CN107534342B - Electric rotating motivation and compressor - Google Patents

Electric rotating motivation and compressor Download PDF

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Publication number
CN107534342B
CN107534342B CN201580078919.5A CN201580078919A CN107534342B CN 107534342 B CN107534342 B CN 107534342B CN 201580078919 A CN201580078919 A CN 201580078919A CN 107534342 B CN107534342 B CN 107534342B
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coiling
core
electric rotating
diameter
rotating motivation
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CN107534342A (en
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田村裕贵
宇野良平
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/38Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation

Abstract

The rotary electric machine for being installed on compressor includes main shaft;Rotor, the rotor are inserted into for main shaft;And stator, for the stator with the circular peripheral side for being set to rotor, stator includes core, and the core is laminated multiple electromagnetic steel plates and is formed;Insulator, the insulator are respectively arranged on one end and the other end in the axial direction of core;And coil, the coil are will to be formed between conducting wire insulator at one end and the insulator of the other end via core coiling, each insulator includes winding section, and the winding section is radially by conducting wire coiling;And outside wall portions, the outside wall portions are set to the outside diameter of winding section, and in the state of before coiling, the inner surface of the outside wall portions rolls the flare rake angle tiltedly set relative to diameter axially outward.

Description

Electric rotating motivation and compressor
Technical field
The present invention relates to electric rotating motivation and compressor with stator, the stator has to be made of stacked steel plate Core.
Background technique
In recent years, as electric rotating motivation, in order to realize minitype high-performance, the series excitation of brushless DC motor has largely been used Formula motor.Electric rotating motivation has stator in the peripheral side for the rotor being inserted into for main shaft, and the stator has by stacked steel plate The core of composition.For using electric rotating motivation for the compressor of power source, from higher performance, heat resistance reinforcing and For the oil resistivity and resistance to refrigerant of refrigerator oil and refrigerant reinforcing it is such from the perspective of, improve necessity of reliability Property increase.Raising for the reliability of compressor, the generally known occupation efficiency for improving coil is effective.It is accounted for as raising The method of duty factor, it is known that by the conducting wire for constituting coil fitly arrange and coiling in insulator correction winding (referring for example to Patent Documents 1 to 4).
In the case where being corrected winding, in order to ensure productivity, the conducting wire rotated at high speed is precisely controlled And the movement of stacked steel plate is important.In patent document 1, a kind of winding method is disclosed, in the winding method, The guiding groove as coiling guiding piece is equipped in insulator to limit the movement of conducting wire.In patent document 2, it discloses conducting wire Overlapping is wound in the gimmick of stator core.
In addition, insulator documented by patent document 3 is equipped in the face of the protruding portion prominent to internal diameter side faced with core Recess portion, so that the inner wall part for being formed in the internal side diameter end of protruding portion is configured to roll tiltedly in coiling to outer diameter.It is known that as Lower technology: by adjusting tension when coiling as described in Patent Document 4, to inhibit the contact of the conducting wire and insulator in coiling Power reduces the destruction to wire insulation envelope, thus the raising of reliability to be realized.
Existing technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2006-115565 bulletin
Patent document 2: No. 478888 bulletins of Japanese Patent No.
Patent document 3: Japanese Unexamined Patent Publication 2013-162619 bulletin
Patent document 4: Japanese Unexamined Patent Publication 2010-200396 bulletin
Summary of the invention
Subject to be solved by the invention
In addition, the core of stator is stacked steel plate due to being made of as described above, so applied in the coiling of coil The winding deflation that the stacking thickness of core is shunk in the axial direction is generated under the action of power (Japanese: volume forms り).But in patent document 1 In structure documented by~4, follow the stacking thickness change of the core caused by winding tightens, the outside wall portions of insulator can than with diameter It is rolled to orthogonal plane to internal diameter oblique.Therefore, when constituting periphery of the Wire-wound of coil in outside wall portions, conducting wire and outer wall Perhaps contact occurs to interfere the state of affairs as the state of affairs of correction winding or the insulating film of damage wires portion's conflict.Therefore, the phase The outside wall portions for inhibiting insulator are hoped to interfere the coiling of coil.
The present invention is made in view of the above subject, and its purpose is to provide inhibit the outside wall portions of insulator to interfere coil Coiling electric rotating motivation and compressor.
Solution for solving the problem
Rotary electric machine of the invention includes main shaft;Rotor, the rotor is inserted with main shaft;And stator, the stator With the circular peripheral side for being set to rotor, stator includes core, and the core is laminated multiple electromagnetic steel plates and is formed;Insulator, The insulator is respectively arranged on one end and the other end in the axial direction of core;And coil, the coil are insulation at one end Coiling is carried out to conducting wire via core between son and the insulator of the other end and is formed, each insulator includes winding section, it is described around Line portion is radially by conducting wire coiling;And outside wall portions, the outside wall portions are set to the outside diameter of winding section, before carrying out coiling In the state of, outer incline angle tilt that the inner surface of the outside wall portions is set relative to diameter side axially outward.
Invention effect
According to the present invention, multiple insulators have outside wall portions, and the outside wall portions are before carrying out coiling, from diameter axially outward Side is with preset outer incline angle tilt, so even if the stacking thickness that insulator follows the core caused by winding tightens becomes Change and rolled tiltedly to internal diameter, since the amount of tilt angle other than outside wall portions rolls tiltedly to outer diameter, so being able to suppress insulator The coiling of outside wall portions obstruction coil.
Detailed description of the invention
Fig. 1 is the longitudinal section view for showing schematically the compressor of embodiments of the present invention 1.
Fig. 2 is the longitudinal section view for the electric rotating motivation for showing schematically that the compressor of Fig. 1 has.
Fig. 3 is the sectional elevation along the line A-A of Fig. 2.
Fig. 4 is the vertical profile of the state before the coiling in the construction for the stator for showing schematically that the rotary electric machine of Fig. 1 has View.
Fig. 5 is the vertical profile of the state after the coiling in the construction for the stator for showing schematically that the rotary electric machine of Fig. 1 has View.
