CN107543059A - High efficiency light bar process units - Google Patents

Abstract

The invention discloses a kind of high efficiency light bar process units, including rubber-coated mechanism, assembling mechanism and drying mechanism；The assembling mechanism includes assembling frame, the erecting device in assembling frame and the feed arrangement being engaged with the erecting device；The erecting device includes assembling parts described in an assembling parts and is provided with an assembly parts movable up and down and drives the second up and down actuator of the assembly parts.The present invention is realized the intellectuality of height, reduces manually-operated cost, accelerated the speed of installation, improve productivity ratio by the mutual cooperation of assembly parts and inlet；Reduce production cost；Increase economic benefit；Pass through the cooperation of coiled strip part simultaneously, it is possible to increase acquisition speed of the assembly parts to raw material, so as to accelerate installation rate, improve installation effectiveness.

Description

High efficiency light bar process units

Technical field

The invention belongs to light bar manufacturing technology field, more particularly, to a kind of high efficiency light bar process units.

Background technology

Light bar turns into indispensable a kind of important illuminations among modern house ornamentation；Light bar can be at night less than that Play a part of illumination, moreover it is possible to which beautification is played a part of to household internal environment；Light bar has compact simultaneously；Illumination intensity Headlight advantage；Therefore existing market is increasing to the demand of light bar；In existing light bar manufacturing technology, pass through artificial process Manufacture acquisition to raw material be all by the way that raw material is dissipated, do not have it is systematic be placed into together, so as to cause the mistake that raw material obtains Journey medium-rate is very slow.

The content of the invention

The present invention is for overcome the deficiencies in the prior art, there is provided a kind of high efficiency light bar production dress of quick obtaining raw material Put.

To achieve these goals, the present invention uses following technical scheme：One kind includes rubber-coated mechanism, assembling mechanism and baking Dry mechanism；The assembling mechanism includes assembling frame, the erecting device in assembling frame and matched with the erecting device The feed arrangement of conjunction；The erecting device is provided with an assembling movable up and down including assembling parts described in an assembling parts Part；The assembly parts are provided with multiple assembling rifles；The assembling rifle is provided with venting cavity；The feed arrangement includes and the dress Inlet, the coiled strip part being engaged with the inlet and the support member being engaged with the coiled strip part that accessory is engaged.This Invention is drunk up lamp bead by the venting cavity among assembly parts from inlet, avoids traditional machinery crawl and lamp bead is made Into destruction, cause to sustain damage；Air high pressure is make use of during being installed to lamp bead simultaneously, lamp bead can be installed tight Gu；And lamp bead will not be injured；The exsiccation of surrounding glue can be accelerated simultaneously, reduce the time of baking needed；Pass through dress simultaneously The mutual cooperation of accessory and inlet, the intellectuality of height is realized, reduce manually-operated cost, accelerate the speed of installation Degree, improves productivity ratio；Reduce production cost；Increase economic benefit；, can simultaneously by the setting of inlet and support member When installation, raw material can travel forward with installation process, so as to greatly improve raw material in installation process The accuracy of acquisition, avoid raw material and obtain failure, cause lamp bead to fail to be installed on bare board, therefore which greatly improves The efficiency of manufacture.

Further, the coiled strip part is provided with feeding belt, and the feeding belt is provided with multiple grooves；Pass through feeding belt Set, be easy to the acquisition to raw material.Lamp bead effectively can be placed among groove by groove simultaneously, so as in the process of manufacture In, what assembly parts can be stablized obtains raw material among the groove.

Further, the second placement that the inlet is provided with one first standing groove and is connected with first standing groove Groove, second standing groove are provided with inclined placement inclined-plane from top to bottom；Second standing groove and the inlet side wall It is connected；It is placed in parallel by the first standing groove on inlet, can be smooth above to put in order to when raw material enters Put, be easy to assemble rifle absorption lamp bead；Second standing groove is obliquely installed, so that the feeding belt for being easy to place lamp bead is entering When entering, it under inclined setting, can preferably be fitted with placing inclined-plane, be easy to placement inclined-plane preferably to hold feeding Feeding belt, be easy to the first standing groove feeding.

