CN107549934B - Environment-friendly button and preparation method thereof - Google Patents
Environment-friendly button and preparation method thereof Download PDFInfo
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- CN107549934B CN107549934B CN201710721258.4A CN201710721258A CN107549934B CN 107549934 B CN107549934 B CN 107549934B CN 201710721258 A CN201710721258 A CN 201710721258A CN 107549934 B CN107549934 B CN 107549934B
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Abstract
The invention relates to an environment-friendly button and a preparation method thereof, wherein the button comprises the following components: 10-30 parts of potato powder, 70-90 parts of cassava powder, 1-2.5 parts of toner and 20-40 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea. The environment-friendly button is mainly prepared from potato powder and corn starch which are organic decomposable food-grade environment-friendly materials. Through detection, the button is an environment-friendly button which is low in cost, high in hardness, decomposable, free of toxic substances and free of pollution to the environment, and the quality of the button can meet the national standard requirement.
Description
Technical Field
The invention relates to the technical field of buttons, in particular to an environment-friendly button and a preparation method thereof.
Background
The button is a fastener used for connecting lappets at two sides of the clothes, has the initial function of connecting the lappets of the clothes, is gradually developed to have more artistry and decoration besides maintaining the original functions, and is also a representative of individuation and multi-functionalization of the clothes. Along with the continuous replacement of popular elements and the continuous change of fashionable clothes, the manufacturing process of the button is exquisite day by day, and the button for clothes is more and more exquisite.
Most of the existing buttons are chemical buttons, wherein the chemical buttons are divided into organic buttons, resin buttons, combined buttons, urea buttons, paint buttons, electroplating buttons, changli buttons and the like. Chemical button is prepared by chemical raw materials, which are often difficult to degrade, have high pollution, cause environmental pollution, are not environment-friendly, and are not beneficial to recycling and reutilization.
Disclosure of Invention
In view of the above, it is necessary to provide an environment-friendly button and a method for preparing the same.
An environment-friendly button, the button comprises the following components in parts by weight: 10-30 parts of potato powder, 70-90 parts of corn flour, 1-2.5 parts of toner and 20-40 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea.
Preferably, the button comprises the following components in parts by weight: 15-25 parts of potato powder, 75-85 parts of corn flour, 1.5-2.2 parts of toner and 25-35 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea.
Preferably, the button comprises the following components in parts by weight: 20 parts of potato powder, 80 parts of corn starch, 2 parts of toner and 33 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea.
A preparation method of an environment-friendly button comprises the following steps: processing raw material patterns; pressing buttons of the blanks; turning buttons; and (5) polishing.
Preferably, the raw material processing step comprises: putting the material with the formula amount of any one of claims 1-3 into a stirrer, uniformly stirring, and taking out for standby, wherein the stirring time is 15-40 minutes; putting the stirred colored material into a sheet discharging machine to extrude a color sheet with a preset size; putting the extruded color piece into a sheet pushing machine, laminating, extruding fine lines, and cutting into color strips; and forming the cut color bars into a cylinder with a preset size, and storing the cylinder indoors for later use.
Preferably, the step of preparing the embryo comprises: putting the cylinder into a blank cutting machine to be cut into particles; putting the particles into an oven for drying, wherein the baking temperature is 40-60 ℃, and the baking time is 8-20 hours; putting the dried particles into a hydraulic press to be pressed into button blanks or shaped buttons; the molded buttons comprise molded perforated buttons and molded non-perforated buttons; 12-20 moulds per hour; and putting the pressed button blank or button into an edge sewing machine to rotate for 15-40 minutes.
Preferably, if the dried granules are put into a hydraulic press to be pressed into button blanks, the button turning step comprises the following steps: placing the button blank into a money machine and forming the button blank into a preset style by a diamond cutter; punching the button blank in the preset style; if the dried particles are put into a hydraulic press to be pressed into the shaped non-punched button, the button turning step comprises the following steps: and punching the button which is shaped into the pattern and is not punched.
Preferably, the polishing step comprises: and polishing the punched button blank or button with polishing ingredients by a polishing machine to obtain the environment-friendly button.
Preferably, the polishing comprises: one of matte polishing, semi-gloss polishing, full-gloss polishing and super-gloss polishing; wherein, the matte polishing time is 2-15 hours; the half polishing time is 3-12 hours; the full polishing time is 6-36 hours, and the super polishing time is 8-72 hours.
