CN107516561B - Cabling machine - Google Patents

Cabling machine Download PDF

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Publication number
CN107516561B
CN107516561B CN201710889950.8A CN201710889950A CN107516561B CN 107516561 B CN107516561 B CN 107516561B CN 201710889950 A CN201710889950 A CN 201710889950A CN 107516561 B CN107516561 B CN 107516561B
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China
Prior art keywords
core wire
paying
wire
pay
core
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CN201710889950.8A
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Chinese (zh)
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CN107516561A (en
Inventor
王�华
徐为荣
黄桂领
赵育苗
王华锋
蒋玲
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Hangzhou Futong Electric Wire & Cable Co ltd
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Hangzhou Futong Electric Wire & Cable Co ltd
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Priority to CN201710889950.8A priority Critical patent/CN107516561B/en
Publication of CN107516561A publication Critical patent/CN107516561A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0003Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0214Stranding-up by a twisting pay-off device

Abstract

The invention discloses a cabling machine, which comprises: a first paying-out device for paying out the first core wire; the second paying-off device is arranged at the front side of the first paying-off device and is used for paying out the second core wire and winding the second core wire outside the first core wire; the third paying-off device is arranged at the front side of the second paying-off device and is used for paying out a third core wire and winding the third core wire outside the second core wire, and the diameter of the second core wire is smaller than that of the first core wire and smaller than that of the third core wire; and the wire collecting device is arranged at the front side of the third wire releasing device. In the cabling machine, the second paying-off device is arranged between the first paying-off device and the third paying-off device, and at the moment, the first core wire can be effectively filled in a gap between the first core wire and the third core wire. Meanwhile, a part of core wires with larger cross-sectional areas are used as central core wires, so that twisting difficulty is reduced. In conclusion, the cable forming machine can effectively solve the problem that the cable forming effect of the charging cable is poor.

