CN107526352B - Fault diagnosis system and method based on 4D platform seat - Google Patents
Fault diagnosis system and method based on 4D platform seat Download PDFInfo
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- CN107526352B CN107526352B CN201710840592.1A CN201710840592A CN107526352B CN 107526352 B CN107526352 B CN 107526352B CN 201710840592 A CN201710840592 A CN 201710840592A CN 107526352 B CN107526352 B CN 107526352B
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- 238000003745 diagnosis Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 7
- 238000004891 communication Methods 0.000 claims abstract description 48
- 238000012544 monitoring process Methods 0.000 claims abstract description 26
- 230000003993 interaction Effects 0.000 claims abstract description 23
- 238000013500 data storage Methods 0.000 claims abstract description 16
- 238000012423 maintenance Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 abstract description 4
- 230000000875 corresponding effect Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002405 diagnostic procedure Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004171 remote diagnosis Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Selective Calling Equipment (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a fault diagnosis system and a fault diagnosis method based on a 4D platform seat, wherein the fault diagnosis system comprises at least one 4D platform seat terminal, a site control center end and a remote monitoring end, the 4D platform seat terminal comprises a servo controller module and a communication module, the site control center end comprises a man-machine interaction module, an alarm module and a communication module, and the remote monitoring end comprises a man-machine interaction module, a data storage module, a database analysis module and a communication module; the invention also discloses a diagnosis method, which can be used for carrying out fault discharge of the 4D platform seat terminal through the remote monitoring end. According to the invention, the fault type of the 4D platform seat terminal is detected through the field control center terminal, and the remote fault detection is carried out through the remote monitoring terminal, so that maintenance personnel are not required to carry out field fault diagnosis and repair, and therefore, the fault detection period is short, the efficiency is high, and the cost is low.
Description
Technical Field
The invention relates to a fault diagnosis system based on a 4D platform seat and a diagnosis method thereof.
Background
The 4D platform seat is one of indispensable constituent elements for establishing the 4D dynamic cinema, and the 4D platform seat can be controlled by a computer to make different special effects according to different film storylines, such as falling, vibration, wind spraying, rain spraying and the like, and is matched with carefully designed smoke, rain, photoelectricity, bubbles, smell and the like, so that a full-perception environment consistent with film content is created.
When the 4D platform seat breaks down, the cinema usually contacts with the reaction condition of the suppliers, the suppliers send out corresponding personnel to fix the fault reasons on site, the maintenance cost is increased continuously when the fault is removed, and the fault solving period is prolonged. Therefore, the fault diagnosis of the 4D platform seat is to be further improved.
Disclosure of Invention
The invention aims to solve the technical problems of long fault diagnosis period and high cost of a 4D platform seat in the prior art by providing a fault diagnosis system and a fault diagnosis method based on the 4D platform seat.
In order to solve the technical problems, the invention adopts the technical scheme that: a fault diagnosis system based on 4D platform seat, characterized in that: the intelligent seat comprises at least one 4D platform seat terminal, a field control center end and a remote monitoring end, wherein the 4D platform seat terminal comprises a servo controller module and a communication module, the field control center end comprises a man-machine interaction module, an alarm module and the communication module, the remote monitoring end comprises a man-machine interaction module, a data storage module, a database analysis module and the communication module, the servo controller module transmits data to the field control center end through the communication module, the field control center transmits alarm signals to the remote monitoring end through the communication module, and the servo controller module realizes information interaction with the remote monitoring end through the communication module.
In the invention, the fault diagnosis system consists of a 4D platform seat terminal, a site control center end and a remote monitoring end. The 4D platform seat terminals can be multiple, and the communication is realized with the site control center through the communication module respectively, namely, the site control center can know the running condition of the 4D platform seat terminal at any time. If the field control center judges that the fault is a mechanical fault, the maintenance personnel are only required to be dispatched for maintenance so as to solve the fault; if the field control center judges that the fault is in error, the alarm module of the field control center sends alarm information to the remote monitoring end through the communication module, the remote monitoring end receives the fault signal and then calls a data signal in the 4D platform seat terminal through the communication module, and the signal is sent to the 4D platform seat terminal after diagnosis and repair are carried out, so that fault repair is completed. The remote diagnosis system is convenient for maintenance personnel to maintain in time, and has short maintenance period and high efficiency.
Further, the servo controller module comprises a microprocessor, a phase control module, a driving module, an execution unit and a storage module, wherein signals output by the microprocessor are processed by the phase control module and then are input to the driving module, the driving module outputs driving signals to enable the execution unit to act, and the storage module is connected with the microprocessor and used for storing historical data and debugging data. The servo controller module is electrically connected with a sensor. The sensor includes any one of a pressure sensor, a temperature sensor, a weight sensor, or an infrared sensor.