Before Fig. 6 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 2 contains The longitudinal section view of state.
After Fig. 7 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 2 contains The longitudinal section view of state.
Before Fig. 8 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 3 contains The longitudinal section view of state.
After Fig. 9 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 3 contains The longitudinal section view of state.
Before Figure 10 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 4 contains The longitudinal section view of state.
After Figure 11 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 4 contains The longitudinal section view of state.
Before Figure 12 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 5 contains The longitudinal section view of state.
After Figure 13 is the coiling in the construction for the stator for showing schematically that the compressor of embodiments of the present invention 5 contains The longitudinal section view of state.
Figure 14 is the vertical profile view of the state before the coiling in the construction for the stator for showing schematically that previous compressor contains Figure.
Figure 15 is the vertical profile view of the state after the coiling in the construction for the stator for showing schematically that previous compressor contains Figure.
Figure 16 is the longitudinal section view of project involved in inner wall part and outside wall portions for the rotor of explanatory diagram 15.
Figure 17 is the longitudinal section view of project involved in winding section for the rotor of explanatory diagram 15.
Specific embodiment
[embodiment 1]
Fig. 1 is the longitudinal section view for showing schematically the compressor of present embodiment 1.Compressor 10 is for example by screw compressor It constitutes, is the refrigeration cycle for the various industrial machines such as refrigerator, freezer, air-conditioning device, refrigeration facility and water heater One of constituent element.Compressor 10 sucks the refrigerant recycled in refrigeration cycle, is compressed and makes it as high temperature height The state of pressure and be discharged.
As shown in Figure 1, compressor 10 includes closed container 20, the closed container 20 constitutes the outer wheels of compressor 10 It is wide;Refrigerant gas is drawn into closed container 20 by suction line 30, the suction line 30;And discharge pipe 40, the discharge pipe 40 compressed refrigerant gas is discharged.Compressor 10 includes compression mechanical part 50, the compressor in closed container 20 Compress refrigerant in structure portion 50;Electric rotating motivation 60, the electric rotating motivation 60 makes the rotation driving of main shaft 21, to drive compressor Structure portion 50;And oil pump 22, the oil pump 22 are set to the end of 60 side of electric rotating motivation of main shaft 21, are impregnated in lubricating oil 22a. Closed container 20 is made of the shell of hermetic type or cabinet, accommodates compression mechanical part 50 and electric rotating motivation 60.Main shaft 21 It is rotated and is driven by electric rotating motivation 60.
Compression mechanical part 50 includes fixed scroll 51, and the fixed scroll 51 is equipped with fixed scroll body 51a;And Scroll 52 is swung, the swing scroll 52, which is equipped with, swings scroll body 52a.Electric rotating motivation 60 includes rotor 61, and described turn Son 61 is inserted into for main shaft 21;And stator 70, the stator 70 is with the circular peripheral side for being set to rotor 61.Stator 70 includes Core 71, the core 71 are laminated multiple electromagnetic steel plates and are formed;Insulator 80, the insulator 80 are respectively arranged on the axis of core 71 Upward one end and the other end;And coil 72, the coil 72 are the insulators of insulator 80 and the other end at one end Coiling is carried out to conducting wire via core 71 between 80 and is formed.Core 71 is stacked steel plate, is that multiple electromagnetic steel plates are laminated and constitute 's.The conducting wire for constituting coil 72 is for example made of electromagnetic wire, and surface is by insulating film covering (not shown).
In addition, compressor 10 has hermetic terminal 24, the hermetic terminal 24 is welded in closed container 20, for that will draw Line 23 is fetched into the outside of closed container 20 from the stator 70 of electric rotating motivation 60, is electrically connected with external power supply.In addition, in Fig. 1 In, as compressor 10, the hermetic type screw compressor of longitudinal type is instantiated, but can also be vortexed using the hermetic type of horizontal arrangement type Compressor.In addition, blade-tape compressor can also be used as compressor 10.
Next, being illustrated to the movement of compressor 10.When being energized to hermetic terminal 24, stator 70 and rotor 61 are produced Raw torque, main shaft 21 rotate.When main shaft 21 rotates, the swing scroll 52 combined with main shaft 21 starts to rotate, with fixed whirlpool 51 co-operating of rotating part and the compression for starting refrigerant gas.At this point, refrigerant gas is attracted from suction line 30, it is flowed into close It closes in container 20, sucked and compressed by the compression mechanical part 50 formed by fixed scroll 51 and swing scroll 52, later The refrigerant circuit of the outside of closed container 20 is discharged to via discharge pipe 40.In addition, driving oil pump 22 when main shaft 21 rotates Attract lubricating oil 22a, through being set to main shaft 21 in fuel feeding access 21a, fuel feeding to each bearing etc. and be lubricated, later again Back to the bottom of closed container 20.
Next, referring to Fig. 2 and Fig. 3, to the rotor 61 and stator 70 for constituting electric rotating motivation 60 in more detail into Row explanation.Fig. 2 is the longitudinal section view for the electric rotating motivation 60 for showing schematically that compressor 10 has.Fig. 3 is the A-A along Fig. 2 The sectional elevation of line.Stator 70 has cricoid core 71, and the cricoid core 71 is will to be made of high permeability materials such as iron What electromagnetic steel plate was laminated.Core 71 includes cricoid back yoke portion 71a;And multiple teeth portion 71b, the multiple teeth portion 71b from Back yoke portion 71a is prominent to internal diameter side.Multiple teeth portion 71b are circumferentially configured.In axial one end and the other end of teeth portion 71b It is each configured with insulator 80, the insulator 80 is as made of ester moulding.Coil 72, lead are wound in insulator 80 23 are connected to coil 72, and the lead 23 is the connecting line connected to power supply.Coil 72 (is joined via the winding section 81 of insulator 80 According to Fig. 4) coiling is in teeth portion 71b.