Description

Cabling machine
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to a cable former.
Background
The charging pile cable generally comprises a signal control unit and an electric energy transmission unit, is more in specification and larger in wire diameter distribution, and is poor in compactness when being cabled, so that the whole volume of the cable is larger.
In summary, how to effectively solve the problem of poor cable forming effect of the charging cable is a problem that needs to be solved by those skilled in the art at present.
Disclosure of Invention
In view of the above, the present invention aims to provide a cabling machine, which can effectively solve the problem of poor cabling effect of a charging cable.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a cabling machine, comprising: a first paying-out device for paying out the first core wire; the second paying-off device is arranged at the front side of the first paying-off device and is used for paying out a second core wire and winding the second core wire outside the first core wire; the third paying-off device is arranged at the front side of the second paying-off device and is used for paying out a third core wire and winding the third core wire outside the second core wire, and the diameter of the second core wire is smaller than that of the first core wire and smaller than that of the third core wire; and the wire collecting device is arranged at the front side of the third wire releasing device.
Preferably, the second paying-off device comprises a disc winch, a first paying-off cradle arranged on the disc winch, and a permanent magnet tensioner, wherein the permanent magnet tensioner is in transmission connection with a stranded wire shaft of the first paying-off cradle through a transmission device.
Preferably, the transmission is a track transmission.
Preferably, the first paying-off device comprises a second paying-off cradle and a third paying-off cradle which are arranged front and back, the third paying-off cradle is provided with a rotary strander, and the first core wire paid out from the second paying-off cradle is arranged through the rotary strander.
Preferably, the third pay-off device includes a changeover clutch for switching the back-twist function and the no-back-twist function.
Preferably, the cross-sectional area of the first core wire and the cross-sectional area of the third core wire are both between 10 square millimeters and 240 square millimeters; the second core wire has a cross-sectional area between 2 square millimeters and 10 square millimeters.
Preferably, the third paying-off device and the wire collecting device further comprise a double-row wire pressing die holder, a non-metal wrapping head, a double-steel-belt wrapping head and a meter counter which are sequentially arranged along the forward direction.
The invention provides a cabling machine, which comprises a first paying-off device, a second paying-off device, a third paying-off device and a take-up device which are sequentially arranged from back to front. Wherein the first pay-off is used for paying out the first core wire, and wherein the second pay-off is arranged at the front side of the first pay-off, not only is used for paying out the second core wire, but also the second core wire should be wound on the first core wire while the second core wire is paid out. The third paying-off device is arranged at the front side of the second paying-off device and is used for paying out the third core wire and winding the third core wire on the outer side of the second core wire while paying out the third core wire. Wherein the diameter of the second core wire is smaller than the diameter of the first core wire and smaller than the diameter of the third core wire. The core wires with smaller diameters are positioned between the core wires with larger diameters, and the core wires with larger diameters are used as central core wires, so that the strength of the cable is conveniently enhanced. And meanwhile, a wire collecting device is arranged at the front side of the third paying-off device, and the twisted cables are collected through the wire collecting device.
According to the technical scheme, when the cabling machine is applied, the number of core wires is relatively large, and the section area of each core wire is large in level, such as a charging pile cable. Taking a core wire with a part of larger cross-sectional area as a first core wire, namely a central core wire, such as a power wire, and placing the core wire on a first paying-off device; taking the core wire with smaller cross-sectional area as a second core wire, such as a signal wire, and placing the second core wire on a second paying-off device; and taking the core wire which is large in partial cross-sectional area and easy to twist as a third core wire, placing the core wire on a third paying-off device, and starting a cabling machine to perform a cabling process. In the cabling machine, the second core wire with smaller diameter is placed between the first core wire and the second core wire, namely, the second paying-off device is arranged between the first paying-off device and the third paying-off device, and at the moment, the first core wire can be effectively filled in a gap between the first core wire and the third core wire. Meanwhile, a part of core wires with larger cross-sectional areas are used as central core wires, so that twisting difficulty is reduced. And the other part of the core wire with larger cross-sectional area is arranged on the outer side, so that the core wire with small area positioned on the inner side can be protected. The cabling machine has a good cabling effect on the core wires with large quantity of the core wires and large cross-sectional area layers. In conclusion, the cable forming machine can effectively solve the problem that the cable forming effect of the charging cable is poor.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a cabling machine according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a cabling machine according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a second paying-off device according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a first paying-off cradle according to an embodiment of the present invention.
The figures are marked as follows:
the wire winding device comprises a first wire releasing device 1, a second wire releasing device 2, a third wire releasing device 3, a wire collecting device 4, a double-row wire pressing die holder 5, a nonmetal winding head 6, a double-steel-belt winding head 7, a meter counter 8, a double-wheel tractor 9, a wire winding frame 21, a first wire releasing cradle 22, a wire winding shaft 221 and a transmission device 222.
Detailed Description
