CN107552590B - The manufacturing method of stud - Google Patents
The manufacturing method of stud Download PDFInfo
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- CN107552590B CN107552590B CN201711009934.1A CN201711009934A CN107552590B CN 107552590 B CN107552590 B CN 107552590B CN 201711009934 A CN201711009934 A CN 201711009934A CN 107552590 B CN107552590 B CN 107552590B
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- titanium tube
- electrode block
- stud
- titanium
- blank
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Abstract
The present invention relates to a kind of manufacturing methods of stud, belong to stud and prepare manufacture field.The present invention includes the following steps: to choose the round titanium tube that internal diameter is 80mm~100mm, inner surface pickling processes;Titanium sponge is pressed into cylindrical electrode block, electrode block diameter is slightly less than titanium tube internal diameter;Electrode block is packed into titanium tube, titanium tube both ends welded closure, so that electrode block is set in the airtight cavity of titanium tube, all material becomes the combination blank of an entirety;Combination blank after vacuumizing, which is put into heating furnace, to be heated, and the vacuum degree for combining blank is < 0.01Pa, and heating temperature is 1000 DEG C~1200 DEG C, and heating time is 2 hours~6 hours;The combination blank for completing heating process taking-up is rolled;Stress relief annealing is carried out after rolling bar, annealing temperature is 350 DEG C~650 DEG C.The present invention prepares the simplification processing technology of stud by then being rolled by the direct briquetting of titanium sponge, Vacuum Package, processing cost is reduced by 2/3 or more, totle drilling cost reduces by 8% or more.
Description
Technical field
The present invention relates to a kind of manufacturing methods of stud, belong to stud and prepare manufacture field.
Background technique
For pure titanium because having many advantages such as that specific strength is high, anti-corrosion, heat resistance is strong, the application in every field is more and more wider
It is general, but its smelting technique is complicated, high production cost, therefore the price of titanium is expensive, largely limits the popularization and application of titanium.
With the continuous expansion of titanium application field, this contradiction is all the more highlighted.
Current stud rolling process is complicated, needs by melting twice, peeling, cogging, polishing, cause production cost compared with
It is high.
Summary of the invention
The technical problems to be solved by the present invention are: providing a kind of manufacturing method of the stud of lower production costs.
To solve above-mentioned technical problem the technical scheme adopted by the invention is that: the manufacturing method of stud, including walk as follows
It is rapid:
Step 1: choosing the round titanium tube that internal diameter is 80mm~100mm, inner surface pickling processes;
Step 2: titanium sponge is pressed into cylindrical electrode block, electrode block diameter is slightly less than titanium tube internal diameter;
Step 3: electrode block is packed into titanium tube, titanium tube both ends welded closure, so that electrode block is set to the airtight cavity of titanium tube
Interior, all material becomes the combination blank of an entirety;
Step 4: the combination blank after vacuumizing is put into heating furnace and heats, it is small for combining the vacuum degree of blank
In 0.01Pa, heating temperature is 1000 DEG C~1200 DEG C, and heating time is 2 hours~6 hours;
Step 5: the combination blank for completing heating process taking-up is rolled;
Step 6: carrying out stress relief annealing after rolling bar, annealing temperature is 350 DEG C~650 DEG C, and the time is 4 hours~6
Hour.
Assembly material need to be processed in strict accordance with design size, coating titanium tube with a thickness of 1mm~3mm, preferably 2mm, with
Guarantee the integraty of combination blank;The internal diameter of titanium tube is 80mm~100mm, beyond can not merge between this range titanium sponge;For
Facilitating the loading of electrode block, while guaranteeing product quality, the spacing between electrode block outer wall and titanium tube internal diameter is 0.2mm~2mm,
Preferably 1mm.
It is 1000 DEG C~1200 DEG C that ready combination blank, which is put into the heating temperature heated in heating furnace, heating
Time is 2 hours~6 hours, can not be occurred beyond this range diffusion bond.
In addition, the rolling elongation percentage of initial passage is not less than 20% when rolling in step 5.
The beneficial effects of the present invention are: passing through the letter for then rolling preparation stud by the direct briquetting of titanium sponge, Vacuum Package
Change processing technology, processing cost is reduced by 2/3 or more.
Detailed description of the invention
Fig. 1 is the production schematic diagram of present invention combination blank;
Marked in the figure: 1- titanium sponge electrode block, 2- titanium tube, 3- titanium plate end cap.
Specific embodiment
Below with reference to embodiment, the invention will be further described.
Embodiment 1:
Step 1: choosing the round titanium tube of internal diameter 85mm, wall thickness 2mm, inner surface pickling processes;
Step 2: titanium sponge is pressed into cylindrical electrode block, electrode block diameter is 83mm;
Step 3: electrode block is packed into titanium tube, titanium tube both ends are closed by argon arc welding, obtain combination blank;
Step 4: the combination blank after vacuumizing is put into heating furnace and heats, the vacuum degree for combining blank is <
0.01Pa, keeps the temperature 2 hours by 1050 DEG C of heating temperature;
Step 5: taking out the combination blank for completing heating process, rolled, rolling elongation percentage is respectively 20%, 20%,
20%;
Step 6: carrying out stress relief annealing after rolling bar, annealing temperature is 400 DEG C.
Result of implementation: TA1 wire product yield strength reaches 350Mpa, and elongation percentage 28% is suitable with existing product, cost drop
Low 10% or more.
