CN107543178A - A kind of low calorific value waste gas combustion furnace of highly effective and safe - Google Patents
A kind of low calorific value waste gas combustion furnace of highly effective and safe Download PDFInfo
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- CN107543178A CN107543178A CN201710893725.1A CN201710893725A CN107543178A CN 107543178 A CN107543178 A CN 107543178A CN 201710893725 A CN201710893725 A CN 201710893725A CN 107543178 A CN107543178 A CN 107543178A
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- waste gas
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Abstract
The invention discloses a kind of low calorific value waste gas combustion furnace of highly effective and safe, belong to a kind of industrial low calorific value waste gas burning processing waste gas burning stove technical field, the present invention is mainly made up of upper cone, low-heat valve burner, high heating value burner, heat-insulation layer, recuperation layer, lower cone.It is characterized in that combustion furnace is by setting composite construction heat-insulation layer, multistage deflector type recuperation layer, it is provided separately using upper cone, lower cone and low calorific value waste gas burner and high heating value gas burner, ensures that repeatedly mixing contacts ignition and burning-up to combustible exhaust gas repeatedly with air.The beneficial effects of the invention are as follows safe and efficient burning, avoids low temperature (650 DEG C of <) incomplete combustion from causing to explode.Stabilized structure of the present invention, easy to operate, highly effective and safe.
Description
Technical field
The present invention relates to a kind of combustion furnace technical field of industrial low calorific value waste gas burning processing, especially a kind of synthesis
Ammonia, methanol, hydrogen peroxide and other fine chemical products are using high in blowing-out gas caused by fixed bed batch-type gas making furnace and emptying
The combustion furnace of calorific value waste gas burning, produce high-temperature flue gas and provide condition for follow-up waste heat recovery.
Background technology
Existing industrial low calorific value waste gas (such as nitrogen fertilizer plant's fixed-bed intermittent formula Gas-making Furnace blowing-out gas) due to combustible component is low,
Temperature is low, recycles that value is not high, and most of producer is directly vented, and environment is polluted and the wasting of resources, due to environmental protection
The newly-built air blown gas recovery unit of pressure some producers, but furnace design is that flat-top is flat, and heat-insulation layer and recuperation layer are not
Rationally, cause high heating value gas consumption high, combustion instability, if high heating value gas supply is insufficient, when furnace temperature is too low, Shi Youfa
Raw explosion accident.
The content of the invention
The present invention is for the problem of industrial low calorific value waste gas burning processing is present at present, there is provided a kind of low-heat of highly effective and safe
It is worth waste gas burning stove.A kind of low calorific value waste gas combustion furnace of highly effective and safe is mainly fired by upper cone, low-heat valve burner, high heating value
Burner, heat-insulation layer, recuperation layer, lower cone are formed.It is characterized in that 1. low-heat valve burner and high heating value burner are provided separately, it is first
First be advantageous to air and the premix of combustion gas, improve efficiency of combustion;Next is easy to adjust, and high heating value combustion is adjusted according to in-furnace temperature
Throughput, avoid consuming a large amount of high heating value combustion gas, be advantageous to save;Temperature in high heating value gas flow control stove is finally adjusted at any time
Degree, it is ensured that low calorific value waste gas is stable to burn, and ensures safety.2. low calorific value waste gas combustion furnace uses the structure of cone bottom and the vertex of a cone, it
Than same diameter, its combustion space of the flat-tope structure combustion furnace of identical cylinder height and residence time increase by more than 20%, it is negative
Lotus is also just corresponding to improve more than 20%.Cone structure combustion furnace, the gravity of furnace roof and furnace roof inner thermal insulating layer is fallen into body of heater to prop up
Hold, then pass to basis, therefore furnace roof and furnace wall are all not easy crack of collapsing or have, it is fool proof reliable;Bottom structure is bored again than flat
The other structures combustion furnace of the same diameter of bottom structure and identical simplified height, there is bigger combustion space, in overall structure,
Low calorific value waste gas combustion furnace gravity is fully fallen on the ring-like beams of concrete on body of heater periphery, bores bottom not by gravity, therefore can be big
The big material for saving furnace bottom and basis and safe and reliable.3. low calorific value waste gas combustion furnace inner thermal insulating layer uses composite construction, and
Reserved dilatation joint measure, avoid producing crack, so as to greatly improve heat insulation effect and security performance, ensure equipment long period safety
Operation, while be the most effective method for improving burning in-furnace temperature and flue gas tapping temperature again.Otherwise, heat spreads out of stove from crack
Outside, radiation loss, also potential safety hazard are increased.4. recuperation layer is made up of arch ring, deflection plate, checker brick, using accumulation of heat brick body
Multistage deflection plate checker brick arrangement mode, it both can guarantee that repeatedly mixing contacted ignition and burning repeatedly for fuel gas and air
To the greatest extent, dust stratification while is eliminated again to block, and reaches the good result of long-term operation.
