CN107543059B - High efficiency light bar process units - Google Patents

Abstract

The invention discloses a kind of high efficiency lamp bar process units, including rubber-coated mechanism, assembling mechanism and drying mechanism；The assembling mechanism includes assembling rack, the mounting device in assembling rack and the feeding device matched with the mounting device；The mounting device includes the second actuator that assembling parts described in an assembling parts are equipped with an assembly parts movable up and down and drive the assembly parts up and down.The present invention passes through the mutual cooperation of assembly parts and inlet, realizes the intelligence of height, reduces manually-operated cost, accelerates the speed of installation, improve productivity；Reduce production cost；Increase economic benefit；The cooperation for passing through coiled strip part simultaneously, can be improved assembly parts to the acquisition rate of raw material, to accelerate installation speed, improve installation effectiveness.

Description

High efficiency light bar process units

Technical field

The invention belongs to light bar manufacturing technology fields, more particularly, to a kind of high efficiency light bar process units.

Background technique

Light bar becomes the illuminations that indispensable one kind is important in modern house ornamentation；Light bar can be at night less than that Play the role of illumination, moreover it is possible to play the role of beautification to household internal environment；Light bar has compact simultaneously；Illumination intensity Headlight advantage；Therefore demand of the existing market to light bar is increasing；In existing light bar manufacturing technology, pass through artificial process Manufacture to the acquisition of raw material be all by the way that raw material is dissipated, do not have it is systematic be placed into together, the mistake obtained so as to cause raw material Journey medium-rate is very slow.

Summary of the invention

The present invention for overcome the deficiencies in the prior art, provides a kind of high efficiency light bar production dress of quick obtaining raw material It sets.

To achieve the goals above, the invention adopts the following technical scheme: a kind of includes rubber-coated mechanism, assembling mechanism and baking Dry mechanism；The assembling mechanism includes assembling rack, the mounting device in assembling rack and matching with the mounting device The feeding device of conjunction；The mounting device includes that assembling parts described in an assembling parts are equipped with an assembly movable up and down Part；The assembly parts are equipped with multiple assembling rifles；The assembling rifle is equipped with venting cavity；The feeding device includes and the dress Inlet, the coiled strip part matched with the inlet and the supporting element matched with the coiled strip part that accessory matches.This Invention is drunk up lamp bead by the venting cavity in assembly parts from inlet, is avoided traditional mechanical crawl and is made to lamp bead At destruction, cause to be damaged；Air high pressure is utilized during installing to lamp bead simultaneously, lamp bead can be installed tight Gu；And lamp bead will not be injured；It can accelerate the exsiccation of surrounding glue simultaneously, reduce the time of baking needed；Pass through dress simultaneously The mutual cooperation of accessory and inlet realizes the intelligence of height, reduces manually-operated cost, accelerates the speed of installation Degree, improves productivity；Reduce production cost；Increase economic benefit；The setting for passing through inlet and supporting element simultaneously, can When installation, raw material can travel forward with installation process, so as to greatly improve raw material in installation process The accuracy of acquisition avoids raw material and obtains failure, causes lamp bead to fail to be installed on bare board, therefore which greatly improves The efficiency of manufacture.

Further, the coiled strip part is equipped with feeding belt, and the feeding belt is equipped with multiple grooves；Pass through feeding belt Setting, convenient for the acquisition to raw material.Lamp bead can be effectively placed into groove by groove simultaneously, thus in the process of manufacture In, assembly parts stable can obtain raw material in the groove.

Further, the second placement that the inlet is equipped with one first placing groove and is connected with first placing groove Slot, second placing groove are equipped with inclined placement inclined-plane from top to bottom；Second placing groove and the inlet side wall It is connected；It is placed in parallel on inlet by the first placing groove, it can be smooth above to put in order to when raw material enters It sets, draws lamp bead convenient for assembling rifle；Second placing groove is obliquely installed so that convenient for place lamp bead feeding belt into When entering, it under inclined setting, can preferably fit with placement inclined-plane, preferably hold feeding convenient for placing inclined-plane Feeding belt, convenient for the first placing groove feeding.

