CN107553800A - Automatic production line for rubber pads - Google Patents
Automatic production line for rubber pads Download PDFInfo
- Publication number
- CN107553800A CN107553800A CN201710717302.4A CN201710717302A CN107553800A CN 107553800 A CN107553800 A CN 107553800A CN 201710717302 A CN201710717302 A CN 201710717302A CN 107553800 A CN107553800 A CN 107553800A
- Authority
- CN
- China
- Prior art keywords
- shaping
- punching press
- rubber blanket
- assembly line
- glue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 239000003292 glue Substances 0.000 claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims description 44
- 238000004080 punching Methods 0.000 claims description 39
- 230000015572 biosynthetic process Effects 0.000 claims description 18
- 239000000693 micelle Substances 0.000 claims description 14
- 230000013011 mating Effects 0.000 claims description 13
- 238000004364 calculation method Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 239000004809 Teflon Substances 0.000 claims description 3
- 229920006362 Teflon® Polymers 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 3
- 238000005303 weighing Methods 0.000 abstract 2
- 230000001502 supplementing effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 12
- 235000013599 spices Nutrition 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention relates to rubber pad production equipment, in particular to an automatic rubber pad production line which comprises a hopper, a weighing electronic scale, a spiral feeder, a mixing stirrer, a planar roller, a bottom glue forming and paving platform, a forming press, a forming airing table, a conveying belt, a gate cutting device and a control box, wherein the hopper is arranged on the bottom glue forming and paving platform; the bottom glue forming paving device is characterized in that a weighing electronic scale is arranged below the hopper, the spiral feeder is arranged right below the hopper, the mixing stirrer is arranged below the spiral feeder, the planar roller is arranged below the mixing stirrer, and the bottom glue forming paving platform is arranged right below the planar roller. The production line does not need manual intervention in the process from feeding to finished products, adopts an electronic blanking quantifying device, an automatic material supplementing device, a metering type mixing and stirring device and other devices to realize automatic feeding and stirring, adopts a forming press automatically executed according to a set program, realizes highly automatic production, reduces the production cost of enterprises, and improves the stability of product quality.
Description
Technical field
The present invention relates to rubber blanket process equipment, more particularly to a kind of rubber blanket automatic assembly line.
Background technology
Rubber blanket has a wide range of applications in daily life, and along with the expansion in market, increasing rubber blanket spreads out
Product enters market, and rubber blanket product will use rubber grain and glue to carry out hot melt molding, processing in process of production
For the rubber blanket of semi-finished product, the process equipment automaticity of semi-finished rubber pad is low at present, can not realize that continuous and automatic is given birth to
Production controls the proportioning of glue, causes the rising of entreprise cost, it is necessary to the charging of substantial amounts of worker's progress craft.
Therefore, a kind of high rubber blanket automatic assembly line of automaticity can solve the above problems, and realize highly automated
Change ground production, reduce enterprise's production cost, improve the stability of product quality.
The content of the invention
Present invention solves the technical problem that be, the process equipment automaticity of current semi-finished rubber pad in the prior art
It is low, continuous automatic production can not be realized, it is necessary to which the charging of substantial amounts of worker's progress craft, controls the proportioning of glue, cause
The rising of entreprise cost.
To solve the above problems, we have proposed a kind of rubber blanket automatic assembly line, the production line is from being dosed into finished product
Between during without manual intervention, employ electronics blanking proportioning device, automatic feeding device, metering-type mixing device etc.
Device realizes automatic charging spice, employs the shaping press performed automatically by setup program, realizes increasingly automatedly raw
Production, enterprise's production cost is reduced, improve the stability of product quality.
To realize the demand, the present invention is achieved through the following technical solutions above-mentioned purpose：A kind of rubber blanket is given birth to automatically
Producing line, including hopper, weight calculation electronic scale, scroll feeder, mixing agitator, flat rollers, primer shape platform of mating formation, shaping
Press, shaping sun terrace, conveyer belt, lock cutting apparatus and control cabinet；
Weight calculation electronic scale is provided with below the hopper, the scroll feeder is set immediately below hopper, and the mixing is stirred
The lower section that device is arranged on scroll feeder is mixed, the flat rollers are arranged on below mixing agitator, and the primer shaping is mated formation
Platform is arranged on the underface of flat rollers, and the shaping press is arranged on the side that primer is molded platform of mating formation, the shaping
Sun terrace is arranged on the side of shaping press, conveyer belt one end joint forming sun terrace, other end connection lock cutting apparatus；The bottom
Glue shapes platform of mating formation, shaping press, shaping sun terrace, conveyer belt and lock cutting apparatus and arranged successively in the horizontal direction.
