CN107553131A - Multifunctional zero component assembling machine - Google Patents
Multifunctional zero component assembling machine Download PDFInfo
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- CN107553131A CN107553131A CN201710885995.8A CN201710885995A CN107553131A CN 107553131 A CN107553131 A CN 107553131A CN 201710885995 A CN201710885995 A CN 201710885995A CN 107553131 A CN107553131 A CN 107553131A
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- ccd camera
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- component assembling
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- zero component
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- 239000012636 effector Substances 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 8
- 230000006872 improvement Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
The invention discloses a kind of Multifunctional zero component assembling machine, including base box, base box top side is provided with horizontal operation platform, horizontal operation platform is provided with positioning carrier, the first CCD camera, at least one robot and controller, positioning carrier, the first CCD camera and an at least robot are in arrangement independently of one another, first CCD camera is electrically connected to controller, the corresponding control machine people work of controller;The second CCD camera and pressurize module are provided with also on horizontal operation platform, second CCD camera is electrically connected to controller, pressurize module under the control of the controller can be close and be away from positioning carrier, when pressurize module is close to positioning carrier, pressurize block on pressurize module can be mobile towards positioning carrier and pressed on parts, realizes and parts are adhered closely on display screen;The Multifunctional zero component assembling machine simplifies kludge overall structure together with vision capture technology is used with robot technology, improves intellectuality, the accuracy of kludge manipulation.
Description
Technical field
The present invention relates to assembling equipment technical field, a kind of Multifunctional zero component assembling machine is specifically provided.
Background technology
Automatic assembly equipment, refer to by some parts of product by close-fitting, buckle, threaded connection, bonding, riveted,
The modes such as welding are grouped together, and obtain the plant equipment for meeting the finished product (semi-finished product) of preliminary dimension precision and function.Because certainly
Dynamic assembling equipment can the Assembly Action that can not complete of the personnel of fulfiling assignment, and the detection after being assembled, therefore, from
Dynamic assembling equipment is increasingly generalizable in 3C industries.
However, in order to realize the assembling of a variety of parts, automatic assembly equipment present on existing market often has multiple
Miscellaneous mechanical structure, so in processing and manufacturing, the requirement on machining accuracy to each mechanical structure, the control accuracy to control system
It is required that all can be very high, manufacture difficulty is big, and the manufacturing cost needed is higher.
In view of this, it is special to propose the present invention.
The content of the invention
In order to overcome drawbacks described above, the invention provides a kind of Multifunctional zero component assembling machine, it is by vision capture technology
With robot technology together with, the overall structure of kludge is not only enormously simplify, also improves the intelligence of kludge manipulation
Energyization, accuracy, stability and convenience.
The present invention in order to solve its technical problem used by technical scheme be:A kind of Multifunctional zero component assembling machine, bag
Base box is included, a horizontal operation platform is provided with the top side of the base box, one is provided with the horizontal operation platform
To accept the positioning carrier of display screen, one to shoot the first CCD camera of display screen position information, it is at least one picking up
Take parts and be transferred to the robot of specified location and a controller on display screen, wherein, the positioning carrier,
One CCD camera and at least one robot are also electrically connected at the control in arrangement, first CCD camera independently of one another
Device, and the controller controls the robot to work accordingly;
In addition, one is additionally provided with the horizontal operation platform to shoot the positional information of parts on a display screen
The second CCD camera and a pressurize module, second CCD camera be also electrically connected to the controller, the pressurize module
Can be close under the control of the controller and it be away from the positioning carrier, and when the pressurize module is close to described fixed
During the carrier of position, the pressurize block on the pressurize module can be mobile towards the positioning carrier and pressed on parts, with reality
Now parts are adhered closely on display screen.
As a further improvement on the present invention, the upper surface of the horizontal operation platform is rectangle, by the horizontal work
The upper surface for making platform is divided into first area and second area, and the first area and second area are also along the horizontal operation
The width of platform upper surface is intervally arranged;
The positioning carrier has a carrying platform to match with display screen shape, the carrying platform be centrally located in
On the first area, and interval is laid with multiple to adsorb the magnet of display screen on the carrying platform, is held described
The peripheral region of carrying platform, which also positions, is provided with multiple limited blocks.