Further, the inlet is equipped with a driving wheel, and the driving wheel is equipped with multiple latches；Described first puts Slot is set equipped with an opening, the latch partially passes through the opening；First placing groove is equipped with an end cap, the end cap It is equipped with an observation panel, the observation panel is set with above the latch, and the end cap end is set to one into muzzle；It is set by this Meter, can match with the bayonet on the feeding belt for placing lamp bead, by the setting of placing groove and driving wheel, can stablize Drive feeding belt travel forward so that each lamp bead can reach specified region, consequently facilitating assembly parts draw lamp bead Come up；Lamp bead is avoided to reach specified region, and lamp bead and bare board is caused lamp bead neglected loading phenomenon directly occur；It also avoids simultaneously The phenomenon that lamp bead wastes；It ensure that the quality of the light bar that will not be wasted and be completed of raw material；Make simultaneously Observation panel can be in order to see the connection of latch and bayonet at any time, and end cap can carry out one to the first placing groove and protect Shield, avoids when the lamp bead of handle siphons away, feeding belt is carried over outside slot in the first placing groove；Muzzle can be so as to simultaneously Enter in assembling rifle, convenient for drawing lamp bead.

Further, second for being equipped with one first idler wheel above second placing groove and being matched with first idler wheel Idler wheel；First idler wheel is equipped with inclined first inclined-plane from right to left, and second idler wheel is equipped with to incline from right to left The second oblique inclined-plane；First idler wheel is equipped with the first extension, and second idler wheel is equipped with the second extension；Pass through rolling The setting of wheel can to tear off the protective film covered on lamp bead by idler wheel when taking lamp bead away and taking, and And phenomena such as protective film knots is avoided, it is put so that influencing lamp bead raw material and entering the first placing groove and second It sets in slot；And the setting on inclined-plane and extension effectively can avoid protective film from sliding from idler wheel.

Further, the movable part for a folder membrane element being equipped with below second placing groove and being matched with the intermediate plate； The folder membrane element is equipped with an intermediate plate；The intermediate plate it is fixed with the inlet side wall on；The movable part and the inlet Side wall is flexibly connected；The movable part is connected to an elastic component, and the elastic component is connected with the inlet；By by movable part and Intermediate plate is all mounted on the side wall of inlet, can effectively reduce movable part and intermediate plate the space occupied, thus simplify into The structure of materials and parts；Convenient for operation；Elastic component can make the first folder face and the second folder face press from both sides by the elastic force being applied on movable part Tight protective film, to avoid when pulling downward on protective film, phenomena such as having skidded, so that protective film appears in charging It is accumulated on part；Influence workflow.

Further, the intermediate plate side wall is equipped with inclined first folder face, the movable part from the top down and is equipped with one The the second folder face matched with first folder face, second folder face tilt from bottom to top；Pass through the first folder face and the second folder The cooperation in face can stablize and clamp protective film, so as to which up and down, rhythmical pulling protective film occurs with movable part Move downward, therefore can be matched with feeding belt, avoid it is premature protective film is withdrawn, cause lamp bead surface to fall into ash Dirt.

Further, the assembling rack is equipped with multiple for fixing the fixing groove and fixation hole of the inlet；Institute It states inlet and is equipped with the draw runner and convex block matched with the mounting hole matched with the fixing groove；By fixing groove and The cooperation of draw runner is not only realized the lower end of inlet and is fixed, and when installing inlet, plays one and arrive guide rail Effect, strength needed for saving installation；Simultaneously by the setting of fixation hole and protrusion, can further realize to inlet into Row is fixed, and is avoided phenomena such as inlet is shaken during use, be ensure that the stability that device uses.

Further, the drying mechanism includes a transmission device, and the transmission device is equipped with multiple through-holes；The baking Dry mechanism is equipped with the gear for driving the transmission device rotation；By the through-hole of drying mechanism, it can be achieved that thermal current from It passes through above, so as to accelerate the rate of glue dries；It is rotated by rotating wheel and drives transmission device rotation, structure letter Single, what is used is high-efficient, easy to connect.