The embodiment of the invention discloses a cabling machine, which is used for effectively solving the problem of poor cabling effect of a charging cable.
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 4, fig. 1 is a schematic cable-forming diagram of a cable-forming machine according to an embodiment of the present invention; fig. 2 is a schematic structural diagram of a cabling machine according to an embodiment of the present invention; fig. 3 is a schematic structural diagram of a second paying-off device according to an embodiment of the present invention; fig. 4 is a schematic structural view of a first paying-off cradle according to an embodiment of the present invention.
In a specific embodiment, the embodiment provides a cabling machine, which comprises a first paying-off device 1, a second paying-off device 2, a third paying-off device 3 and a take-up device 4 which are sequentially arranged from back to front. It should be noted that the front-back direction referred to herein and in the context refers to the moving direction of the cable, i.e., the moving direction of the cable is the forward direction, i.e., the moving direction is forward from the backward direction. Generally, the cable is better formed, the third paying-off device 3 and the take-up device 4 further comprise a double-row wire pressing die holder 5, a non-metal winding head 6, a double-steel-belt winding head 7 and a meter 8 which are sequentially arranged along the forward direction, the outer diameter of a cable core is determined through the double-row wire pressing die holder 5, the outer side winding is performed through the non-metal winding head 6 and the double-steel-belt winding head 7, so that the structure of the cable core is determined, and finally the meter is performed through the meter 8.
The first paying-off device 1 is used for paying out the first core wire, and it should be noted that the first paying-off device 1 specifically includes a paying-off cradle, and only one paying-off cradle may be provided to pay out only one core wire, or a plurality of paying-off cradles may be provided to pay out a plurality of core wires. Considering that the first core wire is provided too much as the central core wire, the toughness of the whole cable is affected, and based on this, it is preferable that the first paying-off device 1 is provided with two paying-off cradles to realize paying-off of the two first core wires together.
Wherein the second pay-off device 2 is arranged at the front side of the first pay-off device 1, and is used for paying out the second core wire, and the second core wire is wound on the first core wire at the same time of paying out the second core wire, and when two first core wires are arranged, the second core wires are wound on the two first core wires at the same time. The second core wire is generally wrapped in a spiral manner. The second paying-off device 2 is generally driven to rotate around the first core wire when being wrapped. It should be noted that, the second paying-off device 2 may be provided with one paying-off cradle, or may be provided with a plurality of paying-off cradles.
The third paying-off device 3 is arranged at the front side of the second paying-off device 2 and is used for paying out the third core wire, and the third core wire is wound on the outer side of the second core wire while paying out the third core wire, and the winding mode is that a paying-off cradle in the third paying-off device 3 rotates around a cable coming out of the second paying-off device, so that the third core wire on the paying-off cradle is wound. Wherein the second paying-off device 2 can be provided with only one paying-off cradle or a plurality of paying-off cradles.
Wherein the diameter of the second core wire is smaller than the diameter of the first core wire and smaller than the diameter of the third core wire. The core wires with smaller diameters are positioned between the core wires with larger diameters, the core wires with larger diameters are used as central core wires, so that the strength of the cable can be conveniently enhanced, the core wires with larger diameters are positioned on the outer sides of the core wires with smaller diameters, and the core wires with larger diameters can be used for forcefully protecting the core wires with smaller diameters. Further, in view of the core wire of a large cross-sectional area, it is difficult to perform the wrapping, where it is preferable that the diameter of the third core wire is smaller than the diameter of the first core wire. The first core wire and the third core wire are between 10 square millimeters and 240 square millimeters, including 10 square millimeters and 240 square millimeters. Specifically, for example, the first core wire may be a signal transmission wire, and the third core wire may be a large-sized signal cable. Wherein the second core cross-sectional area is generally between 2 square millimeters and 10 square millimeters, including 2 square millimeters and 10 square millimeters, and when valued should be smaller than the first core and the third core, wherein the second core is generally a miniature signal cable. Wherein outer generally refers to the side offset from the entire cable centerline and inner generally refers to the side near the cable centerline.
Meanwhile, a wire collecting device 4 is arranged on the front side of the third paying-off device 3, and the twisted cables are collected through the wire collecting device 4. The take-up device 4 generally comprises a tractor and a take-up reel arranged at the front side of the tractor. Wherein the tractor generally employs a two-wheeled tractor 9.
In this embodiment, when the cabling machine is applied, when there are a relatively large number of core wires and the cross-sectional area of each core wire is large, such as a charging pile cable. Taking a core wire with a part of larger cross-sectional area as a first core wire, namely a central core wire, such as a power wire, and placing the core wire on a first paying-off device 1; a core wire with smaller cross-section area is used as a second core wire, such as a signal wire, and is placed on the second paying-off device 2; and a core wire which is large in partial cross-sectional area and easy to twist is used as a third core wire and is placed on the third paying-off device 3, and then the cabling machine is started to perform a cabling process. In the cabling machine, the second core wire with smaller diameter is placed between the first core wire and the second core wire, namely, the second paying-off device 2 is arranged between the first paying-off device 1 and the third paying-off device 3, and at the moment, the first core wire can be effectively filled in a gap between the first core wire and the third core wire. Meanwhile, a part of core wires with larger cross-sectional areas are used as central core wires, so that twisting difficulty is reduced. And the other part of the core wire with larger cross-sectional area is arranged on the outer side, so that the core wire with small area positioned on the inner side can be protected. The cabling machine has a good cabling effect on the core wires with large quantity of the core wires and large cross-sectional area layers. In conclusion, the cable forming machine can effectively solve the problem that the cable forming effect of the charging cable is poor.
