Oxygen rifle removes slag method
Technical field
The invention belongs to metal smelt technical field, it is related to oxygen rifle, is removed slag method more particularly, to a kind of oxygen rifle.
Background technology
Oxygen rifle is one of key equipment of pneumatic steelmaking, and bath lancing when it is responsible for blowing into converter and blowing are tied
Nitrogen flushing carries out slag splashing to protect the task of furnace lining in Shu Houxiang converters.
Oxygen rifle inevitably adheres to slag during blowing and slag splashing on oxygen rifle outer layer pipe, if not
Slag is struck off in time, with the increase for smelting number, the slag adhered on oxygen rifle outer layer pipe is more and more thick, can make when serious
Oxygen rifle can not be lifted normally.If imperative operation will burn oxygen rifle lifting motor or break steel wire rope, at this moment will can only glue
The oxygen rifle of slag is cut off with flame cutting machine, is removed the oxygen rifle cut off, is more renewed oxygen rifle.Therefore cause the service life of oxygen rifle big
To reduce, not only add the cost depletions of oxygen rifle, and frequently burning torch, change the continuity that rifle destroys STEELMAKING PRODUCTION, increase
The labor intensity of worker.
At present, oxygen rifle slag manner of cleaning up has two kinds of manual cleaning and automatic scraping slag:
When clearing up the slag adhered in oxygen rifle using manual cleaning mode, not only working environment is severe, and labor intensity is big, and
And can only could be carried out when stopping and producing, time-consuming, efficiency is low.
Existing automatic scraping slag equipment, it is substantially consistent that it, which scrapes slag principle, is all when bessemerizing or slag splashing
While finishing oxygen rifle proposition oxygen rifle mouth, two mechanical arms in air control unit driving left and right of Dreg Scraping Device of Oxygen Lance, make mechanical arm
U-shaped or semi-circular slag scraper cutter head close up hold around adhesion slag oxygen rifle, oxygen rifle lifted when, slag scraper cutter head starts scraping and glued
Invest the slag in oxygen rifle.But the complexity of oxygen lance operation necessarily causes in oxygen rifle slag mixed viscous, even one layer of steel sometimes
One layer of slag, runs into such a situation, and existing Dreg Scraping Device of Oxygen Lance is difficult to the slag for wiping oxygen rifle adhesion off.
The content of the invention
A kind of method regarding the issue above, the present invention provides oxygen rifle removes slag.
To reach above-mentioned purpose, present invention employs following technical proposal:
A kind of oxygen rifle removes slag method, is cleared up, comprised the following steps using slag removing device:
A, first it is untapped oxygen rifle is placed in two opposite slag removing devices, with slag removing device detect oxygen rifle to slag removing device it
Between distance, obtain initial value D0,
B, after oxygen rifle uses a period of time, after oxygen rifle surface adhesion slag, then will detection oxygen rifle be placed in two it is opposite
Slag removing device in, with slag removing device detection oxygen rifle arrive the distance between slag removing device, obtain detected value D1, it is D1- to determine thickness of steel slag
D0,
C, the thickness of steel slag of diverse location in oxygen rifle is determined, slagging-off operation is carried out according to the thickness of slag.
In above-mentioned oxygen rifle removes slag method, described slag removing device includes cleaning seat, and described cleaning seat is provided with actively
Cutting mechanism, is additionally provided with passive cutting mechanism on cleaning seat, and described active cutting mecha includes being fixed on cleaning seat
First fixed seat, cutting wheel assembly is hinged with the first fixed seat,
Passive cutting mechanism includes the expansion bend being fixed in cleaning seat side wall, and described expansion bend end is connected with passively
Wheel, described follower have the cutting edge to be matched with oxygen rifle outer surface, the cross section semicircular in shape of described cutting edge, cut
Cutting sword outer surface has stepped cutting teeth,
In step, expansion bend from original state promote follower be bonded with oxygen rifle surface after travel distance be flexible
The maximum advance value T0 of device, in step C, when being cut with follower to oxygen rifle surface, the travel distance of follower must not surpass
T0 is crossed, after follower is adjacent under expansion bend driving with oxygen rifle surface, oxygen rifle, which moves up, makes the cutting edge of follower to oxygen
The slag on rifle surface is struck off.
It will be appreciated by those skilled in the art that two opposite slag removing devices when removing slag, are realized to oxygen rifle and clamped.