As a further improvement on the present invention, provided with a vertical stand, the vertical stand, which rotates, is arranged at described second
On region, and first CCD camera positioning is arranged in the vertical stand;
Artificial two of the machine, two machines use six-joint robot per capita, and two robots also between
Every being laid on the second area.
As a further improvement on the present invention, positioning is provided with the first servomotor in the inner chamber of the base box, and
Rotating disk is movably set with the second region, the rotating disk and the output shaft of first servomotor are located by connecting, and
The vertical stand positioning is arranged in the rotating disk.
As a further improvement on the present invention, the position on the second area and between two robots
Place offers a through hole extended along the width of the horizontal operation platform upper surface, and the through hole extends to described
At first area, and inner chamber of the through hole also with the base box connects;
Second CCD camera and the pressurize module are placed in the through hole, and second CCD camera and institute
Movement can also be synchronized by stating pressurize module.
As a further improvement on the present invention, realize that second CCD camera and the pressurize module can synchronize
Mobile structure is:Provided with the second servomotor, receiving block and ball-screw, wherein, second servomotor and described hold
Connect block and respectively position and be arranged in the inner chamber of the base box, and second servomotor and the receiving block are also along described
The width of horizontal operation platform upper surface is intervally arranged, and the ball-screw has one along the horizontal operation platform upper table
Screw rod and one that the width in face extends are slidedly arranged on the nut block on the screw rod, and a shaft end of the screw rod passes through connection
The output shaft of axle device and second servomotor is located by connecting, and another shaft end of the screw rod is rotationally connected with the receiving block
On;And second CCD camera and the pressurize module are respectively located by connecting in the nut block.
As a further improvement on the present invention, the pressurize module has vertical upright column, installing frame, the first cylinder, installation
Seat and multiple second cylinders, wherein, the vertical upright column is movably set in the through hole, and the downside of the vertical upright column
Also it is located by connecting in the nut block, the installing frame is located by connecting at the top of the vertical upright column, first gas
In on the installing frame, the mounting seat is slidably connected on the installing frame cylinder location and installation, and the mounting seat also with institute
The piston rod for stating the first cylinder is located by connecting, and can move up and down positioning under the drive of first cylinder;This is more
For individual second cylinder all location and installations in the mounting seat, the piston rod sensing of each second cylinder is all downward and each
After the piston rod of second cylinder is also all fed through downwards the mounting seat, and it is located by connecting and has a pressurize block.
As a further improvement on the present invention, second servomotor, first cylinder and the plurality of second cylinder
All it is electrically connected at the controller.
As a further improvement on the present invention, determine on the second area and close to the opening position of a robot
Position is provided with a screw auto-feeding machine to feeding screw, and also connects on the end effector mechanism of the robot
An automatic locking screw machine is connected to, the screw auto-feeding machine and the automatic locking screw machine cooperate and be electrically connected with
In the controller.
As a further improvement on the present invention, one is additionally provided with the second area to read display screen and zero
The automatic barcode scanning gun of part bar code information.
The beneficial effects of the invention are as follows:1. compared to prior art, the Multifunctional zero component assembling machine is by vision capture skill
Art together with, not only enormously simplify the overall structure of kludge with robot technology, also improve kludge manipulation
Intellectuality, accuracy, stability and convenience.2. using robot and pressurize module, the Multifunctional zero component assembling machine can have
Effect ground, which is realized, is assembled together Various Complex and irregular parts, has both expanded the applicability of equipment, has in turn ensured that zero
The stability of part assembling.3. the Multifunctional zero component assembling machine not only time saving but also human-saving in actual production, can be extensively in labor
Promoted in power dense type enterprise.