Rotor 61 includes boss 61a, the boss 61a be by the steel plate being made of high permeability materials such as iron stacking and At;Magnet insertion holes 61b, the magnet insertion holes 61b are equipped with and magnetic pole phase in a circumferential direction along the periphery of boss 61a When quantity;Permanent magnet 61c is embedded in magnet insertion holes 61b, constitutes the field pole of electric rotating motivation 60;And end Plate 61d, the end plate 61d is made of nonmagnetic material, set on the axial both ends of boss 61a.In addition, rotor 61 include it is flat Weigh counterweight 61e, and the counterweight 61e is disposed on the one end in the axial direction of boss 61a or the end plate 61d at both ends; And rivet 61f, the rivet 61f perforation boss 61a, end plate 61d and counterweight 61e.That is, in rotor 61, end plate 61d, boss 61a and counterweight 61e are fastened by rivet 61f.
Next, specifically describing the structure of insulator 80 referring to Fig. 4 and Fig. 5.Fig. 4 is to show schematically electric rotating The longitudinal section view of the state before coiling in the construction for the stator 70 that motivation 60 has.Insulator 80 has winding section (insulator Teeth portion) 81, the winding section 81 makes coil 72 and teeth portion 71b insulate, constitute the conducting wire of coil 72 radially coiling in this around Line portion 81.In addition, the inner wall part 82 and outside wall portions 83 that the direction that Xiang Congxin 71 leaves extends are respectively arranged on tooth at insulator 80 The internal side diameter and outside diameter of portion 71b.In present embodiment 1, winding section 81 mutually connects with inner wall part 82, winding section 81 and outer Wall portion 83 also mutually connects.
Inner wall part 82 prevents coil 73 from collapsing (Japanese: collapsing れ Ru) to internal side diameter, and outside wall portions 83 prevent coil 73 to outer diameter Side collapse.Therefore, inner wall part 82 and the axial height of outside wall portions 83 are higher than the axial height of winding section 81.In addition, for interior For the height of wall portion 82 and outside wall portions 83, it is more that outside wall portions 83 are generally set to higher than inner wall part 82 situation, in Fig. 4 And same structure is shown also in Fig. 5, but be not limited to this.That is, for example, it is also possible to by inner wall part 82 and outside wall portions 83 It is set as equal height, inner wall part 82 can also be set to higher than outside wall portions 83.Outside wall portions 83 are set to the outer of winding section 81 Diameter side, under the state (before coiling) before carrying out coiling, relative to diameter side axially outward with preset flare rake angle θoInclination.That is, outside wall portions 83 are relative to tilt angle theta other than the plane S orthogonal with radial directionoInclination.Outer incline angle, θoIt is configured to Benchmark tilt angle thetaMAXMore than, the benchmark tilt angle thetaMAXIt is according to the stacking thickness and stacking number of core 71 and fixed The outer diameter and internal diameter of son 70 are come obtained from calculating.
Fig. 5 is the vertical profile view of the state after the coiling in the construction for the stator 70 for showing schematically that electric rotating motivation 60 has Figure.Winding when by the core 71 after coiling due to coiling, which tightens, to be reduced so that thickness is laminated with going towards internal side diameter, phase Tilt angle theta is formed for plane T (contact surface of core 71 and insulator 80 before coiling) orthogonal to the axial direction.
Herein, to tilt angle theta and benchmark tilt angle thetaMAXIt is illustrated.The amount tightened is wound not due to core 71 It can become more than the summation in gap between the stacking of core 71 being made of stacked steel plate, so the maximum value as tilt angle theta Benchmark tilt angle thetaMAXIt can be found out by following formula 1.
[formula 1]
In above-mentioned formula 1, H [mm] is the stacking thickness of the core 71 as stacked steel plate.X [opening] is the electromagnetism for constituting core 71 The stacking number of steel plate.δ [mm] is the gap (gap between stacking) between the electromagnetic steel plate of stacking.For stator 70 Outer diameter,For the internal diameter of stator 70.For the outer incline angle, θ of present embodiment 1oFor, in order to avoid constituting The conducting wire of coil 72 is contacted with insulator 80, and becomes the benchmark tilt angle theta that will be found out by formula 1MAXSetting as lower limit value (θo≥θMAX).In addition, tilt angle theta becomes benchmark tilt angle thetaMAX(θ≤θ belowMAX)。
When core 71 due to winding tightens and when gradient angle, θ, outside wall portions 83 also follow the inclination of core 71 and inside Diameter rolls oblique tilt angle theta.But the outside wall portions 83 in present embodiment 1 are that have in outside diameter as benchmark before coiling Tilt angle thetaMAXAbove outer incline angle, θoThe inclined shape of amount, so outside wall portions 83 will not be located at the rotation rail of conducting wire On road.That is, as shown in figure 5, the internal side diameter of plane T and outside wall portions 83 orthogonal to the axial direction side (inner surface) institute at Angle be 90 degree or less.Therefore, it can be avoided when based on the coiling of correction winding, what is wound near outside wall portions 83 leads Line is contacted with outside wall portions 83.
As described above, multiple insulators 80 of electric rotating motivation 60 have outside wall portions 83, described before carrying out coiling Outside wall portions 83 roll oblique outer incline angle, θ relative to diameter axially outwardo.Therefore, even if insulator 80 follows winding and tightens institute The stacking thickness change of the core of cause and rolled tiltedly to internal diameter, since outside wall portions 83 roll oblique outer incline angle, θ to outer diameteroAmount, So being able to suppress the coiling that outside wall portions 83 interfere coil 72.Therefore, according to electric rotating motivation 60, can be avoided be wound in around The conducting wire in line portion 81 and outside wall portions 83 conflict for main cause the random line of winding and conducting wire surface insulating film damage Wound.
That is, can be realized high-precision correction winding, so can be realized according to electric rotating motivation 60 and compressor 10 The raising of moyor.In addition, since conducting wire is not contacted with outside wall portions 83, so threading speed high speed can be made, so energy Enough realize the raising of productivity.The manufacture of the insulating film of conducting wire can also be inhibited to deteriorate, so can be realized mentioning for reliability It is high.