In above-mentioned oxygen rifle removes slag method, described cutting wheel assembly includes pacifying with the driver that the first fixed seat is hinged
Seat is filled, described driver mounting seat is provided with driver, and driver is by being driven band connection cutting wheel, described cutting wheel tool
There is cut surface in a ring, clear up in seat side wall and be hinged with cutting wheel regulator, described cutting wheel regulator is pacified with driver
Dress seat is hinged, described cutting wheel regulator have can axially reciprocating output shaft,
In step C, it is determined that after the thickness of steel slag of oxygen rifle surface, cutting wheel regulator drives cutting in driver mounting seat
Cut wheel to rotate close to oxygen rifle, opening driver driving cutting wheel, cutting wheel regulator, which continues action, makes cutting wheel be cut into slag
In, the depth capacity of cutting wheel incision is no more than D0-D1.
In above-mentioned oxygen rifle removes slag method, cut surface is divided into two by any one by the section of cutting wheel center line
The cutting profile of individual semicircular in shape, and center line of two cutting profiles along cutting wheel is symmetrical in minute surface.
In above-mentioned oxygen rifle removes slag method, one is provided with the side wall of cleaning seat and above passive cutting mechanism
Oxygen rifle outer surface can be detected to the length detection mechanism of distance between cleaning seat.
In above-mentioned oxygen rifle removes slag method, described length detection mechanism includes the detection machine side walls hinged with cleaning seat
Frame, and the linear transducer being fixed in cleaning seat side wall, described linear transducer connecting detection frame, in detection frame
End be rotatably connected to detection wheel,
In step, untapped that oxygen rifle is placed in two opposite slag removing devices, detection wheel is bonded with oxygen rifle surface
Oxygen rifle surface is obtained to cleaning the distance between seat side wall by linear transducer afterwards, as initial value D0,
In stepb, after oxygen rifle surface adhesion slag, detection wheel is sensed after being bonded with the slag on oxygen rifle surface by length
Device obtains slag surface to the distance between seat side wall is cleared up, and as detected value D1, it is D1-D0 to determine thickness of steel slag.
In above-mentioned oxygen rifle removes slag method, described passive cutting mechanism includes the second fixed seat, the second fixed seat with
Cleaning seat side wall is fixedly connected, and expansion bend is fixed in the second fixed seat, and described expansion bend has can be along reciprocating
Output shaft.
In above-mentioned oxygen rifle removes slag method, the second described fixed seat be provided with detection bracket, described detection bracket with
The output shaft of expansion bend is fixedly connected so as to be moved back and forth with output shaft, and detection frame is pressed on detection bracket, second
Fixed seat is provided with the slideway to be matched with detection bracket shape.
In above-mentioned oxygen rifle removes slag method, the second described fixed seat is provided with lifter, and described lifter has
Axially reciprocating output shaft, detection frame it can be pressed on the output shaft of lifter.
In above-mentioned oxygen rifle removes slag method, chute is provided with the second described fixed seat, expansion bend is fixed in chute,
And the size of follower matches so as to make follower extend outside chute or be received into chute with chute.
Compared with prior art, the advantage of the invention is that:
Thickness of steel slag is determined by realizing, so as to avoid the excessive cutting of the slag in oxygen rifle from causing oxygen rifle to be damaged.
By the way of active cutting and passive cutting are combined, the slag cutting to oxygen rifle surface is complete, and cutting wheel is set
To count ingenious, lasting circumgyration incision function can be realized, slag cut clear, follower has stair-stepping cutting teeth,
Passive good cutting effect, strike off completely.
Using the setting of length detection mechanism, the thickness of steel slag on oxygen rifle surface can be detected, so as to control cutting thick
Degree, prevent cutting from excessively causing to damage to oxygen rifle.
Further advantage, target and the feature of the present invention embodies part by following explanation, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Brief description of the drawings
Fig. 1 is structural representation provided by the invention.
Fig. 2 is the structural representation for cutting wheel assembly.
Fig. 3 is the fundamental diagram of length detection mechanism.
Fig. 4 is the structural representation of passive cutting mechanism.
Fig. 5 is to detect the working state figure between bracket and detection frame.
Fig. 6 is to detect another working state figure between bracket and detection frame.
Fig. 7 is the working state figure between lifter and detection frame.
Fig. 8 is another working state figure between lifter and detection frame.
Fig. 9 is the structural representation of cutting profile.
Figure 10 is another direction structure schematic diagram of Fig. 9.
Figure 11 is the structural representation of follower.
Figure 12 is Figure 11 A-A sectional views.
Figure 13 is Figure 11 another pattern A-A sectional views.
Figure 14 is fundamental diagram of the present invention.
