CN109318136A - A kind of flexible polishing device - Google Patents

A kind of flexible polishing device Download PDF

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Publication number
CN109318136A
CN109318136A CN201811448281.1A CN201811448281A CN109318136A CN 109318136 A CN109318136 A CN 109318136A CN 201811448281 A CN201811448281 A CN 201811448281A CN 109318136 A CN109318136 A CN 109318136A
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CN
China
Prior art keywords
poliss
polishing device
flexible polishing
polishing
bottom plate
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Granted
Application number
CN201811448281.1A
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Chinese (zh)
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CN109318136B (en
Inventor
陆静
肖平
徐西鹏
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Huaqiao University
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Huaqiao University
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Priority to CN201811448281.1A priority Critical patent/CN109318136B/en
Publication of CN109318136A publication Critical patent/CN109318136A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/14Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/0009Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D99/00Subject matter not provided for in other groups of this subclass
    • B24D99/005Segments of abrasive wheels

Abstract

The invention discloses a kind of flexible polishing devices, including a bottom plate and multiple poliss.The present invention provides a kind of flexible polishing device of high intensity, the wearability not only having had aiming at the problem that abrasive material in three kinds of polishing modes in the prior art is held with appeared in tool life, but also has certain flexibility.While guaranteeing processing quality, it is greatly improved the service life of burnishing device.Since matrix and bonding agent have elasticity in flexible polishing device of the invention, during the polishing process, abrasive grain has certain deformability, can effectively reduce scratch and the damage of polished surface, has better polishing effect.The shape of poliss of the invention is symmetrical L shape in polishing, can be reduced the contact length when abrasive material to fall off and broken workpiece debris and friction of workpiece, reduces workpiece surface scratch.