In the compressor 10 for carrying electric rotating motivation 60, temperature environment in compressor 10 by refrigerant gas or The influence of the fever of stator 70 etc..Therefore, according to operating condition, the temperature in compressor 10 may be -50 DEG C~150 DEG C, institute To need to ensure reliability in wide temperature band.For the conducting wire of the coil 72 by the insulating film covering based on resin material For, it especially must assure that reliability when high temperature, it is necessary to avoid the damage of insulating film when coiling.
In particular, using the mix refrigerant comprising HFO-1123, such as HFC- according to nearest refrigerant trend When 32 refrigerant, it is desirable that the temperature in reply compressor 10 rises, it is desirable that moyor is improved by high-precision correction winding, The damage of insulating film when by reducing coiling improves reliability, and the HFO-1123 has the temperature and pressure when compression The contour property of R410A, R407C, R404A refrigerant that power increase ratio used in the past.
For this point, in present embodiment 1 electric rotating motivation 60 and compressor 10 in, consider caused by coiling The deformation of core 71 makes the inclination outer incline angle, θ in advance of outside wall portions 83o, so it can be precisely corrected winding, so It can be realized the raising of moyor.In addition, can prevent insulating film when coiling from damaging, so improving reliability.Cause This, compressor 10 is able to use the unitary system cryogen being made of HFO-1123 or the mix refrigerant comprising HFO-1123 Deng as the refrigerant recycled in refrigeration cycle.
In addition, being configured to the entirety of outside wall portions 83 in outer incline angle, θ in the example of Fig. 4 and Fig. 5o, but can also be with It is configured to the side (contact surface with coil 72) of the only internal side diameter of outside wall portions 83 in outer incline angle, θo.That is, outside wall portions 83 Section for example may be cone cell.In addition, the side of the internal side diameter of outside wall portions 83 is also possible to the curved surface to outer diameter lateral bend.I.e. Make also prevent the conducting wire for constituting coil 72 from contacting with insulator 80 using above-mentioned each structure.
Alternatively, it is also possible to be configured to outside wall portions 83 internal side diameter side only with constitute coil 72 conducting wire conflict one Part is in outer incline angle, θo.That is, the contact portion of the front end of such as outside wall portions 83 and the outside wall portions 83 and coil 72 can also be with In different tilt angles, in addition, the internal side diameter of outside wall portions 83 and the side of outside diameter are also possible to curved surface.Also can in this way Prevent conducting wire from conflicting with insulator 80.But the thickness of outside wall portions 83 needs considering the strong of tension when being able to bear coiling It is set on the basis of release property and burn when degree and molding etc..
[embodiment 2]
Then, it is based on Fig. 6 and Fig. 7, the electric rotating motivation of present embodiment 2 is illustrated.Fig. 6 and Fig. 7 difference It is the vertical of the state before the coiling in the construction for the stator for showing schematically that the compressor of present embodiment 2 contains and after coiling Cross-sectional view.For structure member same as embodiment 1, using identical appended drawing reference, omit the description.
The insulator 180 of present embodiment 2 includes winding section 181, and the winding section 181 is configured the conducting wire of coil 72 Coiling;Inner wall part 182, the inner wall part 182 is set to the internal side diameter of winding section 181, before coiling, relative to diameter side axially outward Tilt preset tilted angle, θi;Outside wall portions 83, the outside wall portions 83 are set to the outside diameter of winding section 181, relative to Outer incline angle, θ is tilted with radial orthogonal plane So.The inner surface of inner wall part 182 has the interior lower edge positioned at 71 side of core Portion 182a and interior Inner Front End portion 182b positioned at front end.
The tilted angle, θ of inner wall part 182iAs long as under avoiding angle, θ d from being used as will avoid contacting with rotor 61 Limit value and the benchmark tilt angle theta that will be found out by above-mentioned formula 1MAXSetting (θ d≤θ as upper limit valuei≤θMAX).In addition, By benchmark tilt angle thetaMAXTilted angle, θ is set as lower limit valueiThe case where (θiMAX) under, inner wall part 182 becomes The state being projected on the swing-around trajectory of the conducting wire of coiling in its vicinity conflicts so not can avoid conducting wire with insulator 180.
In addition, setting can be avoided contacted with rotor 61 avoid angle, θ d so that the inner wall part 182 before coiling is interior I.e. inner wall internal oblique amount D at a distance from the radial direction of interior lower edge portion 182a and interior Inner Front End portion 182biFor rotor 61 and it is interior under Distance (shortest distance with rotor 61) D of edge part 182amin(D abovemin≤Di).If set in this way, after coiling Rotor 61 and interior Inner Front End portion 182b radial direction at a distance from just become 0 or more, so inner wall part 182 can be prevented to internal side diameter It is prominent, avoid rotor 61 from contacting with inner wall part 182.
For the insulator 180 in present embodiment 2, before carrying out coiling, inner wall part 182 to Outer diameter direction tilts tilted angle, θ in advancei, outside wall portions 83 tilt outer incline angle, θ to the outer directiono.Therefore, it can be avoided Inner wall part 182 and outside wall portions 83, the conductive contact with the coiling near them.That is, as shown in fig. 7, just with axial direction The side angulation of the internal side diameter of the side and outside wall portions 83 of the outside diameter of the plane T and inner wall part 182 of friendship becomes 90 Below degree.In addition, insulator 180 is configured to inner wall internal oblique amount DiIt is rotor 61 at a distance from interior lower edge portion 182a DminMore than, it is contacted so can be avoided rotor 61 with inner wall part 182.
Therefore, the electric rotating motivation and compressor in 2 according to the present embodiment, can be realized the correction of higher precision around Group, so can be realized the raising of moyor.In addition, conducting wire is not contacted with inner wall part 182 and outside wall portions 83, so can Realize the raising of the productivity of the high speed based on threading speed.Moreover, it is able to suppress the manufacture deterioration of the insulating film of conducting wire, So contacting such effect with inner wall part 182 with can be avoided rotor 61, the raising of reliability can be realized.