The structure and operation principle of a kind of low calorific value waste gas combustion furnace of highly effective and safe be:Above and below low calorific value waste gas combustion furnace
Push up as cone-shaped structure, centre is cylinder body of heater, and upper cone, lower cone and furnace interior set heat-insulation layer, heat-insulation layer composite construction
Be to be made up of heat-resisting high-alumina brick, insulating brick, alumina silicate heat-preservation cotton, can reduce thermal loss to greatest extent, recuperation layer by arch ring,
Deflection plate, checker brick are formed, and arch ring supports checker brick and deflection plate above in lower portion of furnace body, and checker brick use light weeight alumina brick
Amount of stored heat is big again and permeability is not easily blocked well for grid-like arrangement, i.e. high temperature resistant, and deflection plate uses High-Alumina baffling brick, it is ensured that
Repeatedly mixing contacts ignition and burning-up to combustible exhaust gas repeatedly with air, and upper of furnace body sets low-heat valve burner and height respectively
Calorific value burner, it is ensured that low calorific value waste gas and high heating value combustion gas are sufficiently mixed with air, reach the purpose of completely burned, lower cone
Bottom is provided with dust inlet, and so as to ash discharge, upper cone top is provided with explosion-proof manhole, prevents so that maintainer enters stove inspection and safety
It is quick-fried.
Brief description of the drawings
Accompanying drawing 1 is schematic structural view of the invention;
Accompanying drawing 2 is heat-insulation layer of the present invention (6) structural representation;
Accompanying drawing 3 is recuperation layer structural representation of the present invention.
In figure:The explosion-proof manhole 2- upper cones 3- high heating values burner 4- low-heat valve burners 5- bodies of heater 6- insulations of 1-
Under the heat-resisting high-alumina brick 7- deflection plates 8- checker brick 9- arch rings 10- of layer 6.1- aluminosilicate fiber cotton 6.1- insulating bricks 6.3-
Cone 11- dust inlets
Embodiment
A kind of low calorific value waste gas combustion furnace of highly effective and safe of the present invention mainly by (2) upper cone, (3) high heating value burner,
(4) low-heat valve burner, (5) body of heater, (6) heat-insulation layer, (7) deflection plate, (8) checker brick, (9) arch ring, (10) lower cone are formed.
The present invention specific embodiment be:A kind of low calorific value waste gas combustion furnace of highly effective and safe is (10) lower cone, cylinder
The three-dimensional tower type structure that type (5) body of heater and (2) upper cone are formed, (2) upper cone, (10) lower cone and (5) furnace interior are set (6)
Heat-insulation layer, (6) heat-insulation layer are composite constructions by (6.1) heat-resisting high-alumina brick, (6.2) insulating brick, (6.3) alumina silicate heat-preservation cotton structure
Into thermal loss can be reduced to greatest extent, and recuperation layer is made up of (7) deflection plate, (8) checker brick, (9) arch ring, and (9) arch ring exists
(8) checker brick and (7) deflection plate of lower portion of furnace body support above, (8) checker brick use light weeight alumina brick grid-like arrangement, i.e., resistance to height
Amount of stored heat is big again and permeability is not easily blocked well for temperature, and (7) deflection plate uses High-Alumina baffling brick, can make combustible exhaust gas and air
Repeatedly mixing contact ignition and burning-up, (5) upper of furnace body set (3) high heating value burner and (4) low heat value respectively repeatedly
Burner makes high heating value combustion gas and low calorific value waste gas are sufficiently mixed with air, reaches the purpose of completely burned, under (10) lower cone
Portion is provided with (11) dust inlet, and so as to ash discharge, (2) upper cone top is provided with (1) explosion-proof manhole, so as to maintainer enter stove inspection and
Safety anti-explosive.
Claims (5)
1. a kind of low calorific value waste gas combustion furnace of highly effective and safe is mainly by upper cone, low-heat valve burner, high heating value burner, guarantor
Warm layer, recuperation layer, lower cone are formed, it is characterized in that low calorific value waste gas combustion furnace is by setting composite construction heat-insulation layer, multistage to roll over
Streaming recuperation layer, it is provided separately using the vertex of a cone, cone bottom and low-heat valve burner and high heating value burner, ensures combustible exhaust gas and sky
Gas repeatedly mixing contact ignition and burning-up repeatedly;
2. low-heat valve burner and high heating value is set to burn in low calorific value waste gas combustion furnace according to claim 1 respectively
Device, it is characterized in that being advantageous to the premix of air and waste gas first, improve efficiency of combustion;Next is easy to adjust, according to warm in stove
Degree regulation high heating value gas flow, avoids consuming a large amount of high heating value combustion gas, is advantageous to save;High heating value combustion gas is finally adjusted at any time
Flow controls in-furnace temperature, it is ensured that low calorific value waste gas is stable to burn, and ensures safety;
3. low calorific value waste gas combustion furnace according to claim 1 is using cone bottom and the structure of the vertex of a cone, it is characterized in that improving combustion
Burn space and increase the steadiness of waste gas burning furnace structure;
4. in low calorific value waste gas combustion furnace according to claim 1 composite construction heat-insulation layer by heat-resisting high-alumina brick, insulating brick,
Alumina silicate heat-preservation cotton is formed, it is characterized in that improving heat insulation effect and security performance, ensures equipment long period safe operation;
5. recuperation layer according to claim 1 uses accumulation of heat brick body multistage baffling arrangement mode, by arch ring, deflection plate, lattice
Sub- brick is formed, it is characterized in that ensure fuel gas and air repeatedly mixing contact ignition and burning-up, while eliminate repeatedly again
Dust stratification blocks.
