is rolled into initial lap.
After being rolled into initial lap, combed, the combing uses carding machine, and the initial lap is combed, picked
Except the fine impurity in the initial lap and trickle chopped fiber, and form the thin thin cotton piece；Wherein, the fine impurity and
The weight of the trickle chopped fiber accounts for the 7% of cotton gross weight.
In specific implementation process, the thin thin cotton piece is more thin more Bao Yuehao, after the thin thin cotton piece is formed, by institute
The overlapping lay of thin thin cotton piece is stated, and is rolled into lap.In lay that the thin thin cotton piece is overlapping, according to different weight standards,
The cotton piece number of plies is different, e.g., 3 kilograms without net bat, the paving cotton number of plies need to reach 1000 layers or so.
Further, the lap is cut apart with a knife or scissors from side, forms tampon blank, and manually pull and pave.Paved pullling, according to
The demand of different product, tampon blank is pullled into corresponding size.
Pull after paving, the tampon blank is put on grinder and is ground, shapes, form no net bat.
In specific implementation process, the tampon blank is put on grinder and is ground, shapes, form no net bat,
Specifically include：
Grind for the first time, even paper will be ground fixed on the grinder, the tampon blank is put on the even paper of mill and ground
It is 2-4 minutes, ground that cotton fiber combines together up and down, form the upper and lower surface of cotton piece overlapping in the tampon blank
The reticulate pattern and the upper and lower surface of each layer cotton piece being interleaved with each other form fine particle；One side is ground and has carried out manual bound edge afterwards, then
Grinding simultaneously, is formed initially without net bat in addition；
Second of grinding, even cloth will be ground fixed on the grinder, the even cloth of mill is specially that flatness error does not surpass
0.02mm cloth is crossed, described be initially put into without net bat on the even cloth of mill is ground into 14-20 minutes, made described initially without net
On bat per square inch on fine particle reach more than 140, average diameter of particles 1mm, form the no net bat.
After completing step S101, step S102 is performed：Cut.
First face fabric and the second face fabric are cut by size.
After completing step S102, step S103 is performed：Quilting.
First face fabric, the no net bat and second face fabric are stacked successively, carry out quilting, forms folder
Cotton face fabric.
Quilting can be divided into quilting by hand and mechanical quilting, and the finished product feel of quilting by hand is softer, more comfortable, have higher
Reserve value；Mechanical quilting finished product stitch is neat, and whole structure is attractive in appearance.The embodiment of the present invention can use quilting by hand, also may be used
To use mechanical quilting, it is not limited herein.
In addition, different according to the species of cotton products, step S102 and step S103 order can exchange, i.e.,：Can be first
Quilting is cut again, can also first cut quilting again.
After completing step S103, step S104 is performed：Sewing.
The outer shell fabric of the folder cotton face fabric and the cotton products is sutured, forms the complete washable cotton
Product.
In specific implementation process, the outer shell fabric of the cotton products can have one kind, can also be a variety of, the outer layer
Fabric can be one layer, can also multilayer, depending on product demand, therefore, be not limited herein.Further, exist
, can be according to the demand of product, configuration slide fastener, button when the outer shell fabric of the folder cotton face fabric and the cotton products is sutured
Etc. related accessory, the complete washable cotton products are ultimately formed.
The present invention has the following technical effect that or advantage：
Due to the technical solution adopted by the present invention, cotton forms very thin superfine cotton piece after combing, through lap over
Lay and be rolled into lap so that uniform fluffy flexible, the not knot tying, then the lap is manually pullled to pave and be put into and ground of lap
It is ground on grinding machine, cotton fiber is combined together up and down, the upper and lower surface of overlapping cotton piece is formed what is be interleaved with each other
The upper and lower surface of reticulate pattern and each layer cotton piece formed fine particle, so as to formed solid shape without net bat, by bat and fabric
Carry out quilting to fix, strengthen the tensile strength of no net bat, when washing, due to thering is fabric quilting to consolidate outside folder cotton face fabric
It is fixed, formed with fibrous top layer between the particle of no net bat so that keep the global shape of bat constant in water-washing process
Shape, and cotton cotton fiber clean mark, so contributes to no net bat fast dewatering, moisture by being combed into ultra-thin cotton piece
Evaporation rate is fast, effectively prevents mouldy bat, caking, knot tying etc..
Further, because in technical scheme provided by the invention, no net bat has carried out secondary grinding when making, and
And the even paper of traditional mill is instead of with the even cloth of mill when grinding for second, it is more smooth flat compared to even paper surface is ground to grind even cloth
It is whole, be ground come without net bat, particle is finer and closely woven uniformly, and aesthetics, tensile strength are all more preferable.
Further, because in technical scheme provided by the invention, no net bat is coiled by 2 times when making, tampon blank
Uniform stressed, makes that no net bat fixed effect is more preferable, is unlikely to deform.Product more soft comfortable is durable in use.