In addition, the entirety using inner wall part 182 is in tilted angle, θ in the example of Fig. 6 and Fig. 7iSuch knot Structure, but can also individually set the side of the inclination of the side of the outside diameter of inner wall part 182 and the internal side diameter of inner wall part 182 Inclination.That is, as long as the tilt angle of the side of the internal side diameter of inner wall part 182 is set to make interior Inner Front End portion 182b after coiling not It is contacted with rotor 61.In addition, as long as the tilt angle of the side of the outside diameter of inner wall part 182 is set in θi< θ's It is avoided in range and conductive contact when coiling.
Only conflict with the conducting wire for constituting coil 72 alternatively, it is also possible to be configured to the side of the outside diameter of inner wall part 182 A part is in tilted angle, θi.That is, for example, the front end of inner wall part 182 from the contact portion of coil 72 can also be in different Tilt angle, in addition, the internal side diameter of inner wall part 182 and the side of outside diameter are also possible to curved surface.It can also prevent from leading in this way Line conflicts with insulator 80, and can be avoided rotor 61 and contact with inner wall part 182.But in situation formed as described above, The thickness of inner wall part 182 needs release property and burn when considering the intensity and molding of tension when being able to bear coiling etc. On the basis of set.
[embodiment 3]
Then, it is based on Fig. 8 and Fig. 9, the electric rotating motivation of present embodiment 3 is illustrated.Fig. 8 and Fig. 9 difference It is the vertical of the state before the coiling in the construction for the stator for showing schematically that the compressor of present embodiment 3 contains and after coiling Cross-sectional view.For using identical appended drawing reference, omitting the description for embodiment 1 and 2 identical structure members.
The insulator 280 of present embodiment 3 includes winding section 281, and the winding section 281 is by conducting wire coiling;Inner wall part 182, the inner wall part 182 is set to the internal side diameter of winding section 281, before coiling, rolls relative to diameter axially outward tiltedly tilted Angle, θi;And outside wall portions 83, the outside wall portions 83 are set to the outside diameter of winding section 281, relative to the plane S orthogonal with radial direction Tilt outer incline angle, θo.In addition, for the tilted angle, θ of inner wall part 182iAnd the outer incline angle, θ of outside wall portions 83o's It is identical as above embodiment 1 and 2 for setting.
In addition, the thickness for being configured to winding section 281 thickens towards internal side diameter in present embodiment 3.That is, winding section 281 Axial coiling face 281a form preset coiling face tilt angle theta t relative to plane T orthogonal to the axial direction.At this In embodiment 3, in order not to the tension component in the radial direction when generating coiling, it is set to coiling face tilt angle theta t and benchmark Tilt angle thetaMAXEqual (θ t=θMAX)。
For the insulator 280 in present embodiment 3, before carrying out coiling, inner wall part 182 to Outer diameter direction tilts tilted angle, θi, outside wall portions 83 tilt outer incline angle, θ to the outer directiono, so can be avoided inner wall part 182 and outside wall portions 83 near them coiling conductive contact.In addition, insulator 280 is configured to inner wall internal oblique amount Di is rotor 61 and interior lower edge portion 182a distance DminMore than, so rotor 61 can also be avoided to connect with inner wall part 182 Touching.
In present embodiment 3, the axial coiling face 281a of winding section 281 is in relative to plane T orthogonal to the axial direction Coiling face tilt angle theta t.Therefore, coiling face 281a and plane orthogonal to the axial direction after coiling can be configured to as shown in Figure 9 T is parallel.That is, the contraction of the core 71 when winding section 281 follows coiling and tilt, thus the coiling face tilt angle theta t after coiling It is cancelled, coiling face 281a becomes the state parallel with plane T.In addition, the amount that winding when coiling tightens is in wound around coil 72 First layer time point stablize, substantially constantization in the layer after the coiling second layer.That is, in coiling first layer Time point, coiling face 281a become the state substantially parallel with plane T.Therefore, 3 electric rotating motivation according to the present embodiment, Can be in the state that coiling face 281a and plane T be substantially parallel, the later layer of the coiling second layer, so can prevent in radial direction The component of tension when upper generation coiling, can prevent coiling from skidding and coiling occurs and collapses such state of affairs.
More than, the electric rotating motivation and compressor in 3 according to the present embodiment, can be realized the correction of higher precision around Group, so can be realized the raising of moyor.In addition, since conducting wire is not contacted with inner wall part 182 and outside wall portions 83, so It can be realized the raising of the productivity of the high speed based on threading speed.Moreover, being able to suppress the manufacture of the insulating film of conducting wire Deterioration, additionally it is possible to avoid contacting with rotor 61, so can be realized the raising of reliability.In addition, knowing to be made of stacked steel plate The stacking thickness of core 71 be not limited to the amount of the gap delta between coiling after-contraction all stacking, the outside diameter of core 71 can also be shunk.Cause This, coiling face tilt angle theta t also can be set to than benchmark tilt angle thetaMAXSmall preset constant angle.
[embodiment 4]
Then, it is based on Figure 10 and Figure 11, the electric rotating motivation of present embodiment 4 is illustrated.Figure 10 and Figure 11 It is the state before the coiling in the construction for the stator for showing schematically that the compressor of present embodiment 4 contains and after coiling respectively Longitudinal section view.The rotary electric machine of present embodiment 4, which has the feature that, meets conflicting for insulator and conducting wire when coiling Amplitude is the necessary condition of less than half such correction winding of the line footpath of conducting wire.For knot identical with Embodiments 1 to 3 For structure component, using identical appended drawing reference, omit the description.
The insulator 380 of present embodiment 4 includes winding section 381, and the winding section 381 is by conducting wire coiling;Inner wall part 82, the inner wall part 82 is set to the internal side diameter of winding section 381;And outside wall portions 383, the outside wall portions 383 are set to winding section 381 Outside diameter, tilt preset outer incline angle, θ relative to radial orthogonal plane So.The inner surface of outside wall portions 83 has There is the outer Inner Front End portion 383b positioned at the outer interior lower edge portion 383a of 71 side of core and positioned at front end.Core 71 after coiling due to The influence for the tension that winding when coiling tightens, stacking thickness is reduced with going towards internal side diameter, relative to orthogonal to the axial direction The inclined angle, θ of plane T.