Embodiment 2:
Step 1: choosing the round titanium tube of internal diameter 95mm, wall thickness 2mm, inner surface pickling processes;
Step 2: titanium sponge is pressed into cylindrical electrode block, electrode block diameter is 93mm;
Step 3: electrode block is packed into titanium tube, titanium tube both ends are closed by argon arc welding, obtain combination blank;
Step 4: the combination blank after vacuumizing is put into heating furnace and heats, the vacuum degree for combining blank is <
0.01Pa, keeps the temperature 2 hours by 1150 DEG C of heating temperature;
Step 5: taking out the combination blank for completing heating process, rolled, rolling elongation percentage is respectively 20%, 15%,
20%;
Step 6: carrying out stress relief annealing after rolling bar, annealing temperature is 500 DEG C.
Result of implementation: TA1 wire product yield strength reaches 300Mpa, and elongation percentage 33% is suitable with existing product, cost drop
Low 8% or more.
Claims (4)
1. the manufacturing method of stud, which comprises the steps of:
Step 1: choosing the round titanium tube that internal diameter is 80mm~100mm, inner surface pickling processes;
Step 2: titanium sponge is pressed into cylindrical electrode block, electrode block diameter is slightly less than titanium tube internal diameter;
Step 3: electrode block is packed into titanium tube, titanium tube both ends welded closure, so that electrode block is set in the airtight cavity of titanium tube,
All material becomes the combination blank of an entirety;
Step 4: the combination blank after vacuumizing is put into heating furnace and heats, combine blank vacuum degree be less than
0.01Pa, heating temperature are 1000 DEG C~1200 DEG C, and heating time is 2 hours~6 hours;
Step 5: the combination blank for completing heating process taking-up is rolled;
Step 6: carrying out stress relief annealing after rolling bar, annealing temperature is 350 DEG C~650 DEG C, and the time is 4 hours~6 small
When.
2. the manufacturing method of stud as described in claim 1, it is characterised in that: the wall thickness of titanium tube is 1mm~3mm.
3. the manufacturing method of stud as described in claim 1, it is characterised in that: between electrode block outer wall and titanium tube internal diameter
Away from for 0.2mm~2mm.
4. the manufacturing method of the stud as described in any one of claims 1 to 3, it is characterised in that: when being rolled in step 5,
The rolling elongation percentage of initial passage is not less than 20%.
Priority Applications (1)
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CN201711009934.1A CN107552590B (en) | 2017-10-25 | 2017-10-25 | The manufacturing method of stud |
Applications Claiming Priority (1)
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---|---|---|---|
CN201711009934.1A CN107552590B (en) | 2017-10-25 | 2017-10-25 | The manufacturing method of stud |
Publications (2)
Publication Number | Publication Date |
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CN107552590A CN107552590A (en) | 2018-01-09 |
CN107552590B true CN107552590B (en) | 2019-11-12 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5568132A (en) * | 1978-11-17 | 1980-05-22 | Kiyoteru Takayasu | Production of composite metal bar |
JPS5611109A (en) * | 1979-07-06 | 1981-02-04 | Takefu Tokushu Kozai Kk | Manufacture of composite metallic bar |
CN101121184A (en) * | 2007-09-07 | 2008-02-13 | 宝鸡市亚钛新金属有限公司 | Method for manufacturing titanium base composite pipe-rod materials |
CN101157172A (en) * | 2007-10-19 | 2008-04-09 | 宝鸡市英耐特医用钛有限公司 | Method of preparing medical high-precision titanium and titanium alloy rod bar |
CN104878245A (en) * | 2015-04-23 | 2015-09-02 | 西安赛特思迈钛业有限公司 | Biomedical high-strength and toughness Ti-6Al-4V titanium alloy bar and preparation method thereof |
CN106947929A (en) * | 2017-05-10 | 2017-07-14 | 东南大学 | A kind of preparation method of high intensity fine grain pure titanium rod wire rod |
-
2017
- 2017-10-25 CN CN201711009934.1A patent/CN107552590B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5568132A (en) * | 1978-11-17 | 1980-05-22 | Kiyoteru Takayasu | Production of composite metal bar |
JPS5611109A (en) * | 1979-07-06 | 1981-02-04 | Takefu Tokushu Kozai Kk | Manufacture of composite metallic bar |
CN101121184A (en) * | 2007-09-07 | 2008-02-13 | 宝鸡市亚钛新金属有限公司 | Method for manufacturing titanium base composite pipe-rod materials |
CN101157172A (en) * | 2007-10-19 | 2008-04-09 | 宝鸡市英耐特医用钛有限公司 | Method of preparing medical high-precision titanium and titanium alloy rod bar |
CN104878245A (en) * | 2015-04-23 | 2015-09-02 | 西安赛特思迈钛业有限公司 | Biomedical high-strength and toughness Ti-6Al-4V titanium alloy bar and preparation method thereof |
CN106947929A (en) * | 2017-05-10 | 2017-07-14 | 东南大学 | A kind of preparation method of high intensity fine grain pure titanium rod wire rod |
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Address after: No. 1509, xiangdao Avenue, Chengxiang Town, Qingbaijiang District, Chengdu, Sichuan 610000 China (Sichuan) pilot Free Trade Zone Patentee after: Chengdu advanced metal material industry technology Research Institute Co.,Ltd. Address before: 610306 Chengdu City, Chengdu, Sichuan, China (Sichuan) free trade test zone, Chengdu City, Qingbaijiang District, xiangdao Boulevard, Chengxiang Town, No. 1509 (room 13, A District, railway port mansion), room 1319 Patentee before: CHENGDU ADVANCED METAL MATERIALS INDUSTRY TECHNOLOGY RESEARCH INSTITUTE Co.,Ltd. |