CN107574322B - A kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy - Google Patents

A kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy Download PDF

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CN107574322B
CN107574322B CN201710756120.8A CN201710756120A CN107574322B CN 107574322 B CN107574322 B CN 107574322B CN 201710756120 A CN201710756120 A CN 201710756120A CN 107574322 B CN107574322 B CN 107574322B
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melting
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copper crucible
electron
water jacketed
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CN107574322A (en
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谭毅
赵龙海
尤启凡
游小刚
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Dalian University of Technology
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Abstract

The invention discloses a kind of methods that electron-beam smelting technology High Purity prepares nickel base superalloy, have following steps: S1, raw material preparation: S11, pretreatment, S12, charging;S2, melting prepare: S21, vacuum take out in advance, S22, pumping high vacuum, S23, filament pre-heating;S3, melting;S4, step S3 is repeated, until obtaining the alloy of required size.The present invention can increase substantially alloy cast ingot metallurgical quality, while reduce the micronutrient levels such as C, N, P, O in alloy;Yield is improved to 85% or more;The gross segregation of alloy can be controlled in minimum range, effectively shorten time of the techniques such as subsequent heat treatment;The engineering preparation of large-scale casting ingot can be achieved.

Description

A kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy
Technical field
The present invention relates to a kind of methods that electron-beam smelting technology High Purity prepares nickel base superalloy.
Background technique
Aero-engine is the main bottleneck for restricting China's aviation development.Advanced aero-engine need to meet following Four important indicators: big thrust ratio, high reliability, high operational stability and low burn specific oil consumption.Big thrust ratio is obtained, High-temperature alloy material with advanced feature is one of its main support technology.Cause the huge important original of domestic and external gap Alloy impurity control of element level because being domestic production is lower, and metallurgical quality is poor.Alloy impurity element holds high temperature alloy Long, the performances such as creep can produce serious influence, it is necessary to which their content and quantity are controlled to alap level.So The preparation of high temperature alloy master alloy is a very important ring in high temperature alloy production procedure.Changed from smelting technology angle Into preparing the high temperature alloy master alloy of High Purity, can fundamentally guarantee the service performance of alloy.
Domestic nickel base superalloy technology of preparing is on the basis of vacuum induction melting (VIM), in conjunction with vacuum at present Consumable (VAR) technology and electroslag remelting (ESR) technology, use double melting technique (VIM+VAR or VIM+ESR) or three meltings Technique (VIM+ESR+VAR) prepares alloy cast ingot.The refractory material that process for vacuum induction smelting uses can introduce new impurity and lead Melt contamination is caused finally to reside in ingot casting, and ingot casting coarse grains, uneven, solidifying segregation is more serious, shrinkage cavity is big;And Although ESR and VAR technology as secondary smelting technology substantially improves the problem of VIM technology is left, but its casting produced Ingot equally exists many shortcomings.If ESR technology slag absorbs gas, new impurity may be generated with fusant reaction;VAR institute It is poor to obtain ingot surface quality, and causes alloy cast ingot internal soundness poor since shrinkage cavity cannot completely eliminate, impurity decomposes again It generates, can be still present in alloy in the form of Dispersed precipitate.
Beam bombardment base material of electron-beam smelting technology under conditions of high vacuum using high-energy density makes it completely Melt, and molten bath is made to keep the regular hour at a higher temperature, to realize the melting to metal material, purify and go It is miscellaneous.Its vacuum degree is much higher relative to traditional melting technique, generally 10-1~10-3Pa, for gas, the non-gold in base material Category is mingled with and the removal of volatile impurity is more completely more thorough.In addition, the use of water jacketed copper crucible is avoiding introducing newly miscellaneous In the case where matter, bigger temperature gradient is provided for the solidification of alloy, so that solidification rate is very fast, to obtain low segregation High temperature alloy.Therefore, a kind of method that High Purity based on electron-beam smelting technology prepares nickel base superalloy is urgently researched and developed.