Further, the inlet is provided with a driving wheel, and the driving wheel is provided with multiple latches；Described first puts Put groove and partially pass through the opening provided with an opening, the latch；First standing groove is provided with an end cap, the end cap It is provided with an observation panel, the observation panel is set and above the latch, muzzle is entered in the end cap end located at one；Set by this Meter, can be engaged with the bayonet socket on the feeding belt for placing lamp bead, by the setting of standing groove and driving wheel, can stablize Drive feeding belt travel forward so that each lamp bead can reach designated area, consequently facilitating assembly parts draw lamp bead Come up；Lamp bead is avoided to reach designated area, and causes lamp bead lamp bead neglected loading phenomenon directly occur with bare board；Also avoid simultaneously There is the phenomenon wasted in lamp bead；It ensure that the quality of the light bar that will not be wasted and be completed of raw material；Cause simultaneously Observation panel can be in order to see the connection of latch and bayonet socket at any time, and end cap can carry out one to the first standing groove and protect Shield, is avoided when the lamp bead of handle siphons away, feeding belt is carried over outside groove among the first standing groove；Muzzle can be so as to simultaneously Enter in assembling rifle, be easy to draw lamp bead.

Further, one first roller and be engaged with first roller second are provided with above second standing groove Roller；First roller is provided with inclined first inclined-plane from right to left, and second roller is provided with to incline from right to left The second oblique inclined-plane；First roller is provided with the first extension, and second roller is provided with the second extension；Pass through rolling The setting of wheel, it can cause when taking lamp bead away and taking, the diaphragm covered on lamp bead is torn off by roller, and And phenomena such as diaphragm knots is avoided, put so that influenceing lamp bead raw material and entering the first standing groove and second Put among groove；And the setting on inclined-plane and extension, effectively diaphragm can be avoided to be slid from roller.

Further, a folder membrane element and the movable part being engaged with the intermediate plate are provided with below second standing groove； The folder membrane element is provided with an intermediate plate；The intermediate plate it is fixed with the inlet side wall on；The movable part and the inlet Side wall is flexibly connected；The movable part is connected to an elastic component, and the elastic component is connected with the inlet；By by movable part and Intermediate plate can effectively reduce the space that movable part and intermediate plate take all in the side wall of inlet, so as to simplify into The structure of materials and parts；It is easy to operation；Elastic component can be pressed from both sides by elastic force the first folder face being applied on movable part and the second folder face Tight diaphragm, so as to avoid when diaphragm is pulled downward on, phenomena such as skidding so that diaphragm appears in charging Accumulated on part；Influence workflow.

Further, the intermediate plate side wall is provided with inclined first folder face, the movable part from the top down and is provided with one The second folder face being engaged with the first folder face, the second folder face tilt from bottom to top；Pass through the first folder face and the second folder The cooperation in face, it can stablize and clamp diaphragm, so as to which up and down, rhythmical pulling diaphragm occurs with movable part Move downward, therefore can be engaged with feeding belt, avoid it is too early diaphragm is withdrawn, cause lamp bead surface to fall into ash Dirt.

Further, the assembling frame is provided with multiple fixing grooves and fixing hole for being used to fix the inlet；Institute State inlet and be provided with the draw runner being engaged with the fixing groove and the projection being engaged with the fixing hole；By fixing groove and The cooperation of draw runner, fixation not only is realized to the lower end of inlet, and when inlet is installed, plays one and arrive guide rail Effect, save the strength needed for installation；Simultaneously by the setting of fixing hole and convex portion, further can realize to enter inlet Row is fixed, and is avoided inlet is shaken during use phenomena such as, be ensure that the stability that device uses.

Further, the drying mechanism includes a conveyer, and the conveyer is provided with multiple through holes；The baking Dry mechanism is provided with the gear for being used for driving the conveyer to rotate；By the through hole of drying mechanism, can be achieved thermal current from Pass through above, so as to accelerate the speed of glue dries；Being rotated by rotating wheel drives conveyer to rotate, the letter of its structure Single, the efficiency high used is easy to connect.

In summary, the present invention has advantages below：The present invention, which realizes, is quickly installed to lamp bead on bare board, simultaneously The position of installation is accurate, and lamp bead and bare board are completely embedded；The intelligence of height is realized by the cooperation of assembly parts and inlet Change installation, reduce manually-operated flow, reduce cost of labor；The speed of installation is greatly improved simultaneously；And then Greatly improve production efficiency；Reduce manufacturing cost increase economic benefit；Pass through the setting of inlet and support member, energy simultaneously Enough when installation, raw material can travel forward with installation process, so as to greatly improve raw material in installation process Acquisition accuracy, avoid raw material obtain failure, cause lamp bead to fail to be installed on bare board, therefore which greatly carries The high efficiency of manufacture.