Further, due in technical scheme provided by the invention, according to the different type of cotton products, cutting and quilting
Order can change accordingly, improve the producing efficiency of folder cotton face fabric, and then improve the producing efficiency of cotton products.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are not departing from spirit and scope of the invention it should be appreciated that merely illustrating the principles of the invention described in this specification
Under the premise of, various changes and modifications of the present invention are possible, and these changes and improvements all fall within the protetion scope of the claimed invention,
The scope of the present invention is defined by the appended claims and its equivalents.
Claims (7)
1. a kind of washable cotton products preparation method, it is characterised in that methods described includes：
Made without net bat：By cotton by shredding, removal of impurities, combing, thin thin cotton piece is formed, will the overlapping lay of the carefully thin cotton piece
And it is rolled into lap；The lap is cut apart with a knife or scissors from side, forms tampon blank, and manually pull and pave；The tampon blank is put into grinder
On be ground, shape, form no net bat；
Cut：First face fabric and the second face fabric are cut by size；
Quilting：First face fabric, the no net bat and second face fabric are stacked successively, carry out quilting, is formed
Press from both sides cotton face fabric；
Sewing, the outer shell fabric of the folder cotton face fabric and the cotton products is sutured, forms the complete washable cotton
Product.
2. washable cotton products preparation method as claimed in claim 1, it is characterised in that in the no net bat manufacturing process
In, the shredding is specially：By the cotton block that the cotton shredding is 1g-2g.
3. washable cotton products preparation method as claimed in claim 2, it is characterised in that in the no net bat manufacturing process
In, the removal of impurities specifically includes：Remove the obvious impurity in the cotton block and obvious chopped fiber, the obvious impurity and stated clearly
The gross weight of aobvious chopped fiber accounts for the 1% of cotton gross weight.
4. washable cotton products preparation method as claimed in claim 3, it is characterised in that in the no net bat manufacturing process
In, after the removal of impurities, methods described also includes：
Cotton block after the removal of impurities is rolled into initial lap.
5. washable cotton products preparation method as claimed in claim 4, it is characterised in that in the no net bat manufacturing process
In, the combing uses carding machine, and the initial lap is combed, rejects fine impurity and trickle chopped fiber, and formed
The thin thin cotton piece；Wherein, the gross weight of the fine impurity and the trickle chopped fiber accounts for the 7% of cotton gross weight.
6. washable cotton products preparation method as claimed in claim 1, it is characterised in that in the no net bat manufacturing process
In, the tampon blank is put on grinder and is ground, shapes, no net bat is formed, specifically includes：
Grind for the first time, even paper will be ground fixed on the grinder, the tampon blank is put on the even paper of mill and grinds 2-4 points
Clock, it is ground that cotton fiber combines together up and down, the upper and lower surface of cotton piece overlapping in the tampon blank is formed mutually
The upper and lower surface of the reticulate pattern of intertexture and each layer cotton piece forms fine particle；One side is ground and has carried out manual bound edge afterwards, then ground
One side in addition, formed initially without net bat；
Second of grinding, even cloth will be ground fixed on the grinder, the even cloth of mill is specially that flatness error is no more than
0.02mm cloth, described be initially put into without net bat on the even cloth of mill is ground into 14-20 minutes, made described initially without net cotton
On tire per square inch on fine particle reach more than 140, average diameter of particles 1mm, form the no net bat.
7. washable cotton products preparation method as claimed in claim 1, it is characterised in that the cutting is suitable with the quilting
Sequence can exchange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710787214.1A CN107584818A (en) | 2017-09-04 | 2017-09-04 | A kind of washable cotton products preparation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710787214.1A CN107584818A (en) | 2017-09-04 | 2017-09-04 | A kind of washable cotton products preparation method |
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| CN107584818A true CN107584818A (en) | 2018-01-16 |
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Cited By (4)
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| CN108606558A (en) * | 2018-07-02 | 2018-10-02 | 巴州新棉棉业有限公司 | The production method and summer cool quilt of summer cool quilt |
| CN108784195A (en) * | 2018-07-02 | 2018-11-13 | 巴州新棉棉业有限公司 | The production method of packet yarn bound edge quilt |
| CN109875159A (en) * | 2019-03-18 | 2019-06-14 | 艾子森 | It is a kind of for substitute cotton be filler cotton core |
| CN110607610A (en) * | 2019-10-23 | 2019-12-24 | 常熟市美顺琪纺织科技有限公司 | 3D mesh quilting method |
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|---|---|---|---|---|
| CN108606558A (en) * | 2018-07-02 | 2018-10-02 | 巴州新棉棉业有限公司 | The production method and summer cool quilt of summer cool quilt |
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| CN109875159A (en) * | 2019-03-18 | 2019-06-14 | 艾子森 | It is a kind of for substitute cotton be filler cotton core |
| CN110607610A (en) * | 2019-10-23 | 2019-12-24 | 常熟市美顺琪纺织科技有限公司 | 3D mesh quilting method |
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