Summary of the invention
According to technical problem set forth above, and a kind of electron-beam smelting technology High Purity is provided and prepares nickel base superalloy Method.The present invention is based on the refining condition that electron beam is excellent, fusion process and the process of setting water that use two different Cold copper crucible can increase substantially alloy cast ingot metallurgical quality, reduce simultaneously so that gained alloy does not have impurity enriched area The micronutrient levels such as C, N, P, O in alloy;Yield is improved, until 85% or more;The gross segregation of alloy can be controlled In minimum range, time of the techniques such as subsequent heat treatment is effectively shortened;Developing equipment can be achieved large-scale casting ingot engineering system It is standby.
The technological means that the present invention uses is as follows:
A kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy has following steps:
S1, raw material preparation
S11, pretreatment: the ingot casting that VIM melting is obtained is as the raw material of electron-beam smelting;It will be former before carrying out melting The surface of material is polished, and cutting trace, greasy dirt, impurity and the defect on raw material surface are removed;Finally used in supersonic cleaning machine Alcohol cleans up raw material;
S12, charging: the intracavitary refining of melting is added using the certain content of starting materials pre-processed as raw material required for melting In water jacketed copper crucible, remaining is placed on charging mechanism;
S2, melting prepare
S21, vacuum are taken out in advance: after charging, being closed fire door progress vacuum and taken out in advance;
S22, pumping high vacuum: vacuum exhausts complete, first gun gun body intracavitary to melting and the second electron gun gun body pumping in advance High vacuum;
S23, filament pre-heating;
S3, melting
First gun is opened by console after filament pre-heating and starts melting, is slowly increased with 5~10mA/s speed Add first gun line to determined technique, determined technique is that first gun monitor system is 9~15kW, first gun beam Spot setting value is 10 × 10 (for parameter shown by equipment, can set its value to change the size of beam spot), first gun beam Spot size is φ 5mm~φ 50mm;
Control first gun beam spot motion profile melts the raw material refined in water jacketed copper crucible completely, starts to melt at this time Timing is refined, when first gun smelting time reaches 2.5~15min, slowly reduces first gun line size and beam spot While size, the melt refined in water jacketed copper crucible is poured slowly into solidification water jacketed copper crucible, and open the second electron gun Start to carry out melting to the melt in solidification water jacketed copper crucible, the second electron gun line is slowly increased extremely with 5~10mA/s speed Determined technique, determined technique are that the second electron gun monitor system is 9~15kW, and the second electron gun beam spot setting value is 10 × 10 (for parameter shown by equipment, can set its value to change the size of beam spot), the second electron gun beam spot size are φ 5mm~φ 50mm;
During melt in refining water jacketed copper crucible is poured slowly into solidification water jacketed copper crucible, first gun beam spot begins Eventually on melt, and keep its liquid;
When the melt in refining water jacketed copper crucible pours into solidification water jacketed copper crucible completely, first gun line drops immediately It is 0, and restores first gun beam spot as low as setting value 10 × 10 greatly, starts simultaneously at timing, and it is extensive to refine water jacketed copper crucible Feeding device is opened in position when remelt refines, and raw material required for melting is added;When the second electron gun smelting time reaches 2.5 When~15min, the second electron gun line is instantaneously dropped to 0, makes to solidify the melt solidification in water jacketed copper crucible;First is opened later Electron gun starts to the raw material melting in refining water jacketed copper crucible;
S4, step S3 is repeated, until obtaining the alloy of required size.
In the step S21, when the raw material of institute's melting is not oxidizable, in the intracavitary vacuum degree≤10Pa of melting, vacuum It exhausts in advance complete;
When the raw material of institute's melting is easy to oxidize, in the intracavitary vacuum degree < 8Pa of melting, pause is vacuumized, and to melting chamber It is inside passed through a certain amount of argon gas, when air pressure stops ventilation not in variation in it, progress vacuum is taken out in advance again, this process carries out After repeatedly, vacuum exhausts complete in advance.