It is cleaning seat 1, active cutting mecha 2, passive cutting mechanism 3, the first fixed seat 4, cutting wheel assembly 5, flexible in figure
Device 6, follower 7, cutting edge 8, cutting teeth 9, driver mounting seat 10, driver 11, transmission belt 12, cutting wheel 13, cut surface
14th, cut wheel regulator 15, cutting profile 16, sawtooth 16a, length detection mechanism 17, detection frame 18, linear transducer 19,
Detection wheel 20, the second fixed seat 21, detection bracket 22, slideway 23, lifter 24, chute 25, oxygen rifle 100, slag 101, oxygen rifle
Lifting rope 102.
Embodiment
Embodiment 1
A kind of method as shown in figure 1, oxygen rifle removes slag, is cleared up using slag removing device, comprised the following steps:
A, first it is untapped oxygen rifle is placed in two opposite slag removing devices, with slag removing device detect oxygen rifle to slag removing device it
Between distance, obtain initial value D0,
B, after oxygen rifle uses a period of time, after oxygen rifle surface adhesion slag, then will detection oxygen rifle be placed in two it is opposite
Slag removing device in, with slag removing device detection oxygen rifle arrive the distance between slag removing device, obtain detected value D1, it is D1- to determine thickness of steel slag
D0,
C, the thickness of steel slag of diverse location in oxygen rifle is determined, slagging-off operation is carried out according to the thickness of slag.
Slag removing device includes cleaning seat 1, and described cleaning seat 1 is provided with active cutting mecha 2, is additionally provided with cleaning seat 1
Passive cutting mechanism 3, described active cutting mecha 2 include the first fixed seat 4 being fixed on cleaning seat 1, the first fixed seat 4
On be hinged with cutting wheel assembly 5, cutting wheel assembly 5 can circumferentially rotate, the slag being attached in oxygen rifle 100 is removed.
Passive cutting mechanism 3 includes the expansion bend 6 being fixed in the cleaning side wall of seat 1, and expansion bend has can be along linear reciprocation
The output shaft of motion, such as cylinder or oil cylinder, in the present embodiment, expansion bend 6 is oil cylinder, can adjust and control collapsing length,
The described end of expansion bend 6 is connected with follower 7, and described follower 7 has the cutting edge 8 to be matched with oxygen rifle outer surface,
Follower 7 is fixedly connected with the output shaft of expansion bend, when oxygen rifle 100 moves up and down, contacts the cutting edge 8 of follower 7, so as to
Strike off the slag on oxygen rifle surface.
The present embodiment, using the combination of actively and passively two kinds of cutting modes, the slag on oxygen rifle surface is realized quickly and
It is complete to remove.
Preferred scheme, with reference to shown in Figure 11, the cross section semicircular in shape of cutting edge 8, it is in ladder that the outer surface of cutting edge 8, which has,
The cutting teeth 9 of shape.
In step, expansion bend from original state promote follower be bonded with oxygen rifle surface after travel distance be flexible
The maximum advance value T0 of device 6, in step C, when being cut with follower to oxygen rifle surface, the travel distance of follower must not surpass
T0 is crossed, after follower is adjacent under expansion bend driving with oxygen rifle surface, oxygen rifle, which moves up, makes the cutting edge of follower to oxygen
The slag on rifle surface is struck off.
With reference to shown in Figure 12,9 rectangular shape of cutting teeth, successively it is mutually arranged into a ladder, with reference to shown in Figure 13, cutting teeth
In spininess, successively it is mutually arranged into a ladder, the surface of cutting teeth 9 forms arc surfaced after being connected with each other.
Because follower 7 is slag that the surface of oxygen rifle 100 is struck off using the principle of hard friction, therefore, the application's is in
Stair-stepping cutting teeth 9 will not cause to strike off too many slag and straight using scraping step by step so as to realize the quick removal of slag
Oxygen rifle surface is contacted, causes oxygen rifle to be damaged.
With reference to shown in Fig. 1 and Fig. 2, cutting wheel assembly 5 includes the driver mounting seat 10 being hinged with the first fixed seat 4, institute
The driver mounting seat 10 stated is provided with driver 11, and driver 11 connects cutting wheel 13, described cutting by transmission belt 12
Wheel 13 has cut surface 14 in a ring, clears up in the side wall of seat 1 and is hinged with cutting wheel regulator 15, described cutting wheel regulator
15 is be hinged with driver mounting seat 10, and described cutting wheel regulator 15 has can axially reciprocating output shaft.Cut
It is preferably oil cylinder to cut wheel regulator 15, and by the action of output shaft, drive cutting wheel 13 is closer or far from oxygen rifle, driver 11
Motor, cutting wheel 13 is driven to rotate.Cut surface 14 in a ring, continues to contact with the slag on oxygen rifle surface, forms lasting cutting.