Brief description of the drawings
Fig. 1 is the sectional perspective structural representation of Multifunctional zero component assembling machine of the present invention;
Fig. 2 is the mplifying structure schematic diagram in A portions shown in Fig. 1;
Fig. 3 is the mplifying structure schematic diagram of pressurize module shown in Fig. 2;
Fig. 4 is the mplifying structure schematic diagram in B portions shown in Fig. 1;
Fig. 5 is the structural representation of positioning carrier of the present invention.
With reference to accompanying drawing, make the following instructions:
1 --- base box 10 --- horizontal operation platform
2 --- positioning carrier 20 --- carrying platforms
21 --- magnet 22 --- limited blocks
3 --- the first CCD camera 4 --- robots
5 --- the second CCD camera 6 --- pressurize modules
60 --- pressurize block 61 --- vertical upright columns
62 --- installing frame 63 --- first cylinders
64 --- mounting seat 65 --- second cylinders
7 --- vertical stand 80 --- screw auto-feeding machines
81 --- automatic locking screw machine 9 --- automatic barcode scanning guns
Embodiment
Referring to figure to a preferred embodiment of the present invention will be described in detail.
Embodiment 1:
Refer to shown in accompanying drawing 1 and accompanying drawing 2, the sectional perspective knot of Multifunctional zero component assembling machine respectively of the present invention
Structure schematic diagram and the mplifying structure schematic diagram in A portions.Described Multifunctional zero component assembling machine includes base box 1, the support
A horizontal operation platform 10 is provided with the top side of case 1, one is provided with the horizontal operation platform 10 to accept display
The positioning carrier 2, one of screen to shoot the first CCD camera 3 of display screen position information, it is at least one picking up parts simultaneously
The controller of robot 4 and one of specified location on display screen is transferred to, wherein, the positioning carrier 2, the first CCD camera
3 and at least one the robot 4 in arrangement independently of one another, first CCD camera 3 is also electrically connected at the controller, and
The controller controls the robot 4 to work accordingly;
In addition, one is additionally provided with the horizontal operation platform 10 to shoot the position letter of parts on a display screen
The second CCD camera 5 and a pressurize module 6, second CCD camera 5 of breath are also electrically connected to the controller, the pressurize
Module 6 can be close under the control of the controller and be away from the positioning carrier 2, and when the pressurize module 6 is close
When the positioning carrier 2, the pressurize block 60 on the pressurize module 6 can move and press on towards the positioning carrier 2
On parts, parts are adhered closely on display screen with realizing.
In the present embodiment, it is preferred that the upper surface of the horizontal operation platform 10 is rectangle, by the horizontal operation
The upper surface of platform 10 is divided into first area and second area, and the first area and second area are also along the horizontal operation
The width of the upper surface of platform 10 is intervally arranged;
The positioning carrier 2 is placed in the middle with a carrying platform 20 to match with display screen shape, the carrying platform 20
Be arranged on the first area, and on the carrying platform 20 interval be laid with it is multiple adsorbing the magnet of display screen
21, also positioned in the peripheral region of the carrying platform 20 and be provided with multiple limited blocks 22;Specifically refer to shown in accompanying drawing 5.
Preferably, provided with a vertical stand 7, the vertical stand 7, which rotates, to be arranged on the second area, and described the
The positioning of one CCD camera 3 is arranged in the vertical stand 7;
The robot 4 is two, and using six-joint robot, (six-joint robot uses ability for two robots 4
Known device known to field technique personnel, it is not described here in detail), and two robots 4 be also spaced be laid in it is described
On second area.
It is further preferred that positioning is provided with the be electrically connected with the controller in the inner chamber of the base box 1
One servomotor, and rotating disk is movably set with the second region, the rotating disk and the output of first servomotor
Axle is located by connecting, and the vertical positioning of stand 7 is arranged in the rotating disk.
In the present embodiment, it is preferred that the opening position on the second area and between two robots 4
A through hole extended along the width of the upper surface of horizontal operation platform 10 is offered, the through hole extends to described
At first area, and inner chamber of the through hole also with the base box 1 connects;Second CCD camera 5 and the pressurize
Module 6 is placed in the through hole, and second CCD camera 5 and the pressurize module 6 can also synchronize movement.