Further, the execution unit is electrically connected with a servo motor and an electromagnetic valve.
Further, the servo motor is a servo motor or a stepping motor.
Further, the communication module comprises a GPRS module or an Internet module.
A diagnostic method of a fault diagnosis system based on a 4D platform seat, comprising the steps of:
(1) The seat terminal of the 4D platform breaks down, the fault signal is transmitted to the communication module by the servo controller module, and the communication module sends the fault signal to the field control center terminal in a wireless communication mode;
(2) The field control center receives the fault signal and alarms through the alarm module, and meanwhile, the fault signal displays the fault type through the man-machine interaction module;
(3) If the man-machine interaction module displays mechanical faults, sending a maintainer to the corresponding 4D platform seat terminal for field maintenance, and starting the 4D platform seat terminal after the maintenance is finished;
(4) If the man-machine interaction module displays the code error, the alarm module sends an alarm signal to the remote monitoring end through the communication module;
(5) The remote monitoring end receives the alarm signal, receives the data information from the 4D platform seat terminal through the communication module, stores the data information in the data storage module, compares the data stored in the data storage module with the original data in the database analysis module, searches for error codes, modifies the codes through the human-computer interaction interface, and stores the modified data in the data storage module;
(6) The data storage module sends the modified data to the 4D platform seat terminal through the communication module, the 4D platform seat terminal sends the data to the servo controller module through the communication module, and the servo controller module controls the 4D platform seat terminal to execute operation.
The invention has the beneficial effects that: according to the invention, the fault type of the 4D platform seat terminal is detected through the field control center terminal, and whether the fault is a mechanical fault or a code error is timely distinguished. If the code is in error, the remote fault can be checked through the remote monitoring end, and maintenance personnel are not required to perform on-site fault diagnosis and repair, so that the fault detection period is short, the efficiency is high, and meanwhile, the cost of fault detection is reduced.
Drawings
FIG. 1 is a schematic diagram of a fault diagnosis system for a 4D platform seat;
FIG. 2 is a schematic diagram of a servo controller module.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The utility model provides a fault diagnosis system based on 4D platform seat, including at least one 4D platform seat terminal, on-the-spot control center end and remote monitoring end, 4D platform seat terminal contains servo controller module and communication module, on-the-spot control center end includes man-machine interaction module, alarm module and communication module, remote monitoring end includes man-machine interaction module, data storage module, database analysis module and communication module, wherein servo controller module passes through communication module transmission to on-the-spot control center end with data, on-the-spot control center end passes through communication module transmission to remote monitoring end with alarm signal, servo controller module passes through the information interaction between communication module and the remote monitoring end.
The servo controller module comprises a microprocessor, a phase control module, a driving module, an executing unit and a storage module, wherein the servo controller module is electrically connected with a pressure sensor, a signal of the pressure sensor is input to the microprocessor, a signal output by the microprocessor is processed by the phase control module and then is input to the driving module, the driving module outputs a driving signal to enable the executing unit to act, and the executing unit is electrically connected with a servo electrode and an electromagnetic valve, namely corresponding actions are executed through the servo motor and the electromagnetic valve. The storage module is connected with the microprocessor and used for storing historical data and debugging data.
A diagnostic method of a fault diagnosis system based on a 4D platform seat, comprising the steps of:
(1) The seat terminal of the 4D platform breaks down, the fault signal is transmitted to the communication module by the servo controller module, and the communication module sends the fault signal to the field control center terminal in a wireless communication mode;
(2) The field control center receives the fault signal and alarms through the alarm module, and meanwhile, the fault signal displays the fault type through the man-machine interaction module;
(3) If the man-machine interaction module displays mechanical faults, sending a maintainer to the corresponding 4D platform seat terminal for field maintenance, and starting the 4D platform seat terminal after the maintenance is finished;
(4) If the man-machine interaction module displays the code error, the alarm module sends an alarm signal to the remote monitoring end through the communication module;
(5) The remote monitoring end receives the alarm signal, receives the data information from the 4D platform seat terminal through the communication module, stores the data information in the data storage module, compares the data stored in the data storage module with the original data in the database analysis module, searches for error codes, modifies the codes through the human-computer interaction interface, and stores the modified data in the data storage module;