Further, a kind of rubber blanket automatic assembly line, the mixing agitator include stirring motor, mixing drum, stirred
Mix oar, micelle feeding mouth, glue feeding mouth and compound outlet；The stirring motor is connected by reductor with agitating paddle,
The mixing drum is horizontal positioned, and the mixing drum is provided with micelle feeding mouth and glue pan feeding above one end of stirring motor
Mouthful, compound outlet is provided with below the other end of mixing drum；The glue feeding mouth is connected with measuring pump.
Further, a kind of rubber blanket automatic assembly line, the glue feeding mouth are provided with two, the glue metering
Pump is provided with two pump heads, is connected respectively with two glue feeding mouths, and the other end of glue measuring pump is connected with glue storage tank.
Further, a kind of rubber blanket automatic assembly line, the scroll feeder include longitudinal blanking spiral and level
Feeding serew, longitudinal blanking spiral are arranged at feed hopper bottom, and the horizontal feeding serew is being arranged on longitudinal blanking spiral just
Lower section.
Further, a kind of rubber blanket automatic assembly line, the height of the flat rollers can be entered in vertical direction
Row adjustment, change the thickness of primer shaping.
Further, a kind of rubber blanket automatic assembly line, the shaping press include support frame, base, guide pillar, punching press
Panel, punching press bottom plate, punching press oil cylinder and lift cylinder, the punching press oil cylinder and lift cylinder upper end are connected on support frame, under
End is connected with punching press panel, guide hole is provided with the punching press panel, the guide pillar passes through guide hole one end connect base, the other end
Support frame is connected, the punching press bottom plate is fixedly installed on immediately below punching press panel, and the punching press panel is detachable panel, panel
On be provided with pattern.
Further, a kind of rubber blanket automatic assembly line, it is described shaping press punching press bottom plate on be provided with stainless steel
Heating tube, the stainless steel heating tube are connected with control cabinet.
Further, a kind of rubber blanket automatic assembly line, the primer, which shapes, is provided with Teflon biography on platform of mating formation
Send band.
A kind of rubber blanket automatic assembly line provided by the invention, in use, by electronic scale blanking proportioning device,
Micelle material is transported to the micelle feeding mouth of mixing agitator, glue according to technical recipe ratio, by adjusting measuring pump
The glue feeding mouth of mixing agitator is pumped into respectively, and micelle and glue are carried out sufficiently under the stirring action of mixing agitator
Mixing, micelle tiling is shaped platform of mating formation to primer by flat rollers after the completion of mixing, be then transported into by conveyer belt
Shape press, the mould that can select different size on the punching press panel of press according to demand is shaped, can also be selected according to demand
The mould of different pattern, then sets pressing time, pressure and temperature parameter by control cabinet, and shaping press is automatically performed into
Shape punching press, complete punching press after primer be transported to product shaping sun terrace, after be conveyed to by conveyer belt at lock cutting apparatus
Cutting is completed, that is, obtains finished product.
The beneficial effects of the present invention are：Production line, without manual intervention, employs from being dosed into finished product pilot process
The devices such as electronics blanking proportioning device, automatic feeding device, metering-type mixing device realize automatic charging spice, use
The shaping press that performs automatically by setup program, realizes and produces increasingly automatedly, reduces enterprise's production cost, improves product
The stability of quality.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described.It is clear that drawings in the following description are of the invention
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other accompanying drawings.
Fig. 1 is the overall structure diagram of the present embodiment；
Fig. 2 is the mixing agitator of the present embodiment and the structural representation of glue measuring pump；
In figure, hopper 1, weight calculation electronic scale 2, scroll feeder 3, mixing agitator 4, flat rollers 5, primer shaping are mated formation
Platform 6, shaping press 7, shaping sun terrace 8, conveyer belt 9, lock cutting apparatus 10, stirring motor 41, mixing drum 42, agitating paddle 43, glue
Grain feeding mouth 44, glue feeding mouth 45, compound outlet 46, reductor 47, glue measuring pump 48, pump head 49, support frame 71, bottom
Seat 72, guide pillar 73, punching press panel 74, punching press bottom plate 75, punching press oil cylinder 76, lift cylinder 77, guide hole 78.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Embodiment 1:
A kind of rubber blanket automatic assembly line, including it is hopper 1, weight calculation electronic scale 2, scroll feeder 3, mixing agitator 4, flat
Surface roller 5, primer shape platform 6 of mating formation, shaping press 7, shaping sun terrace 8, conveyer belt 9, lock cutting apparatus 10 and control cabinet；
The lower section of hopper 1 is provided with weight calculation electronic scale 2, and the scroll feeder 3 is set immediately below hopper 1, described mixed
The lower section that agitator 4 is arranged on scroll feeder 3 is closed, the flat rollers 5 are arranged on the lower section of mixing agitator 4, the primer
Shaping platform 6 of mating formation is arranged on the underfaces of flat rollers 5, and the shaping press 7 is arranged on primer shaping and mats formation the one of platform 6
Side, the shaping sun terrace 8 are arranged on the side of shaping press 7, one end joint forming sun terrace 8 of conveyer belt 9, other end connection
Lock cutting apparatus 10；The primer shapes platform 6 of mating formation, shaping press 7, shaping sun terrace 8, conveyer belt 9 and lock cutting apparatus 10 along water
Square to arranging successively.