Preferably, if the matte polishing is performed, adding a polishing formulation a, wherein the polishing formulation a comprises: matte oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil; if the semi-polishing or the full-polishing is carried out, adding a polishing ingredient B, wherein the polishing ingredient B comprises: matte oil, all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil; if super polishing is carried out, adding a polishing ingredient C, wherein the polishing ingredient C comprises: all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car oil and silicone oil.
The environment-friendly button adopts the main raw materials of potato flour and corn starch which are both organic decomposable food-grade environment-friendly materials. Through detection, the button is an environment-friendly button which is low in cost, high in hardness, decomposable, free of toxic substances and free of pollution to the environment, and the quality of the button can meet the national standard requirement. And in the whole production process, no toxic substance is generated, and the environment is not damaged.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An environment-friendly button, the button comprises the following components in parts by weight: 10 parts of potato powder, 70 parts of corn starch, 1 part of toner and 20 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea. The preparation method of the environment-friendly button comprises the following steps:
(1) processing raw material patterns;
(2) pressing buttons of the blanks;
(3) turning buttons;
(4) polishing;
wherein, the raw material pattern processing step comprises:
(a) putting the powdery material with the formula ratio into a stirrer to be uniformly stirred for 30 minutes, and taking out for later use;
(b) putting the stirred colored material into a sheet extruding machine to extrude a color sheet with the size of 10cm x 60cm x 6 mm;
(c) putting the extruded color piece into a sheet pushing machine, laminating, extruding fine lines, and cutting into color strips;
(d) forming the cut color strips into cylinders with the size of 40cm x 60cm according to the requirements of a pre-designed drawing, and storing the cylinders in an air-conditioning room with the temperature of 20 ℃ for later use;
wherein, the embryo preparation step comprises:
(a) putting the cylinder into a blank cutting machine, and cutting the cylinder into particles by a high-speed blade;
(b) putting the particles into a baking oven for drying at 40 ℃, wherein the baking time is 8 hours;
(c) putting the dried embryo granules into a hydraulic press, and pressing the dried embryo granules into button embryos by a button embryo high-pressure die, wherein 12 dies are formed per hour;
(d) putting the pressed button blank into an edge beating machine to rotate for 15 minutes;
wherein, the car button step includes:
(a) placing the button blank into a money machine and forming the button blank into a preset style by a diamond cutter; steel bar cutter vehicle
The button of the button does not turn white, has no knife line and looks like being polished. Using gold steel
The cutter turning button reduces the time for sharpening the cutter, saves the cost, improves the efficiency and can be used for over-dry washing test.
(b) And punching the button blank in the preset style.
Wherein the polishing step comprises:
and putting the punched button blank and the polishing ingredient A into a barrel polishing machine for matte polishing, wherein the matte polishing time is 12 hours, and thus the environment-friendly button is obtained. Wherein, polishing batch A comprises: matte oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil;
the hardness of the environmental-friendly button is more than 50N through the button strength test by referring to the test method of the standard group (hong Kong) Co.
Through tests of heavy metals such as lead and nickel, the environment-friendly button of the embodiment does not contain lead and nickel. Through the poison test, the environment-friendly button of the embodiment does not contain toxic substances such as azo, o-benzene and the like. The substances contained in the material are all environment-friendly materials which can be degraded and recycled, and the environment can not be polluted. The surface of the button is smooth, the appearance effect is good, and the button is qualified.
Example 2
An environment-friendly button, the button comprises the following components in parts by weight: 30 parts of potato powder, 90 parts of corn starch, 2.5 parts of toner and 40 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea. The preparation method of the environment-friendly button comprises the following steps:
(1) processing raw material patterns;
(2) pressing buttons of the blanks;
(3) turning buttons;
(4) polishing;
wherein, the raw material pattern processing step comprises:
(a) putting the powdery material with the formula ratio into a stirrer to be uniformly stirred for 40 minutes, and taking out for later use;
(b) putting the stirred colored material into a sheet extruding machine to extrude sheets with the size of 10cm x 60cm x 6 mm;
(c) putting the extruded sheet into a sheet pushing machine, laminating, extruding fine lines, and cutting into color strips;
(d) forming the cut color strips into cylinders with the size of 40cm by 60cm according to the pre-designed requirement, and storing the cylinders in an air-conditioned room with the temperature of 26 ℃ for later use;
wherein, the embryo preparation step comprises:
(a) putting the cylinder into a blank cutting machine, and cutting the cylinder into particles by a high-speed blade;
(b) putting the particles into a baking oven to bake at 60 ℃ for 20 hours;
(c) putting the dried embryo granules into a hydraulic press, pressing and shaping the embryo granules into the un-punched buttons by a button high-pressure mould, wherein the mould is 20 per hour;
(d) putting the pressed button into an edge sewing machine to rotate for 40 minutes;
wherein, the car button step includes:
(a) and punching the button which is shaped into the pattern and is not punched.
