CN107508643B - Pipeline for detecting communication module - Google Patents
Pipeline for detecting communication module Download PDFInfo
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- CN107508643B CN107508643B CN201710712785.9A CN201710712785A CN107508643B CN 107508643 B CN107508643 B CN 107508643B CN 201710712785 A CN201710712785 A CN 201710712785A CN 107508643 B CN107508643 B CN 107508643B
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- warehouse
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- communication module
- roller line
- robot
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Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B17/00—Monitoring; Testing
- H04B17/10—Monitoring; Testing of transmitters
- H04B17/15—Performance testing
- H04B17/17—Detection of non-compliance or faulty performance, e.g. response deviations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B17/00—Monitoring; Testing
- H04B17/20—Monitoring; Testing of receivers
- H04B17/29—Performance testing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of communication module detection, and provides a production line for detecting a communication module. The assembly line comprises a detection mechanism, a turnover box to be detected, a warehouse-in and warehouse-out mechanism for conveying the turnover box to be placed in advance back to the warehouse, a turnover box to be detected, a loading and unloading mechanism for conveying the turnover box to be placed in advance back to the warehouse-in and warehouse-out mechanism through a transfer trolley, a conveying unit for conveying a communication module detected by the detection mechanism to a grabbing station close to the unloading robot, and a loading robot and an unloading robot which are respectively arranged on two sides of the detection mechanism. The intelligent ammeter information interaction system and method achieve comprehensive, effective and automatic detection of the communication module, cut off the circulation channel of the inferior goods from the source, and comprehensively improve the reliability and stability of intelligent ammeter information interaction.
Description
Technical Field
The invention relates to the technical field of communication module detection, in particular to a production line for detecting a communication module.
Background
With the wide application of intelligent electric meters and the full coverage of the electricity consumption information acquisition system, the information interaction performance gradually becomes a focus of attention of the electric energy meter. The communication module is the most critical equipment in the electric energy meter information interaction process, and the quality of the communication module influences the high-quality service level and lean management level of the electric power company. However, the quality detection of the communication module at present only depends on manual simple sampling, and no comprehensive quality supervision means exists.
Disclosure of Invention
The invention aims to provide a comprehensive, effective and automatic pipeline for detecting a communication module.
In order to achieve the above purpose, the invention provides a production line for detecting a communication module, which comprises an input-output mechanism, a detection mechanism, a conveying unit and a robot, wherein the robot comprises a feeding robot and a discharging robot which are respectively arranged at two sides of the detection mechanism;
the warehouse-in and warehouse-out mechanism is used for outputting the turnover box to be tested from the warehouse and sending the turnover box placed in advance back to the warehouse;
the loading and unloading mechanism is used for receiving the turnover box to be tested output by the warehouse-in and warehouse-out mechanism through a transfer trolley and sending the turnover box which is placed in advance back to the warehouse-in and warehouse-out mechanism through the transfer trolley;
the feeding robot is used for grabbing a communication module to be detected in a turnover box to be detected on the feeding and discharging mechanism to the detecting mechanism;
the conveying unit is used for conveying the communication module detected by the detection mechanism to a grabbing station adjacent to the blanking robot;
the blanking robot is used for grabbing the communication module which is detected on the grabbing station to a pre-placed turnover box, and grabbing the pre-placed turnover box to the feeding and blanking mechanism.
The warehouse-in and warehouse-out mechanism comprises a warehouse-in roller line and a warehouse-out roller line which are parallel to each other.
The warehouse-in and warehouse-out mechanism further comprises a code scanning identification unit arranged on the warehouse-out roller line and an abnormal roller line arranged close to the warehouse-out roller line, wherein the left end of the code scanning identification unit extends to the abnormal roller line, a first outlet and a second outlet are respectively arranged at the front end and the left end of the code scanning identification unit, and a bar code which can be identified by the code scanning pushing device is arranged on each turnover box.
The feeding and discharging mechanism comprises a feeding roller line and a discharging roller line, wherein an outlet of the feeding roller line is close to the feeding robot, and an inlet of the discharging roller line is close to the discharging robot.
