CN107520607B - Lubrication detection equipment for guide gas seal automatic assembly - Google Patents
Lubrication detection equipment for guide gas seal automatic assembly Download PDFInfo
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- CN107520607B CN107520607B CN201710712735.0A CN201710712735A CN107520607B CN 107520607 B CN107520607 B CN 107520607B CN 201710712735 A CN201710712735 A CN 201710712735A CN 107520607 B CN107520607 B CN 107520607B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The invention relates to the technical field of automobile part installation and manufacturing, in particular to a guide air seal automatic assembly lubrication detection device, which comprises: the device comprises a frame, a bottom foot, a feeding device, an intermediate baffle moving mechanism, a leather collar press-fitting lubricating device, a guide air seal press-fitting tool, a guide air seal lubricating station, a leather collar press-fitting and in-place detection station.
Description
Technical Field
The invention relates to the technical field of automobile part installation and manufacturing, in particular to automatic guide air seal assembly lubrication detection equipment.
Background
In the production and manufacture of automobile parts, the air seal is an indispensable production and assembly process, and is used for preventing stop and static impact grinding, reducing friction among parts, protecting the service life of the parts and simultaneously providing the function for the lubrication station.
In normal production and manufacture, stations such as air sealing, press fitting, lubrication and detection are all separated, and are large-station equipment, so that the occupied area is large, more operators are needed, and the production rate is low.
Therefore, equipment capable of integrating various stations such as air sealing, press fitting, lubrication and detection is required to be designed, so that the operation is convenient, and the consumption of manpower and material resources is reduced.
Disclosure of Invention
The invention breaks through the difficult problems in the prior art and designs the integrated guide air seal automatic assembly lubrication detection equipment.
In order to achieve the above purpose, the invention designs a lubrication detection device for automatic assembly of a guide gas seal, comprising: frame, footing, loading attachment, middle septum moving mechanism, apron pressure equipment lubricating arrangement, direction air seal pressure equipment frock, direction air seal lubrication station, apron pressure equipment and detection station in place, its characterized in that: the frame comprises last frame and lower frame, and one side of frame is equipped with loading attachment, is equipped with the deck plate between last frame and the lower frame, and lower frame below is equipped with the footing, is equipped with the gas circuit board in the lower frame, is fixed with the gas circuit system on the gas circuit board, inlays on the last frame and is equipped with safety glass, and loading attachment links to each other with the middle partition board moving mechanism, and the top of middle partition board moving mechanism is equipped with apron pressure equipment device and overhead apron lubricating arrangement, and overhead apron lubricating arrangement is close with direction air seal pressure equipment station, is equipped with a vertical baffle between overhead apron lubricating arrangement and the direction air seal pressure equipment station, and the top of vertical baffle is fixed on the diaphragm, the below of overhead apron lubricating arrangement is equipped with apron lubrication fixing base correspondingly, and direction air seal pressure equipment station is fixed at the opposite side of vertical baffle, and the next door of direction air seal pressure equipment station is equipped with direction air seal detection station, and the place ahead of direction air seal pressure equipment station links to each other with middle partition board jacking upset unloading mechanism, and the top of well baffle jacking and unloading mechanism is equipped with direction air seal lubrication detection station.
The feeding device comprises an upper fixing plate, a lower fixing plate, a motor and a screw rod, wherein a first bearing seat and an L block are fixed on the upper surface of the upper fixing plate, an optical fiber is fixed on the L block, the lower surface of the upper fixing plate is fixed with a supporting shaft and the upper end of the screw rod, the supporting shaft and the lower end of the screw rod penetrate through a mounting plate to be fixed with the lower fixing plate, a feeding clamping seat is fixed on the mounting plate, a first linear bearing is sleeved at the lower end of the supporting shaft, an optical fiber travel switch mounting frame is sleeved at the lower end of the screw rod, a supporting block is arranged between the mounting plate and the lower fixing plate, a plunger is fixed on one side of the supporting block, a mounting block is fixed on the other side of the supporting block, a fixing seat is fixed in the center of the lower surface of the lower fixing plate, a second bearing seat and a coupling are arranged in the fixing seat, the second bearing seat is fixed with the screw rod, the upper end of the coupling is fixed with the bearing seat, the lower end of the coupling is fixed with the motor, and a reinforcing angle is fixed on the lower surface of the lower fixing plate.
The middle partition plate moving mechanism consists of a guide rail and three moving clamping jaws, the guide rail is arranged on a table panel, three moving clamping jaws with the same interval are arranged on the guide rail, each moving clamping jaw is connected with a connecting plate through a screw rod, a buffer is arranged at the bottom of one side of each moving clamping jaw in the middle position, a moving cylinder is fixed on the connecting plate at the other side of each moving clamping jaw in the middle position, each moving clamping jaw consists of a guide rail sliding block, a mounting seat, an L bracket, a clamping jaw cylinder and clamping jaws, the guide rail sliding block is fixed on the guide rail, the mounting seat is fixed above the guide rail sliding block, the L bracket is fixed above the mounting seat, a rib plate is fixed on the inner side of a corner of the L bracket, the screw rod penetrates and is fixed at the center of the rib plate, the connecting plate and a lifting sliding block are fixed on the outer side of the L bracket, the lifting sliding block is connected with the first fixing block and the clamping jaw cylinder is connected with the clamping jaws; and a reinforcing angle is arranged in the clamping jaw.