In conclusion the invention has the following advantages that the present invention realizes quickly is installed to lamp bead on bare board, simultaneously The position of installation is accurate, and lamp bead and bare board are completely embedded；The intelligence of height is realized by the cooperation of assembly parts and inlet Change installation, reduces manually-operated process, reduce cost of labor；The speed of installation is greatly improved simultaneously；In turn Greatly improve production efficiency；It reduces manufacturing cost and increases economic benefit；Pass through the setting of inlet and supporting element, energy simultaneously Enough when installation, raw material can travel forward with installation process, so as to greatly improve raw material in installation process Acquisition accuracy, avoid raw material obtain failure, cause lamp bead to fail to be installed on bare board, therefore which greatly mentions The high efficiency of manufacture.

Detailed description of the invention

Fig. 1 is the structural diagram of the present invention.

Fig. 2 is inlet structural schematic diagram of the present invention.

Fig. 3 is inlet partial schematic diagram of the present invention.

Fig. 4 is fixing groove Local map of the present invention.

Fig. 5 is transmission device Local map of the present invention.

Fig. 6 is coiled strip part structural schematic diagram of the invention.

Specific embodiment

In order to make those skilled in the art better understand the present invention program, below in conjunction in the embodiment of the present invention Attached drawing, the technical scheme in the embodiment of the invention is clearly and completely described.

As shown in figures 1 to 6, a kind of light bar production equipment, including rubber-coated mechanism, assembling mechanism 2 and drying mechanism 6；Wherein The assembling mechanism 2 includes an assembling rack 21, is equipped with a mounting device 3 in assembling rack 21；The wherein installation Device 3 includes an assembling parts 31 and the first actuator 32；Specific first actuator 32 is fixed on the assembled portion On part 31, which is direct current generator, can carry out positive and negative rotation, concrete principle is the prior art；First driving Part 32 is connected to a screw rod 311, and the assembling parts 31 are mounted on the screw rod 311, and the assembling parts 31 are in spiral shell When bar 311 rotates clockwise, the assembling parts 31 are moved right along screw rod 311, are rotated counterclockwise in screw rod 311 When, assembling parts 31 are moved downward along screw rod 311；The assembling parts 31 include an assembly parts 38 and one second driving Part 36, second actuator 36 are mounted on the upper end of the assembling parts 31, and second actuator 36 is cylinder, for driving Dynamic assembly parts 38 are up and down；The assembly parts 38 include fixed plate 30 and be fixed in the fixed plate 30 multiple groups Rifle 381 is filled, the fixed plate 30 is equipped with multiple fixators 301, and the side wall of the fixator 301 is fixed on the fixed plate 30 On, the assembling rifle 381 passes through in the circular hole being set on fixator 301, consolidates to realize to assembling rifle 381 It is fixed；Second actuator 36 is connected with the fixed plate 30 simultaneously, by driving the fixed plate 30 up and down, drives The assembling rifle 381 carries out up and down；The assembling rifle 381 is the tubing string of an inner hollow, the hollow space of the tubing string Form a venting cavity；The upper end of the assembling rifle 381 is connected to a gas-guide tube 388, and the gas-guide tube 388 passes through one Air pump is blown and is evacuated to assembling rifle 381；Further also it has been spirally connected a pipette tips in the lower end of the assembling rifle 381 386, which is a copper tubing string.

Specifically, being additionally provided with one below the mounting device 3 for placing bare board for the ease of the use of device Loading bay 309 is additionally provided with a first sensor 308 at the edge of loading bay 309；It can be felt by the first sensor 308 Answer the bare board on loading bay 309；A second sensor 310 is additionally provided on the mounting device 3, it when in use, should Second sensor 310 is used to incude the activity of mounting device 3, and first sensor and second sensor are directly purchase on the market Sensor, model is not specifically limited.

For the ease of into raw material, lamp bead is placed on a feeding belt 89 when in use；On the feeding belt 89 Equipped with multiple grooves 90, it is placed with a LED lamp bead in each groove 90, has still covered one layer of protection in the top of lamp bead Film, this layer of protective film are the transparent film of a layer；A circular bayonet is provided on the left side of each groove 90；In order to just In storing the feeding belt 89, equipped with a coiled strip part 88 of same size with the feeding belt 89, while it being equipped with a support Part, the supporting element are the steelframe of triangle；When in use, a steel pipe is inserted into coiled strip part 88, and is erected at branch In support member, coiled strip part 88 can be rotated relative to steel pipe.