Wherein the polishing step comprises:
(a) and putting the punched button and the polishing ingredient B into a barrel polishing machine for semi-polishing, wherein the semi-polishing time is 10 hours, so as to obtain the environment-friendly button. Wherein the polishing formulation B comprises: matte oil, all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil;
the hardness of the environment-friendly button is more than 55N by the button strength test according to the test method of standard group (hong Kong) Co.
Through tests of heavy metals such as lead and nickel, the environment-friendly button of the embodiment does not contain lead and nickel. Through the poison test, the environment-friendly button of the embodiment does not contain toxic substances such as azo, o-benzene and the like. The substances contained in the material are all environment-friendly materials which can be degraded and recycled, and the environment can not be polluted. The surface of the button is smooth, the appearance effect is good, and the button is qualified.
Example 3
An environment-friendly button, the button comprises the following components in parts by weight: 20 parts of potato powder, 80 parts of corn starch, 2 parts of toner and 33 parts of syrup; the syrup comprises distilled water, ionized water, ethanol and urea. The environment-friendly button comprises the following components:
(1) processing raw material patterns;
(2) pressing buttons of the blanks;
(3) turning buttons;
(4) polishing;
wherein, the raw material processing steps comprise:
(a) putting the materials with the formula amount into a stirrer to be uniformly stirred for 35 minutes, and taking out for later use;
(b) putting the stirred colored material into a sheet extruding machine to extrude a color sheet with the size of 10cm x 60cm x 6 mm;
(c) putting the extruded sheet into a sheet pushing machine, laminating, extruding fine lines, and cutting into color strips;
(d) forming the cut color strips into cylinders with the size of 40cm x 60cm according to the pre-designed requirements, and storing the cylinders in a room at normal temperature for later use;
wherein, the embryo preparation step comprises:
(a) putting the cylinder into a blank cutting machine, and cutting the cylinder into particles by a high-speed blade;
(b) putting the particles into a baking oven for drying at 52 ℃, wherein the baking time is 15 hours;
(c) putting the dried embryo granules into a hydraulic press, and pressing the dried embryo granules into button embryos by a button embryo high-pressure die, wherein 15 dies are used per hour;
(d) putting the pressed button blank button into an edge sewing machine to rotate for 25 minutes;
wherein, the car button step includes:
(a) placing the button blank into a money machine and forming the button blank into a preset style by a diamond cutter; steel bar cutter vehicle
The button of the button does not turn white, has no knife line and looks like being polished. Using gold steel
The cutter turning button reduces the time for sharpening the cutter, saves the cost, improves the efficiency and can be used for over-dry washing test.
(b) And punching the button blank in the preset style.
Wherein the polishing step comprises:
(a) and (3) putting the punched button blank and the polishing ingredient C into a barrel polishing machine for super polishing, wherein the super polishing time is 25 hours, and thus the environment-friendly button is obtained. Polishing formulation C included: all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car oil and silicone oil.
The hardness of the eco-friendly button of this example was >65N by button strength test with reference to the test method of standard group (hong kong) limited.
Through tests of heavy metals such as lead and nickel, the environment-friendly button of the embodiment does not contain lead and nickel. Through the poison test, the environment-friendly button of the embodiment does not contain toxic substances such as azo, o-benzene and the like. The substances contained in the material are all environment-friendly materials which can be degraded and recycled, and the environment can not be polluted. The surface of the button is smooth, the appearance effect is good, and the button is qualified.