The apron pressure equipment device comprises mounting panel, support arm, saucer, plug, and the mounting panel adopts the linking arm to connect to fix in last frame, and the central authorities of mounting panel are fixed with first cylinder, and the place ahead of first cylinder is fixed with second cylinder, is equipped with the fixed plate between first cylinder and the second cylinder, and the top of first cylinder is fixed with the one side of fixed block second mutually, and the another side of fixed block second is fixed with the bottom of third cylinder mutually, and the third cylinder inlays and establishes in the support arm, and the top of support arm is fixed with the saucer mutually, and the central authorities of saucer are fixed with the plug, and the below of plug links to each other with the top of third cylinder.
The upper leather collar lubricating device consists of a mounting backboard and a central cylinder, wherein the back of the mounting backboard is fixed on a vertical partition board, a mounting transverse block is fixed in the center of the front part of the mounting backboard, the upper surface of the mounting transverse block is fixed with the central cylinder, the lower surface of the mounting transverse block is fixed with a lubricating station head, a transverse moving cylinder is fixed on the left side of the front part of the mounting backboard by adopting a supporting seat, an overhanging connecting rod is fixed on the right side of the front part of the mounting backboard, a sliding cylinder is fixed above the left side of the front part of the mounting backboard by adopting a cylinder fixing bracket, a guide rail is fixed above the right side of the front part of the mounting backboard, a drag chain is connected on the guide rail, and one end of the drag chain is connected with the sliding cylinder; the mounting transverse block is connected to the guide rail.
The guide air seal detection station comprises a support, a guide rail, lifting cylinders and a material taking plate, wherein the back of the support is fixed on a vertical partition plate, a separation short plate is arranged in the center of the top of the support, one side of the separation short plate is fixed with a transverse moving cylinder, the bottom of the transverse moving cylinder is fixed with the top of the support through a cylinder fixing plate, the front of the support is provided with the guide rail and an ear plate, the ear plate is located between the guide rail and at the edge position of the front of the support, a buffer and a bolt are fixed on the ear plate, a sliding seat is arranged on the guide rail, the sliding seat is connected with a cylinder mounting plate, the lifting cylinders are fixed on the cylinder mounting plate, a lifting cylinder connecting plate is fixed at the lower part of the surface of the lifting cylinders, the lower part of the guide rail is provided with a material taking plate and a discharging plate, one sides of the material taking plate and the discharging plate are respectively fixed with the vertical partition plate through connecting ribs.
The guide air seal press mounting station comprises a guide cylinder, a guide shaft, a tool supporting shaft, a tool fixing plate and a connecting shaft, wherein a mounting gasket is arranged at the bottom end of the tool supporting shaft, the bottom end of the tool supporting shaft is connected with a table panel, the top end of the tool supporting shaft is connected with the tool fixing plate, the connecting shaft is arranged in the center of the tool fixing plate, the bottom of the connecting shaft is connected with a cylinder transmission plate through a connecting block, the lower part of the cylinder transmission plate is connected with the top of the guide cylinder, a positioning stop block is arranged at the outer edge of the guide cylinder, the guide shaft is fixed with the cylinder transmission plate through the guide shaft, a bushing is sleeved on the guide shaft, a buffer is fixedly arranged above and below the positioning stop block, a guide shaft mounting plate is arranged at the bottom of the guide cylinder, and the guide shaft penetrates through the positioning stop block and is fixed with the guide shaft mounting plate.
The apron lubrication fixing seat is composed of a connecting shaft, a mounting plate, cushion blocks, a tooling plate and die head columns, wherein the bottom end of the connecting shaft is fixedly connected to the table panel, a gasket is arranged between the bottom end of the connecting shaft and the table panel, the top end of the connecting shaft is fixedly connected with the mounting plate, inverted L mounting blocks are fixedly arranged on the mounting plate, plungers are fixedly arranged on the inverted L mounting blocks and the tooling plate, the die head columns penetrate through the centers of the tooling plate, bolts are arranged on two sides of the die head columns, and the cushion blocks with the same interval are fixedly arranged in front of the mounting plate.
The middle partition plate jacking and overturning blanking mechanism comprises a top sealing cylinder, an air sealing mounting plate and a middle partition plate supporting shaft, mounting blocks are respectively arranged on the front side and the rear side of the air sealing mounting plate, connecting plungers are connected with the air sealing mounting plate, guide strips are arranged on the left side and the right side of the air sealing mounting plate, connecting blocks are arranged on the lower sides of the guide strips in a clamping mode, the connecting blocks are connected with the top ends of the middle partition plate supporting shaft, the bottom ends of the middle partition plate supporting shaft penetrate through an upper connecting plate, a lower connecting plate and clamping blocks, four corners of the upper connecting plate are respectively fixed with the top ends of supporting columns, bushings are sleeved on the supporting columns, washers are arranged on the bottom ends of the supporting columns, the bottom ends of the supporting columns are fixed with a table plate, positioning blocks are arranged in the center of the lower connecting plate, and the positioning blocks are connected with the top sealing cylinder.