The blanking roller line comprises a good product roller line and a defective product roller line.
The disc disassembling machine is arranged at the inlet of the feeding roller line, and the disc stacking machine is arranged at the outlets of the good product roller line and the defective product roller line.
The feeding and discharging mechanism further comprises a buffer roller line, one end of the buffer roller line is connected with the feeding roller line, and the other end of the buffer roller line is connected with the good product roller line.
The detection mechanism comprises an upper layer bosch line, a carrier detection unit and a wireless detection unit, wherein the carrier detection unit and the wireless detection unit are sequentially arranged along the length direction of the upper layer bosch line, the conveying unit is a lower layer bosch line arranged below the upper layer bosch line, and two ends of the upper layer bosch line are respectively connected with corresponding ends of the lower layer bosch line through a lifting machine.
The detection mechanism further comprises an appearance stitch detection unit, wherein one end of the appearance stitch detection unit is used for receiving a communication module to be detected which is grabbed by the feeding robot, and the other end of the appearance stitch detection unit is located on the upper layer Boshi line.
The appearance stitch detection unit comprises a righting station, an appearance detection station, a stitch detection station and a data binding station which are sequentially connected, wherein the righting station is close to the feeding robot and used for receiving a communication module to be detected, which is grabbed by the feeding robot, and the data binding station is located on the upper Boshi line.
According to the invention, the transfer box to be tested is transported to the feeding and discharging mechanism through the transfer trolley, and then the communication module in the transfer box to be tested is grabbed to the detection mechanism through the feeding robot; then conveying the detected communication module to a grabbing station adjacent to the blanking robot through a conveying unit; then, after the communication module is grabbed into the pre-placed turnover box from the grabbing station, the unloading robot grabs the pre-placed turnover box to the upper and lower feeding mechanisms, and finally, the communication module is transported back to the warehouse-in and warehouse-out mechanism through the transporting trolley, so that comprehensive, effective and automatic detection of the communication module can be realized, the circulation channel of the defective products is cut off from the source, and the reliability and stability of information interaction of the intelligent ammeter are comprehensively improved.
Drawings
FIG. 1 is a top view of a pipeline for detecting a communication module according to an embodiment of the present invention;
FIG. 2 is a top view of a warehouse entry and exit mechanism used in a pipeline for detecting communication modules according to an embodiment of the present invention;
FIG. 3 is an isometric view of a carrier sensing unit in a pipeline for sensing a communication module according to an embodiment of the present invention;
FIG. 4 is a front view of a wireless detection unit in a pipeline for detecting a communication module according to an embodiment of the present invention;
fig. 5 is an isometric view of a wireless detection unit in a line for detecting a communication module according to an embodiment of the present invention.
Reference numerals:
1. a warehouse-in and warehouse-out mechanism; 1-1, warehousing roller lines; 1-2, a roller line for warehouse-out;
1-3, an abnormal roller line; 1-4, a code scanning identification unit; 2. a loading and unloading mechanism;
2-1, a feeding roller line; 2-2, a good product roller line; 2-3, a defective roller line;
2-4, caching roller lines; 2-5, a disc removing machine; 2-6, a disc stacking machine; 3. a feeding robot;
4. a detection mechanism; 4-1, upper layer bosch line; 4-2, a carrier detection unit;
4-21, a compressing piece; 4-22, a first cylinder; 4-23, a support; 4-24, a probe seat;
4-3, a wireless detection unit; 4-31 parts of a bottom plate; 4-32, a tray;
4-33, briquetting mounting plates; 4-34, a jacking component; 4-35, X-axis sliding components;
4-36, receiving plate; 4-37, Y-axis sliding components; 4-38, a communication module;
4-39, a bracket; 4-310, a first sliding assembly; 4-311, a second sliding component;
4-312, a second support; 4-313, a first support;
4-4, an appearance stitch detection unit; 4-41, a resetting station; 5. a hoist;
6. and a blanking robot.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which would be apparent to one of ordinary skill in the art without making any inventive effort are intended to be within the scope of the invention.