The mixing agitator 4 includes stirring motor 41, mixing drum 42, agitating paddle 43, micelle feeding mouth 44, glue pan feeding
Mouth 45 and compound outlet 46；The stirring motor 41 is connected by reductor 47 with agitating paddle 43, the water of mixing drum 42
Placing flat, the mixing drum 42 are provided with micelle feeding mouth 44 and glue feeding mouth 45 above one end of stirring motor 41,
Compound outlet 46 is provided with below the other end of mixing drum 42；The glue feeding mouth 44 is connected with measuring pump 48.
The glue feeding mouth 44 is provided with two, and the glue measuring pump 48 is provided with two pump heads 49, respectively with two
Individual glue feeding mouth 44 is connected, and the other end of glue measuring pump 49 is connected with glue storage tank.
The scroll feeder 3 includes longitudinal blanking spiral and horizontal feeding serew, and longitudinal blanking spiral is arranged at
Feed hopper bottom, the horizontal feeding serew are arranged on immediately below longitudinal blanking spiral.
The height of the flat rollers 5 can be adjusted in vertical direction, change the thickness of primer shaping.
The shaping press 7 includes support frame 71, base 72, guide pillar 73, punching press panel 74, punching press bottom plate 75, punching oil
Cylinder 76 and lift cylinder 77, punching press oil cylinder 76 and lift cylinder 77 upper end are connected on support frame 71, and lower end is connected with punching
Pressure surface plate 74, guide hole 78 is provided with the punching press panel 74, the guide pillar 73 is another by one end connect base 72 of guide hole 78
End connection support frame 71, the punching press bottom plate 75 are fixedly installed on immediately below punching press panel 74, and the punching press panel 74 is removable
Panel is unloaded, pattern is provided with panel.
Stainless steel heating tube, the stainless steel heating tube and control are provided with the punching press bottom plate 75 of the shaping press 7
Case is connected.
The primer shapes is provided with Teflon conveyer belt on platform 6 of mating formation.
A kind of rubber blanket automatic assembly line that the present embodiment provides, in use, is quantitatively filled by electronic scale blanking
Put, micelle material is transported to the micelle feeding mouth of mixing agitator, glue is measured according to the ratio of technical recipe by adjusting
Pump is pumped into the glue feeding mouth of mixing agitator respectively, and micelle and glue are carried out fully under the stirring action of mixing agitator
Mixing, micelle tiling is shaped to primer by flat rollers after the completion of mixing and mat formation platform, be then transported to by conveyer belt
Press is shaped, the mould that can select different size on the punching press panel of press according to demand is shaped, can also select according to demand
The mould of different pattern is selected, pressing time, pressure and temperature parameter are then set by control cabinet, shaping press is automatically performed
Shaping and punching, complete the primer after punching press and be transported to product shaping sun terrace, after by conveyer belt be conveyed to lock cutting apparatus
Place completes cutting, that is, obtains finished product.
The beneficial effect of the present embodiment is：Production line, without manual intervention, uses from being dosed into finished product pilot process
The devices such as electronics blanking proportioning device, automatic feeding device, metering-type mixing device realize automatic charging spice, adopt
With the shaping press performed automatically by setup program, realize and produce increasingly automatedly, reduce enterprise's production cost, improve production
The stability of quality.
Claims (8)
- A kind of 1. rubber blanket automatic assembly line, it is characterised in that：Including hopper, weight calculation electronic scale, scroll feeder, mixing Device, flat rollers, primer shape platform of mating formation, shaping press, shaping sun terrace, conveyer belt, lock cutting apparatus and control cabinet；Weight calculation electronic scale is provided with below the hopper, the scroll feeder is set immediately below hopper, the mixing agitator The lower section of scroll feeder is arranged on, the flat rollers are arranged on below mixing agitator, and the primer shapes platform of mating formation The underface of flat rollers is arranged on, the shaping press is arranged on the side that primer is molded platform of mating formation, the shaping sun terrace It is arranged on the side of shaping press, conveyer belt one end joint forming sun terrace, other end connection lock cutting apparatus；The primer into Mat formation platform, shaping press, shaping sun terrace, conveyer belt and lock cutting apparatus of shape arranges successively in the horizontal direction.