Brief description of the drawings

Fig. 1 is the structural representation of the present invention.

Fig. 2 is inlet structural representation of the present invention.

Fig. 3 is inlet partial schematic diagram of the present invention.

Fig. 4 is fixing groove Local map of the present invention.

Fig. 5 is conveyer Local map of the present invention.

Fig. 6 is the coiled strip part structural representation of the present invention.

Embodiment

In order that those skilled in the art are better understood from the present invention program, below in conjunction with the embodiment of the present invention Accompanying drawing, clear, complete description is carried out to the technical scheme in the embodiment of the present invention.

As shown in figures 1 to 6, a kind of light bar production equipment, including rubber-coated mechanism 1, assembling mechanism 2 and drying mechanism 6；Its Described in assembling mechanism 2 include one assembling frame 21, assembling frame 21 on be provided with an erecting device 3；Wherein described peace Assembling device 3 includes an actuator 32 of assembling parts 31 and first；Specific first actuator 32 is fixed on the assembling In frame 31, first actuator 32 is direct current generator, can carry out rotating, and concrete principle is prior art；Described first drives Moving part 32 is connected to a screw rod 311, and the assembling parts 31 are arranged on the screw rod 311, and the assembling parts 31 exist When screw rod 311 rotates clockwise, the assembling parts 31 move right along screw rod 311, are rotated counterclockwise in screw rod 311 When, assembling parts 31 are along screw rod 311 to left movement；The assembling parts 31 include an assembly parts 38 and one second drive Moving part 36, second actuator 36 are arranged on the upper end of the assembling parts 31, and second actuator 36 is cylinder, is used for Drive assembly parts 38 up and down；The assembly parts 38 include a fixed plate 30 and are fixed on multiple in the fixed plate 30 Rifle 381 is assembled, the fixed plate 30 is provided with multiple fixators 301, and the side wall of the fixator 301 is fixed on the fixed plate 30 On, the assembling rifle 381 passes through among the circular hole on fixator 301, it is achieved thereby that consolidating to assembling rifle 381 It is fixed；Second actuator 36 is connected with the fixed plate 30 simultaneously, by driving the fixed plate 30 up and down, drives The assembling rifle 381 carries out up and down；It is described to assemble the tubing string that rifle 381 is an inner hollow, the hollow space of the tubing string Form a venting cavity 382；The upper end of the assembling rifle 381 is connected to an airway tube 388, and the airway tube 388 passes through One air pump is blown and is evacuated to assembling rifle 381；Further also be spirally connected a rifle in the lower end of the assembling rifle 381 First 386, the pipette tips 386 are a copper tubing string.

Specifically, for the ease of the use of device, one is additionally provided with below the erecting device 3 and is used to place bare board Loading bay 309, a first sensor 308 is additionally provided with the edge of loading bay 309；It can be felt by the first sensor 308 Answer the bare board on loading bay 309；A second sensor 310 is additionally provided with the erecting device 3, when in use, should Second sensor 310 is used for the activity for sensing erecting device 3, and first sensor and second sensor are directly purchase on the market Sensor, model is not specifically limited.

For the ease of entering raw material when in use, lamp bead is placed on a feeding belt 89；On the feeding belt 89 Provided with multiple grooves 90, a LED lamp bead is placed among each groove 90, one layer of protection has still been covered in the top of lamp bead Film, this layer of diaphragm are the transparent film of a layer；A circular bayonet socket is provided with the left side of each groove 90；In order to just In storing the feeding belt 89, provided with one and the width identical coiled strip part 88 of feeding belt 89, while provided with a support Part, the support member are the steelframe of triangle；When in use, a steel pipe is inserted in coiled strip part 88, and is erected at branch In support member, coiled strip part 88 can rotate relative to steel pipe.

