CN107555250A - A kind of hauling machine automatic Arrange-line System - Google Patents
A kind of hauling machine automatic Arrange-line System Download PDFInfo
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- CN107555250A CN107555250A CN201710886115.9A CN201710886115A CN107555250A CN 107555250 A CN107555250 A CN 107555250A CN 201710886115 A CN201710886115 A CN 201710886115A CN 107555250 A CN107555250 A CN 107555250A
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Abstract
The invention discloses a kind of hauling machine automatic Arrange-line System, including drum rotary encoder, adaptive rope footpath detection means, winding displacement device assembly, arrangements for speed regulation and controller.The beneficial effects of the invention are as follows:By detecting drum rotating speed and rope footpath size, automatically adjust the steel wire rope winding displacement pitch on drum, it is uneven effectively to solve winding displacement, guide pad is often worn out, drum speed mismatches with winding displacement speed, restrict footpath it is different, it is artificial set, problems caused by manual adjustment is cumbersome etc., greatly improve equipment life and operating efficiency.
Description
Technical field
The present invention relates to a kind of hauling machine automatic Arrange-line System, belongs to hauling machine winding displacement technical equipment field.
Background technology
Utilization of the hauling machine in engineering is extensive all the more, especially on power line construction, the presence of hauling machine
Laying to power circuit is essential.In power construction, the take-up of the Cable Assembly system of hauling machine to hauling machine is played pass and built
Effect.Such as:Conventional mechanical leading screw guide pad winding displacement hydraulic pressure Cable Assembly system, unidirectional screw mandrel add throttle grverning Cable Assembly system, external master
Flow guide rod and slide Cable Assembly system.But the Cable Assembly system of mechanical type, often occurs that winding displacement is uneven, and guide pad is often worn out, people
Work operation is excessive, the problems such as the inadaptability in difference rope footpath, it is therefore desirable to a kind of hauling machine intelligence Cable Assembly system, for solving
The certainly intelligent winding displacement problem of power line construction take-up process.
The content of the invention
In order to overcome drawbacks described above, it is used for overcoming winding displacement uneven the invention provides one kind, guide pad is often worn out, line
Disk speed mismatches the problems such as artificial setting, manual adjustment with winding displacement speed, can autonomous classification drum speed and rope footpath ginseng
Several hauling machine automatic Arrange-line Systems.
To achieve these goals, the technical scheme is that:A kind of hauling machine automatic Arrange-line System, including drum rotation
Turn encoder, adaptive rope footpath detection means, winding displacement device assembly, arrangements for speed regulation and controller;
The drum rotary encoder is used for monitoring the speed of hauling machine drum, and generates drum tach signal and send to control
Device;
The adaptive rope footpath detection means is used for detecting rope footpath and sends rope footpath signal to controller;
The winding displacement device assembly is used for adjusting winding displacement pitch;
The arrangements for speed regulation are used for receiving controller signals and control winding displacement device assembly to act;
The controller is used to receive drum rotary encoder, adaptive rope footpath detection means, the signal of winding displacement device assembly, and root
According to drum tach signal and rope footpath signal winding displacement device assembly automatic winding displacement is controlled by arrangements for speed regulation.
As the improvement of above-mentioned technical proposal, the drum rotary encoder is arranged on hauling machine spiral power set,
For monitoring drum rotating speed.
As the improvement of above-mentioned technical proposal, before the adaptive rope footpath detection means is arranged on lead frame, it is described from
Adapt to rope footpath detection means comprise at least laterally without driving measurement structure, laterally have driving measurement structure and vertical measurement structure
It is a kind of.
As the improvement of above-mentioned technical proposal, the transverse direction includes measurement wheel, rope footpath encoder without driving measurement structure, consolidated
Determine directive wheel, spring and displacement transducer, the measurement wheel and stator wheel be arranged in parallel vertically, and steel wire rope is located at measurement wheel
Between stator wheel, the spring is used to provide power of the measurement wheel to stator wheel displacement, institute's displacement sensors
For measuring the displacement and by footpath encoder and the controller communication of restricting.
The improvement transverse direction as above-mentioned technical proposal has driving measurement structure to include measurement wheel, stator wheel, rope
Footpath encoder, pressure sensor, transmission mechanism and motor, the measurement wheel and stator wheel be arranged in parallel vertically, steel wire rope
Between measurement wheel and stator wheel, the transmission mechanism connection measurement wheel and stator wheel, motor are used for driving biography
Dynamic mechanism urges measurement wheel connects to stator wheel Displacement Contact steel wire rope, pressure sensor for detecting measurement wheel with steel wire rope
The size of touch and by footpath encoder and the controller communication of restricting, and by controller come the displacement of controlled motor.