- 2. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The mixing agitator includes stirring electricity Machine, mixing drum, agitating paddle, micelle feeding mouth, glue feeding mouth and compound outlet；The stirring motor is by reductor with stirring Mix oar to be connected, the mixing drum is horizontal positioned, and the mixing drum is provided with micelle pan feeding above one end of stirring motor Mouth and glue feeding mouth, the other end lower section of mixing drum are provided with compound outlet；The glue feeding mouth is connected with measuring pump.
- 3. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The glue feeding mouth is provided with two, The glue measuring pump is provided with two pump heads, is connected respectively with two glue feeding mouths, and the other end of glue measuring pump connects It is connected to glue storage tank.
- 4. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The scroll feeder includes longitudinal blanking Spiral and horizontal feeding serew, longitudinal blanking spiral are arranged at feed hopper bottom, and the horizontal feeding serew is arranged on longitudinal direction Immediately below blanking spiral.
- 5. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The height of the flat rollers can hang down Nogata is adjusted upwards, changes the thickness of primer shaping.
- 6. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The shaping press includes support frame, bottom Seat, guide pillar, punching press panel, punching press bottom plate, punching press oil cylinder and lift cylinder, the punching press oil cylinder and lift cylinder upper end are connected to On support frame, lower end is connected with punching press panel, and guide hole is provided with the punching press panel, and the guide pillar is connected by guide hole one end Base, other end connection support frame, the punching press bottom plate are fixedly installed on immediately below punching press panel, and the punching press panel is removable Panel is unloaded, pattern is provided with panel.
- 7. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：Set on the punching press bottom plate of the shaping press Stainless steel heating tube is equipped with, the stainless steel heating tube is connected with control cabinet.
- 8. rubber blanket automatic assembly line as claimed in claim 1, it is characterised in that：The primer shapes to be set on platform of mating formation There is Teflon conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710717302.4A CN107553800A (en) | 2017-08-21 | 2017-08-21 | Automatic production line for rubber pads |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710717302.4A CN107553800A (en) | 2017-08-21 | 2017-08-21 | Automatic production line for rubber pads |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107553800A true CN107553800A (en) | 2018-01-09 |
Family
ID=60976483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710717302.4A Pending CN107553800A (en) | 2017-08-21 | 2017-08-21 | Automatic production line for rubber pads |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107553800A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972985A (en) * | 2018-07-02 | 2018-12-11 | 芜湖万向新元环保科技有限公司 | A kind of efficient environment-friendly rubber pad production equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101633243A (en) * | 2008-07-25 | 2010-01-27 | 明达实业(厦门)有限公司 | Method for manufacturing color stripe tape |
| CN102172964A (en) * | 2011-01-21 | 2011-09-07 | 郑州华隆机械制造有限公司 | Full-automatic hydraulic press |
| CN103407017A (en) * | 2013-07-23 | 2013-11-27 | 杭州精诚自控工程有限公司 | Automatic feeding device used by brake pad formation |
| CN104827679A (en) * | 2015-04-22 | 2015-08-12 | 株洲时代新材料科技股份有限公司 | Rubber bearing rubber sheet preforming production line and production method |
| CN106881877A (en) * | 2017-03-21 | 2017-06-23 | 江苏肯帝亚木业有限公司 | Wood fibre prepares the extruding production line of wood plastic composite with modifying waste plastic |
| CN207310367U (en) * | 2017-08-21 | 2018-05-04 | 广东美适地毯有限公司 | Automatic production line for rubber pads |
-
2017
- 2017-08-21 CN CN201710717302.4A patent/CN107553800A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101633243A (en) * | 2008-07-25 | 2010-01-27 | 明达实业(厦门)有限公司 | Method for manufacturing color stripe tape |
| CN102172964A (en) * | 2011-01-21 | 2011-09-07 | 郑州华隆机械制造有限公司 | Full-automatic hydraulic press |
| CN103407017A (en) * | 2013-07-23 | 2013-11-27 | 杭州精诚自控工程有限公司 | Automatic feeding device used by brake pad formation |
| CN104827679A (en) * | 2015-04-22 | 2015-08-12 | 株洲时代新材料科技股份有限公司 | Rubber bearing rubber sheet preforming production line and production method |
| CN106881877A (en) * | 2017-03-21 | 2017-06-23 | 江苏肯帝亚木业有限公司 | Wood fibre prepares the extruding production line of wood plastic composite with modifying waste plastic |
| CN207310367U (en) * | 2017-08-21 | 2018-05-04 | 广东美适地毯有限公司 | Automatic production line for rubber pads |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108972985A (en) * | 2018-07-02 | 2018-12-11 | 芜湖万向新元环保科技有限公司 | A kind of efficient environment-friendly rubber pad production equipment |
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