The guide air seal lubrication detection station comprises a lubrication detection system and a detection cylinder, wherein a detection vacancy is formed in the center of a top plate, two sides of the top plate are respectively fixed with an inverted L-shaped supporting block by adopting a fixed plunger, the inverted L-shaped supporting block is fixed on a bearing plate, a detector is arranged between the bearing plate and the top plate, the detection cylinder and the lubrication detection system are fixed in the center of the lower surface of the bearing plate, four corners of the bearing plate are respectively fixed with the top end of a connecting shaft, a linear bearing II is sleeved on the connecting shaft, the bottom end of the connecting shaft is fixed with four corners of a bottom plate, and a through hole allowing the detection cylinder to move in a telescopic manner is formed in the bottom plate; and C-shaped buckles are fixed at the bent angle positions of the L-shaped supporting blocks.
Compared with the prior art, the invention redesigns the originally separated stations, simplifies and integrates the stations into one device, realizes full-mechanized operation, saves manpower and material resources in the production process, reduces the occurrence rate of scrapped products, improves the production rate, and saves the occupied space of the stations.
Drawings
Fig. 1 is an isometric view of the present invention.
Fig. 2 is a rear view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a schematic view showing an internal structure of the upper frame removed according to the present invention. .
FIG. 5 is a schematic view of a moving mechanism of a partition in the present invention.
Fig. 6 is a front view of the apron press-fitting apparatus of the present invention.
Fig. 7 is a side view of the apron press-fitting apparatus of the present invention.
Fig. 8 is a schematic structural view of the upper apron lubricating device in the invention.
Fig. 9 is a schematic structural view of a guiding gas seal detecting station in the present invention.
Fig. 10 is a schematic structural view of a apron lubrication fixing seat according to the present invention.
FIG. 11 is a schematic diagram of a pilot air packing press station in accordance with the present invention.
Fig. 12 is a side view of a pilot air seal press station in accordance with the present invention.
Fig. 13 is a schematic structural view of a middle separator lifting, overturning and blanking mechanism in the invention.
Fig. 14 is a schematic structural view of a guide gas seal lubrication detection station in the present invention.
Fig. 15 is a cross-sectional view of a pilot gas seal lubrication inspection station in accordance with the present invention.
Fig. 16 is a schematic structural view of the feeding device of the present invention.
Fig. 17 is a side view of the feeding device of the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 17, the invention designs a lubrication detection device for automatic assembly of a guide gas seal, and the lubrication detection device for automatic assembly of the guide gas seal comprises: the device comprises a frame, a bottom foot, a feeding device, a middle partition plate moving mechanism, a leather ring press-fitting lubrication device, a guide air seal press-fitting tool, a guide air seal lubrication station, a leather ring press-fitting and in-place detection station, wherein the frame is composed of an upper frame 1 and a lower frame 2, one side of the frame is provided with a feeding device 16, a table top plate 3 is arranged between the upper frame 1 and the lower frame 2, the bottom foot 4 is arranged below the lower frame 2, the lower frame 2 is provided with an air circuit board 5, an air circuit system 9 is fixed on the air circuit board 5, a protective glass 6 is embedded on the upper frame 1, the feeding device 16 is connected with the middle partition plate moving mechanism 11, the leather ring press-fitting device 10 and the upper leather ring lubrication device 17 are arranged above the middle partition plate moving mechanism 11, the upper leather ring lubrication device 17 is close to the guide air seal press-fitting station 13, a vertical partition plate 7 is arranged between the upper leather ring lubrication device 17 and the guide air seal press-fitting station 13, the upper side of the vertical partition plate 7 is fixed on the transverse partition plate 8, the upper leather ring lubrication device 17 is fixed on one side of the vertical partition plate 7, the lower side of the upper partition plate 17 is fixed on the guide air seal press-fitting station 12 is correspondingly arranged below the upper partition plate 13, the guide air seal press-fitting mechanism is arranged at the guide air seal press-fitting station 14, and the guide air seal lubrication station 14 is connected with the guide air seal lubrication station 14, and the upper seal lubrication station is arranged at the other side of the guide air seal station 13.
The feeding device 16 comprises an upper fixing plate, a lower fixing plate, a motor and a screw rod, wherein a bearing seat I16-2 and an L block 16-3 are fixed on the upper surface of the upper fixing plate 16-1, an optical fiber 16-4 is fixed on the L block 16-3, the lower surface of the upper fixing plate 16-1 is fixed with a supporting shaft 16-5 and the upper end of the screw rod 16-6, the lower end of the supporting shaft 16-5 and the lower fixing plate 16-8 penetrate through a mounting plate 16-7 to be fixed, a feeding clamping seat 16-9 is fixed on the mounting plate 16-7, a linear bearing I16-10 is sleeved at the lower end of the supporting shaft 16-5, an optical fiber travel switch mounting bracket 16-11 is sleeved at the lower end of the screw rod 16-6, a supporting block 16-12 is arranged between the mounting plate 16-7 and the lower fixing plate 16-8, a plunger 16-13 is fixed on one side of the supporting block 16-12, a mounting block 16-14 is fixed on the other side of the supporting block 16-12, a bearing seat fixing seat 16-15 is fixed on the lower surface of the lower fixing seat 16-8, a second coupling 16-17 is arranged in the mounting plate 16-15, a coupling 16-17 is fixed with the bearing seat I16-17 and the lower coupling 16-16, and a coupling 16-16 is fixed on the lower coupling 16 and the lower coupling 16-16, and a coupling 16-16 is fixed at the lower end of the second coupling 16-16.