As the improvement of above-mentioned technical proposal, the vertical measurement structure includes two stator wheels, measurement wheel, connections
Bar and fixed horizontal wheel, described two stator wheels be arranged in parallel vertically, the horizontal wheel of fixation positioned at two stator wheels it
Between, measurement wheel is above fixed horizontal wheel, and steel wire rope is located between measurement wheel and fixed horizontal wheel, and connecting rod one end connects with measurement wheel
Connect and the other end is connected with rope footpath encoder.
As the improvement of above-mentioned technical proposal, the winding displacement device assembly includes displacement screw mandrel, screw mandrel rotary encoder, is oriented to
Wheel, winding displacement power set, guide rod and proximity switch, strand oscillator member parallel are arranged on hauling machine spiral power set front end,
It is fixed on by support frame on hauling machine;Displacement screw mandrel is parallel with above and below guide rod to be separately mounted on support frame, and directive wheel hangs down
Directly it is arranged in displacement screw mandrel, directive wheel middle through-hole passes through displacement screw mandrel and guide rod;Proximity switch is respectively and fixedly installed to
On support frame supported on both sides bar medial surface, parallel to displacement screw mandrel, and just can be with directive wheel lower end phase with displacement screw mandrel distance
Coordinate;Screw mandrel rotary encoder is arranged on displacement screw mandrel right-hand end;Winding displacement power set are arranged on support frame Left-side support bar
On.
As the improvement of above-mentioned technical proposal, the arrangements for speed regulation are arranged on the preceding lead frame of hauling machine.
The present invention operation principle be:For hauling machine when work, steel wire rope is positioned over measurement wheel and stator wheel
Centre, drum rotary encoder(6 line difference)For measuring drum rotating speed, according to design requirement, adaptive footpath detection means of restricting
At least selection is laterally used for measuring steel wire without driving measurement structure, the one kind for laterally having driving measurement structure and vertical measurement structure
The angular velocity of rotation of rope, and angular velocity of rotation is passed through into footpath encoder of restricting(6 line difference), A, B item differential signal are passed to control
Device processed.Computing is passed through in the rope footpath of collection and rotating speed by controller, by analogue quantity output circuit, the current signal transmission of output
To arrangements for speed regulation, arrangements for speed regulation control winding displacement power set start out to make, and winding displacement power set driving displacement screw mandrel starts to rotate
Adjust pitch and carry out winding displacement, finally feeding back to controller by screw mandrel encoder collection displacement screw mandrel rate signal is compared, when
Screw mandrel encoder head, to close proximity to switch, is commutated via displacement screw mandrel rotary motion in the presence of proximity switch.Together
When footpath detection means of adaptively restricting detect rope footpath size, signal is fed back to screw mandrel encoder by controller, adjusts winding displacement
Pitch, wherein rope footpath adjusts when setting error is passive within the specific limits in controller by mistake without displacement screw mandrel pitch, surpass
Cross certain value and just adjust displacement screw mandrel pitch.
When steel wire rope started fag end or curved moment connection device, because fag end or moment connection device external diameter drastically become big, but
Fag end or moment connection device length are very short, at this moment can be determined that rope footpath is unchanged in controller, also continue to arrange with original rope footpath
Line.
The beneficial effects of the invention are as follows:By detecting drum rotating speed and rope footpath size, the steel wire rope on drum is automatically adjusted
Winding displacement pitch, effectively solves that winding displacement is uneven, and guide pad is often worn out, and drum speed mismatches with winding displacement speed, footpath of restricting
It is different, artificial set, problems caused by manual adjustment is cumbersome etc., greatly improve equipment life and operating efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the operation principle block diagram of the present invention.
Fig. 3 is the embodiment of the present invention 1 laterally without driving measurement structure figure.
Fig. 4 is that the transverse direction of the embodiment of the present invention 2 has driving measurement structure figure.
Fig. 5 is the vertical measurement structure figure of the embodiment of the present invention 3.
Embodiment
Technical scheme is clearly and completely described below in conjunction with accompanying drawing, it is clear that described implementation
Example is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill
The every other embodiment that personnel are obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to
Be easy to the description present invention and simplify description, rather than instruction or imply signified device or element must have specific orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ",
" the 3rd " is only used for describing purpose, and it is not intended that instruction or hint relative importance.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can
To be mechanical connection or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
Concrete meaning in invention.