Further, 48 upper end of inlet is equipped with a placing groove 481 and open slot 489, the width of the placing groove 481 It spends of same size with the feeding belt while solid with the cell wall of the placing groove 481 equipped with one in 481 upper end of placing groove The end cap 495 to connect together；The opening of one with the endcap width equal length are provided on the port of the end cap 495, Therefore when in use, the protective film from the opening across；The bottom surface of the open slot 489 tilts from the top down, is formed One placement inclined-plane 490, and the right sidewall of the left side side wall of the open slot 489 and the inlet 48 is connected, in institute The opening 491 for being additionally provided with a strip at the port of the first placing groove 481 is stated, is equipped with below the opening 491 of the strip One driving wheel 482, the driving wheel 482 are rotated by being placed in the motor driven inside inlet 48, and the driving wheel 482 is one A gear with latch 488, and 488 part of latch of the driving wheel 482 is passed through from the oblong openings 491； And the circular bayonet by the latch 488 and feeding belt for placing lamp bead cooperates at work, to drive 482 rotation of wheel can drive feeding belt to travel forward.

Specifically, the top of the open slot 489 is equipped with the first idler wheel 401 and the second idler wheel 402, first idler wheel 401 and second idler wheel 402 not on a horizontal line, and all one end is fixed on the side wall of the inlet 48；Described One idler wheel 401 is equipped with inclined first inclined-plane 403 from right to left, is outward extended with one on the end of the first idler wheel 401 Flange is enclosed, the first extension 405 is formed, while being equipped with inclined second inclined-plane from right to left on second idler wheel 402 403；It is outward extended with a circle flange on 402 end of the second idler wheel, forms the second extension 406；In the open slot 489 lower section is equipped with a folder membrane element 5, which includes the intermediate plate 51 being fixed on the inlet 48, the intermediate plate 51 and 48 side wall of the inlet be integrally formed, and one first folder face 511 is equipped on the end of the intermediate plate 51, this One folder face 511 is an inclined-plane from tilted upward；The folder membrane element 5 further includes the work matched with the intermediate plate 51 The upper end of moving part 52, the movable part 52 is fixed on the side wall of the inlet 48 by a connecting shaft, while the connecting shaft It is connected with the motor being set to inside inlet 48, so that motor drives the connecting shaft rotation, so that movable part 52 is around company The rotation of spindle progress low-angle；An inclined second folder face 521 from bottom to top is equipped on the movable part 52, this second Folder face 521 and first folder face 511 cooperate and clamp protective film；In order to enable second folder face 521 and first folder face folder 511 are fitted close, and 52 are additionally provided with an elastic component 53 on the movable part, which is a spring, the elastic component 53 one end is connected with 52 tail portion of movable part, and the other end is connected with the inlet 48.

Further, in order to secure the above inlet 48, it is equipped with draw runner 484 in the lower end of the inlet 48, in institute It states assembling rack 21 and is equipped with the fixing groove 211 matched with the draw runner 484；The fixing groove 211 is one open at one end Groove, therefore when in use, the draw runner 484 pierces into groove from one end of fixing groove 211；In order to enable inlet 48 is fixed stronger, fixation hole 212 is equipped on the side wall of the assembling rack 21, which is two circular holes； The convex block 485 matched there are two being set on the side wall of the inlet 48 with the fixation hole 212, and the convex block 485 Two cylinders, the end of the cylinder gradually become smaller；One is equipped in the centre of the fixation hole 212 and connects electric hole 213, this connects electric hole 213 be an elongate holes；It is equipped with and the plug 490 for connecing electric hole 213 and matching on the inlet 48.

Further, the rubber-coated mechanism is existing glue spreader in the market, therefore is repeated no more；The drying mechanism 6 It include a transmission device 61 for driving the light bar after being completed to move, which is equipped with intensive Through-hole, the preferred transmission device 61 select iron wire to be made；In order to enable transmitting device 61 is rotated, to drive light bar It is moved, a motor is equipped on the drying mechanism 6, is connected to a gear 612, while tooth in the shaft of the motor Tooth on wheel 612 enters directly into the through-hole, so that the gear 612 and the transmitting device 61 directly cooperate, leads to The rotation of gear 612 is crossed, the transmitting device 61 is driven to be rotated.