In the step S22, after pumping high vacuum, the intracavitary vacuum degree < 5 × 10 of melting-2Pa, first gun gun body and Two electron gun gun body vacuum degree < 5 × 10-3Pa。
The first gun smelting time is equal to the second electron gun smelting time.
The time for opening the second electron gun is to pour into the melt refined in water jacketed copper crucible in solidification water jacketed copper crucible, is melted Body covers solidification water jacketed copper crucible bottom surface or covers the alloy surface solidified in solidification water jacketed copper crucible.
Raw material required for the melting is added every time will guarantee the thickness that its molten state is poured onto after solidification water jacketed copper crucible Degree is consistent and thickness is between 3~10mm.Since solidification water jacketed copper crucible can provide biggish temperature gradient, cause melt cold But speed is exceedingly fast, and because the thickness of melt is smaller, gross segregation is minimum after solidification.But also subsequent heat treatment is equal It the techniques duration such as homogenizes to shorten.
The present invention can increase substantially alloy cast ingot metallurgical quality, while reduce the micro member such as C, N, P, O in alloy Cellulose content;Yield is improved to 85% or more;The gross segregation of alloy can be controlled in minimum range, after effectively shortening The time of the techniques such as continuous heat treatment;The engineering preparation of large-scale casting ingot can be achieved.
The present invention can be widely popularized in fields such as alloy preparations based on the above reasons.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without any creative labor, can be with It obtains other drawings based on these drawings.
Fig. 1 is that a kind of electron-beam smelting technology High Purity prepares nickel base superalloy in a specific embodiment of the invention The equipment schematic diagram of method.
Fig. 2 is the structural schematic diagram that water jacketed copper crucible is refined in a specific embodiment of the invention.
Fig. 3 is that water jacketed copper crucible and rotating device assembling schematic diagram are solidified in a specific embodiment of the invention.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
Fig. 1 is the equipment schematic diagram for a kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy, described Equipment includes feed opening 1, charging mechanism slideway 2, charging mechanism 3, refines water jacketed copper crucible 4, refining copple lifting device 5, the One electron gun 6, the second electron gun 7 solidify water jacketed copper crucible 8 and rotating device 10;
The feed opening 1 is located at the top of melting chamber 9, and the feed inlet of the charging mechanism 3 is located under the feed opening 1 End, the discharge port of the charging mechanism 3 are located at the top of the refining water jacketed copper crucible 4, and the charging mechanism 3 can add along described Expect that mechanism slideway 2 slides, is moved to the discharge port of the charging mechanism 3 by the side of the refining water jacketed copper crucible 4 another The bottom of side, the refining water jacketed copper crucible 4 is rotatablely connected by the side wall of shaft and the melting chamber 9, the refining copple Lifting device 5 is tilted for driving the refining water jacketed copper crucible 4 to rotate around the shaft, and described solidification water jacketed copper crucible 8 In it is described refining water jacketed copper crucible 4 inclined side lower section and connect by the rotating device 10 with the melting chamber 9, it is described First gun 6 is located at the top of the refining water jacketed copper crucible 4, and second electron gun 7 is located at the solidification water-cooled copper earthenware The top of crucible 8.