Outer incline angle, θoThan being counted according to the outer diameter and internal diameter of the stacking thickness of core 71 and stacking number and stator Benchmark tilt angle theta obtained from calculationMAX0MAX) small, also, the outer interior lower edge portion 383a of the outside wall portions 383 after coiling With i.e. outer wall internal oblique amount D at a distance from the radial direction of outer Inner Front End portion 383boIt is set as the radius of conducting wire or less.
Herein, when the height of the side (contact surface with coil 72) of the internal side diameter of outside wall portions 383 is set as L0When, outer wall Internal oblique amount DOIt can be expressed as L0× sin (θ-θ0).That is, being set as in present embodiment 4 by the radius of conducting wireWhen, set outer incline angle, θoSo thatSuch relationship is set up, thus It can be by outer wall internal oblique amount DOIt is set as the radius of conducting wire or less.It therefore, being capable of rushing insulator and coiling when coiling Prominent amplitude is suppressed to less than half of the line footpath of conducting wire, so can be realized around linear raising, and ensures the insulation of conducting wire The reliability of envelope.
[embodiment 5]
Then, it is based on Figure 12 and Figure 13, the electric rotating motivation of present embodiment 5 is illustrated.Figure 12 and Figure 13 After being respectively the state and coiling before the coiling in the construction for the stator for showing schematically that the compressor of present embodiment 5 contains State longitudinal section view.For structure member identical with Embodiments 1 to 4, using identical appended drawing reference, omit Explanation.
The insulator 480 of present embodiment 5 includes winding section 481, and the winding section 481 is by conducting wire coiling;Inner wall part 482, the inner wall part 482 is set to the internal side diameter of winding section 381, before coiling, tiltedly sets in advance relative to the inclination of diameter axially outward Fixed tilted angle, θi;And outside wall portions 83, the outside wall portions 83 are set to the outside diameter of winding section 481.Outside inner wall part 482 Surface has the inside and outside front end 482b positioned at the inside and outside lower edge portion 482a of 71 side of core and positioned at front end.Core after coiling 71 due to coiling when winding tighten tension influence, stacking thickness reduced with being gone towards internal side diameter, relative to axis To the orthogonal inclined angle, θ of plane T.
Tilted angle, θiThan being counted according to the outer diameter and internal diameter of the stacking thickness of core 71 and stacking number and stator Benchmark tilt angle theta obtained from calculationMAX(θ greatlyiMAX), also, the inside and outside lower edge portion 482a of the inner wall part 482 after coiling It is set as the radius of conducting wire or less with i.e. inner wall outer diameter tilt quantity Dio at a distance from the radial direction of inside and outside front end 482b.
Herein, when the height of the side (contact surface with coil 72) of the outside diameter of inner wall part 482 is set as LiWhen, inner wall Outer diameter tilt quantity Dio can be expressed as Li×sin(θi- θ).That is, setting tilted angle, θ in embodiment 5iSo thatSuch relationship is set up, so as to which inner wall outer diameter tilt quantity Dio to be set as leading Below the radius of line.Therefore, insulator can be suppressed to the half of the line footpath of conducting wire with the amplitude that conflicts of coiling when coiling Hereinafter, so can be realized around linear raising, and ensure the reliability of the insulating film of conducting wire.
(effects of Embodiments 1 to 5)
Herein, 4~Figure 17 referring to Fig.1, be described in more detail by above embodiment 1~5 electric rotating motivation and The effect that compressor obtains.Figure 14 and Figure 15 is in the construction for the stator for showing schematically that previous compressor contains respectively The longitudinal section view of state before coiling and after coiling.Figure 16 is inner wall part and the outside wall portions institute for the rotor of explanatory diagram 15 The longitudinal section view for the project being related to.Figure 17 is the longitudinal section view of project involved in winding section for the rotor of explanatory diagram 15.
It is illustrated firstly, tightening to winding.The core 71 being made of stacked steel plate is that multiple electromagnetic steel plates are laminated And constitute, so generating gap delta between several stackings between each electromagnetic steel plate.In coiling, it is applied to the tension conduct of conducting wire The external force of compressed core 71 plays a role in the axial direction, so gap delta narrows between stacking, so, it is upper with the total backlash amount of core 71 Limit, shrinks in core 71.The contraction is to wind to tighten.In addition, coil 72 is applied only to the teeth portion 71b of core 71, so Winding deflation amount becomes larger from back yoke portion 71a to the front end of teeth portion 71b, so core 71 becomes the inclined shape of radially inward.This Outside, as described above, tightening in winding has after the time point winding deflation amount stabilization of coiling first layer, the second layer substantially Such feature is not changed.
As the method for inhibiting the winding of core 71 to tighten, it is known that following method: being equipped in the electromagnetic steel plate for constituting core more than 71 The circle of a point or caulk (Japanese: カ シ メ) portion of V-shaped apply pressure by punching press etc. in stacking to be held back Seam, to be fixed on the two radial and axial directions.But even if using the above method, since pressure discharges Rebound afterwards, so being difficult to tighten winding as 0.In addition, it is also known that by increasing the intrusion or quantity of caulking, from And caulk power is improved, and inhibit rebound, the method for reducing gap between stacking, but in the intrusion or quantity for increasing caulking In the case of, the axial eddy current for increasing and generating in stacked steel plate in the driving of electric rotating motivation, moyor can be generated Decline such project.Therefore, it is desirable to mitigate electric rotating motivation as the above embodiment 1~5 for the influence that winding tightens.
In addition, the outside wall portions 983 of insulator 980 are preferably parallel with swing-around trajectory R when coiling.Therefore, in the past, such as Figure 14 It is shown, in the state of before coiling, insulator 980 is formed in the mode for keeping outside wall portions 983 parallel with swing-around trajectory R.But In winding process, winding is generated as described above and is tightened, for the shrinkage of core 71, internal side diameter is bigger than outside diameter.Therefore, It is also tilted radially therewith in the posture for the insulator 980 that one end of core 71 and the other end are arranged as winding stand.That is, As shown in figure 15, winding section 981, inner wall part 982 and outside wall portions 983 also tilt the axial end face of core 71 relative to it is axial just The amount for the tilt angle theta that the plane T of friendship is in.
