One kind clears off hairbrush and clears off method
Technical field
Field is cleared off the present invention relates to ceramic product, hairbrush is cleared off more particularly to one kind and clears off method.
Background technology
Processing is cleared off for 3D ceramic products in the industry at present, is mainly carried out with hairbrush collocation Liquid diamond/diamond cream.And hair
Brush material mostly selects pig hair or other animal wools.Because animal wool has the limitation such as limited source, price height, quick abrasion, therefore
The serious cost for constraining batch machining reduces and improved efficiency.And Chinese patent application 201510937642.9 discloses one kind
The polish brush and polishing method of PBT materials, because PBT materials have good water imbibition, most of polishing fluid can be adsorbed
In hairbrush, so as to reach the effect for reducing polishing fluid dosage.But PBT material hardness is low, wear resistance is poor, therefore efficiency be present
The defects of low, quick abrasion, surface quality difference.
The content of the invention
It is a primary object of the present invention to overcome the deficiencies in the prior art, there is provided a kind of hairbrush service life is long, clears off matter
Measure, efficiency high, process costs are low clears off bristle and clear off method.
To achieve the above object, the present invention uses following technical scheme:
One kind clears off hairbrush, including brush body and brush filament, and the material of the brush filament contains following components by weight:
Further:
The grinding-material contains one or more of in carborundum, aluminum oxide, diamond, boron nitride, corundum, it is preferable that
The grinding-material is diadust, and particle diameter is at 0.5~5 μm.
Preferably, the lubricant includes the one or more in stearic acid, stearic amide, oleamide.
Preferably, the compatilizer is that maleic anhydride is grafted compatilizer, it is highly preferred that the mass fraction of compatilizer is 2~8
Part.
Preferably, the glass fibre is alkali-free glass fibre, and filament diameter is 5~25 μm.
Preferably, the length of the brush filament is 20~30mm, a diameter of 0.05~0.2mm of the brush filament.
Preferably, the brush filament is evenly distributed on the brush body surface after tying up, and a diameter of 5 per beam brush filament~
10mm, and the distance between adjacent beam brush filament is 5~10mm.
The material of the brush body includes one or more of combinations in PP, PA, POM, PS, ABS, aluminium, bakelite plate.
The brush body is fixed on a ring surface in cylinder, brush filament, annular outside dimension 400-1300mm, internal diameter
Size 100-600mm.
One kind clears off method, and product surface is cleared off using the described hairbrush that clears off.
Further:
After brush filament touches product surface, it is further continued for brush body pushing 3~7mm, then starts to clear off.
Clear off 50~100RPM of revolution, 5~20min of time, 0.5~2L/min of flow of lapping liquid.
Containing diamond dust mass fraction it is that 0.5%, D50 particle diameters are 3 μm in lapping liquid.
The product is 3D ceramic products.
The invention has the advantages that:
It is provided by the invention to clear off hairbrush, brush filament material selection PA6 and PA612 nylon resin mixed grinding materials such as Buddha's warrior attendant
The compositions such as stone powder are made according to the special formulation of the present invention, clear off that the quality that hairbrush clears off is high, and efficiency high is wear-resistant using this
Property it is strong, service life length, recycle the cycle can reach more than 72H.The 3D curved surfaces of ceramic material are cleared off, processing effect is equal
It is even, steady quality.Lapping liquid can be particularly well adsorbed in brush filament and product surface during clearing off, and processing stability is high, processing
Surface quality is good, is also effectively saved lapping liquid.It is provided by the invention to clear off method, efficiency high is cleared off, clearing off yield can reach
To more than 90.0%, and lapping liquid dosage can be reduced, significantly reduce production cost.
Brief description of the drawings
Fig. 1 clears off a kind of structural representation of embodiment of hairbrush for the present invention.
Embodiment
Embodiments of the present invention are elaborated below.It is emphasized that what the description below was merely exemplary,
The scope being not intended to be limiting of the invention and its application.
Refering to Fig. 1, in one embodiment, one kind clears off hairbrush, including brush body 1 and brush filament 2, the material of the brush filament 2
Contain following components by weight:
In a preferred embodiment, the grinding-material contains a kind of in carborundum, aluminum oxide, diamond, boron nitride, corundum
It is or several.It is highly preferred that the grinding-material is diadust, for particle diameter at 0.5~5 μm, particularly preferred average grain diameter is 3 μ
m。
In a preferred embodiment, the lubricant includes stearic acid, stearic amide, one kind in oleamide or several
Kind.
In a preferred embodiment, the compatilizer is that maleic anhydride is grafted compatilizer, it is highly preferred that the mass parts of compatilizer
Number is 2~8 parts.
In a preferred embodiment, the glass fibre is alkali-free glass fibre, and filament diameter is 5~25 μm.
In a preferred embodiment, the length of the brush filament 2 is 20~30mm, the brush filament 2 a diameter of 0.05~
0.2mm。
In a preferred embodiment, the brush filament 2 is evenly distributed on the brush body surface after tying up, per the diameter of beam brush filament
For 5~10mm, and the distance between adjacent beam brush filament is 5~10mm.
In a preferred embodiment, the material of the brush body 1 includes one kind in PP, PA, POM, PS, ABS, aluminium, bakelite plate
Or several combination.
In a preferred embodiment, the brush body 1 is fixed on a ring surface in cylinder, brush filament 2, annular outer diameter ruler
Very little 400-1300mm, internal diameter size 100-600mm.