In conclusion, the environment-friendly button adopts the main raw materials of the potato powder and the corn starch which are both organic decomposable food-grade environment-friendly materials. Through detection, the button is an environment-friendly button which is low in cost, high in hardness, decomposable, free of toxic substances and free of pollution to the environment, and the quality of the button can meet the national standard requirement. And in the whole production process, no toxic substance is generated, and the environment is not damaged.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (3)
1. The environment-friendly button is characterized by comprising the following components in parts by weight: 10-30 parts of potato powder, 70-90 parts of corn flour, 1-2.5 parts of toner and 20-40 parts of syrup;
the syrup comprises distilled water, ionized water, ethanol and urea;
the preparation method of the environment-friendly button comprises the following steps:
processing raw material patterns;
pressing buttons of the blanks;
turning buttons;
polishing;
the raw material processing steps comprise:
putting the materials with the formula ratio into a stirrer, uniformly stirring, and taking out for later use, wherein the stirring time is 15-40 minutes; putting the stirred colored material into a sheet discharging machine to extrude a color sheet with a preset size; putting the extruded color piece into a sheet pushing machine, laminating, extruding fine lines, and cutting into color strips; forming the cut color strips into a cylinder with a preset size, and storing the cylinder indoors for later use;
the embryo preparation step comprises:
putting the cylinder into a blank cutting machine to be cut into particles; putting the particles into an oven for drying, wherein the baking temperature is 40-60 ℃, and the baking time is 8-20 hours; putting the dried particles into a hydraulic press to be pressed into button blanks or shaped buttons; the molded buttons comprise molded perforated buttons and molded non-perforated buttons; 12-20 moulds per hour; putting the pressed button blank or button into an edge sewing machine to rotate for 15-40 minutes;
if the dried particles are put into a hydraulic press to be pressed into button blanks, the button turning step comprises the following steps:
placing the button blank into a money machine and forming the button blank into a preset style by a diamond cutter;
punching the button blank in the preset style;
if the dried particles are put into a hydraulic press to be pressed into the shaped non-punched button, the button turning step comprises the following steps: punching the shaped un-punched button;
the polishing step comprises: polishing the punched button blank or button with polishing ingredients by a polishing machine to obtain the environment-friendly button;
the polishing comprises the following steps: one of matte polishing, semi-gloss polishing, full-gloss polishing and super-gloss polishing; wherein, the matte polishing time is 2-15 hours; the half polishing time is 3-12 hours; the full polishing time is 6-36 hours, and the super polishing time is 8-72 hours;
if the matte polishing is carried out, adding a polishing ingredient A, wherein the polishing ingredient A comprises the following components: matte oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil;
if the semi-polishing or the full-polishing is carried out, adding a polishing ingredient B, wherein the polishing ingredient B comprises: matte oil, all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car coating oil and silicone oil;
if super polishing is carried out, adding a polishing ingredient C, wherein the polishing ingredient C comprises: all gloss oil, wax, wood particles, litmus, walnut particles, bamboo cores, grinding stones, water milled powder, BB oil, car oil and silicone oil.
2. The environment-friendly button according to claim 1, comprising, in parts by weight: 15-25 parts of potato powder, 75-85 parts of corn flour, 1.5-2.2 parts of toner and 25-35 parts of syrup;
the syrup comprises distilled water, ionized water, ethanol and urea.
3. The environment-friendly button according to claim 1, comprising, in parts by weight: 20 parts of potato powder, 80 parts of corn starch, 2 parts of toner and 33 parts of syrup;
the syrup comprises distilled water, ionized water, ethanol and urea.
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| CN110623372B (en) * | 2019-10-11 | 2022-04-12 | 广东企立昌大科技有限公司 | Environment-friendly button and preparation method thereof |
| CN113561538A (en) * | 2021-08-17 | 2021-10-29 | 高华文 | Manufacturing method of degradable button |
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| CN106118368A (en) * | 2016-07-26 | 2016-11-16 | 浙江伟星实业发展股份有限公司 | Production technology and the button of a kind of semi-transparent metals gloss button spray paint |
| CN106473326A (en) * | 2016-10-18 | 2017-03-08 | 大隅洋 | Lauxite button and preparation method thereof |
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| JP3609207B2 (en) * | 1996-05-31 | 2005-01-12 | Ｙｋｋ株式会社 | Biodegradable hook-and-loop fastener |
| JP5213430B2 (en) * | 2007-12-18 | 2013-06-19 | 永井合成樹脂工業株式会社 | Button made of biomass material and method for producing the same |
| CN105346185B (en) * | 2015-10-30 | 2018-06-22 | 浙江伟星实业发展股份有限公司 | A kind of environment-friendly sheet and preparation method thereof and a kind of paper button and preparation method thereof |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106118368A (en) * | 2016-07-26 | 2016-11-16 | 浙江伟星实业发展股份有限公司 | Production technology and the button of a kind of semi-transparent metals gloss button spray paint |
| CN106473326A (en) * | 2016-10-18 | 2017-03-08 | 大隅洋 | Lauxite button and preparation method thereof |
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