Further, the upper end of inlet 48 is provided with a standing groove 481 and open slot 489, the width of the standing groove 481 Degree is identical with the width of the feeding belt 46, while a cell wall with the standing groove 481 is provided with the upper end of standing groove 481 The end cap 495 being fixed together；One is provided with the port of the end cap 495 to open with the endcap width equal length Mouthful, therefore when in use, the diaphragm from the opening through；The bottom surface of the open slot 489 tilts from the top down, shape Into a placement inclined-plane 490, and the left side side wall of the open slot 489 and the right sidewall of the inlet 48 are connected, The opening 491 of a strip is additionally provided with the port of first standing groove 481, is set below the opening 491 of the strip There is a driving wheel 482, the driving wheel 482 is by the motor-driven rotation that is placed in inside inlet 48, the driving wheel 482 One gear for carrying latch 488, and the part of latch 488 of the driving wheel 482 is worn from the oblong openings 491 Cross；And the circular bayonet socket by the latch 488 and feeding belt for placing lamp bead cooperates at work, so as to drive The rotation of driving wheel 482 can drive feeding belt to travel forward.

Specifically, the top of the open slot 489 is provided with the first roller 401 and the second roller 402, first roller 401 and second roller 402 not on a horizontal line, and all one end is fixed in the side wall of the inlet 48；Described One roller 401 is provided with inclined first inclined-plane 403 from right to left, and one is outward extended with the end of the first roller 401 Flange is enclosed, forms the first extension 405, while inclined second inclined-plane from right to left is provided with second roller 402 403；A circle flange is outward extended with the end of the second roller 402, forms the second extension 406；In the open slot 489 lower section is provided with a folder membrane element 5, and the folder membrane element 5 includes the intermediate plate 51 being fixed on the inlet 48, the intermediate plate 51 and the side wall of the inlet 48 be integrally formed, and one first folder face 511 is provided with the end of the intermediate plate 51, this One folder face 511 is an inclined-plane from tilted upward；The folder membrane element 5 also includes the work being engaged with the intermediate plate 51 Moving part 52, the upper end of the movable part 52 is fixed on by a connecting shaft in the side wall of the inlet 48, while the connecting shaft It is connected with the motor inside inlet 48, so as to which connecting shaft described in motor driven rotates so that movable part 52 is around company Spindle carries out the rotation of low-angle；An inclined second folder face 521 from bottom to top is provided with the movable part 52, this second Folder face 521 and the first folder face 511 cooperate and clamp diaphragm；In order that the second folder face 521 and first obtained presss from both sides face folder 511 are fitted close, and 52 are additionally provided with an elastic component 53 on the movable part, and the elastic component 53 is a spring, the elastic component 53 one end is connected with the afterbody of movable part 52, and the other end is connected with the inlet 48.

Further, in order to secure the above inlet 48, draw runner 484 is provided with the lower end of the inlet 48, in institute State assembling frame 21 and be provided with the fixing groove 211 being engaged with the draw runner 484；The fixing groove 211 is an one end open Groove, therefore when in use, the draw runner 484 is pierced among groove from one end of fixing groove 211；In order that obtain inlet 48 fix more firmly, it is described assembling frame 21 side wall on be provided with fixing hole 212, the fixing hole 212 is two circular holes； Two projections 485 being engaged with the fixing hole 212, and the projection 485 are provided with the side wall of the inlet 48 Two cylinders, the end of the cylinder taper into；Electric hole 213 is connect provided with one in the centre of the fixing hole 212, this connects electric hole 213 be an elongate holes；It is provided with and the plug 490 for connecing electric hole 213 and being engaged on the inlet 48.

Further, the rubber-coated mechanism is the existing glue spreader of in the market, therefore is repeated no more；The drying mechanism 6 Include one be used for drive be completed after light bar motion conveyer 61, the conveyer 61 is provided with intensive Through hole, the preferable conveyer 61 are made from iron wire；Rotated in order that obtaining transmitting device 61, so as to drive light bar Moved, a motor is provided with the drying mechanism 6, a gear 612, while tooth are connected in the rotating shaft of the motor Tooth on wheel 612 is entered directly among the through hole so that the gear 612 and the transmitting device 61 directly coordinate, and lead to Cross gear 612 to rotate, drive the transmitting device 61 to be rotated.

