CN203325585U - Cable stranding cabling machine capable of active pay-off - Google Patents
Cable stranding cabling machine capable of active pay-off Download PDFInfo
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- CN203325585U CN203325585U CN2013202855946U CN201320285594U CN203325585U CN 203325585 U CN203325585 U CN 203325585U CN 2013202855946 U CN2013202855946 U CN 2013202855946U CN 201320285594 U CN201320285594 U CN 201320285594U CN 203325585 U CN203325585 U CN 203325585U
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Abstract
The utility model provides a cable stranding cabling machine capable of active pay-off, relating to the extraordinary electric power optical cable cabling equipment field and especially to a cabling machine for high voltage and large cross section optical cables. The cable stranding cabling machine comprises stranding cages, a pay-off apparatus, molding die seats, a draft gear and a take-up apparatus; the pay-off apparatus is provided with main lines; three stranding cages are arranged between the pay-off apparatus and the draft gear; each stranding cage is correspondingly provided with a molding die seat used for doubling lines; the take-up apparatus is arranged behind the draft gear. The cable stranding cabling machine is provided with three layers of stranding cages and can actively pay off through PLC (Programmable Logic Controller) separate controllers with an essentially unchanged output speed, stably and rapidly park, guarantee production quality and realize once molding of three layers of cables.
Description
Technical field
The utility model relates to extraordinary electric power optical cable cabling device field, specially refers to a kind of for high pressure, heavy in section optical cable cabling device.
Background technology
The equipment that China's electric wire production adopts at present, mainly contain pipe strand cabler, cage strand cabler, frame strand cabler.In actual production process, due to the characteristic difference of various device, cabling process generally will be used several equipment cablers, has increased the intermediate link workload, has also affected prouctiveness simultaneously.And part cabling device cage strand cradle adopts passive unwrapping wire, also increased difficulty to technology controlling and process, the output speed of each corollary equipment is difficult to regulate consistent, and the lay kind has set and can't realize step-less adjustment.
Particularly, for the production of the Optical Fiber composite overhead Ground Wire (OPGW) of current superhigh pressure super-section, manufacturing process causes limitation, affects prouctiveness, and problem is more outstanding, urgently improves.
The utility model content
The technical problem to be solved in the present invention is to provide a kind of cage strand cabler of active unwrapping wire, simple in structure, by regulating and controlling a plurality of controllers to concentrate the regulation and control cage, each cage independence unwrapping wire, unwrapping wire speed is substantially constant, realizes stepless speed regulation, three layers of optical cable one-shot forming.
Be achieved through the following technical solutions above-mentioned purpose:
A kind of cage strand cabler of active unwrapping wire, comprise cage, actinobacillus device, shaping mould base, draw-gear and take-up, on described actinobacillus device, main traverse line is set, described cage arranges three, described cage is arranged between actinobacillus device and described draw-gear, and each cage correspondence arranges a shaping mould base in order to doubling, after described draw-gear, described take-up is set.
Preferably, the direction of described cage from actinobacillus device to take-up arranged and is respectively the first cage, the second cage and the 3rd cage.
Preferably, uniform 8 bobbin loaders of described the first cage, uniform 16 bobbin loaders of described the second cage, uniform 24 bobbin loaders of described the 3rd cage.
Preferably, described draw-gear is the two-wheel draw-gear.
Preferably, described the first cage, the second cage, the 3rd cage, draw-gear and take-up respectively arrange a controller.
The beneficial effects of the utility model are: adopt PLC by the controller on each cage and concentrate each corollary equipment of regulation and control, realize the stranded interlock of three-decker one-shot forming, cradle by controlling bobbin loader on cage is the tension force of unwrapping wire motor initiatively, cradle in cage on each bobbin loader is independent single line unwrapping wire, make monofilament tension stability in production process, monofilament, without bulge phenomenon, makes its output speed substantially constant, realize stopping fast steadily, guarantee the quality of production.
The utility model can be saved the human and material resources cost of cables manufacturing intermediate link, improved prouctiveness, strengthen the cabler production scope of application, particularly, for current ultra high voltage heavy in section OPGW Production requirement and production capacity limitation, provide a kind of effective solution.
The accompanying drawing explanation
Fig. 1 is structure chart of the present utility model;
Fig. 2 is enforcement parameter list of the present utility model.