Embodiment 1
Kind hauling machine automatic Arrange-line System as shown in Fig. 1 Fig. 2 Fig. 3, including drum rotary encoder 1, controller, screw mandrel group
Part, screw mandrel rotary encoder 8, arrangements for speed regulation(On hauling machine, therefore omit);Drum rotary encoder 1 is arranged on spiral motor 2
Upper right side;Controller is arranged in equipment instrument box.
Winding displacement device assembly includes displacement screw mandrel 3, directive wheel 4, screw mandrel power set 5, guide rod 6, proximity switch 7 and screw mandrel
Rotary encoder;Strand oscillator member parallel is arranged on the front end of spiral power set 2, is fixed on by support frame 9 on hauling machine;Row
Filament bar 3 with guide rod is parallel about 6 is separately mounted to support frame 9, directive wheel 4 is vertically mounted in displacement screw mandrel 3, directive wheel
4 middle through-holes pass through displacement screw mandrel 3 and conductor rod 6.Proximity switch 7 is respectively and fixedly installed on the inside of the supported on both sides bar of support frame 9
On face, parallel to displacement screw mandrel 3, and with displacement screw mandrel 3 apart from can be just engaged with the lower end of directive wheel 4.Screw mandrel rotary coding
Device 8 is arranged on the right-hand end of displacement screw mandrel 3;Screw mandrel power set 5 are arranged on support frame Left-side support bar.
Adaptive rope footpath detection means is arranged on preceding lead frame, is compiled using transverse direction without driving measurement structure, including rope footpath
Code device, measurement wheel 11, stator wheel 10, spring 12 and displacement transducer 13;Steel wire penetrating stator wheel 10 and measurement
Between wheel 11;Spring 12 makes measurement wheel 11 be contacted with steel wire rope, is suitable for the change of different rope footpaths, fag end and connector, most
Displacement is detected by displacement transducer 13 afterwards, transmits a signal to controller, controller feeds back signal to screw mandrel rotary encoder 8
To change winding displacement pitch
Arrangements for speed regulation are arranged on hauling machine;Drum rotary encoder 1 is connected with controller;Controller is connected with arrangements for speed regulation;
Screw mandrel rotary encoder 8 is connected with controller.Drum rotary encoder 1, rope footpath encoder, controller, arrangements for speed regulation and screw mandrel
Closed-loop control is formed between rotary encoder 8.
Embodiment 2
Kind hauling machine automatic Arrange-line System as shown in Fig. 1 Fig. 2 Fig. 4, including drum rotary encoder 1, controller, screw mandrel group
Part, screw mandrel rotary encoder 8, arrangements for speed regulation(On hauling machine, therefore omit);Drum rotary encoder 1 is arranged on spiral motor 2
Upper right side;Controller is arranged in equipment instrument box.
Winding displacement device assembly includes displacement screw mandrel 3, directive wheel 4, screw mandrel power set 5, guide rod 6, proximity switch 7 and screw mandrel
Rotary encoder;Strand oscillator member parallel is arranged on the front end of spiral power set 2, is fixed on by support frame 9 on hauling machine;Row
Filament bar 3 with guide rod is parallel about 6 is separately mounted to support frame 9, directive wheel 4 is vertically mounted in displacement screw mandrel 3, directive wheel
4 middle through-holes pass through displacement screw mandrel 3 and conductor rod 6.Proximity switch 7 is respectively and fixedly installed on the inside of the supported on both sides bar of support frame 9
On face, parallel to displacement screw mandrel 3, and with displacement screw mandrel 3 apart from can be just engaged with the lower end of directive wheel 4.Screw mandrel rotary coding
Device 8 is arranged on the right-hand end of displacement screw mandrel 3;Screw mandrel power set 5 are arranged on support frame Left-side support bar.
Adaptive rope footpath detection means is arranged on preceding lead frame, using laterally having driving measurement structure, laterally there is driving
Measurement structure includes measurement wheel 11, stator wheel 10, pressure sensor 14, transmission mechanism 15 and motor 16, transmission device 15
The translational speed and power of measurement wheel 11 are provided with motor 16, measurement wheel 11 is left or contact steel wire rope, it is different to adapt to
Rope footpath and fag end and connector.Contact force is measured by pressure sensor 14, the signal of motor 16 is given according to the size of power, by electricity
Machine 16 drives measurement wheel 11 to start displacement, and displacement will be the size in footpath of restricting, while footpath encoder 17 of restricting starts the silk measurement
For bar tarnsition velocity signal to controller, via controller is to the signal of displacement screw mandrel encoder 8 and drives displacement screw mandrel action to adapt to
The change in rope footpath.