Specific operating process is：Bare board passes through after gluing on the rubber-coated mechanism 1, manually will be glue-coated naked Plate is placed on loading bay 309, by the sensor sensing on loading bay 309, transfers information to control system, control system The erecting device 3 is controlled to work；For the erecting device 3 under the driving of the first actuator 32, the right is arrived in activity；Then fall The assembling rifle 381, and then the air pump carries out air-breathing by air intake duct 388, and the lamp bead on feeding belt is drunk up；Then institute The driver inversion of the first actuator 32 is stated, drives the erecting device 3 movable to the left, returns on original position；During this period, institute State latch on inlet 48 to rotate once so that feeding belt travels forward a lattice；The movable part for pressing from both sides membrane element 5 simultaneously drives guarantor Cuticula moves downward one end distance；After the erecting device 3 resets, second actuator 36 drives the assembling rifle again 381 are moved downward, and then air pump is blown by venting cavity, and with gases at high pressure, lamp bead is installed to the relevant position of bare board On；Then the bare board of installation is placed among drying mechanism, slowly transported under the drive of the conveyer Dynamic, after drying is completed, the making of whole light bar terminates.

Obviously, described embodiment is only the part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, it should all belong to the scope of protection of the invention.

Claims (9)

1. a kind of high efficiency light bar process units, including rubber-coated mechanism, assembling mechanism（2）And drying mechanism（6）；Its feature exists In：The assembling mechanism（2）Including assembling frame（21）, located at assembling frame（21）On erecting device（3）And with the peace Assembling device（3）The feed arrangement being engaged（4）；The erecting device（3）Including an assembling parts（31）The assembling parts （31）It is provided with an assembly parts movable up and down（38）；The assembly parts（38）It is provided with multiple assembling rifles（381）；Described group Fill rifle（381）It is provided with venting cavity；The feed arrangement（4）Including with the assembly parts（38）The inlet being engaged（48）、 The coiled strip part being engaged with the inlet（88）And with the coiled strip part（88）The support member being engaged.

A kind of 2. high efficiency light bar process units according to claim 1, it is characterised in that：The coiled strip part（88）On set There is feeding belt（89）, the feeding belt（89）It is provided with multiple grooves（90）.

A kind of 3. high efficiency light bar process units according to claim 1, it is characterised in that：The inlet is provided with the One standing groove（481）With with first standing groove（481）The second connected standing groove（489）, second standing groove（489） It is provided with inclined placement inclined-plane from top to bottom（490）；Second standing groove（489）With the inlet（48）Side wall is consolidated Even.

A kind of 4. high efficiency light bar process units according to claim 3, it is characterised in that：The inlet（48）On set There is a driving wheel（482）, the driving wheel（482）It is provided with multiple latches（488）；First standing groove（481）It is provided with One opening（491）, the latch（488）Partially pass through the opening（491）；First standing groove is provided with an end cap （495）, the end cap（495）It is provided with an observation panel（496）, the observation panel（496）If with the latch（488）Top.

A kind of 5. high efficiency light bar process units according to claim 3, it is characterised in that：Second standing groove （489）Top is provided with the first roller（401）With with first roller（401）The second roller being engaged（402）；Described first Roller（401）It is provided with the first extension（405）, second roller（402）It is provided with the second extension（406）.

A kind of 6. high efficiency light bar process units according to claim 4, it is characterised in that：Second standing groove （489）Lower section is provided with a folder membrane element（5）, the folder membrane element（5）Including intermediate plate（51）With with the intermediate plate（51）It is engaged Movable part（52）；The intermediate plate（51）It is fixedly arranged on the inlet（48）In side wall；The movable part（52）With the charging Part（48）Side wall is flexibly connected；The movable part（52）It is connected to an elastic component（53）.

A kind of 7. high efficiency light bar process units according to claim 6, it is characterised in that：The intermediate plate（51）In side wall Provided with inclined first folder face from the top down（511）, the movable part（52）It is provided with one and the described first folder face（511）Match The the second folder face closed（521）, the second folder face（521）Tilt from bottom to top.

A kind of 8. high efficiency light bar process units according to claim 1, it is characterised in that：The assembling frame（21）On It is used to fix the inlet provided with multiple（48）Fixing groove（211）And fixing hole（212）；The inlet（48）It is provided with With the fixing groove（211）The draw runner being engaged（484）With with the fixing hole（212）The projection being engaged（485）.

A kind of 9. high efficiency light bar process units according to claim 1, it is characterised in that：The drying mechanism（6）Bag Include a conveyer（61）, the conveyer（61）It is provided with multiple through holes；The drying mechanism（6）It is provided with and is used to drive The conveyer（61）The gear of rotation（612）.