Specific operating process are as follows: bare board passes through after gluing on the rubber-coated mechanism, manually will be glue-coated naked Plate is placed on loading bay 309, by the sensor sensing on loading bay 309, transfers information to control system, control system The mounting device 3 is controlled to work；For the mounting device 3 under the driving of the first actuator 32, the right is arrived in activity；Then it falls The assembling rifle 381, and then the air pump carries out air-breathing by air intake duct 388, and the lamp bead on feeding belt is drunk up；Then institute 32 driver inversion of the first actuator is stated, drives the mounting device 3 movable to the left, returns on original position；During this period, institute The latch rotation stated on inlet 48 is primary, a lattice so that feeding belt travels forward；The movable part for pressing from both sides membrane element 5 simultaneously, which drives, to be protected Cuticula moves downward one end distance；After the mounting device 3 resets, second actuator 36 drives the assembling rifle again 381 move downward, and then air pump is blown by venting cavity, and with high pressure gas, lamp bead is installed to the corresponding position of bare board On；Then the bare board being installed is placed into drying mechanism, is slowly transported under the drive of the transmission device Dynamic, after drying is completed, the production of entire light bar terminates.

Obviously, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment should fall within the scope of the present invention.

Claims (6)

1. a kind of high efficiency light bar process units, including rubber-coated mechanism, assembling mechanism (2) and drying mechanism (6)；Its feature exists In: the assembling mechanism (2) include assembling rack (21), the mounting device (3) being set in assembling rack (21) and with the peace The feeding device (4) that assembling device (3) matches；The mounting device (3) includes an assembling parts (31) described assembling parts (31) assembly parts (38) movable up and down are equipped with；The assembly parts (38) are equipped with multiple assembling rifles (381)；Described group It fills rifle (381) and is equipped with venting cavity；The feeding device (4) include the inlet (48) matched with the assembly parts (38), The coiled strip part (88) matched with the inlet and the supporting element matched with the coiled strip part (88)；It is set on the inlet The second placing groove (489) for having the first placing groove (481) and being connected with first placing groove (481), second placing groove (489) it is equipped with inclined placement inclined-plane (490) from top to bottom；Second placing groove (489) and the inlet (48) side Wall is connected；The inlet (48) is equipped with a driving wheel (482), and the driving wheel (482) is equipped with multiple latches (488)； First placing groove (481) is equipped with an opening (491), and the latch (488) partially passes through the opening (491)；It is described First placing groove is equipped with an end cap (495), and the end cap (495) is equipped with an observation panel (496), the observation panel (496) Above the latch (488)；It is equipped with the first idler wheel (401) above second placing groove (489) and is rolled with described first The second idler wheel (402) that wheel (401) matches；First idler wheel (401) is equipped with the first extension (405), and described second Idler wheel (402) is equipped with the second extension (406).

2. a kind of high efficiency light bar process units according to claim 1, it is characterised in that: set on the coiled strip part (88) Have feeding belt (89), the feeding belt (89) is equipped with multiple grooves (90).

3. a kind of high efficiency light bar process units according to claim 1, it is characterised in that: second placing groove (489) lower section is equipped with folder membrane element (5), and the folder membrane element (5) includes intermediate plate (51) and matches with the intermediate plate (51) Movable part (52)；The intermediate plate (51) is fixedly arranged on the inlet (48) side wall；The movable part (52) and the charging Part (48) side wall is flexibly connected；The movable part (52) is connected to an elastic component (53).

4. a kind of high efficiency light bar process units according to claim 3, it is characterised in that: on intermediate plate (51) side wall Equipped with inclined first folder face (511) from the top down, the movable part (52) is equipped with one and matches with first folder face (511) The second folder face (521) closed, second folder face (521) tilt from bottom to top.

5. a kind of high efficiency light bar process units according to claim 1, it is characterised in that: on the assembling rack (21) Equipped with multiple for fixing the fixing groove (211) and fixation hole (212) of the inlet (48)；The inlet (48) is equipped with The draw runner (484) matched with the fixing groove (211) and the convex block (485) matched with the fixation hole (212).

6. a kind of high efficiency light bar process units according to claim 1, it is characterised in that: drying mechanism (6) packet It includes a transmission device (61), the transmission device (61) is equipped with multiple through-holes；The drying mechanism (6) is equipped with for driving The gear (612) of transmission device (61) rotation.