In the description of the present invention, unless otherwise indicated, the terms "upper," "lower," "front," "rear," "left," and the like refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, rather than to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention.
It should be noted that unless explicitly stated or limited otherwise, the term "coupled" is to be construed broadly, and may be, for example, fixedly coupled, detachably coupled, or integrally coupled; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the terms in the invention will be understood by those of ordinary skill in the art in a specific context.
As shown in fig. 1, the invention provides a production line for detecting a communication module, the production line comprises an input-output mechanism 1, an input-output mechanism 2, a detection mechanism 4, a conveying unit and a robot, wherein the robot comprises a feeding robot 3 and a discharging robot 6 which are respectively arranged at two sides of the detection mechanism 4;
the warehouse-in and warehouse-out mechanism 1 is used for outputting a turnover box to be tested from a warehouse and sending the turnover box which is placed in advance back to the warehouse;
the loading and unloading mechanism 2 is used for receiving the turnover box to be tested output by the input and output mechanism 1 through the transfer trolley and sending the turnover box which is placed in advance back to the input and output mechanism 1 through the transfer trolley;
the feeding robot 3 is used for grabbing a communication module to be tested in a turnover box to be tested on the feeding and discharging mechanism 2 to the detecting mechanism 4;
the conveying unit is used for conveying the communication module detected by the detection mechanism 4 to a grabbing station adjacent to the blanking robot 6;
the blanking robot 6 is used for grabbing the communication module which is detected on the grabbing station to a pre-placed turnover box, and then grabbing the pre-placed turnover box to the upper blanking mechanism 2.
Therefore, after the turnover box provided with the communication module to be tested, namely the turnover box to be tested, is transported out of the warehouse through the warehouse-in and warehouse-out mechanism 1, the turnover box to be tested is transported to the feeding and discharging mechanism 2 through the transportation trolley. When the to-be-detected turnover box moves to a designated position on the upper and lower feeding mechanisms 2, the feeding robot 3 can grasp the to-be-detected communication module in the to-be-detected turnover box to the detection mechanism 4 for quality detection; the communication module after detection is conveyed to a grabbing station adjacent to the blanking robot 6 by a conveying unit, at this time, the blanking robot 6 can grab the communication module into a pre-placed turnover box, that is, the communication module which is qualified in detection is placed in the same turnover box, the rest unqualified communication modules are placed in another turnover box, after the communication modules collected in the pre-placed turnover box reach the specified number, the blanking robot 6 grabs the turnover box with the qualified communication modules on the feeding and discharging mechanism 2, and finally conveys the turnover box to the entering and exiting mechanism 1 by a transferring trolley, and returns the turnover box to a warehouse by the entering and exiting mechanism 1, so that the unqualified communication modules can be screened out, and comprehensive, efficient and automatic detection is realized.
Referring again to fig. 2, the warehouse-in and warehouse-out mechanism 1 includes a warehouse-in roller line 1-1 and a warehouse-out roller line 1-2 that are parallel to each other. When the detection is needed, the turnover box to be detected is transported out of the warehouse through the warehouse-out roller line 1-2; when the detection is finished, the turnover box with the detected communication module can be sent back to a warehouse through the warehouse-in roller line 1-1, so that the transportation time can be shortened and the detection efficiency can be greatly improved through the simultaneous operation of the warehouse-in roller line 1-1 and the warehouse-out roller line 1-2.
Further, the warehouse-in and warehouse-out mechanism 1 further comprises a code scanning identification unit 1-4 arranged on the warehouse-out roller line 1-2 and an abnormal roller line 1-3 arranged close to the warehouse-out roller line 1-2, wherein the left end of the code scanning identification unit 1-4 extends to the abnormal roller line 1-3, that is, the front end of the code scanning identification unit 1-4 is positioned on the warehouse-out roller line 1-2, the left end of the code scanning identification unit is positioned on the abnormal roller line 1-3, the front end and the left end of the code scanning identification unit 1-4 are respectively provided with a first outlet and a second outlet, and a bar code which can be identified by the code scanning pushing device is arranged on each turnover box. Therefore, after the turnover box is transported from the warehouse through the warehouse-out roller line 1-2, when the turnover box passes through the code scanning identification unit 1-4, the code scanning identification unit 1-4 scans codes to judge whether the turnover box is a turnover box to be tested, if so, the turnover box is output from the first outlet and is continuously transported by the warehouse-out roller line 1-2; if not, the abnormal roller line 1-3 is sent back to the warehouse for manual confirmation.