In step C, it is determined that after the thickness of steel slag of oxygen rifle surface, cutting wheel regulator 15 is driven in driver mounting seat 10
Cutting wheel close to oxygen rifle, opening driver driving cutting wheel rotates, and cutting wheel regulator 15, which continues action, cuts cutting wheel
Into slag, the depth capacity of cutting wheel incision is no more than D0-D1.
With reference to shown in Fig. 2, cut surface 14 is divided into two in half by any one by the section of the center line of cutting wheel 13
Circular cutting profile 16, and center line of two cutting profiles 16 along cutting wheel 13 is symmetrical in minute surface.The shape of cutting profile 16
Shape, size and oxygen rifle match.
There is the sawtooth 16a being interspersed with reference to shown in Fig. 9 and Figure 10, on cutting profile 16.
One is provided with the side wall of cleaning seat 1 and above passive cutting mechanism 3 can detect oxygen rifle outer surface to clearly
The length detection mechanism 17 of distance between reason seat 1.
The effect of length detection mechanism 17 is, by detecting oxygen rifle surface to the distance between side wall of seat 1 is cleared up, so as to control
The output length of expansion bend 6 processed and the output shaft of cutting wheel regulator 15, control follower 7 and cutting wheel 13 and oxygen rifle 100 it
Between distance, prevent from excessively cutting the slag in oxygen rifle, cause oxygen rifle to be damaged.
In the present embodiment, with reference to shown in Fig. 3, length detection mechanism 17 includes the detection machine side walls hinged with cleaning seat 1
Frame 18, and the linear transducer 19 being fixed in the cleaning side wall of seat 1, the described connecting detection frame 18 of linear transducer 19,
Detection wheel 20 is rotatably connected in the end of detection frame 18, in rolling when detection wheel 20 contacts with the slag 101 on oxygen rifle surface
State, monitoring in real time is realized, linear transducer 19 is prior art.
In step, untapped that oxygen rifle is placed in two opposite slag removing devices, detection wheel 20 is pasted with oxygen rifle surface
Oxygen rifle surface is obtained to cleaning the distance between side wall of seat 1 by linear transducer 19 after conjunction, as initial value D0,
In stepb, after oxygen rifle surface adhesion slag, detection wheel 20 is passed after being bonded with the slag on oxygen rifle surface by length
Sensor 19 obtains slag surface to the distance between side wall of seat 1 is cleared up, and as detected value D1, it is D1-D0 to determine thickness of steel slag.
Passive cutting mechanism 3 includes the second fixed seat 21, and the second fixed seat 21 is fixedly connected with the cleaning side wall of seat 1, stretched
Device 6 is fixed in the second fixed seat 21, and described expansion bend 6 has can be along reciprocating output shaft.In the present embodiment, stretch
Contracting device 6 is oil cylinder, and output shaft can be controlled to export length.
With reference to shown in Fig. 5 and Fig. 6, the second fixed seat 21 is provided with detection bracket 22, and the top of detection bracket 22 is oblique with being oriented to
Face, described detection bracket 22 are fixedly connected with the output shaft of expansion bend 6 so as to be moved back and forth with output shaft, detect frame 18
It is pressed on detection bracket 22, the slideway 23 to be matched with the detection shape of bracket 22 is provided with the second fixed seat 21.Work as detection
When bracket 22 moves back and forth, detection frame 18 is rotated and moved up and down, and drives detection wheel 20 closer or far from oxygen rifle 100.
With reference to shown in Fig. 4, chute 25 is provided with the second fixed seat 21, expansion bend 6 is fixed in chute, and follower 7
Size is matched with chute 25 so as to make follower 7 extend outside chute 25 or be received into chute 25.
Preferred scheme, in addition to step D, repeat step A-C make initial value D0 be equal to measured value D1.Determine that slag is scraped completely
Remove.
The most important advantage of slag removing device is:Cutting wheel 13 is fast to slag cutting speed, but slag surface in it is concavo-convex not
It is flat-shaped, and by the secondary cut of follower 7 after, follower 7 makes slag or oxygen rifle surface forms smooth face, so that oxygen rifle
Operating efficiency is improved.
The operation principle of slag removing device is:
Cleaning seat 1 has bottom surface and side wall, and the first fixed seat 4 is fixed on the bottom surface of cleaning seat 1, and the second fixed seat 21 is solid
It is scheduled in the side wall of cleaning seat 1.
With reference to shown in Figure 14, oxygen rifle 100 connects oxygen rifle lifting rope 102, and oxygen rifle lifting rope 102 connects hoist engine or manually dragged
It is dynamic, the uneven thickness of slag 101 of the outer wall of oxygen rifle 100, therefore need to control cutting thickness during cutting, cutting otherwise can be caused excessive
Or cutting is incomplete, can all influence the use of oxygen rifle.