As shown in Figure 1-Figure 3, a kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy has as follows Step:
S1, raw material preparation
S11, pretreatment: the ingot casting that VIM melting is obtained is as the raw material of electron-beam smelting;It will be former before carrying out melting The surface of material is polished, and cutting trace, greasy dirt, impurity and the defect on raw material surface are removed;Finally used in supersonic cleaning machine Alcohol cleans up raw material;
S12, charging: the intracavitary refining of melting is added using the certain content of starting materials pre-processed as raw material required for melting In water jacketed copper crucible 4, remaining is placed on charging mechanism;
S2, melting prepare
S21, vacuum are taken out in advance: after charging, being closed fire door progress vacuum and taken out in advance;
S22, pumping high vacuum: vacuum exhaust in advance it is complete, in melting chamber 9,7 rifle of 6 gun body of first gun and the second electron gun Body pumping high vacuum;
S23, filament pre-heating;
S3, melting
First gun 6 is opened by console after filament pre-heating and starts melting, is slowly increased with 5~10mA/s speed Add 6 line of first gun to determined technique, for the present embodiment for refining IN718 high temperature alloy, determined technique is the first electricity Sub- 6 monitor system of rifle is 12kW, and 6 beam spot setting value of first gun is 10 × 10, and 6 beam spot size of first gun is φ 5mm ~φ 50mm;
Control 6 beam spot motion profile of first gun melts the raw material refined in water jacketed copper crucible 4 completely, starts at this time Melting timing slowly reduces by 6 line size of first gun and beam spot is big when 6 smelting time of first gun reaches 5min While small, start the refining copple lifting device 5 and the rotating device 10, the melt in water jacketed copper crucible 6 will be refined It is poured slowly into solidification water jacketed copper crucible 8, and opens the second electron gun 7 and start to carry out the melt in solidification water jacketed copper crucible 8 Melting is slowly increased 7 line of the second electron gun to determined technique with 5~10mA/s speed, and determined technique is molten for the second electron gun 7 Downlink power is 12kW, and 7 beam spot setting value of the second electron gun is 10 × 10, and 7 beam spot size of the second electron gun is φ 5mm~φ 50mm;
During melt in refining water jacketed copper crucible is poured slowly into solidification water jacketed copper crucible, first gun beam spot begins Eventually on melt, and keep its liquid;
When the melt in refining water jacketed copper crucible 4 pours into solidification water jacketed copper crucible 8 completely, 6 line of first gun is vertical It is reduced to 0, and restores 6 beam spot of first gun as low as setting value 10 × 10 greatly, starts simultaneously at timing, and water-cooled copper earthenware will be refined Crucible 4 restores position when melting, opens feeding device, and raw material required for melting is added;When 7 smelting time of the second electron gun reaches When to 5min, 7 line of the second electron gun is instantaneously dropped to 0, makes to solidify the melt solidification in water jacketed copper crucible 8;Is opened later One electron gun 6 starts to the raw material melting in refining water jacketed copper crucible 4;
S4, step S3 is repeated, until obtaining the alloy of required size.
In the step S21, when the raw material of institute's melting is not oxidizable, in melting chamber 9 when vacuum degree≤10Pa, vacuum It exhausts in advance complete;
When the raw material of institute's melting is easy to oxidize, in melting chamber 9 when vacuum degree < 8Pa, pause is vacuumized, and to melting A certain amount of argon gas is passed through in chamber 9, when in it air pressure not variation when, stop ventilation, again carry out vacuum take out in advance, this process into After row is multiple, vacuum exhausts complete in advance.
In the step S22, after pumping high vacuum, vacuum degree < 5 × 10 in melting chamber 9-2Pa, 6 gun body of first gun and Second electron gun, 7 gun body vacuum degree < 5 × 10-3Pa。
The time for opening the second electron gun 7 is that the melt refined in water jacketed copper crucible 4 is poured into solidification water jacketed copper crucible 8 In, melt covers solidification 8 bottom surface of water jacketed copper crucible or covers the alloy surface solidified in solidification water jacketed copper crucible 8.