Therefore, in conventional structure, in coiling, in the conducting wire 72a for constituting coil 72 by near outside wall portions 983 When (referring to Fig.1 6), conducting wire 72a conflicts with insulator 980 at high speed, so being unable to control the movement of coiling, can not be corrected Winding.In addition, due to conducting wire 72a conflicts with outside wall portions 983 and can damage wires 72a insulating film, so there are productivity, The project of reliability these two aspects.Further more, in conventional structure, inner wall part 982 with the internal diameter of stator 70 it is protruded above and with Rotor 61 contacts.In addition, as shown in figure 17, the winding that winding section 981 follows core tightens and tilts, so when generating coiling The component TSd of tension TS and the direction slid to coiling in the axial direction.Therefore, the conducting wire 72a of coiling is to the direction of component TSd It skids, coiling collapse occurs.
For this point, according to the electric rotating motivation and compressor in the respective embodiments described above, due to multiple insulators 80,180,280,380 and 480 have outside wall portions, and before coiling, which tiltedly sets in advance relative to the inclination of diameter axially outward Fixed outer incline angle, θo, so even if insulator 80,180,280,380 and 480 follows the core 71 caused by winding tightens Stacking thickness change and rolled tiltedly to internal diameter, outside wall portions 83 and 383 also roll oblique outer incline angle, θ to outer diameteroAmount, institute The damage that can tiltedly prevent from constituting the conducting wire 72a of coil 72 is rolled to internal diameter to be able to suppress outside wall portions due to winding tightens Wound etc..
In addition, the respective embodiments described above are the preferred concrete example in electric rotating motivation and compressor, guarantor of the invention Shield range is not limited to these modes.For example, in the respective embodiments described above, with benchmark tilt angle thetaMAXOn the basis of, setting Outer incline angle, θoAnd tilted angle, θi, however, not limited to this, can also be to benchmark tilt angle thetaMAXIn addition On the basis of value obtained from subtracting defined threshold value (threshold value determined according to shrinkage of gap delta between stacking etc.), setting is outer Tilt angle thetaoAnd tilted angle, θi
Description of symbols
10: compressor;20: closed container;21: main shaft;21a: fuel feeding access;22: oil pump;22a: lubricating oil;23: drawing Line;24: hermetic terminal;30: suction line;40: discharge pipe;50: compression mechanical part;51: fixed scroll;51a: fixed scroll Body;52: swinging scroll;52a: scroll body is swung;60: electric rotating motivation;61: rotor;61a: boss;61b: magnet insertion Hole;61c: permanent magnet;61d: end plate;61e: counterweight;61f: rivet;70: stator;71: core;71a: back yoke portion;71b: tooth Portion;72: coil;72a: conducting wire;73: coil;80,180,280,380,480,980: insulator;81,181,281,381,481, 981: winding section;82,182,482,982: inner wall part;83,383,983: outside wall portions;182a: interior lower edge portion;182b: interior Inner Front End portion;281a: coiling face;383a: lower edge portion in outer;383b: outer Inner Front End portion;482a: inside and outside lower edge portion; 482b: inside and outside front end;Di: inner wall internal oblique amount;Dio: inner wall outer diameter tilt quantity;Dmin: distance;Do: outer wall internal oblique Amount;R: swing-around trajectory;S: plane;T: plane;TS: tension;TSd: component;δ: gap between stacking;θ: tilt angle;θMAX: benchmark Tilt angle;θ d: angle is avoided;θ i: introversion rake angle;θ o: flare rake angle;θ t: coiling face tilt angle.

Claims (23)

1. a kind of electric rotating motivation, wherein
The rotary electric machine includes main shaft;Rotor, the rotor are inserted into for the main shaft;And stator, the stator is with circle Ring-type is set to the peripheral side of the rotor,
The stator includes core, and the core is laminated multiple electromagnetic steel plates and is formed;Insulator, the insulator are set respectively In in the axial direction of the core one end and the other end;And coil, the coil are the insulators by conducting wire at one end It is formed between the insulator of the other end via the core coiling,
Each insulator includes winding section, and the winding section is radially by the conducting wire coiling;And outside wall portions, it is described Outside wall portions are set to the outside diameter of the winding section, in the state of before carrying out the coiling, the inner surface phase of the outside wall portions The flare rake angle tiltedly set is rolled for diameter axially outward,
Compared with before the coiling, the core after the coiling is laminated thickness and reduces with going towards internal side diameter, phase For the inclined angle of plane orthogonal to the axial direction,
The flare rake angle is the tilt angle or more.
2. electric rotating motivation according to claim 1, wherein
The tilt angle is benchmark tilt angle, and the benchmark tilt angle is according to the stacking thickness of the core and stacking The outer diameter and internal diameter of number and the stator are come obtained from calculating.
3. a kind of electric rotating motivation, wherein
The rotary electric machine includes main shaft;Rotor, the rotor are inserted into for the main shaft;And stator, the stator is with circle Ring-type is set to the peripheral side of the rotor,
The stator includes core, and the core is laminated multiple electromagnetic steel plates and is formed;Insulator, the insulator are set respectively In in the axial direction of the core one end and the other end;And coil, the coil are the insulators by conducting wire at one end It is formed between the insulator of the other end via the core coiling,
Each insulator includes winding section, and the winding section is radially by the conducting wire coiling;And outside wall portions, it is described Outside wall portions are set to the outside diameter of the winding section, in the state of before carrying out the coiling, the inner surface phase of the outside wall portions The flare rake angle tiltedly set is rolled for diameter axially outward,
The flare rake angle is less than according to the stacking thickness of the core and the outer diameter of stacking number and the stator and interior Diameter come benchmark tilt angle obtained from calculating,
The inner surface of the outside wall portions has the outer Inner Front End portion positioned at the outer interior lower edge portion of the core side and positioned at front end,
The outer interior lower edge portion after the coiling i.e. outer wall tilt quantity at a distance from the radial direction in the outer Inner Front End portion is Below the radius of the conducting wire.