Preferably, the feeding and discharging mechanism 2 comprises a feeding roller line 2-1 and a discharging roller line, wherein an outlet of the feeding roller line 2-1 is arranged close to the feeding robot 3, an inlet of the discharging roller line is arranged close to the discharging robot 6, that is, an inlet of the feeding roller line 2-1 is used for receiving a to-be-detected turnover box conveyed by a transfer trolley from the in-out mechanism 1, and when the to-be-detected turnover box moves to the vicinity of an outlet of the feeding roller line 2-1, the feeding robot 3 directly grabs a to-be-detected communication module in the to-be-detected turnover box; meanwhile, the detected communication modules to be detected are grabbed and placed into a pre-placed turnover box by the blanking robot 6, and after a certain number of the communication modules to be detected are collected in the turnover box, the blanking robot 6 grabs and places the communication modules to be detected into an inlet of a blanking roller line directly by the turnover box, and then the communication modules to be detected are sent back to the warehouse-in and warehouse-out mechanism 1 by the blanking roller line through a transfer trolley. Therefore, the detection time can be shortened and the detection efficiency can be greatly improved by the simultaneous operation of the feeding roller line 2-1 and the discharging roller line.
Further, the blanking roller line comprises a good roller line 2-2 and a defective roller line 2-3, so that the blanking robot 6 can grab and place a turnover box with a qualified communication module on the good roller line 2-2, send the turnover box back to a warehouse through the transfer trolley and the warehouse-in and warehouse-out mechanism 1, and grab and place the turnover box with the defective communication module on the defective roller line 2-3 for transportation.
In order to further save the transportation time and improve the efficiency, the inlet of the feeding roller line 2-1 is provided with a tray dismounting machine 2-5, and the outlets of the good product roller line 2-2 and the defective product roller line 2-3 are provided with a tray stacking machine 2-6. Therefore, the warehouse-in and warehouse-out mechanism 1 can take a stack as a unit, for example, 5 layers of turnover boxes as a stack to transport the turnover boxes to be tested out of a warehouse, and when the stack of turnover boxes to be tested is sent into the tray dismounting machine 2-5 through the transfer trolley, the stack of turnover boxes to be tested can be split into single-layer turnover boxes to be tested, so that the feeding robot 3 can grasp the communication module to be tested when the turnover boxes to be tested move to the outlet of the feeding roller line one by one; meanwhile, the blanking robot 6 respectively grabs and places the turnover boxes with the qualified and unqualified communication modules on the good product roller line 2-2 and the defective product roller line 2-3, stacks the turnover boxes to 5 layers by the disc stacking machine 2-6 at the outlet of the turnover boxes and then conveys the turnover boxes.
The unloading robot 6 is used for loading a pre-placed turnover box of a communication module with detection completion, and can be a turnover box which is placed near the unloading robot 6 in advance by a worker or an empty turnover box to be detected and conveyed by the loading roller line 2-1, so that the loading and unloading mechanism 2 further comprises a buffer roller line 2-4, one end of the buffer roller line 2-4 is connected with the loading roller line 2-1, and the other end of the buffer roller line 2-4 is connected with the good product roller line 2-2. When the communication module to be tested in the to-be-tested turnover box is completely removed by the feeding robot 3, the feeding robot 3 can move the empty to-be-tested turnover box to the buffer roller line 2-4, and when the empty to-be-tested turnover box moves to the outlet of the buffer roller line 2-4, namely, is close to one end of the good product roller line 2-2, the blanking robot 6 can grab the empty to-be-tested turnover box below the buffer roller line to be used for storing the communication module after detection.