Raw material required for the melting is added every time will guarantee the thickness that its molten state is poured onto after solidification water jacketed copper crucible 8 Degree is consistent and thickness is between 3~10mm.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (6)

1. a kind of method that electron-beam smelting technology High Purity prepares nickel base superalloy, it is characterised in that have following steps:
S1, raw material preparation
S11, pretreatment: the ingot casting that VIM melting is obtained is as the raw material of electron-beam smelting;By raw material before carrying out melting Surface is polished, and cutting trace, greasy dirt, impurity and the defect on raw material surface are removed;Alcohol is finally used in supersonic cleaning machine Raw material is cleaned up;
S12, charging: the intracavitary refining water cooling of melting is added using the certain content of starting materials pre-processed as raw material required for melting In copper crucible, remaining is placed on charging mechanism;
S2, melting prepare
S21, vacuum are taken out in advance: after charging, being closed fire door progress vacuum and taken out in advance;
S22, pumping high vacuum: vacuum exhausts complete, first gun gun body intracavitary to melting and the second electron gun gun body pumping Gao Zhen in advance It is empty;
S23, filament pre-heating;
S3, melting
First gun is opened by console after filament pre-heating and starts melting, is slowly increased the with 5~10mA/s speed One electron gun line is to determined technique, and determined technique is that first gun monitor system is 9~15kW, and first gun beam spot is set Definite value is 10 × 10, and first gun beam spot size is φ 5mm~φ 50mm;
Control first gun beam spot motion profile melts the raw material refined in water jacketed copper crucible completely, starts melting meter at this time When, when first gun smelting time reaches 2.5~15min, slowly reduce first gun line size and beam spot size While, the melt refined in water jacketed copper crucible is poured slowly into solidification water jacketed copper crucible, and open the second electron gun and start Melting is carried out to the melt in solidification water jacketed copper crucible, the second electron gun line is slowly increased with 5~10mA/s speed and is extremely determined Technique, determined technique are that the second electron gun monitor system is 9~15kW, and the second electron gun beam spot setting value is 10 × 10, second Electron gun beam spot size is φ 5mm~φ 50mm;
During melt in refining water jacketed copper crucible is poured slowly into solidification water jacketed copper crucible, first gun beam spot exists always On melt, and keep its liquid;
When the melt in refining water jacketed copper crucible pours into solidification water jacketed copper crucible completely, first gun line is reduced to 0 immediately, And restore first gun beam spot as low as setting value 10 × 10 greatly, timing is started simultaneously at, and refining water jacketed copper crucible is restored molten Feeding device is opened in position when refining, and raw material required for melting is added;When the second electron gun smelting time reaches 2.5~ When 15min, the second electron gun line is instantaneously dropped to 0, makes to solidify the melt solidification in water jacketed copper crucible;The first electricity is opened later Sub- rifle starts to the raw material melting in refining water jacketed copper crucible;
S4, step S3 is repeated, until obtaining the alloy of required size.
2. the method that a kind of electron-beam smelting technology High Purity according to claim 1 prepares nickel base superalloy, special Sign is: in the step S21, when the raw material of institute's melting is not oxidizable, in the intracavitary vacuum degree≤10Pa of melting, vacuum is pre- It exhausts complete;
When the raw material of institute's melting is easy to oxidize, in the intracavitary vacuum degree < 8Pa of melting, pause is vacuumized, and intracavitary logical to melting Enter a certain amount of argon gas, when air pressure stops ventilation not in variation in it, progress vacuum is taken out in advance again, this process carries out multiple Afterwards, vacuum exhausts complete in advance.
3. the method that a kind of electron-beam smelting technology High Purity according to claim 1 prepares nickel base superalloy, special Sign is: in the step S22, after pumping high vacuum, and the intracavitary vacuum degree < 5 × 10 of melting-2Pa, first gun gun body and second Electron gun gun body vacuum degree < 5 × 10-3Pa。
4. the method that a kind of electron-beam smelting technology High Purity according to claim 1 prepares nickel base superalloy, special Sign is: the first gun smelting time is equal to the second electron gun smelting time.
5. the method that a kind of electron-beam smelting technology High Purity according to claim 1 prepares nickel base superalloy, special Sign is: the time for opening the second electron gun is to pour into the melt refined in water jacketed copper crucible in solidification water jacketed copper crucible, is melted Body covers solidification water jacketed copper crucible bottom surface or covers the alloy surface solidified in solidification water jacketed copper crucible.
6. the method that a kind of electron-beam smelting technology High Purity according to claim 1 prepares nickel base superalloy, special Sign is: raw material required for the melting is added every time will guarantee the thickness that its molten state is poured onto after solidification water jacketed copper crucible Consistent and thickness is between 3~10mm.
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