Description

A kind of flexible polishing device
Technical field
The invention belongs to polishing tool technical fields, and in particular to a kind of flexible polishing device.
Background technique
This century, more and more fragile materials were applied with the rapid development of science and technology, were especially partly leading The fields such as body, ceramic bottom board and stone material.This kind of material has hardness height, the big feature of brittleness.To fill material rationally Divide ground to show its excellent characteristics and be applied, it is necessary to by means of mature material processing and processing method.And add general During work, grinding and polishing process directly determines the final surface accuracy and surface quality of workpieces processing.
At present according to the consolidation style of abrasive material, polishing can be divided into concretion abrasive polishing, free abrasive polishing and semi-consolidated mill Material polishing.Traditional concretion abrasive polishing is difficult to keep the consistent of abrasive material height of protrusion, is easy to cause workpiece on scuffing and surface Damage.The abrasive material motion profile of free abrasive polishing is uncontrollable, and abrasive material is easy to reunite, and polishing efficiency is low.Semi-consolidated abrasive polishing It is to be held on abrasive grain using some bonding agents flexible, abrasive grain has deformability during the polishing process, is effectively reduced table The scratch in face and damage, but removal efficiency is still lower.
In addition, for the tool used in the three of the above polishing method: consolidation polish used in tool, when surface Grain Falling Off loses working ability;Free abrasive polishing uses polishing slurries, has no idea back in most cases It receives and recycles, cause a large amount of wastes of abrasive material;Polishing tool used in semi-consolidated polishing does not have generally mechanical strong well Degree, very easy breakage, service life are short.
Summary of the invention
It is an object of the invention to overcome prior art defect, a kind of flexible polishing device is provided.
Technical scheme is as follows:
A kind of flexible polishing device, including
One bottom plate, for circle;
With multiple poliss, cross-sectional shape is symmetrical L shape, including an elastic base made of wear-resistant macromolecule material Body and the hard abrasive material being uniformly attached to by bonding agent on the elastic matrix;
Above-mentioned multiple poliss are in several concentric ring-shaped array distributions in the surface of above-mentioned bottom plate, the cross of each poliss The bisector in section is the tangent line of annulus where the poliss, and the quantity of the poliss is in equal differences from interior annular to outer toroid Column;Have gap the clast generated in polishing process is discharged between adjacent poliss;During the polishing process, poliss generates mill The hard abrasive abrasion of damage, outer layer falls off, and the hard abrasive of internal layer is gradually exposed, and poliss is made to have self-sharpening.
Preparation method includes the following steps:
(1) the hard abrasive material is mixed evenly with the bonding agent, is then coated uniformly on the elastic matrix On, the symmetrical L-shaped poliss is being cut into after solidification;
(2) poliss is bonded on the bottom plate,.
In a preferred embodiment of the invention, the diameter of the bottom plate is 300-400mm.
In a preferred embodiment of the invention, the partial size of the hard abrasive material is W3-W40.
In a preferred embodiment of the invention, the material of the hard abrasive material is diamond, silicon carbide, cube carbon Change at least one of boron and aluminium oxide.
In a preferred embodiment of the invention, the bonding agent is epoxy resin, organic siliconresin, photocuring tree Rouge or sodium alginate.
In a preferred embodiment of the invention, the material of the elastic matrix includes polyurethane sponge and macromolecule Fiber mat.
In a preferred embodiment of the invention, the poliss with a thickness of 1-3mm, it is described symmetrical L-shaped The width on every one side is 4-6mm, length 16-18mm.
In a preferred embodiment of the invention, the spacing of adjacent two annulus is 24~26mm.
The beneficial effects of the present invention are:
1, the present invention held for abrasive material in three kinds of polishing modes in the prior art and appeared in tool life Problem provides a kind of flexible polishing device of high intensity, the wearability not only having had, but also has certain flexibility.Guaranteeing While processing quality, it is greatly improved the service life of burnishing device.
2, since matrix and bonding agent have elasticity in flexible polishing device of the invention, during the polishing process, abrasive grain has Certain deformability can effectively reduce scratch and the damage of polished surface, have better polishing effect.
3, the shape of poliss of the invention is symmetrical L shape in polishing, can be reduced the abrasive material to fall off and broken work Contact length when part clast and friction of workpiece reduces workpiece surface scratch.
Detailed description of the invention
Fig. 1 is the schematic perspective view of flexible polishing tool produced by the present invention.
Fig. 2 is the top view of flexible polishing tool produced by the present invention.
Fig. 3 is the structural schematic diagram of poliss of the invention.
Specific embodiment
Technical solution of the present invention is further explained and described below by way of specific embodiment.
Embodiment 1
As illustrated in fig. 1 and 2, a kind of flexible polishing device, including a bottom plate 1 and multiple poliss 2.
Bottom plate 1 is the circular discoid of diameter 300mm, and is irony, to facilitate installation for magnetic-type occasion;
Multiple poliss 2, cross-sectional shape are symmetrical L shape, including an elastic matrix 20 made of polyurethane sponge The diamond 22 that the partial size on the elastic matrix 20 is 40 μm is uniformly attached to by epoxy resin 21;
Above-mentioned multiple poliss 2 are in several concentric ring-shaped array distributions in the surface of above-mentioned bottom plate 1, each poliss 2 Cross section bisector 23 be the 2 place annulus 10 of poliss tangent line, and the quantity of the poliss 2 is from interior annular to outer circle Ring is in arithmetic progression, and in the present embodiment, the quantity of poliss 2 is followed successively by 20,25,30,35, adjacent two from interior annular to outer toroid The spacing of the annulus 10 is 25mm (as shown in Figure 2);Between adjacent poliss 2 there is gap to generate to be discharged in polishing process Clast;During the polishing process, poliss 2 generates abrasion, and the abrasion of diamond 22 of outer layer falls off, and the diamond 22 of internal layer is gradually Expose, makes poliss 2 that there is self-sharpening.
Preparation method includes the following steps:
(1) epoxy resin 21 that the parts by weight of diamond 22 and 60 of 10 parts by weight are in a liquid state is mixed using blender 5min is stirred evenly, then adds the epoxy curing agent of 30 parts by weight, continues to stir 5min, is then coated uniformly on the bullet Property matrix 20 (paving in mold) on and be impregnated with elastic matrix 20 completely, then rely on gravity levelling, it is then solid under room temperature Change 48h, be removed from the molds after solidification, is laser-cut into the symmetrical L-shaped poliss 2 (as shown in figure 3, with a thickness of 1- The width of 3mm, described symmetrical L-shaped every one side are 5mm, and length 17mm, the angle on both sides is 90 °);
(2) poliss 2 is bonded on the bottom plate 1 with double-sided adhesive,.
Embodiment 1
As illustrated in fig. 1 and 2, a kind of flexible polishing device, including a bottom plate 1 and multiple poliss 2.
Bottom plate 1 is the circular discoid of diameter 40mm, and is irony, to facilitate installation for magnetic-type occasion;
Multiple poliss 2, cross-sectional shape are symmetrical L shape, the elastic matrix including macromolecular fibre mat material matter 20 and to be uniformly attached to the partial size on the elastic matrix 20 by sodium alginate 21 ' be 3 μm of alumina particulate 22 ';
Above-mentioned multiple poliss 2 are in several concentric ring-shaped array distributions in the surface of above-mentioned bottom plate 1, each poliss 2 Cross section bisector 23 be the 2 place annulus 10 of poliss tangent line, and the quantity of the poliss 2 is from interior annular to outer circle Ring is in arithmetic progression, and in the present embodiment, the quantity of poliss 2 is followed successively by 20,25,30,35,40 from interior annular to outer toroid, phase The spacing of adjacent two annulus 10 is 25mm (as shown in Figure 2);Have gap to be discharged in polishing process between adjacent poliss 2 The clast of generation;During the polishing process, poliss 2 generates abrasion, and the abrasion of alumina particulate 22 ' of outer layer falls off, the oxygen of internal layer Change aluminium particle 22 ' to be gradually exposed, makes poliss 2 that there is self-sharpening.
Preparation method includes the following steps:
(1) alumina powder of 3 parts by weight, 91 parts by weight of deionized water and 6 parts by weight sodium alginates 21 ' are used 5h is mixed evenly in blender, is then coated uniformly on the elastic matrix 20 (paving in mold) and is impregnated with bullet completely Then property matrix 20 is placed in 2% calcium chloride solution under room temperature using scraper flattening surface and is solidified 2h, then ventilation Dry 48h, be then removed from the molds, be cut into the symmetrical L-shaped poliss 2 (as shown in figure 3, with a thickness of 1-3mm, The width on described symmetrical L-shaped every one side is 5mm, and length 17mm, the angle on both sides is 90 °);
(2) poliss 2 being bonded on the bottom plate 1 with glue, ventilation solidifies 2h,.
The foregoing is only a preferred embodiment of the present invention, the range that the present invention that therefore, it cannot be limited according to is implemented, i.e., Equivalent changes and modifications made in accordance with the scope of the invention and the contents of the specification should still be within the scope of the present invention.