Further, the second paying-off device 2 generally comprises a disc winch 21 and a first paying-off cradle 22 arranged on the disc winch 21, and the preferred cabling machine further comprises a permanent magnet tensioner, wherein the permanent magnet tensioner is in transmission connection with a stranded wire shaft 221 of the first paying-off cradle 22 through a transmission device 222 so as to transmit torque to the stranded wire shaft 221 of the first paying-off cradle 22 through the permanent magnet tensioner, so that when the second core wire is pulled to move by the take-up device 4, the permanent magnet tensioner can generate enough torque to the stranded wire shaft 221 through the transmission device 222 so that the second core wire can present certain tension, and further the stranding effect can be effectively ensured. It should be noted that, in order to accommodate the second core wire with different cross-sectional areas, it is preferable that the permanent magnetic tensioner is provided with a plurality of steps, such as six steps, so that the tension of the second core wire can be started from 0, and the tension is increased by 30N for every step. It should be noted that, the specific structure of the permanent magnetic tensioner may refer to the prior art, and will not be described herein.
It should be noted that, the transmission device 222 may be a gear, and for convenience of remote transmission, it is preferable that the transmission device 222 is a crawler transmission device 222. For ease of installation, a multi-stage track drive 222 may be provided, and in particular, a two-stage track drive 222 may be provided. The wire coil center adopts a trapezoidal thread structure, a rolling bearing is arranged in a threaded sleeve, the rolling bearing supports the center, the trapezoidal thread sleeve stretches freely, and a locking mechanism is arranged, so that the wire coil can be conveniently and quickly arranged on and off.
The first core wire on the first paying-off device 1 is generally used as a power core wire, such as a positive wire and a negative wire of a direct current power supply, or a live wire and a zero wire of an alternating current power supply, and the power core wires are generally two, based on which, it is preferable that the first paying-off device 1 comprises a second paying-off cradle and a third paying-off cradle which are arranged back and forth, and it should be noted that the first core wire released by the second paying-off cradle and the first core wire released by the third paying-off cradle may not be stirred, but in order to have better cohesive force, a rotary twisting bow is preferably arranged on the third paying-off cradle, and the first core wire released by the second paying-off cradle is penetrated by the rotary twisting bow. For better twisting, it is preferred here that the second and third paying-off cradles can be made to perform a untwisting function, a non-untwisting function by detaching or attaching the pins.
Wherein the third pay-off 3 is generally required to pay out a plurality of third cords, it is preferred herein that the third pay-off 3 comprises a reel 21 and a plurality of fourth pay-off cradles for sufficient capacity expansion. In order to better switch the back-twist function and the no-back-twist function of the third payout device 3, it is preferable that the third payout device 3 includes a change clutch for switching the back-twist function and the no-back-twist function. Through the electric appliance control differential gear box, the on-line electric pre-torsion in the non-stop state can be realized, each cradle can be independently carried out, and the requirement of 10-240 mm is ensured 2 The round and fan-shaped electric units are stranded into a cable, the cradle is a shaftless double-center, the wire coil is manually clamped and loosened, the paying-off tension is mechanical friction (a brake band), and the size of the cradle is manually adjustable.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. A cabling machine, comprising:
a first paying-out device for paying out the first core wire;
the second paying-off device is arranged at the front side of the first paying-off device and is used for paying out a second core wire and winding the second core wire outside the first core wire;
the third paying-off device is arranged at the front side of the second paying-off device and is used for paying out a third core wire and winding the third core wire outside the second core wire, and the diameter of the second core wire is smaller than that of the first core wire and smaller than that of the third core wire;
and the wire collecting device is arranged at the front side of the third wire releasing device.
2. The cabling machine of claim 1, wherein the second pay-off device comprises a reel and a first pay-off cradle disposed on the reel, and further comprising a permanent magnet tensioner in driving connection with a strand shaft of the first pay-off cradle via a transmission device.
3. The cabling machine of claim 2, wherein said transmission is a track transmission.
4. A cabling machine according to any one of claims 1-3, wherein the first pay-off device comprises a second pay-off cradle and a third pay-off cradle arranged back and forth, the third pay-off cradle is provided with a rotary wringer, and the first core wire paid out from the second pay-off cradle is arranged through the rotary wringer.
5. The cabling machine of claim 4, wherein the third pay-off device includes a shift clutch for switching between a back-twist function and a no-back-twist function.
6. The cabling machine of claim 5, wherein the cross-sectional area of the first core wire and the cross-sectional area of the third core wire are each between 10 square millimeters and 240 square millimeters; the second core wire has a cross-sectional area between 2 square millimeters and 10 square millimeters.
7. The stranding machine of claim 6 wherein the third pay-off and take-up devices further comprise a dual-row wire chase, a non-metal wrap head, a dual-strip wrap head, and a meter counter disposed in sequence in a forward direction.
CN201710889950.8A 2017-09-27 2017-09-27 Cabling machine Active CN107516561B (en)