Preferably, the detecting mechanism 4 comprises an upper bosch line 4-1, a carrier detecting unit 4-2 and a wireless detecting unit 4-3 which are sequentially arranged along the length direction of the upper bosch line 4-1, wherein the conveying unit is a lower bosch line arranged below the upper bosch line 4-1, and two ends of the upper bosch line 4-1 are respectively connected with corresponding ends of the lower bosch line through a lifting machine 5, namely, the upper bosch line 4-1 and the lower bosch line are arranged in parallel.
When the detection mechanism 4 only comprises the carrier detection unit 4-2 and the wireless detection unit 4-3, the feeding robot 3 needs to put the communication module to be detected to the upper layer Bosch line 4-1, and then the communication module to be detected is conveyed to the carrier detection unit 4-2 and the wireless detection unit 4-3 for detection by the upper layer Bosch line 4-1; the detected communication module can be conveyed to the lower-layer bosch line through the lifting machine 5, and after the lower-layer bosch line conveys the detected communication module to the lifting machine 5 on the other side, the communication module can be lifted to the upper-layer bosch line 4-1, and then the discharging robot 6 can directly grasp the communication module from the upper-layer bosch line 4-1. Therefore, by arranging the upper layer Boshi line 4-1 and the lower layer Boshi line which are parallel up and down, the transportation time can be greatly saved, the detection efficiency can be improved, and the occupied area can be reduced.
The carrier detection unit 4-2 may utilize a four-layer separation type detection method to detect conventional performance and communication performance of the communication module to be detected through the virtual ammeter, and specifically, the conventional performance detection includes: conventional properties include: interchangeability test, protocol conformance test, static power consumption test, dynamic power consumption test, pin level test, long message test, and short message test. The communication performance detection comprises the following steps: carrier frequency and level testing, carrier signal maximum output level testing, carrier out-of-band interference level testing, carrier transmitting frequency offset testing, carrier sensitivity testing, transmitting temperature difference testing and carrier communication success rate testing. As shown in fig. 3, the carrier detecting unit 4-2 includes a pressing member 4-21, a supporting member 4-23, a detecting member, and a first cylinder 4-22; the first cylinder 4-22 is used for driving the compressing piece 4-21 to move vertically, the supporting piece 4-23 is arranged below the compressing piece 4-21, the supporting piece 4-23 is used for supporting a plurality of probe seats 4-24 arranged on the supporting piece, probes are contained in the probe seats 4-24, a flow tray is arranged between the compressing piece 4-21 and the probe seats 4-24 and used for receiving the communication module, and the communication module is abutted with the probes on the probe seats 4-24 under the pressing of the compressing piece 4-21. The detecting member is disposed below the supporting member 4-23, and is configured with a virtual ammeter module electrically connected to the probe holder 4-24. The flow tray comprises a bracket, a first conveyor belt and a second conveyor belt which are parallel to each other, and two ends of the bracket are respectively connected with the first conveyor belt and the second conveyor belt.
When the communication module is transmitted to the carrier detection unit 4-2 through the upper Bosch 4-1, the first conveyor belt and the second conveyor belt rotate forward first until the upper Bosch transmits the communication modules to the bracket one by one; then the first conveyor belt and the second conveyor belt stop rotating, the first air cylinder 4-22 drives the pressing piece 4-21 to move downwards, so that the communication module is pressed down by the pressing piece 4-21 and is abutted against the probe seat 4-24 below the pressing piece, and then the detection piece can detect the communication module; after the detection is finished, the first cylinder 4-22 drives the pressing piece 4-21 to move upwards, so that the detected module is separated from contact with the pressing piece 4-21; finally, the first conveyor belt and the second conveyor belt restart to rotate forward, so that the detected communication module is transmitted to the upper layer Bosch line 4-1, and carrier detection is completed.