In figure 1, actinobacillus device; 2, the first cage; 3, shaping mould base; 4, the second cage; 5, the 3rd cage; 6, meter-measuring device; 7, draw-gear; 8, take-up.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described:
As shown in Figure 1, a kind of cage strand cabler of active unwrapping wire, comprise cage, actinobacillus device 1, shaping mould base 3, draw-gear 7 and take-up 8, on described actinobacillus device 1, main line is set, described cage arranges three, described cage is arranged between actinobacillus device 1 and described draw-gear 7, and each cage correspondence arranges a shaping mould base in order to doubling 3, described draw-gear 7 rears arrange described take-up 8, in the place ahead of described draw-gear 7, meter-measuring device 6 is set in addition, makes the length of optical cable in order to accurate Calculation.
Preferably, described cage from actinobacillus device 1 to take-up 8 direction arrange and be respectively the first cage 2, the second cage 4 and the 3rd cage 5.
Preferably, uniform 8 bobbin loaders of described the first cage 2, uniform 16 bobbin loaders of described the second cage 4, uniform 24 bobbin loaders of described the 3rd cage 5.
Preferably, described draw-gear 7 is two-wheel draw-gear 7.
Preferably, described the first cage 2, the second cage 4, the 3rd cage 5, draw-gear 7 and take-up 8 respectively arrange a controller.
By draw-gear 7, actinobacillus device 11Shang De center aluminium-clad steel wire is drawn, 8 bobbin loaders of rotation are stranded in 5 aluminium Baogangs and light unit on the aluminium-clad steel wire of center and make optical cable core; 16 bobbin loaders of rotation are stranded in 12 aluminium-clad steel wires on cable core, make the optical cable internal layer; 24 bobbin loaders of rotation are stranded in 18 aluminium-clad steel wires on the optical cable internal layer, make the optical cable skin.
Adopt PLC by the controller on each cage and concentrate each corollary equipment of regulation and control, can adopt the KB controller to control permanent magnet DC motor, motor drives synchronous pulley by planetary reducer and drives actinobacillus device 1, realize the stranded interlock of three-decker one-shot forming, by controlling the tension force of the bobbin loader active unwrapping wire on cage, it in cage, on each bobbin loader, is independent single line unwrapping wire, make monofilament tension stability in production process, monofilament is without bulge phenomenon, make its output speed substantially constant, realize stopping fast steadily, guarantee the quality of production.The tension force of unwrapping wire feeds back signal to electric machine control system by tension pick-up, wire tension is carried out to PID control simultaneously, constant to guarantee laying tension.The laying tension of each bobbin loader by PLC gather, the PLC bus communication, the unwrapping wire actual tension shows, and can set on master operating station.Be provided with tension force correction resize ratio coefficient in electric machine control system, make actual tension and show uniform tension in order.
The transmission device of the cage of three layers adopts coaxial-type two-stage cylinder gear speed reducer to realize producing the coordination of running.In order more reliably to implement the utility model, as Fig. 2 provides some stranding parameters.
The utility model can be saved the human and material resources cost of cables manufacturing intermediate link, improved prouctiveness, strengthen the cabler production scope of application, particularly, for current ultra high voltage heavy in section OPGW Production requirement and production capacity limitation, provide a kind of effective solution.
The above not imposes any restrictions this novel technical scope, and all any modification, equivalent variations and modifications of above embodiment being done according to the utility model technical spirit all still belong in the scope of this novel technical scheme.
Claims (5)
1. the cage of an active unwrapping wire twists cabler, it is characterized in that, comprise cage, actinobacillus device, shaping mould base, draw-gear and take-up, on described actinobacillus device, main line is set, described cage arranges three, described cage is arranged between actinobacillus device and described draw-gear, and each cage correspondence arranges a shaping mould base in order to doubling, after described draw-gear, described take-up is set.
2. the cage of a kind of active unwrapping wire according to claim 1 strand cabler, is characterized in that, the direction of described cage from actinobacillus device to take-up arranged and be respectively the first cage, the second cage and the 3rd cage.
3. the cage of a kind of active unwrapping wire according to claim 2 strand cabler, is characterized in that uniform 8 bobbin loaders of described the first cage, uniform 16 bobbin loaders of described the second cage, uniform 24 bobbin loaders of described the 3rd cage.
4. the cage of a kind of active unwrapping wire according to claim 1 strand cabler, is characterized in that, described draw-gear is the two-wheel draw-gear.