Claims (8)

1. a kind of flexible polishing device, it is characterised in that: including
One bottom plate, for circle;
With multiple poliss, cross-sectional shape be symmetrical L shape, including an elastic matrix made of wear-resistant macromolecule material and The hard abrasive material being uniformly attached to by bonding agent on the elastic matrix;
Above-mentioned multiple poliss are in several concentric ring-shaped array distributions in the surface of above-mentioned bottom plate, the cross section of each poliss Bisector be the poliss where annulus tangent line, and the quantity of the poliss from interior annular to outer toroid be in arithmetic progression; Have gap the clast generated in polishing process is discharged between adjacent poliss;During the polishing process, poliss generates abrasion, The hard abrasive abrasion of outer layer falls off, and the hard abrasive of internal layer is gradually exposed, and poliss is made to have self-sharpening.
Preparation method includes the following steps:
(1) the hard abrasive material is mixed evenly with the bonding agent, is then coated uniformly on the elastic matrix, Gu The symmetrical L-shaped poliss is being cut into after change;
(2) poliss is bonded on the bottom plate,.
2. a kind of flexible polishing device as described in claim 1, it is characterised in that: the diameter of the bottom plate is 300-400mm.
3. a kind of flexible polishing device as described in claim 1, it is characterised in that: the partial size of the hard abrasive material is W3- W40。
4. a kind of flexible polishing device as described in claim 1, it is characterised in that: the material of the hard abrasive material is Buddha's warrior attendant At least one of stone, silicon carbide, cubic boron and aluminium oxide.
5. a kind of flexible polishing device as described in claim 1, it is characterised in that: the bonding agent is epoxy resin, organic Silicone resin, light-cured resin or sodium alginate.
6. a kind of flexible polishing device as described in claim 1, it is characterised in that: the material of the elastic matrix includes poly- ammonia Ester sponge and macromolecular fibre pad.
7. a kind of flexible polishing device as described in claim 1, it is characterised in that: the poliss with a thickness of 1-3mm, institute The width for stating symmetrical L-shaped every one side is 4-6mm, length 16-18mm.
8. a kind of flexible polishing device as described in claim 1, it is characterised in that: the spacing of adjacent two annulus is 24~ 26mm。
CN201811448281.1A 2018-11-29 2018-11-29 Flexible polishing device Active CN109318136B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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CN109318136B CN109318136B (en) 2024-02-27