The wireless detection unit 4-3 can detect the communication module to be detected through the virtual ammeter by using a shielding and automatic bin entering and exiting method. As shown in fig. 4 and 5, the wireless detection unit 4-3 includes a base plate 4-31, a connector board, a tray 4-32, a press block mounting plate 4-33, and a receiving assembly; wherein, the bottom plate 4-31 is provided with a jacking component 4-34, a first sliding component 4-310 and a second sliding component 4-311 which are parallel to each other, the connection needle plate is arranged on the jacking component 4-34, and the connection needle is arranged on the connection needle plate; the first supporting piece 4-313 is connected with the bottom plate 4-31 sliding piece through the first sliding component 4-310, the second supporting piece 4-312 is connected with the bottom plate 4-31 sliding piece through the second sliding component 4-311, the first supporting piece 4-313 and the second supporting piece 4-312 are respectively arranged on two sides of the plugging needle plate, and two conveyor belts which are parallel to each other are arranged between the first supporting piece 4-313 and the second supporting piece 4-312; the tray 4-32 is supported above the lapel board through the first supporting piece 4-313 and the second supporting piece 4-312 in a matched mode, and a first through hole for the passing of the lapel needle is formed in the tray 4-32. The briquetting mounting plate 4-33 is located above the tray 4-32 and is fixedly connected with the first support 4-313 and the second support 4-312 through connecting pieces. The briquetting mounting plates 4-33 are provided with a plurality of second through holes for signal transmission. The receiving assembly comprises a bracket 4-39 fixedly connected with the bottom plate 4-31, an X-axis sliding assembly 4-35 arranged on the bracket 4-39, a Y-axis sliding assembly 4-37 connected with a sliding piece of the X-axis sliding assembly 4-35, and a receiving plate 4-36 connected with the sliding piece of the Y-axis sliding assembly 4-37, wherein the receiving plate 4-36 receives information of the communication module 4-38. The jacking components 4-34 are used for driving the connector pin plate and the tray 4-32 to lift.
When the communication module 4-38 is transmitted to the wireless detection unit 4-3 through the upper-layer bosch line 4-1, firstly the tray 4-32 descends to the upper part of the conveyor belt, then the first support piece 4-313 and the second support piece 4-312 slide outwards along the first sliding component 4-310 and the second sliding component 4-311 respectively, and meanwhile the conveyor belt rotates positively; after the upper layer bosch line transmits the plurality of communication modules 4-38 to the tray 4-32 through the conveyor belt, the first supporting piece 4-313 and the second supporting piece 4-312 slide back to the initial positions along the first sliding component 4-310 and the second sliding component 4-311 respectively; then the jacking component 4-34 drives the plugging needle plate and the tray 4-32 to ascend; after a certain distance is raised, the pressing block mounting plate 4-33 abuts against the communication module 4-38, and the communication module 4-38 is fixed with the tray 4-32 through the pressing block mounting plate 4-33; the connecting needle plate continues to ascend, so that the connecting needle passes through the first through hole to be communicated with one of the communication modules 4-38, the communicated communication modules 4-38 send information outwards, if the receiving assembly can receive the information of the communication module 4-38 to be detected, the communication module 4-38 is a qualified product, and if the receiving assembly does not receive the information of the communication module 4-38 to be detected, the communication module 4-38 is a unqualified product. After the detection is completed, the X-axis sliding assembly 4-35 and the Y-axis sliding assembly 4-37 are operated to enable the receiving plate 4-36 to change positions so as to detect the next communication module 4-38 on the tray 4-32. After the detection of all the communication modules 4-38 on the tray 4-32 is completed, the first support 4-313 and the second support 4-312 slide outwards along the first sliding component 4-310 and the second sliding component 4-311 respectively, and meanwhile, the conveyor belt is reversed, so that the communication modules 4-38 are transmitted to the upper-layer bosch line, and the wireless detection is completed.
When the detecting mechanism 4 further includes an appearance stitch detecting unit 4-4, one end of the appearance stitch detecting unit 4-4 is used for receiving the communication module to be detected captured by the feeding robot 3, and the other end is located on the upper layer bosch line 4-1, that is, after the communication module to be detected is detected by the appearance stitch detecting unit, the communication module to be detected can be conveyed to the next station by the upper layer bosch line 4-1. Specifically: the appearance stitch detection unit 4-4 comprises a righting station 4-41, an appearance detection station, a stitch detection station and a data binding station which are sequentially connected, wherein the righting station 4-41 is arranged close to the feeding robot 3 and is used for receiving a communication module to be detected which is grabbed by the feeding robot 3, and the data binding station is positioned on the upper layer Boshi line 4-1, that is, the feeding robot 3 grabs the communication module to be detected and places the righting station 4-41 for positioning, then sequentially passes through the appearance detection station and the stitch detection station to detect appearance and stitch, and finally binds and uploads detected relevant information through the data binding station and then conveys the information to the carrier detection unit 4-2 and the wireless detection unit 4-3 for detection through the upper layer Boshi line 4-1.