In another embodiment, one kind clears off method, and hairbrush is cleared off to product surface using foregoing any embodiment
Cleared off.
In a preferred embodiment, after brush filament touches product surface, it is further continued for brush body pushing 3~7mm to product, so
After start to clear off.
In a preferred embodiment, 50~100RPM of revolution, 5~20min of time, 0.5~2L/ of flow of lapping liquid are cleared off
min。
In a preferred embodiment, it is that 0.5%, D50 particle diameters are 3 μm containing diamond dust mass fraction in lapping liquid.
The product can be 3D ceramic products.
A kind of 3D ceramic products of specific embodiment clear off method, comprise the following steps:
Step 1: hairbrush assembling will be cleared off on machine is cleared off;
Step 2: by 3D ceramic products be fixed on it is special clear off on fixture, be then placed into the machine of clearing off fixture is cleared off again
In;
Cleared off Step 3: hairbrush disk is dropped at fixture, after brush filament touches product surface, be further continued for pushing 3
~7mm;
Step 4: spray lapping liquid, starts to process.Process 50~100RPM of revolution, 5~20min of time, flow 0.5~
2L/min;
Step 5: machining, remove product and detected;
Embodiment 1
The material for clearing off the brush filament of hairbrush contains following components by weight:
The brush filament specification for clearing off hairbrush is as follows:
Brush filament length 30mm, diameter 0.05mm;Per a diameter of 5mm of beam brush filament;And it is per the distance between beam brush filament
5mm。
The machined parameters cleared off are as follows:
Process revolution 70RPM, time 20min, flow 1.0L/min, hairbrush compression distance 5mm.The lapping liquid diamond
The mass fraction of powder is that 0.5%, D50 particle diameters are 3 μm.
Embodiment 2
The material for clearing off the brush filament of hairbrush contains following components by weight:
The brush filament specification for clearing off hairbrush is as follows:
Brush filament length 30mm, diameter 0.1mm;Per a diameter of 5mm of beam brush filament;And the distance between every beam brush filament is 5mm.
The machined parameters for clearing off method are as follows:
Process revolution 70RPM, time 20min, flow 1.0L/min, hairbrush compression distance 5mm.The lapping liquid diamond
The mass fraction of powder is that 0.5%, D50 particle diameters are 3 μm.
Embodiment 3
The material for clearing off the brush filament of hairbrush contains following components by weight:
The brush filament specification for clearing off hairbrush is as follows:
Brush filament length 25mm, diameter 0.15mm;Per a diameter of 10mm of beam brush filament;And it is per the distance between beam brush filament
10mm。
The machined parameters cleared off are as follows:
Process revolution 70RPM, time 20min, flow 1.0L/min, hairbrush compression distance 5mm.The lapping liquid diamond
The mass fraction of powder is that 0.5%, D50 particle diameters are 3 μm.
Embodiment 4
The material for clearing off the brush filament of hairbrush contains following components by weight:
The brush filament specification for clearing off hairbrush is as follows:
Brush filament length 25mm, diameter 0.20mm;Per a diameter of 10mm of beam brush filament;And it is per the distance between beam brush filament
10mm。
The machined parameters cleared off are as follows:
Process revolution 70RPM, time 20min, flow 1.0L/min, hairbrush compression distance 5mm.The lapping liquid diamond
The mass fraction of powder is that 0.5%, D50 particle diameters are 3 μm.
Embodiment 5
The material for clearing off the brush filament of hairbrush contains following components by weight:
The brush filament specification for clearing off hairbrush is as follows:
Brush filament length 20mm, diameter 0.20mm;Per a diameter of 10mm of beam brush filament;And it is per the distance between beam brush filament
10mm。
The machined parameters cleared off are as follows:
Process revolution 70RPM, time 20min, flow 1.0L/min, hairbrush compression distance 5mm.The lapping liquid diamond
The mass fraction of powder is that 0.5%, D50 particle diameters are 3 μm.
Comparative example
The material for clearing off the brush filament of hairbrush is PBT.
A diameter of 0.05~0.40mm of PBT brush filaments.Brush filament length is 22~25mm;A diameter of the 5 of every beam brush filament~
7mm;And the distance between every beam brush filament is 7~9mm;Process 875~925 revs/min of revolution, 5~10mm of hairbrush compression distance.Grind
The mass fraction of diamond dust is that 0.5%, D50 particle diameters are 3 μm in grinding fluid.
Test data after each embodiment clears off with comparative example contrasts such as table 1 below.
Table 1
|
Embodiment one |
Embodiment two |
Embodiment three |
Example IV |
Embodiment five |
Comparative example |
Roughness Sa (nm) |
28145 |
30.535 |
20.677 |
22.769 |
25.142 |
~60 |
Life-span (H) |
60 |
70 |
80 |
85 |
65 |
20 |
Yield (%) |
90~92 |
90~92 |
94~95 |
94~95 |
90~92 |
80~82 |
Above content is to combine specific/preferred embodiment further description made for the present invention, it is impossible to is recognized
The specific implementation of the fixed present invention is confined to these explanations.For general technical staff of the technical field of the invention,
Without departing from the inventive concept of the premise, it can also make some replacements or modification to the embodiment that these have been described,
And these are substituted or variant should all be considered as belonging to protection scope of the present invention.