The middle partition board moving mechanism consists of a guide rail 11-1 and three moving clamping jaws 11-2, wherein the guide rail 11-1 is arranged on a table panel, three moving clamping jaws 11-2 with the same interval are arranged on the guide rail 11-1, each moving clamping jaw 11-2 is connected with a connecting plate 11-5 by a screw rod 11-4, a buffer 11-3 is arranged at the bottom of one side of the moving clamping jaw 11-2 in the middle position, a moving cylinder 11-6 is fixed on the connecting plate of the other side of the moving clamping jaw 11-2 in the middle position, the moving clamping jaw 11-2 consists of a guide rail sliding block 11-2-1, a mounting seat 11-2-2, an L bracket 11-2-3, a clamping jaw cylinder 11-2-4 and a clamping jaw 11-2-5, the guide rail slide block 11-2-1 is fixed on the guide rail 11-1, a mounting seat 11-2-2 is fixed above the guide rail slide block 11-2-1, an L bracket 11-2-3 is fixed above the mounting seat 11-2-2, a rib plate 11-2-6 is fixed at the inner side of the corner of the L bracket 11-2-3, a screw rod 11-4 is penetrated and fixed at the center of the rib plate 11-2-6, a connecting plate 11-5 and a lifting slide block 11-2-7 are fixed at the outer side of the L bracket 11-2-3, the lifting slide block 11-2-7 is connected with a fixed block I11-2-8, the fixed block I11-2-8 is connected with a clamping jaw cylinder 11-2-4, the clamping jaw cylinder 11-2-4 is connected with a clamping jaw 11-2-5; reinforcing angles 11-2-9 are arranged in the clamping jaws 11-2-5.
The leather collar press-fitting device 10 comprises a mounting plate 10-1, a supporting arm 10-2, a pad disc 10-3 and a plug 10-4, wherein the mounting plate 10-1 is fixedly connected to an upper frame 1 by adopting a connecting arm, a first cylinder 10-5 is fixedly arranged in the center of the mounting plate 10-1, a second cylinder 10-6 is fixedly arranged in front of the first cylinder 10-5, a fixing plate 10-9 is arranged between the first cylinder 10-5 and the second cylinder 10-6, the top of the first cylinder 10-5 is fixedly connected with one surface of a fixing block two 10-7, the other surface of the fixing block two 10-7 is fixedly connected with the bottom of a third cylinder 10-8, the third cylinder 10-8 is embedded in the supporting arm 10-2, the upper part of the supporting arm 10-2 is fixedly connected with the pad disc 10-3, the plug 10-4 is fixedly arranged in the center of the pad disc 10-3, and the lower part of the plug 10-4 is connected with the top of the third cylinder 10-8.
The upper leather ring lubricating device 17 comprises a mounting backboard 17-1 and a central cylinder 17-3, wherein the back part of the mounting backboard 17-1 is fixed on a vertical partition 7, a mounting transverse block 17-2 is fixed in the center of the front part of the mounting backboard 17-1, the upper surface of the mounting transverse block 17-2 is fixed with the central cylinder 17-3, the lower surface of the mounting transverse block 17-2 is fixed with a lubricating station head 17-4, the left side of the front part of the mounting backboard 17-1 is fixed with a transverse cylinder 17-5 by adopting a supporting seat, the right side of the front part of the mounting backboard 17-1 is fixed with an overhanging connecting rod 17-6, the upper part of the left side of the front part of the mounting backboard 17-1 is fixed with a sliding cylinder 17-7 by adopting a cylinder fixing bracket, the upper part of the right side of the front part of the mounting backboard 17-1 is fixed with a guide rail 17-8, a drag chain 17-9 is connected to the guide rail 17-8, and one end of the drag chain 17-9 is connected with the sliding cylinder 17-7; the mounting cross block 17-2 is connected to the guide rail 17-8.
The guide gas seal detection station 18 comprises a support 18-1, guide rails, lifting cylinders and a material taking plate, wherein the back of the support 18-1 is fixed on a vertical partition 7, a separation short plate 18-2 is arranged in the center of the top of the support 18-1, a transverse moving cylinder 18-3 is fixed on one side of the separation short plate 18-2, the bottom of the transverse moving cylinder 18-3 is fixed with the top of the support 18-1 through a cylinder fixing plate 18-4, the front of the support 18-1 is provided with the guide rails 18-5 and the ear plates 18-6, the ear plates 18-6 are positioned between the guide rails 18-5 and at the edge position of the front of the support 18-1, a buffer 18-7 and a bolt 18-8 are fixed on the ear plates 18-6, a sliding seat 18-9 is arranged on the guide rails 18-5, the sliding seat 18-9 is connected with a cylinder mounting plate 18-10, the lifting cylinder 18-11 is fixed on the cylinder mounting plate 18-10, a lifting cylinder connecting plate 18-12 is fixed on the lower portion of the surface of the lifting cylinder 18-11, a material taking plate 18-13 and a material taking plate 18-14 are arranged below the guide rails 18-5, the material taking plate 18-13 and a material taking plate 18-14 are arranged at the edge position of the front of the support 18-1, the material taking plate 18-1 and the side of the support 18-14 are connected with the vertical partition 18-18 and the vertical partition 18-15.