Arrangements for speed regulation are arranged on hauling machine;Drum rotary encoder 1 is connected with controller;Controller connects with arrangements for speed regulation
Connect;Screw mandrel rotary encoder 8 is connected with controller.Drum rotary encoder 1, rope footpath encoder, controller, arrangements for speed regulation and silk
Closed-loop control is formed between bar rotary encoder 8.
Embodiment 3
Kind hauling machine automatic Arrange-line System as shown in Fig. 1 Fig. 2 Fig. 5, including drum rotary encoder 1, controller, screw mandrel group
Part, screw mandrel rotary encoder 8, arrangements for speed regulation(On hauling machine, therefore omit);Drum rotary encoder 1 is arranged on spiral motor 2
Upper right side;Controller is arranged in equipment instrument box.
Winding displacement device assembly includes displacement screw mandrel 3, directive wheel 4, screw mandrel power set 5, guide rod 6, proximity switch 7 and screw mandrel
Rotary encoder;Strand oscillator member parallel is arranged on the front end of spiral power set 2, is fixed on by support frame 9 on hauling machine;Row
Filament bar 3 with guide rod is parallel about 6 is separately mounted to support frame 9, directive wheel 4 is vertically mounted in displacement screw mandrel 3, directive wheel
4 middle through-holes pass through displacement screw mandrel 3 and conductor rod 6.Proximity switch 7 is respectively and fixedly installed on the inside of the supported on both sides bar of support frame 9
On face, parallel to displacement screw mandrel 3, and with displacement screw mandrel 3 apart from can be just engaged with the lower end of directive wheel 4.Screw mandrel rotary coding
Device 8 is arranged on the right-hand end of displacement screw mandrel 3;Screw mandrel power set 5 are arranged on support frame Left-side support bar.
Adaptive rope footpath detection means is arranged on preceding lead frame, using the vertical measurement structure of institute, vertical measurement structure bag
Two stator wheels 10, measurement wheel 11, rope footpath encoder 17, connecting rod 19 and fixed horizontal wheel 18 are included, described two fixations are led
It is be arranged in parallel vertically to 10, the horizontal wheel 18 of fixation is between two stator wheels 10, and measurement wheel 11 is located at fixed horizontal wheel
18 tops, steel wire rope are located between measurement wheel 11 and fixed horizontal wheel 18, and the one end of connecting rod 19 is connected with measurement wheel 11 and the other end
It is connected with rope footpath encoder 17.When steel wire rope is by measurement wheel 11 and fixed horizontal wheel 18, when 11 passive stress of measurement wheel is lifted,
Connecting rod 19, which follows, to be lifted, and the anglec of rotation speed of connecting rod 19 is detected by the rope encoder of footpath 17 of the connection of the other end of connecting rod 19
Degree, transmits a signal to controller, controller feeds back signal to winding displacement encoder to change winding displacement pitch.
Arrangements for speed regulation are arranged on hauling machine;Drum rotary encoder 1 is connected with controller;Controller connects with arrangements for speed regulation
Connect;Screw mandrel rotary encoder 8 is connected with controller.Drum rotary encoder 1, rope footpath encoder, controller, arrangements for speed regulation and silk
Closed-loop control is formed between bar rotary encoder 8.
Embodiment 1-3 measures turning for drum when practical application, by drum rotary encoder 1 and rope footpath encoder
The rope footpath of speed and steel wire rope, and sends controller to, and controller is calculated according to the signal received, and send control command to
Arrangements for speed regulation, control screw mandrel power set 5 to act by arrangements for speed regulation and carry out automatic winding displacement, and be collected into screw mandrel rotary encoder
Feedback signal carry out next step control.
Technical scheme is not limited to the limitation of above-mentioned specific embodiment, and every technique according to the invention scheme is done
The technology deformation gone out, each falls within protection scope of the present invention.
Claims (8)
- A kind of 1. hauling machine automatic Arrange-line System, it is characterised in that:Including drum rotary encoder, adaptive rope footpath detection dress Put, winding displacement device assembly, arrangements for speed regulation and controller;The drum rotary encoder is used for monitoring the speed of hauling machine drum, and generates drum tach signal and send to control Device;The adaptive rope footpath detection means is used for detecting rope footpath and sends rope footpath signal to controller;The winding displacement device assembly is used for adjusting winding displacement pitch;The arrangements for speed regulation are used for receiving controller signals and control winding displacement device assembly to act;The controller is used to receive drum rotary encoder, adaptive rope footpath detection means, the signal of winding displacement device assembly, and root According to drum tach signal and rope footpath signal winding displacement device assembly automatic winding displacement is controlled by arrangements for speed regulation.