Preferably, the transfer trolley is an AGV trolley.
Preferably, the loading robot 3 and the loading robot 5 are both adsorption robots, so as to avoid damaging the communication module during grabbing.
The following describes a use procedure of the pipeline for detecting a communication module according to the present embodiment, taking a detection mechanism including the exterior stitch detection unit 4-4 as an example:
firstly, a warehouse-out roller line 1-2 conveys 5 turnover boxes out of a warehouse in a stack, when the turnover boxes pass through a code scanning identification unit 1-4, the code scanning identification unit 1-4 scans codes to judge whether the turnover boxes are turnover boxes to be tested, if so, the turnover boxes are output from a first outlet and are continuously conveyed by the warehouse-out roller line 1-2; if not, outputting from the second outlet, and sending the abnormal roller line 1-3 back to the warehouse for manual confirmation;
then, the AGV trolley conveys the to-be-detected turnover boxes from the warehouse-out roller line 1-2 to a tray detaching machine 2-5 at the inlet of the feeding roller line 2-1 for detaching, the detached to-be-detected turnover boxes are moved to the appointed position on the feeding roller line 2-1 one by one, a communication module to be detected in the to-be-detected turnover boxes is grabbed to a normalization station 4-41 for positioning by a feeding robot 3, and then sequentially enters an upper Boshi line 4-1 through an appearance detection station, a stitch detection station and a data binding station, and meanwhile, a blanking robot 6 moves the empty to-be-detected turnover boxes to a cache roller line 2-4;
then, the upper bosch line 4-1 sequentially conveys the communication module to be detected to the carrier detection unit 4-2 and the wireless detection unit 4-3 for detection, the detected communication module can be conveyed to the lower bosch line through the lifting machine 5, after the lower bosch line conveys the communication module to the lifting machine 5 on the other side, the communication module can be lifted to the upper bosch line 4-1, and the blanking robot 6 can directly grasp the communication module to a pre-placed turnover box, wherein the pre-placed turnover box is an empty to-be-detected turnover box grasped by the blanking robot 6 from the buffer roller line 2-4;
finally, if the communication modules with qualified quality are loaded in the empty to-be-detected turnover box, after the communication modules in the turnover box reach the specified quantity, the blanking robot 6 grabs and places the communication modules on the good product roller line 2-2, stacks the communication modules to 5 layers by the disc stacking machine 2-6 at the outlet of the blanking robot, and then conveys the communication modules to the warehouse-in roller line 1-1 through the AGV trolley; if the communication modules with unqualified quality are loaded in the empty to-be-detected turnover box, after the communication modules in the turnover box reach the specified quantity, the blanking robot 6 grabs the communication modules and places the communication modules on the defective roller line 2-3 for direct manual confirmation.
Finally, it should be noted that: the above embodiments are only for illustrating the technical scheme of the invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be appreciated by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the invention.