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CN201710893725.1A CN107543178A (en) | 2017-09-18 | 2017-09-18 | A kind of low calorific value waste gas combustion furnace of highly effective and safe |
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CN201710893725.1A CN107543178A (en) | 2017-09-18 | 2017-09-18 | A kind of low calorific value waste gas combustion furnace of highly effective and safe |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109140767A (en) * | 2018-08-23 | 2019-01-04 | 扬州岱发环保科技有限公司 | A kind of direct combustion mixing type air hot-blast stove |
CN110186186A (en) * | 2019-04-24 | 2019-08-30 | 大庆百世环保科技开发有限公司 | It is a kind of can multifuel combustion on-condensible gas hot wind furnace technology |
CN113757680A (en) * | 2021-08-12 | 2021-12-07 | 合肥工业大学 | Energy-concerving and environment-protective organic waste burns device |
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CN200971363Y (en) * | 2006-08-06 | 2007-11-07 | 陆建英 | High efficient burner of sugar industry |
CN201288198Y (en) * | 2008-11-04 | 2009-08-12 | 首钢总公司 | Multi-contact circle rotational flow top burning hot blast stove |
CN101858600A (en) * | 2010-06-30 | 2010-10-13 | 南通凯迪自动机械有限公司 | Heat accumulation type waste gas combustion furnace |
CN201954568U (en) * | 2010-12-09 | 2011-08-31 | 杨福堂 | Zoned combustion type combustion furnace |
CN102796544A (en) * | 2012-08-24 | 2012-11-28 | 北京碧瑞能科技发展有限公司 | Device for efficiently heating oil shale retorting gas |
CN203571763U (en) * | 2013-11-01 | 2014-04-30 | 攀钢集团攀枝花钢钒有限公司 | Waste gas incinerator |
KR20150034457A (en) * | 2013-09-26 | 2015-04-03 | (주)한선 | Combustion flue gas re-combustion apparatus |
CN204787218U (en) * | 2015-06-15 | 2015-11-18 | 陕西煤业化工集团神木天元化工有限公司 | Hot -air furnace |
CN205480955U (en) * | 2016-01-18 | 2016-08-17 | 邵秀永 | Multiinjector is unpowered, and burning furnace is fired to back mixing formula |
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2017
- 2017-09-18 CN CN201710893725.1A patent/CN107543178A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200971363Y (en) * | 2006-08-06 | 2007-11-07 | 陆建英 | High efficient burner of sugar industry |
CN201288198Y (en) * | 2008-11-04 | 2009-08-12 | 首钢总公司 | Multi-contact circle rotational flow top burning hot blast stove |
CN101858600A (en) * | 2010-06-30 | 2010-10-13 | 南通凯迪自动机械有限公司 | Heat accumulation type waste gas combustion furnace |
CN201954568U (en) * | 2010-12-09 | 2011-08-31 | 杨福堂 | Zoned combustion type combustion furnace |
CN102796544A (en) * | 2012-08-24 | 2012-11-28 | 北京碧瑞能科技发展有限公司 | Device for efficiently heating oil shale retorting gas |
KR20150034457A (en) * | 2013-09-26 | 2015-04-03 | (주)한선 | Combustion flue gas re-combustion apparatus |
CN203571763U (en) * | 2013-11-01 | 2014-04-30 | 攀钢集团攀枝花钢钒有限公司 | Waste gas incinerator |
CN204787218U (en) * | 2015-06-15 | 2015-11-18 | 陕西煤业化工集团神木天元化工有限公司 | Hot -air furnace |
CN205480955U (en) * | 2016-01-18 | 2016-08-17 | 邵秀永 | Multiinjector is unpowered, and burning furnace is fired to back mixing formula |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109140767A (en) * | 2018-08-23 | 2019-01-04 | 扬州岱发环保科技有限公司 | A kind of direct combustion mixing type air hot-blast stove |
CN110186186A (en) * | 2019-04-24 | 2019-08-30 | 大庆百世环保科技开发有限公司 | It is a kind of can multifuel combustion on-condensible gas hot wind furnace technology |
CN113757680A (en) * | 2021-08-12 | 2021-12-07 | 合肥工业大学 | Energy-concerving and environment-protective organic waste burns device |
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Application publication date: 20180105 |