It is further preferred that realize that second CCD camera 5 and the pressurize module 6 can synchronize mobile knot
Structure is:Provided with the second servomotor, receiving block and ball-screw, wherein, second servomotor and the receiving block are divided equally
It Ding Wei not be arranged in the inner chamber of the base box 1, and second servomotor and the receiving block are also along the horizontal work
The width for making the upper surface of platform 10 is intervally arranged, and the ball-screw has one along the upper surface of horizontal operation platform 10
Width extension screw rod and one be slidedly arranged on nut block on the screw rod, a shaft end of the screw rod passes through shaft coupling
The output shaft of device and second servomotor is located by connecting, and another shaft end of the screw rod is rotationally connected with the receiving block
On;And second CCD camera 5 and the pressurize module 6 are respectively located by connecting in the nut block.
It is further preferred that the pressurize module 6 has vertical upright column 61, installing frame 62, the first cylinder 63, mounting seat 64
With multiple second cylinders 65, wherein, the vertical upright column 61 is movably set in the through hole, and the vertical upright column 61
Downside is also located by connecting in the nut block, and the installing frame 62 is located by connecting at the top of the vertical upright column 61, institute
The location and installation of the first cylinder 63 is stated on the installing frame 62, the mounting seat 64 is slidably connected on the installing frame 62, and
Piston rod of the mounting seat 64 also with first cylinder 63 is located by connecting, and can be under the drive of first cylinder 63
Move up and down positioning;The plurality of second cylinder 65 all location and installations are in the mounting seat 64, each second cylinder
65 piston rod sensing is all downward, and the piston rod of each second cylinder 65 is also all fed through downwards the mounting seat 64
Afterwards, and it is located by connecting and has a pressurize block 60.Specifically refer to shown in accompanying drawing 3.
It is further preferred that second servomotor, first cylinder 63 and the plurality of second cylinder 65 are all electrical
The controller is connected to, and first cylinder 63 and multiple second cylinders 65 all use needle-like cylinder.
In the present embodiment, it is preferred that positioned on the second area and close to the opening position of a robot 4
A screw auto-feeding machine 80 to feeding screw is provided with, and on the end effector mechanism of the robot 4 also
It is connected with an automatic locking screw machine 81 (referring to shown in accompanying drawing 4), the screw auto-feeding machine 80 and the automatic locking screw machine
81 mutual cooperations are simultaneously electrically connected at the controller.The screw auto-feeding machine 80 and automatic locking screw machine 81 are adopted
With known device well-known to those skilled in the art, therefore it is not described in detail here.
In the present embodiment, it is preferred that one is additionally provided with the second area to read display screen and parts
The automatic barcode scanning gun 9 of bar code information.
In addition, present invention also offers the operating method of the Multifunctional zero component assembling machine, it is specially:1. by display screen
It is fixed on the carrying platform 20;
2. first CCD camera 3 shoots the positional information of display screen, and the positional information of the display screen is transferred into institute
State controller;The controller controls two robots 4 to act:The end effector mechanism energy of wherein one robot 4
The parts such as microphone and screw are enough picked up, and above-mentioned parts are positioned in the specified location of display screen;Another machine
The end effector mechanism of device people 4 can pick up the parts such as microphone, LED, camera, inductor, and by above-mentioned parts also
It is positioned in the specified location of display screen;
3. second CCD camera 5 shoots the positional information of multiple parts on a display screen, and is transferred to the control
Device;The controller controls second servomotor to rotate forward, and realizes and drives the pressurize module 6 to be carried towards the positioning
The movement of tool 2, and during the pressurize module 6 moves towards the positioning carrier 2, second CCD camera 5 is also synchronous
It is mobile, and the lower section of the positioning carrier 2 is moved to (because the through hole is extended at the first area, for institute
The movement for stating the second CCD camera 5 provides enough spaces);
When the pressurize module 6 is moved to 2 edge of positioning carrier, the controller controls second servo
Motor is out of service, and controls first cylinder 63 and the plurality of second cylinder 65 to start simultaneously, drives multiple pressurizes
Block 60 is moved down and pressed on parts, after pressurize for a period of time, realizes and parts are adhered closely on display screen;
4. after the completion of the pressurize operation all of all parts, the controller controls first cylinder 63 and the plurality of
Second cylinder 65 resets, to drive multiple pressurize blocks 60 to reset;The controller also controls the second servo electricity simultaneously
Machine rotates backward, and to drive, the pressurize module 6 is overall and second CCD camera 5 resets;
6. manually remove the display screen assembled.