The guide air seal press mounting station 13 comprises a guide cylinder 13-7, a guide shaft 13-9, a tool support shaft 13-1, a tool fixing plate 13-3 and a connecting shaft 13-4, wherein the bottom end of the tool support shaft 13-1 is provided with a mounting gasket 13-2, the bottom end of the tool support shaft 13-1 is connected with the table panel 3, the top end of the tool support shaft 13-1 is connected with the tool fixing plate 13-3, the connecting shaft 13-4 is arranged in the center of the tool fixing plate 13-3, the bottom of the connecting shaft 13-4 is connected with a cylinder transmission plate 13-6 by adopting a connecting block 13-5, the lower part of the cylinder transmission plate 13-6 is connected with the top of the guide cylinder 13-7, the outer edge of the guide cylinder 13-7 is provided with a positioning stop block 13-8, the upper part of the positioning stop 13-8 is fixed with the cylinder transmission plate 13-6 by adopting the guide shaft 13-9, the upper and lower surfaces of the positioning stop 13-8 are fixedly provided with a buffer 13-11, the bottom of the guide cylinder 13-7 is provided with a guide shaft 13-12, and the positioning stop 13-9 penetrates through the mounting plate 13-12 and is fixed with the guide plate 13-12.
The apron lubrication fixing seat 12 comprises a connecting shaft 12-1, a mounting plate 12-2, a cushion block 12-3, a tooling plate 12-4 and a die head column 12-5, wherein the bottom end of the connecting shaft 12-1 is fixedly connected to a table top plate 3, a gasket 12-6 is arranged between the bottom end of the connecting shaft 12-1 and the table top plate 3, the top end of the connecting shaft 12-1 is fixedly connected with the mounting plate 12-2, an inverted L mounting block 12-7 is fixedly arranged on the mounting plate 12-2, the inverted L mounting block 12-7 is fixedly connected with the tooling plate 12-4 by adopting a plunger 12-8, the center of the tooling plate 12-4 is fixedly penetrated by the die head column 12-5, bolts 12-9 are arranged on two sides of the die head column 12-5, and the cushion block 12-3 with the same interval is fixedly arranged in front of the mounting plate 12-2.
The middle partition jacking, overturning and blanking mechanism 14 comprises a top sealing cylinder 14-12, an air sealing mounting plate 14-1 and a middle partition supporting shaft 14-6, wherein mounting blocks 14-2 are respectively arranged at the front side and the rear side of the air sealing mounting plate 14-1, the upper part of each mounting block 14-2 is connected with the air sealing mounting plate 14-1 through a connecting plunger 14-3, guide strips 14-4 are arranged at the left side and the right side of the air sealing mounting plate 14-1, connecting blocks 14-5 are clamped below the guide strips 14-4, the connecting blocks 14-5 are connected with the top ends of the middle partition supporting shafts 14-6, the bottom ends of the middle partition supporting shafts 14-6 are connected with an upper connecting plate 14-7, a lower connecting plate 14-8 and clamping blocks 14-9 in a penetrating mode, four corners of the upper connecting plate 14-7 are respectively fixed with the top ends of supporting columns 14-11, bushings are sleeved on the supporting columns 14-11, washers 14-10 are arranged at the bottom ends of the supporting columns 14-11, the bottom ends of the supporting columns 14-11 are fixed with a table panel 3, positioning blocks are arranged at the center of the lower connecting plate 14-8, and are connected with the top sealing cylinder 14-12.
The guide air seal lubrication detection station 15 comprises a lubrication detection system 15-8 and a detection cylinder 15-7, wherein a detection vacancy is formed in the center of a top plate 15-1, two sides of the top plate 15-1 are respectively fixed with an inverted L-shaped supporting block 15-3 by adopting a fixed plunger 15-2, the inverted L-shaped supporting block 15-3 is fixed on a bearing plate 15-4, a detector 15-6 is arranged between the bearing plate 15-4 and the top plate 15-1, the detection cylinder 15-7 and the lubrication detection system 15-8 are fixed in the center of the lower surface of the bearing plate 15-4, four corners of the bearing plate 15-4 are respectively fixed with the top ends of connecting shafts 15-9, a linear bearing II 15-10 is sleeved on the connecting shafts 15-9, the bottom ends of the connecting shafts 15-9 are fixed with four corners of a bottom plate 15-11, and through holes allowing the detection cylinder to stretch and move are formed in the bottom plate 15-11; the bent angle position of the L-shaped supporting block 15-3 is fixed with a C-shaped buckle 15-5.