4. electric rotating motivation according to any one of claims 1 to 3, wherein
Multiple insulators also have an inner wall part, and the inner wall part is set to the internal side diameter of the winding section, the coiling it Before in the state of, the outer surface of the inner wall part rolls the introversion rake angle tiltedly set relative to diameter axially outward.
5. electric rotating motivation according to claim 4, wherein
The introversion rake angle is according to the stacking thickness of the core and the outer diameter and internal diameter of stacking number and the stator Below benchmark tilt angle obtained from calculating.
6. electric rotating motivation according to claim 5, wherein
The inner surface of the inner wall part has the interior Inner Front End portion positioned at the interior lower edge portion of the core side and positioned at front end,
The interior lower edge portion before the coiling i.e. inner wall internal oblique at a distance from the radial direction in the interior Inner Front End portion Amount, be the rotor at a distance from the interior lower edge portion more than.
7. electric rotating motivation according to claim 4, wherein
The introversion rake angle is greater than according to the stacking thickness of the core and the outer diameter of stacking number and the stator and interior Diameter come benchmark tilt angle obtained from calculating,
The outer surface of the inner wall part has the inside and outside front end positioned at the inside and outside lower edge portion of the core side and positioned at front end,
The inside and outside lower edge portion and inside and outside front end after the coiling it is radial at a distance from i.e. inner wall outer diameter tilt quantity, be Below the radius of the conducting wire.
8. electric rotating motivation according to claim 4, wherein
The entirety of the inner wall part has the introversion rake angle.
9. electric rotating motivation according to any one of claims 1 to 3, wherein
The entirety of the outside wall portions has the flare rake angle.
10. electric rotating motivation according to any one of claims 1 to 3, wherein
The axial coiling face of the winding section is in preset coiling face tilt angle relative to plane orthogonal to the axial direction.
11. electric rotating motivation according to claim 10, wherein
The coiling face tilt angle be equal to according to the outer diameter of the stacking thickness of the core and stacking number and the stator with And internal diameter is come benchmark tilt angle obtained from calculating.
12. a kind of compressor, wherein
The compressor includes closed container, and the closed container constitutes shell;Compression mechanical part, the compression mechanical part are matched It is placed in the closed container, fluid is compressed;And electric rotating motivation, the electric rotating motivation are configured at described closed In container, make the main shaft rotation driving, so that the compression mechanical part is driven,
As the electric rotating motivation, electric rotating motivation described in any one in claim 1~11 is installed.
13. compressor according to claim 12, wherein
The compressor uses the unitary system cryogen being made of HFO-1123 or the mix refrigerant comprising HFO-1123.
14. a kind of electric rotating motivation, wherein
The rotary electric machine includes main shaft;Rotor, the rotor are inserted into for the main shaft;And stator, the stator is with circle Ring-type is set to the peripheral side of the rotor,
The stator includes core, and the core is laminated multiple electromagnetic steel plates and is formed;Insulator, the insulator are set respectively In in the axial direction of the core one end and the other end;And coil, the coil are the insulators by conducting wire at one end It is formed between the insulator of the other end via the core coiling,
Each insulator includes winding section, and the winding section is radially by the conducting wire coiling;And outside wall portions, it is described Outside wall portions are set to the outside diameter of the winding section, in the state of before carrying out the coiling, the inner surface phase of the outside wall portions The flare rake angle tiltedly set is rolled for diameter axially outward,
Multiple insulators also have an inner wall part, and the inner wall part is set to the internal side diameter of the winding section, the coiling it Before in the state of, the outer surface of the inner wall part rolls the introversion rake angle tiltedly set relative to diameter axially outward.
15. electric rotating motivation according to claim 14, wherein
The introversion rake angle is according to the stacking thickness of the core and the outer diameter and internal diameter of stacking number and the stator Below benchmark tilt angle obtained from calculating.
16. electric rotating motivation according to claim 15, wherein
The inner surface of the inner wall part has the interior Inner Front End portion positioned at the interior lower edge portion of the core side and positioned at front end,
The interior lower edge portion before the coiling i.e. inner wall internal oblique at a distance from the radial direction in the interior Inner Front End portion Amount, be the rotor at a distance from the interior lower edge portion more than.
17. electric rotating motivation according to claim 14, wherein
The introversion rake angle is greater than according to the stacking thickness of the core and the outer diameter of stacking number and the stator and interior Diameter come benchmark tilt angle obtained from calculating,
The outer surface of the inner wall part has the inside and outside front end positioned at the inside and outside lower edge portion of the core side and positioned at front end,
The inside and outside lower edge portion and inside and outside front end after the coiling it is radial at a distance from i.e. inner wall outer diameter tilt quantity, be Below the radius of the conducting wire.
18. electric rotating motivation described in any one in 4~17 according to claim 1, wherein
The entirety of the inner wall part has the introversion rake angle.
19. electric rotating motivation described in any one in 4~17 according to claim 1, wherein
The entirety of the outside wall portions has the flare rake angle.
20. electric rotating motivation described in any one in 4~17 according to claim 1, wherein
The axial coiling face of the winding section is in preset coiling face tilt angle relative to plane orthogonal to the axial direction.
21. electric rotating motivation according to claim 20, wherein
The coiling face tilt angle be equal to according to the outer diameter of the stacking thickness of the core and stacking number and the stator with And internal diameter is come benchmark tilt angle obtained from calculating.
22. a kind of compressor, wherein
The compressor includes closed container, and the closed container constitutes shell;Compression mechanical part, the compression mechanical part are matched It is placed in the closed container, fluid is compressed;And electric rotating motivation, the electric rotating motivation are configured at described closed In container, make the main shaft rotation driving, so that the compression mechanical part is driven,
As the electric rotating motivation, electric rotating motivation described in any one in claim 14~21 is installed.
23. compressor according to claim 22, wherein
The compressor uses the unitary system cryogen being made of HFO-1123 or the mix refrigerant comprising HFO-1123.
CN201580078919.5A 2015-04-30 2015-04-30 Electric rotating motivation and compressor Active CN107534342B (en)

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JP6362771B2 (en) 2018-07-25

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