(6) The data storage module sends the modified data to the 4D platform seat terminal through the communication module, the 4D platform seat terminal sends the data to the servo controller module through the communication module, and the servo controller module controls the 4D platform seat terminal to execute operation.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. A fault diagnosis system based on 4D platform seat, characterized in that: comprises at least one 4D platform seat terminal, a site control center end and a remote monitoring end, wherein the 4D platform seat terminal comprises a servo controller module and a communication module, the site control center end comprises a man-machine interaction module, an alarm module and a communication module, the remote monitoring end comprises a man-machine interaction module, a data storage module, a database analysis module and a communication module, the servo controller module transmits data to the site control center end through the communication module, the site control center transmits alarm signals to the remote monitoring end through the communication module, the servo controller module realizes information interaction with the remote monitoring end through the communication module,
The servo controller module comprises a microprocessor, a phase control module, a driving module, an execution unit and a storage module, wherein signals output by the microprocessor are processed by the phase control module and then input to the driving module, the driving module outputs driving signals to enable the execution unit to act, the storage module is connected with the microprocessor and used for storing historical data and debugging data,
The diagnosis method of the fault diagnosis system comprises the following steps:
(1) The seat terminal of the 4D platform is in fault, fault signals are transmitted to the communication module by the servo controller module, and the communication module sends the fault signals to the field control center end in a wireless communication mode;
(2) The field control center receives the fault signal and alarms through the alarm module, and meanwhile, the fault signal displays the fault type through the man-machine interaction module;
(3) If the man-machine interaction module displays mechanical faults, sending a maintainer to the corresponding 4D platform seat terminal for field maintenance, and starting the 4D platform seat terminal after the maintenance is finished;
(4) If the man-machine interaction module displays the code error, the alarm module sends an alarm signal to the remote monitoring end through the communication module;
(5) The remote monitoring end receives the alarm signal, receives the data information from the 4D platform seat terminal through the communication module, stores the data information in the data storage module, compares the data stored in the data storage module with the original data in the database analysis module, searches for error codes, modifies the codes through the human-computer interaction interface, and stores the modified data in the data storage module;
(6) The data storage module sends the modified data to the 4D platform seat terminal through the communication module, the 4D platform seat terminal sends the data to the servo controller module through the communication module, and the servo controller module controls the 4D platform seat terminal to execute operation.
2. The 4D platform seat based fault diagnosis system according to claim 1, wherein: the servo controller module is electrically connected with a sensor.
3. The 4D platform seat based fault diagnosis system according to claim 2, wherein: the sensor includes any one of a pressure sensor, a temperature sensor, a weight sensor, or an infrared sensor.
4. The 4D platform seat based fault diagnosis system according to claim 2, wherein: the execution unit is electrically connected with a servo motor and an electromagnetic valve.
5. The 4D platform seat based fault diagnosis system according to claim 4, wherein: the servo motor is a servo motor or a stepping motor.
6. The 4D platform seat based fault diagnosis system according to claim 1, wherein: the communication module comprises a GPRS module or an Internet module.
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| CN201710840592.1A CN107526352B (en) | 2017-09-18 | 2017-09-18 | Fault diagnosis system and method based on 4D platform seat |
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| CN201710840592.1A CN107526352B (en) | 2017-09-18 | 2017-09-18 | Fault diagnosis system and method based on 4D platform seat |
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| CN107526352B true CN107526352B (en) | 2024-08-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110280030A (en) * | 2019-07-10 | 2019-09-27 | 上海恒润文化科技有限公司 | A kind of the cockpit control system and control method of movable type movie theatre |
| CN110327637A (en) * | 2019-07-10 | 2019-10-15 | 上海恒润文化科技有限公司 | A kind of the cockpit guard system and means of defence of movable type movie theatre |
| CN110237552A (en) * | 2019-07-10 | 2019-09-17 | 上海恒润文化科技有限公司 | A kind of the cockpit kinematic system and movement technique of movable type movie theatre |
| CN110243535A (en) * | 2019-07-10 | 2019-09-17 | 上海恒润文化科技有限公司 | A kind of pressure monitoring system and monitoring method of movable type movie theatre |
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| CN207424665U (en) * | 2017-09-18 | 2018-05-29 | 上海永乐座椅有限公司 | A kind of fault diagnosis system based on 4D platform seats |
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| DE10233503A1 (en) * | 2002-07-24 | 2004-02-05 | Brose Fahrzeugteile Gmbh & Co. Kommanditgesellschaft, Coburg | Motor vehicle seat positioning diagnosis device comprises a computer unit that connects to the control unit of the positioning device via an interface to transfer actual and control positions and generate a virtual position path |
| CN105607627B (en) * | 2016-03-17 | 2019-02-15 | 盐城工学院 | A kind of movie theatre 4D equipment monitoring apparatus and system |
| CN206115248U (en) * | 2016-08-04 | 2017-04-19 | 浙江工贸职业技术学院 | Numerical control fault diagnostic based on internet |
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| CN207424665U (en) * | 2017-09-18 | 2018-05-29 | 上海永乐座椅有限公司 | A kind of fault diagnosis system based on 4D platform seats |
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