In a specific implementation, the method comprises the following steps:
the first step: the operator needs to push in the loading device filled with the middle partition plate, press a button of the equipment, and the equipment starts automatic production;
and a second step of: the vibrating hopper provided with the leather collar starts to feed;
and a third step of: an upper lubricating device of the equipment automatically lubricates the middle partition plate;
fourth step: the equipment apron press-fitting device automatically presses the apron into the middle partition plate;
fifth step: the middle partition board is sent to the next working procedure by a middle partition board moving mechanism in the equipment;
sixth step: the equipment is provided with a vibrating hopper for guiding the air seal for automatic feeding;
seventh step: the equipment guiding air seal press-mounting station automatically assembles a guiding air seal;
eighth step: a displacement sensor in the equipment guide air seal press-fitting station automatically checks the position of the guide air seal;
ninth step: the equipment guiding air seal lubrication station automatically lubricates the guiding air seal;
tenth step: the equipment camera automatically checks the guide air seal;
eleventh step: and the separator plate jacking, overturning and discharging mechanism in the equipment conveys qualified products to the material taking station, and unqualified workpieces are conveyed into an unqualified box.
Compared with the prior art, the invention redesigns the originally separated stations, simplifies and integrates the stations into one device, realizes full-mechanized operation, saves manpower and material resources in the production process, reduces the occurrence rate of scrapped products, improves the production rate, and saves the occupied space of the stations.
Claims (10)
1. A lubrication testing device for automatic assembly of a guide gas seal, comprising: frame, footing, loading attachment, middle septum moving mechanism, apron pressure equipment lubricating arrangement, direction air seal pressure equipment frock, direction air seal lubrication station, apron pressure equipment and detection station in place, its characterized in that: the machine frame consists of an upper machine frame (1) and a lower machine frame (2), one side of the machine frame is provided with a feeding device (16), a table panel (3) is arranged between the upper machine frame (1) and the lower machine frame (2), a footing (4) is arranged below the lower machine frame (2), a gas circuit board (5) is arranged on the lower machine frame (2), a gas circuit system (9) is fixed on the gas circuit board (5), protective glass (6) is embedded on the upper machine frame (1), the feeding device (16) is connected with a middle partition plate moving mechanism (11), a leather ring press-fitting device (10) and an upper leather ring lubricating device (17) are arranged above the middle partition plate moving mechanism (11), the upper leather ring lubricating device (17) is close to a guide air seal press-fitting station (13), a vertical partition plate (7) is arranged between the upper leather ring lubricating device (17) and the guide air seal press-fitting station (13), the upper side of the vertical partition plate (7) is fixed on the transverse partition plate (8), the upper leather ring lubricating device (17) is fixed on one side of the vertical partition plate (7), the upper leather ring lubricating device (17) is provided with a guide air seal station (13) corresponding to the lower leather ring lubricating device (12), the front of the guide air seal press-fitting station (13) is connected with a middle partition jacking, overturning and blanking mechanism (14), and a guide air seal lubrication detection station (15) is arranged above the middle partition jacking, overturning and blanking mechanism (14);
the device operates according to the following steps:
the first step: the operator needs to push in the loading device filled with the middle partition plate, press a button of the equipment, and the equipment starts automatic production;
and a second step of: starting feeding by a vibrating hopper provided with a leather collar;
and a third step of: an upper lubricating device of the equipment automatically lubricates the middle partition plate;
fourth step: the equipment apron press-fitting device automatically presses the apron into the middle partition plate;
fifth step: the middle partition board is sent to the next working procedure by a middle partition board moving mechanism in the equipment;
sixth step: the equipment is provided with a vibrating hopper for guiding the air seal for automatic feeding;
seventh step: the equipment guiding air seal press-mounting station automatically assembles a guiding air seal;
eighth step: a displacement sensor in the equipment guide air seal press-fitting station automatically checks the position of the guide air seal;
ninth step: the equipment guiding air seal lubrication station automatically lubricates the guiding air seal;
tenth step: the equipment camera automatically checks the guide air seal;
eleventh step: and the separator plate jacking, overturning and discharging mechanism in the equipment conveys qualified products to the material taking station, and unqualified workpieces are conveyed into an unqualified box.
2. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the feeding device (16) consists of an upper fixing plate, a lower fixing plate, a motor and a screw rod, wherein a bearing seat I (16-2) and an L block (16-3) are fixed on the upper surface of the upper fixing plate (16-1), an optical fiber (16-4) is fixed on the L block (16-3), the lower surface of the upper fixing plate (16-1) is fixed with a supporting shaft (16-5) and the upper end of the screw rod (16-6), the supporting shaft (16-5) and the lower end of the screw rod (16-6) penetrate through a mounting plate (16-7) to be fixed with a lower fixing plate (16-8), a feeding clamping seat (16-9) is fixed on the mounting plate (16-7), a linear bearing I (16-10) is sleeved at the lower end of the supporting shaft (16-5), an optical fiber travel switch mounting frame (16-11) is sleeved at the lower end of the screw rod (16-6), a supporting block (16-12) is arranged between the mounting plate (16-7) and the lower fixing plate (16-8), a plunger (16-13) is fixed at one side of the supporting block (16-12), a plunger (16-13) is fixed at the other side of the supporting block (16-12), a fixed fixing seat (16-15) is fixed at the lower fixing seat (16-15), the fixed seat (16-15) is internally provided with a second bearing seat (16-16) and a coupler (16-17), the second bearing seat (16-16) is fixed with the screw rod (16-6), the upper end of the coupler (16-17) is fixed with the second bearing seat (16-16), the lower end of the coupler (16-17) is fixed with the motor (16-18), and the lower surface of the lower fixed plate (16-8) is also fixed with a reinforcing angle (16-19).
3. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the middle partition plate moving mechanism consists of a guide rail (11-1) and three moving clamping jaws (11-2), wherein the guide rail (11-1) is arranged on a table panel, three moving clamping jaws (11-2) with the same interval are arranged on the guide rail (11-1), each moving clamping jaw (11-2) is connected with a connecting plate (11-5) through a screw rod (11-4), a buffer (11-3) is arranged at the bottom of one side of the moving clamping jaw (11-2) in the middle position, a moving cylinder (11-6) is fixed on the connecting plate at the other side of the moving clamping jaw (11-2) in the middle position, the moving clamping jaw (11-2) consists of a guide rail sliding block (11-2-1), an installation seat (11-2-2), an L bracket (11-2-3), clamping jaw cylinders (11-2-4) and clamping jaws (11-2-5), the installation seat (11-2-2) is fixed above the guide rail sliding block (11-2-1), the installation seat (11-2-2) is fixed above the guide rail sliding block (11-2-2), a rib plate (11-2-6) is fixed on the inner side of a corner of the L bracket (11-2-3), a screw rod (11-4) is fixedly penetrated in the center of the rib plate (11-2-6), a connecting plate (11-5) and a lifting sliding block (11-2-7) are fixed on the outer side of the L bracket (11-2-3), the lifting sliding block (11-2-7) is connected with a fixing block I (11-2-8), the fixing block I (11-2-8) is connected with a clamping jaw cylinder (11-2-4), and a clamping jaw (11-2-5) is connected on the clamping jaw cylinder (11-2-4); a reinforcing angle (11-2-9) is arranged in the clamping jaw (11-2-5).
4. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the leather collar press-fitting device (10) is composed of a mounting plate (10-1), a supporting arm (10-2), a cushion disc (10-3) and a top head (10-4), wherein the mounting plate (10-1) is fixedly connected to an upper frame (1) through a connecting arm, a first cylinder (10-5) is fixedly arranged in the center of the mounting plate (10-1), a second cylinder (10-6) is fixedly arranged in front of the first cylinder (10-5), a fixing plate (10-9) is arranged between the first cylinder (10-5) and the second cylinder (10-6), the top of the first cylinder (10-5) is fixedly connected with one surface of the second fixing block (10-7), the other surface of the second fixing block (10-7) is fixedly connected with the bottom of a third cylinder (10-8), the third cylinder (10-8) is embedded in the supporting arm (10-2), the upper portion of the supporting arm (10-2) is fixedly connected with the cushion disc (10-3), the top head (10-4) is fixedly arranged in the center of the cushion disc (10-3), and the lower portion of the top head (10-4) is connected with the top of the third cylinder (10-8).
5. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the upper leather ring lubricating device (17) consists of a mounting backboard (17-1) and a central cylinder (17-3), wherein the back part of the mounting backboard (17-1) is fixed on a vertical partition plate (7), a mounting transverse block (17-2) is fixed in the center of the front part of the mounting backboard (17-1), the upper surface of the mounting transverse block (17-2) is fixed with the central cylinder (17-3), the lower surface of the mounting transverse block (17-2) is fixed with a lubricating station head (17-4), a transverse moving cylinder (17-5) is fixed on the left side of the front part of the mounting backboard (17-1) by adopting a supporting seat, an overhanging connecting rod (17-6) is fixed on the right side of the front part of the mounting backboard (17-1), a sliding cylinder (17-7) is fixed on the upper part of the left side of the front part of the mounting backboard (17-1) by adopting a cylinder fixing bracket, a guide rail (17-8) is fixed on the upper part of the right side of the front part of the mounting backboard (17-1), a drag chain (17-9) is connected on the guide rail (17-8), and one end of the drag chain (17-9) is connected with the sliding cylinder (17-7); the mounting transverse block (17-2) is connected to the guide rail (17-8).
6. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the guide gas seal detection station (18) consists of a bracket (18-1), a guide rail, a lifting cylinder and a material taking plate, wherein the back part of the bracket (18-1) is fixed on a vertical partition plate (7), a separation short plate (18-2) is arranged in the center of the top of the bracket (18-1), a transverse moving cylinder (18-3) is fixed on one side of the separation short plate (18-2), the bottom of the transverse moving cylinder (18-3) is fixed with the top of the bracket (18-1) by adopting a cylinder fixing plate (18-4), the front part of the bracket (18-1) is provided with the guide rail (18-5) and an ear plate (18-6), the ear plate (18-6) is positioned between the guide rail (18-5) and at the edge position of the front part of the bracket (18-1), a buffer (18-7) and a bolt (18-8) are fixed on the ear plate (18-6), a sliding seat (18-9) is arranged on the guide rail (18-5), the sliding seat (18-9) is connected with a cylinder mounting plate (18-10), the lifting cylinder (18-10) is fixed on the cylinder mounting plate (18-10), the lifting cylinder (18-11) is fixed on the front part of the bracket (18-1), the lifting plate (18-11) is fixed on the surface of the lifting plate (18-12), a material taking plate (18-13) and a material discharging plate (18-14) are arranged below the guide rail (18-5), a sensor bracket (18-15) is arranged on one side of the material taking plate (18-13) and one side of the material discharging plate (18-14), and the material taking plate (18-13) and the material discharging plate (18-14) are fixed with the vertical partition plate (7) by adopting connecting rib plates (18-16).
7. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the guide air seal press mounting station (13) consists of a guide cylinder (13-7), a guide shaft (13-9), a tool support shaft (13-1), a tool fixing plate (13-3) and a connecting shaft (13-4), wherein the bottom end of the tool support shaft (13-1) is provided with a mounting gasket (13-2), the bottom end of the tool support shaft (13-1) is connected with the table plate (3), the top end of the tool support shaft (13-1) is connected with the tool fixing plate (13-3), the connecting shaft (13-4) is arranged in the center of the tool fixing plate (13-3), the bottom of the connecting shaft (13-4) is connected with the cylinder driving plate (13-6) by adopting a connecting block (13-5), the lower part of the cylinder driving plate (13-6) is connected with the top of the guide cylinder (13-7), the outer edge of the guide cylinder (13-7) is provided with a positioning stop block (13-8), the upper part of the positioning stop block (13-8) is fixed with the cylinder driving plate (13-6) by adopting the guide shaft (13-9), the upper part of the guide shaft (13-9) is sleeved with the upper buffer (13-10) and the lower buffer (13-10) is arranged on the guide shaft (13-9), the bottom of the guide cylinder (13-7) is provided with a guide shaft mounting plate (13-12), and the guide shaft (13-9) penetrates through the positioning stop block (13-8) and is fixed with the guide shaft mounting plate (13-12).
8. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the apron lubrication fixing seat (12) is composed of a connecting shaft (12-1), a mounting plate (12-2), a cushion block (12-3), a tooling plate (12-4) and a die head column (12-5), wherein the bottom end of the connecting shaft (12-1) is fixedly connected to the table top plate (3), a gasket (12-6) is arranged between the bottom end of the connecting shaft (12-1) and the table top plate (3), the top end of the connecting shaft (12-1) is fixedly connected with the mounting plate (12-2), an inverted L-shaped mounting block (12-7) is fixedly arranged on the mounting plate (12-2), the inverted L-shaped mounting block (12-7) is fixedly connected with the tooling plate (12-4) by adopting a plunger (12-8), the die head column (12-5) is fixedly penetrated in the center of the tooling plate (12-4), bolts (12-9) are arranged on two sides of the die head column (12-5), and the cushion blocks (12-3) with the same interval are fixedly arranged in front of the mounting plate (12-2).
9. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the middle partition plate jacking and overturning blanking mechanism (14) comprises a jacking cylinder (14-12), an air seal mounting plate (14-1) and a middle partition plate supporting shaft (14-6), wherein mounting blocks (14-2) are respectively arranged on the front side and the rear side of the air seal mounting plate (14-1), connecting plungers (14-3) are adopted on the upper parts of the mounting blocks (14-2) to be connected with the air seal mounting plate (14-1), guide strips (14-4) are arranged on the left side and the right side of the air seal mounting plate (14-1), connecting blocks (14-5) are clamped below the guide strips (14-4), the connecting blocks (14-5) are connected with the top ends of the middle partition plate supporting shaft (14-6), the bottom ends of the middle partition plate supporting shaft (14-6) penetrate through an upper connecting plate (14-7), a lower connecting plate (14-8) and a clamping block (14-9), four corners of the upper connecting plate (14-7) are respectively fixed with the top ends of a supporting column (14-11), bushings are sleeved on the supporting column (14-11), a bottom end of the supporting column (14-11) is provided with a connecting block (14-11), the bottom end of the middle partition plate supporting plate (14-3) is provided with the middle partition plate (14-3), the positioning block is connected with the top sealing cylinder (14-12).
10. The guide gas seal automatic assembly lubrication detection device according to claim 1, wherein: the guide air seal lubrication detection station (15) comprises a lubrication detection system (15-8) and a detection cylinder (15-7), a detection vacancy is formed in the center of a top plate (15-1), two sides of the top plate (15-1) are respectively fixed with inverted L-shaped supporting blocks (15-3) by adopting fixed plungers (15-2), the inverted L-shaped supporting blocks (15-3) are fixed on a bearing plate (15-4), a detector (15-6) is arranged between the bearing plate (15-4) and the top plate (15-1), the detection cylinder (15-7) and the lubrication detection system (15-8) are fixed in the center of the lower surface of the bearing plate (15-4), four corners of the bearing plate (15-4) are respectively fixed with the top end of a connecting shaft (15-9), a linear bearing II (15-10) is sleeved on the connecting shaft (15-9), the bottom end of the connecting shaft (15-9) is fixed with four corners of a bottom plate (15-11), and through holes allowing the detection cylinder to move are formed in the bottom plate (15-11); the bent angle position of the L-shaped supporting block (15-3) is fixed with a C-shaped buckle (15-5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710712735.0A CN107520607B (en) | 2017-08-18 | 2017-08-18 | Lubrication detection equipment for guide gas seal automatic assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710712735.0A CN107520607B (en) | 2017-08-18 | 2017-08-18 | Lubrication detection equipment for guide gas seal automatic assembly |
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| CN107520607A CN107520607A (en) | 2017-12-29 |
| CN107520607B true CN107520607B (en) | 2023-09-22 |
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|---|---|
| CN107520607A (en) | 2017-12-29 |
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