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Application Number Priority Date Filing Date Title
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CN107516561B true CN107516561B (en) 2023-12-05

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113233255A (en) * 2021-04-30 2021-08-10 合肥神马科技集团有限公司 Constant-tension bow-shaped cabling machine capable of stably loading and unloading wire coils
CN113345650A (en) * 2021-06-02 2021-09-03 合肥神马科技集团有限公司 Wire coil frame structure of composite cradle type cable former

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CN102110500A (en) * 2010-12-10 2011-06-29 东莞市联升电线电缆有限公司 Multi-core superfine coaxial cable CT connecting line cabling process
CN103065730A (en) * 2013-01-18 2013-04-24 苏州市东沪电缆有限公司 Manufacturing method of super multi-core cable of super speed elevator
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CN103646727A (en) * 2013-12-24 2014-03-19 北京亨通斯博通讯科技有限公司 Cable core secondary wrapping method for improving insulation performance of communication cables and wrapping quality
CN206349182U (en) * 2016-11-21 2017-07-21 东莞市万鹏机械有限公司 A kind of high-frequency line pair twist band institutional operation line
CN207397801U (en) * 2017-09-27 2018-05-22 杭州富通电线电缆有限公司 A kind of cable-former

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CN2672812Y (en) * 2004-01-21 2005-01-19 合肥神马电缆机械股份有限公司 Crawling traction disc twisted cable machine
CN102110500A (en) * 2010-12-10 2011-06-29 东莞市联升电线电缆有限公司 Multi-core superfine coaxial cable CT connecting line cabling process
CN103065730A (en) * 2013-01-18 2013-04-24 苏州市东沪电缆有限公司 Manufacturing method of super multi-core cable of super speed elevator
CN203325585U (en) * 2013-05-23 2013-12-04 深圳市特发信息股份有限公司 Cable stranding cabling machine capable of active pay-off
CN103646727A (en) * 2013-12-24 2014-03-19 北京亨通斯博通讯科技有限公司 Cable core secondary wrapping method for improving insulation performance of communication cables and wrapping quality
CN206349182U (en) * 2016-11-21 2017-07-21 东莞市万鹏机械有限公司 A kind of high-frequency line pair twist band institutional operation line
CN207397801U (en) * 2017-09-27 2018-05-22 杭州富通电线电缆有限公司 A kind of cable-former

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