Claims (7)
1. The assembly line for detecting the communication module is characterized by comprising an input-output mechanism, a feeding and discharging mechanism, a detection mechanism, a conveying unit and a robot, wherein the robot comprises a feeding robot and a discharging robot which are respectively arranged at two sides of the detection mechanism;
the warehouse-in and warehouse-out mechanism is used for outputting the turnover box to be tested from the warehouse and sending the turnover box placed in advance back to the warehouse;
the loading and unloading mechanism is used for receiving the turnover box to be tested output by the warehouse-in and warehouse-out mechanism through a transfer trolley and sending the turnover box which is placed in advance back to the warehouse-in and warehouse-out mechanism through the transfer trolley;
the feeding robot is used for grabbing a communication module to be detected in a turnover box to be detected on the feeding and discharging mechanism to the detecting mechanism;
the conveying unit is used for conveying the communication module detected by the detection mechanism to a grabbing station adjacent to the blanking robot;
the blanking robot is used for grabbing the communication module which is detected on the grabbing station into a pre-placed turnover box, and grabbing the pre-placed turnover box to the feeding and blanking mechanism;
the warehouse-in and warehouse-out mechanism comprises a warehouse-in roller line and a warehouse-out roller line which are parallel to each other;
the warehouse-in and warehouse-out mechanism further comprises a code scanning identification unit arranged on the warehouse-out roller line and an abnormal roller line arranged close to the warehouse-out roller line, wherein the left end of the code scanning identification unit extends to the abnormal roller line, the front end and the left end of the code scanning identification unit are respectively provided with a first outlet and a second outlet, and each turnover box is provided with a bar code which can be identified by the code scanning identification unit;
the detection mechanism comprises an upper layer bosch line, and a carrier detection unit and a wireless detection unit which are sequentially arranged along the length direction of the upper layer bosch line, wherein the conveying unit is a lower layer bosch line arranged below the upper layer bosch line, and two ends of the upper layer bosch line are respectively connected with corresponding ends of the lower layer bosch line through a lifting machine;
the carrier detection unit comprises a pressing piece, a supporting piece, a detection piece and a first cylinder; the first air cylinder is used for driving the compressing piece to move vertically, the supporting piece is arranged below the compressing piece and used for supporting a plurality of probe seats arranged on the supporting piece, probes are arranged in the probe seats, a flow tray is arranged between the compressing piece and the probe seats and used for bearing a communication module, and the communication module is pressed down by the compressing piece and is abutted to the probes on the probe seats; the detection piece is arranged below the support piece and is provided with a virtual ammeter module electrically connected with the probe seat; the flow tray comprises a bracket, a first conveyor belt and a second conveyor belt which are parallel to each other, and two ends of the bracket are respectively connected with the first conveyor belt and the second conveyor belt.
2. The assembly line for detecting a communication module according to claim 1, wherein the loading and unloading mechanism comprises a loading roller line and an unloading roller line, an outlet of the loading roller line is arranged adjacent to the loading robot, and an inlet of the unloading roller line is arranged adjacent to the unloading robot.
3. The assembly line for detecting a communication module of claim 2, wherein the blanking roller line comprises a good roller line and a bad roller line.
4. The assembly line for detecting communication modules according to claim 3, wherein the inlet of the feeding roller line is provided with a tray dismounting machine, and the outlets of the good product roller line and the defective product roller line are provided with a tray stacking machine.
5. The assembly line for detecting a communication module according to claim 4, wherein the loading and unloading mechanism further comprises a buffer roller line, one end of the buffer roller line is connected with the loading roller line, and the other end of the buffer roller line is connected with the good roller line.
6. The assembly line for detecting communication modules according to claim 5, wherein the detecting mechanism further comprises an appearance stitch detecting unit, one end of the appearance stitch detecting unit is used for receiving the communication module to be detected which is grabbed by the feeding robot, and the other end of the appearance stitch detecting unit is located on the upper Bosch line.
7. The assembly line for detecting communication modules according to claim 6, wherein the appearance stitch detection unit comprises a righting station, an appearance detection station, a stitch detection station and a data binding station which are sequentially connected, wherein the righting station is arranged close to the feeding robot and is used for receiving the communication module to be detected which is grabbed by the feeding robot, and the data binding station is located on the upper-layer bosch line.
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| CN108196014A (en) * | 2017-12-26 | 2018-06-22 | 安徽省东乾食品有限公司 | A kind of fruits and vegetables ' dehydration detection method |
| CN109384037B (en) * | 2018-12-07 | 2024-02-02 | 深圳市微特精密科技股份有限公司 | On-line test automation equipment |
| CN109933000B (en) * | 2019-03-27 | 2020-11-10 | 延锋伟世通汽车电子有限公司 | Automatic board collecting control system, board collecting device and board collecting method |
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