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076704A (en) * 2019-05-29 2019-08-02 华侨大学 A kind of flexible polishing disk for stone polishing
CN110539235A (en) * 2019-07-31 2019-12-06 方国亮 Novel double-sided lathe capable of preventing stones from being scratched in numerical control polishing process
CN113478404A (en) * 2021-07-12 2021-10-08 苏州赛尔特新材料有限公司 Large-size green flexible polishing pad and preparation method and application thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002043921A1 (en) * 2000-12-01 2002-06-06 Toyo Boseki Kabushiki Kaisha Polishing pad, method of manufacturing the polishing pad, and cushion layer for polishing pad
CN2866001Y (en) * 2006-01-24 2007-02-07 镇江锋芒磨具有限公司 Circular grinding disc
CN202780810U (en) * 2012-05-24 2013-03-13 周宝泉 Flexible diamond grinding head
JP2013136146A (en) * 2011-11-30 2013-07-11 Aion Kk Polishing tool
CN203542401U (en) * 2013-09-27 2014-04-16 泉州众志新材料科技有限公司 Novel resin grinding disc
CN204487304U (en) * 2015-02-26 2015-07-22 白明正 The grinding and polishing group of slurry trowel ray machine and floor-cleaning machine clapped by concrete
CN104802099A (en) * 2015-05-04 2015-07-29 华侨大学 Abrasion block with large chip containing cavities, and preparation method and application thereof
CN209207277U (en) * 2018-11-29 2019-08-06 华侨大学 Flexible polishing device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002043921A1 (en) * 2000-12-01 2002-06-06 Toyo Boseki Kabushiki Kaisha Polishing pad, method of manufacturing the polishing pad, and cushion layer for polishing pad
CN2866001Y (en) * 2006-01-24 2007-02-07 镇江锋芒磨具有限公司 Circular grinding disc
JP2013136146A (en) * 2011-11-30 2013-07-11 Aion Kk Polishing tool
CN202780810U (en) * 2012-05-24 2013-03-13 周宝泉 Flexible diamond grinding head
CN203542401U (en) * 2013-09-27 2014-04-16 泉州众志新材料科技有限公司 Novel resin grinding disc
CN204487304U (en) * 2015-02-26 2015-07-22 白明正 The grinding and polishing group of slurry trowel ray machine and floor-cleaning machine clapped by concrete
CN104802099A (en) * 2015-05-04 2015-07-29 华侨大学 Abrasion block with large chip containing cavities, and preparation method and application thereof
CN209207277U (en) * 2018-11-29 2019-08-06 华侨大学 Flexible polishing device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076704A (en) * 2019-05-29 2019-08-02 华侨大学 A kind of flexible polishing disk for stone polishing
CN110076704B (en) * 2019-05-29 2021-04-30 华侨大学 Flexible polishing disk for polishing stone
CN110539235A (en) * 2019-07-31 2019-12-06 方国亮 Novel double-sided lathe capable of preventing stones from being scratched in numerical control polishing process
CN110539235B (en) * 2019-07-31 2020-09-01 诸暨易联众创企业管理服务有限公司 Double-sided lathe capable of preventing stones from being scratched in numerical control polishing
CN113478404A (en) * 2021-07-12 2021-10-08 苏州赛尔特新材料有限公司 Large-size green flexible polishing pad and preparation method and application thereof

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