In summary, compared to prior art, Multifunctional zero component assembling machine of the present invention by vision capture technology with
Robot technology not only enormously simplify the overall structure of kludge with together, also improve the intelligence of kludge manipulation
Change, accuracy, stability and convenience;In addition, the Multifunctional zero component assembling machine uses robot and pressurize module, can be effective
Ground is realized and is assembled together Various Complex and irregular parts, has both expanded the applicability of equipment, has in turn ensured that zero
The stability of part assembling;In addition, the Multifunctional zero component assembling machine not only time saving but also human-saving in actual production, can be extensively in labor
Promoted in power dense type enterprise.
Above-mentioned embodiment only the illustrative present invention the effect of, not for limitation the present invention, it is noted that for
For those skilled in the art, without departing from the technical principles of the invention, some change can also be made
Enter and modification, these improvement and modification also should be regarded as within the scope of the present invention.
Claims (10)
1. a kind of Multifunctional zero component assembling machine, including base box (1), it is horizontal that one is provided with the top side of the base box (1)
Workbench (10), it is characterised in that:One is provided with to accept the positioning of display screen on the horizontal operation platform (10)
Carrier (2), one to shoot the first CCD camera (3) of display screen position information, it is at least one picking up parts and transfer
The robot (4) and a controller of specified location on to display screen, wherein, the positioning carrier (2), the first CCD camera
(3) and at least one robot (4) is also electrically connected at the control in arrangement, first CCD camera (3) independently of one another
Device, and the controller controls the robot (4) to work accordingly;
In addition, one is additionally provided with the horizontal operation platform (10) to shoot the positional information of parts on a display screen
The second CCD camera (5) and a pressurize module (6), second CCD camera (5) is also electrically connected to the controller, described
Pressurize module (6) can be close under the control of the controller and be away from the positioning carrier (2), and works as the pressurize mould
When group (6) is close to the positioning carrier (2), the pressurize block (60) on the pressurize module (6) can carry towards the positioning
Tool (2) is mobile and presses on parts, and parts are adhered closely on display screen with realizing.
2. Multifunctional zero component assembling machine according to claim 1, it is characterised in that:The horizontal operation platform (10)
Upper surface is rectangle, and the upper surface of the horizontal operation platform (10) is divided into first area and second area, described
One region and second area are also intervally arranged along the width of horizontal operation platform (10) upper surface;
The positioning carrier (2) has a carrying platform (20) to match with display screen shape, and the carrying platform (20) occupies
In be arranged on the first area, and on the carrying platform (20) interval be laid with it is multiple adsorbing the magnetic of display screen
Iron (21), also positioned in the peripheral region of the carrying platform (20) and be provided with multiple limited blocks (22).
3. Multifunctional zero component assembling machine according to claim 2, it is characterised in that:It is described provided with a vertical stand (7)
Vertical stand (7) is rotated and is arranged on the second area, and first CCD camera (3) positioning be arranged at it is described vertical vertical
On frame (7);
The robot (4) is two, and two robots (4) use six-joint robot, and two robots (4)
Also interval is laid on the second area.
4. Multifunctional zero component assembling machine according to claim 3, it is characterised in that:In the inner chamber of the base box (1)
Middle positioning is provided with the first servomotor, and is movably set with rotating disk on the second region, the rotating disk and described first
The output shaft of servomotor is located by connecting, and vertical stand (7) positioning is arranged in the rotating disk.