- 2. hauling machine automatic Arrange-line System according to claim 1, it is characterised in that:The drum rotary encoder is set In on hauling machine spiral power set, for monitoring drum rotating speed.
- 3. hauling machine automatic Arrange-line System according to claim 1, it is characterised in that:The adaptive rope footpath detection means Before being arranged on lead frame, the adaptive rope footpath detection means is comprised at least laterally without driving measurement structure, laterally have driving One kind of measurement structure and vertical measurement structure.
- 4. hauling machine automatic Arrange-line System according to claim 3, it is characterised in that:The transverse direction is without driving measurement structure It is vertical including measurement wheel, rope footpath encoder, stator wheel, spring and displacement transducer, the measurement wheel and stator wheel It is arranged in parallel, steel wire rope is located between measurement wheel and stator wheel, and the spring is used to provide measurement wheel to stator wheel The power of displacement, institute's displacement sensors are used to measure the displacement and by footpath encoder and the controller communication of restricting.
- 5. hauling machine automatic Arrange-line System according to claim 3, it is characterised in that:The transverse direction has driving measurement structure Including measurement wheel, stator wheel, rope footpath encoder, pressure sensor, transmission mechanism and motor, the measurement wheel and fixation are led It is be arranged in parallel vertically to wheel, steel wire rope is located between measurement wheel and stator wheel, transmission mechanism connection measurement wheel and admittedly Determine directive wheel, motor is used for drive transmission device and promotes measurement wheel to stator wheel Displacement Contact steel wire rope, pressure sensor For detecting the size of measurement wheel and steel wire rope contact force and by footpath encoder and the controller communication of restricting, and by controller come The displacement of controlled motor.
- 6. hauling machine automatic Arrange-line System according to claim 3, its feature include:The vertical measurement structure includes two Individual stator wheel, measurement wheel, connecting rod and fixed horizontal wheel, described two stator wheels be arranged in parallel vertically, the fixation Horizontal wheel is between two stator wheels, and for measurement wheel above fixed horizontal wheel, steel wire rope is located at measurement wheel and fixed horizontal wheel Between, connecting rod one end is connected with measurement wheel and the other end is connected with rope footpath encoder.
- 7. hauling machine automatic Arrange-line System according to claim 1, it is characterised in that:The winding displacement device assembly includes winding displacement Screw mandrel, screw mandrel rotary encoder, directive wheel, winding displacement power set, guide rod and proximity switch, strand oscillator member parallel are arranged on Hauling machine spiral power set front end, is fixed on hauling machine by support frame;Displacement screw mandrel difference parallel with above and below guide rod On support frame, directive wheel is vertically mounted in displacement screw mandrel, and directive wheel middle through-hole passes through displacement screw mandrel and guide rod; Proximity switch is respectively and fixedly installed on support frame supported on both sides bar medial surface, parallel to displacement screw mandrel, and with displacement screw mandrel away from From can be just engaged with directive wheel lower end;Screw mandrel rotary encoder is arranged on displacement screw mandrel right-hand end;Winding displacement power set On support frame Left-side support bar.
- 8. hauling machine automatic Arrange-line System according to claim 1, it is characterised in that:The arrangements for speed regulation are arranged at traction On the preceding lead frame of machine.
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Cited By (2)
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CN109626112A (en) * | 2018-12-02 | 2019-04-16 | 华东理工大学 | A kind of reciprocating cross winding system speed cooperative control method of electronics |
CN112209170A (en) * | 2020-10-28 | 2021-01-12 | 常州市新创智能科技有限公司 | Method for automatically winding glass fiber of metal bolt based on servo control |
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CN204568997U (en) * | 2015-04-23 | 2015-08-19 | 吴会才 | A kind of welding wire automatic wire arranging device |
CN107010554A (en) * | 2017-06-13 | 2017-08-04 | 上海振华重工(集团)股份有限公司 | Multi-functional rope winding jib |
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CN201008902Y (en) * | 2006-09-01 | 2008-01-23 | 郑州机械研究所 | Wire for welding layer-winding machine automatically controlling winding lag angle |
CN1986376A (en) * | 2006-12-15 | 2007-06-27 | 中国地质大学(武汉) | Automatic flexible winch cable arranging device |
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CN112209170A (en) * | 2020-10-28 | 2021-01-12 | 常州市新创智能科技有限公司 | Method for automatically winding glass fiber of metal bolt based on servo control |
CN112209170B (en) * | 2020-10-28 | 2021-09-07 | 常州市新创智能科技有限公司 | Method for automatically winding glass fiber of metal bolt based on servo control |
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Application publication date: 20180109 |