In the present embodiment, when oxygen rifle 100 is not coming into operation, should first check oxygen rifle outer wall and cleaning seat 1 side wall it
Between distance, the detection of distance obtained using linear transducer 19, and concrete operations are:Oxygen rifle 100 is placed in two opposite oxygen
Rifle removes slag between method, each oxygen rifle remove slag method structure as described above, expansion bend 6 first acts, make follower 7 and oxygen rifle
100 fittings, the maximum advance value T0 of expansion bend 6 is obtained, detection bracket 22 moves with expansion bend 6, and detection frame 18, which rotates, makes inspection
Measuring wheel 20 is bonded with oxygen rifle outer wall, and linear transducer 19 obtains an oxygen rifle outer wall with clearing up the first of the distance between the side wall of seat 1
Initial value D0, after oxygen rifle uses a period of time, outer wall can produce slag 101, it is necessary to carry out scraping slag cleaning.
Likewise, repeating the above steps, drive follower 7 to be bonded slag surface with the action of expansion bend 6, further make
Detection wheel 20 is bonded slag surface, and the value that linear transducer 19 obtains detected value D1, D0-D1 is exactly the thickness of slag.
The oxygen rifle for making to measure drops to the position coordinated with active cutting mecha 2, and cutting wheel regulator 15 is acted, driven
Driver mounting seat 10 works close to oxygen rifle 100, driver 11, drives cutting wheel 13 to rotate, slag is cut, cut
During, the perseveration of wheel regulator 15 is cut, makes cutting wheel 13 when cutting slag close to oxygen rifle, so as to fully erased oxygen rifle
The slag on surface, D0-D1 value is exactly that cutting wheel 13 cuts to the value that cutting is completed, the shifting of cutting wheel 13 by fitting slag
On the one hand dynamic distance can be controlled by cutting wheel regulator 15, on the other hand can also be entered by setting scale on cleaning seat 1
Row control.
In the cutting process of active cutting mecha 2, length detection mechanism 17 persistently detects to thickness of steel slag, is follow-up
The thickness that active cutting mecha 2 cuts slag provides foundation.
By above-mentioned scheme, oxygen rifle continuous decrease, active cutting mecha 2 is cut the slag on oxygen rifle surface, until
Whole oxygen rifle all carries out active slagging-off.
It is in next step passive slagging-off, cutting wheel regulator 15 first drives cutting wheel 13 to depart from oxygen rifle surface, and expansion bend 6 is dynamic
Make, driving follower 7, the maximum advance distance due to having measured expansion bend 6 before is T0 close to oxygen rifle, therefore is controlled flexible
The advance value of device 6 is not more than T0, after follower 7 is bonded oxygen rifle surface, stair-stepping cutting edge 8 namely fitting oxygen rifle table
Face, oxygen rifle lifting rope 102 pull oxygen rifle 100 to rise, and cutting edge 8 is progressively struck off processing to the slag of the remained on surface of oxygen rifle 100,
Rise to oxygen rifle and finish.
It will be appreciated by those skilled in the art that oxygen rifle 100 can as stated above, lifting is multiple repeatedly, carries out at slagging-off
Reason.
Embodiment 2
The present embodiment and the structure and operation principle of embodiment 1 are essentially identical, and difference is, with reference to Fig. 7 and Fig. 8 institutes
Show, the second fixed seat 21 is provided with lifter 24, described lifter 24 have can axially reciprocating output shaft, inspection
Frame 18 is surveyed to be pressed on the output shaft of lifter 24.Lifter 24 is cylinder or oil cylinder, preferably oil cylinder.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although more used herein cleaning seat 1, active cutting mecha 2, passive cutting mechanism 3, the first fixed seat 4,
Cut wheel assembly 5, expansion bend 6, follower 7, cutting edge 8, cutting teeth 9, driver mounting seat 10, driver 11, transmission belt 12,
Cutting wheel 13, cut surface 14, cutting wheel regulator 15, cutting profile 16, sawtooth 16a, length detection mechanism 17, detection frame
18th, linear transducer 19, detection wheel 20, the second fixed seat 21, detection bracket 22, slideway 23, lifter 24, chute 25, oxygen rifle
100th, the term such as slag 101, oxygen rifle lifting rope 102, but it is not precluded from the possibility using other terms.Using these terms only
It is to more easily describe and explain the essence of the present invention, being construed as any additional limitation is all and this hair
What bright spirit was disagreed.