5. Multifunctional zero component assembling machine according to claim 3, it is characterised in that:On the second area and between
Opening position between two robots (4) offers one and prolonged along the width of horizontal operation platform (10) upper surface
The through hole stretched, the through hole are extended at the first area, and inner chamber of the through hole also with the base box (1)
Connect;
Second CCD camera (5) and the pressurize module (6) are placed in the through hole, and second CCD camera
(5) and the pressurize module (6) can also synchronize movement.
6. Multifunctional zero component assembling machine according to claim 5, it is characterised in that:Realize second CCD camera (5)
Can synchronize mobile structure with the pressurize module (6) is:Provided with the second servomotor, receiving block and ball-screw,
Wherein, second servomotor and the receiving block, which respectively position, is arranged in the inner chamber of the base box (1), and described
Second servomotor and the receiving block are also intervally arranged along the width of horizontal operation platform (10) upper surface, described
Ball-screw has one to be slidedly arranged on institute along the screw rod of the width extension of horizontal operation platform (10) upper surface and one
The nut block on screw rod is stated, a shaft end of the screw rod is positioned by the output shaft of shaft coupling and second servomotor to be connected
Connect, another shaft end of the screw rod is rotationally connected with the receiving block;And second CCD camera (5) and the pressurize mould
Group (6) is respectively located by connecting in the nut block.
7. Multifunctional zero component assembling machine according to claim 6, it is characterised in that:The pressurize module (6) has perpendicular
To column (61), installing frame (62), the first cylinder (63), mounting seat (64) and multiple second cylinders (65), wherein, it is described vertical
Column (61) is movably set in the through hole, and the downside of the vertical upright column (61) is also located by connecting in the nut block
On, the installing frame (62) is located by connecting at the top of the vertical upright column (61), the first cylinder (63) location and installation
In on the installing frame (62), the mounting seat (64) is slidably connected on the installing frame (62), and the mounting seat (64)
Piston rod also with first cylinder (63) is located by connecting, and can be carried out under the drive of first cylinder (63) up and down
Running fix;The plurality of second cylinder (65) all location and installations are in the mounting seat (64), each second cylinder (65)
Piston rod point to all downward, and the piston rod of each second cylinder (65) is also all fed through downwards the mounting seat (64)
Afterwards, and it is located by connecting and has a pressurize block (60).
8. Multifunctional zero component assembling machine according to claim 7, it is characterised in that:It is second servomotor, described
First cylinder (63) and the plurality of second cylinder (65) are all electrically connected at the controller.
9. Multifunctional zero component assembling machine according to claim 2, it is characterised in that:It is on the second area and close
The opening position positioning of a robot (4) is provided with a screw auto-feeding machine (80) to feeding screw, and at this
An automatic locking screw machine (81), the screw auto-feeding machine are also associated with the end effector mechanism of one robot (4)
(80) cooperate with the automatic locking screw machine (81) and be electrically connected at the controller.
10. Multifunctional zero component assembling machine according to claim 2, it is characterised in that:Also set on the second area
One is equipped with to read the automatic barcode scanning gun (9) of display screen and parts bar code information.
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CN201710885995.8A CN107553131A (en) | 2017-09-27 | 2017-09-27 | Multifunctional zero component assembling machine |
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CN201710885995.8A CN107553131A (en) | 2017-09-27 | 2017-09-27 | Multifunctional zero component assembling machine |
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Cited By (2)
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CN109175992A (en) * | 2018-08-20 | 2019-01-11 | 西安万威机械制造股份有限公司 | A kind of man-machine collaboration casing Intelligent assembly platform based on AR technology |
CN116741057A (en) * | 2023-08-14 | 2023-09-12 | 苏州奇达创机械有限公司 | Arc display screen equipment |
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CN106964954A (en) * | 2017-04-15 | 2017-07-21 | 王海柱 | Toy fittings screw rod assembles detection means automatically |
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