5. the cage of a kind of active unwrapping wire according to claim 2 strand cabler, is characterized in that, described the first cage, the second cage, the 3rd cage, draw-gear and take-up respectively arrange a controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013202855946U CN203325585U (en) | 2013-05-23 | 2013-05-23 | Cable stranding cabling machine capable of active pay-off |
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CN2013202855946U CN203325585U (en) | 2013-05-23 | 2013-05-23 | Cable stranding cabling machine capable of active pay-off |
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CN2013202855946U Expired - Lifetime CN203325585U (en) | 2013-05-23 | 2013-05-23 | Cable stranding cabling machine capable of active pay-off |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104240854A (en) * | 2014-08-29 | 2014-12-24 | 四川顶锐液压设备制造有限公司 | Cage type stranding machine for producing electricity cable of hydraulic system |
CN104681206A (en) * | 2014-11-27 | 2015-06-03 | 芜湖福马汽车零部件有限公司 | Cable traction machine |
CN104952555A (en) * | 2015-06-28 | 2015-09-30 | 无锡锡洲电磁线有限公司 | Stranding cage structure for processing of transposed cable |
CN104944219A (en) * | 2014-03-27 | 2015-09-30 | 合肥神马科技集团有限公司 | Method and device for replacing wire tray of cage winch |
CN106128641A (en) * | 2016-06-22 | 2016-11-16 | 江苏南瑞淮胜电缆有限公司 | Cable stranding machine |
CN106229088A (en) * | 2016-09-21 | 2016-12-14 | 广东冠华传导科技有限公司 | A kind of stranded equipment of shaped conductor and using method thereof |
CN107516561A (en) * | 2017-09-27 | 2017-12-26 | 杭州富通电线电缆有限公司 | A kind of cable-former |
CN108597689A (en) * | 2018-04-04 | 2018-09-28 | 江苏俊知技术有限公司 | A kind of communications cable cabling device tension force breaking line preventive automatic adjusting control device |
CN109626124A (en) * | 2019-02-15 | 2019-04-16 | 江苏俊知光电通信有限公司 | A kind of outdoor optical cable automatic hauling cage machine of accurate tension force |
-
2013
- 2013-05-23 CN CN2013202855946U patent/CN203325585U/en not_active Expired - Lifetime
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104944219A (en) * | 2014-03-27 | 2015-09-30 | 合肥神马科技集团有限公司 | Method and device for replacing wire tray of cage winch |
CN104240854A (en) * | 2014-08-29 | 2014-12-24 | 四川顶锐液压设备制造有限公司 | Cage type stranding machine for producing electricity cable of hydraulic system |
CN104681206A (en) * | 2014-11-27 | 2015-06-03 | 芜湖福马汽车零部件有限公司 | Cable traction machine |
CN104952555B (en) * | 2015-06-28 | 2017-04-19 | 无锡锡洲电磁线有限公司 | Stranding cage structure for processing of transposed cable |
CN104952555A (en) * | 2015-06-28 | 2015-09-30 | 无锡锡洲电磁线有限公司 | Stranding cage structure for processing of transposed cable |
CN106128641A (en) * | 2016-06-22 | 2016-11-16 | 江苏南瑞淮胜电缆有限公司 | Cable stranding machine |
CN106128641B (en) * | 2016-06-22 | 2018-03-06 | 江苏南瑞淮胜电缆有限公司 | Cable stranding machine |
CN106229088A (en) * | 2016-09-21 | 2016-12-14 | 广东冠华传导科技有限公司 | A kind of stranded equipment of shaped conductor and using method thereof |
CN106229088B (en) * | 2016-09-21 | 2018-01-19 | 广东冠华传导科技有限公司 | A kind of shaped conductor is twisted equipment and its application method |
CN107516561A (en) * | 2017-09-27 | 2017-12-26 | 杭州富通电线电缆有限公司 | A kind of cable-former |
CN107516561B (en) * | 2017-09-27 | 2023-12-05 | 杭州富通电线电缆有限公司 | Cabling machine |
CN108597689A (en) * | 2018-04-04 | 2018-09-28 | 江苏俊知技术有限公司 | A kind of communications cable cabling device tension force breaking line preventive automatic adjusting control device |
CN108597689B (en) * | 2018-04-04 | 2024-04-19 | 江苏俊知技术有限公司 | Tension control breakage-proof automatic adjustment control device for communication cable forming equipment |
CN109626124A (en) * | 2019-02-15 | 2019-04-16 | 江苏俊知光电通信有限公司 | A kind of outdoor optical cable automatic hauling cage machine of accurate tension force |
CN109626124B (en) * | 2019-02-15 | 2023-12-26 | 江苏俊知光电通信有限公司 | Automatic accurate tension control cage twisting machine for outdoor optical cable |
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