CN107499932B - A kind of latex product automation charging equipment based on vacsorb technology - Google Patents
A kind of latex product automation charging equipment based on vacsorb technology Download PDFInfo
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- CN107499932B CN107499932B CN201710971436.9A CN201710971436A CN107499932B CN 107499932 B CN107499932 B CN 107499932B CN 201710971436 A CN201710971436 A CN 201710971436A CN 107499932 B CN107499932 B CN 107499932B
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- fixed
- condom
- solenoid directional
- directional control
- control valve
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
Abstract
A kind of latex product automation charging equipment, it is characterised in that: motor is fixed on outer casing underpart and connects coniform object bucket by gear-box.Pneumatic triple piece is fixed on the side in the middle part of installation backboard.The rear end of solenoid directional control valve i is connect with the air inlet for being fixed on the integrated type vacuum generator of the other side in the middle part of installation backboard.Vacuum chuck connects cylinder.The front end inlet of processing pipeline is in the highest position of vacuum chuck, connects material conveyer at back outlet.Objective table is fixed on mounting base.The beneficial effects of the present invention are: rambling condom is processed into entirely annulus unified form directed downwardly.Thoroughly condom is manually put on the process of electric-examination mold by substitution.Whole-process control is carried out using PLC, realizes the communication with host computer, forms a unified entirety with other control system, process easy to produce disperses centralized control.Realize condom production line whole-course automation.Fill up the blank of internal security set production line electric-examination automation charging equipment.
Description
Technical field
The present invention relates to automation equipment field, the automation charging equipment of especially a kind of latex product.
Background technique
Sheath is an ancient tool, and the development history of sheath can at least trace back to B.C. 1350, at that time angstrom
And man with a kind of set sub-set for making papyrus do on their penis.According to records, occur in the form of modern science for the first time
Sheath be in 1564, the cover that be made by Italian Gabriel Fallopius doctor with linen is simultaneously wet at that time
Detergent carry out prevention of STD.
During 18th century, Cassnova points out that Condom has the function of contraception for the first time.Hancock in 1844 and
Goodyear has invented vulcanized rubber, can manufacture sheath with it.To 19 century 70s, sheath has entered masses
The new stage of application.To at the end of the 19th century, the sheath of leather is replaced rubber manufactured goods.The 1930s, a weight
The technological progress wanted is that latex occurred.Latex prophylactic more writes elasticity, soft and toughness, higher resistance to tensile strength and is not easy out
Existing micropore, so as to be made thinner than vulcanized rubber.1949, Japan produced very thin and colored latex and has kept away
Pregnant set.The 1960s, rubber finger sleeve are popularized in Britain and many western countries.The eighties, due to AIDS
(AIDS) be widely current and make sheath using all over the world.
From the sixties to the beginning of the eighties, China mainly produces can the repeated multiple times rubber finger sleeve used with a thickness of 0.4mm or so.
Extra-thin Japanese " rich man of great strength " sheath enters China market within 1993, and each manufacturer of China is promoted also to enter disposably
Use relatively thin (0.04mm or so) series of products epoch.
And condom production process now is roughly the same: allowing cream firstly, it is necessary to which chemicals is added and heats (presulfurization)
Glue has stability and intensity.In the process, the rubber in chemicals and latex reacts to keep its intensity higher, steady
It is qualitative stronger while a possibility that reduce allergy.Consider for rigorous, can also be tested again.Then, latex is transferred into huge
In big temperature control dipping tank.The cleaned glass mold that one row continuously moves, which immerses in latex, is enclosed a tunic.Mold is rotating
To ensure that latex is evenly distributed.It will be impregnated again after mold drying.Then mold carries out the vulcanization of rubber, this process by baking oven
Chemical reaction terminates afterwards, it is ensured that condom has necessary intensity and toughness.Finally, condom is taken off from mold, carry out
The molecular material of the safety by dermatology test is added to remove water-soluble residue in cleaning.Now, condom will stop
Amplification about two days, becomes stable its performance.Followed by electric-examination, it is for checking hole and defect.Further below, they are just
It is transferred on a machine, is placed into independent packaging " aluminium foil " there.At the same time, lubricating fluid and essence are also injected into
Aluminium foil.Aluminium foil stamps lot number and shelf-life after heat-sealing.Condom is loaded into capsule after In Aluminium Foil Packing, prepares factory.
In the production of condom, whole process realizes automation substantially, but carry out electric-examination when
It waits but there is still a need for manually covering condom on detecting instrument, this greatly reduces production efficiency, increases the labour of worker
Intensity becomes the bottleneck that entire production process realizes automation.For this purpose, needing to design a set of automatical feeding system to realize feeding
Function, to pass through the automatic production line of condom, hydraulic system, baric systerm by various pieces linking be integrated,
It realizes that automatic transmission and some auxiliary devices are mechanically interconnected with various in order, becomes a complete up to date technics
The mechanical system of property.Meanwhile being also beneficial to improve the production efficiency of a whole set of production line, production cost is reduced, competition among enterprises are improved
Power.
Condom is latex product, and material is special, flexible big, and it is being transported to electric-examination process from a upper procedure
When, state is different, is hardly formed unified ordered state, this has carried out great difficulty to its automatic upper electric-examination die strip.It is existing
The automatic upper mold equipment of my research, can be realized the full-automatic upper mold of condom, is conducive to the whole process of condom
It realizes full-automatic.
Summary of the invention
To overcome defect existing in the prior art, the present invention proposes following technical scheme: a kind of latex product automation
Charging equipment, it is characterised in that: motor is fixed on outer casing underpart and connects coniform object bucket by gear-box.Object bucket passes through
Circular hole on mounting base is activity fit clearance between the periphery of the object bucket and the circular hole of bottom plate.Pneumatic triple piece is fixed
Side in the middle part of installation backboard.One end of the pneumatic triple piece is connect with air compressor and the other end passes through three-way connection point
Not Lian Jie solenoid directional control valve i and solenoid directional control valve ii front end.It the rear end of solenoid directional control valve i and is fixed on another in the middle part of installation backboard
The air inlet of the integrated type vacuum generator of side connects.Rear end sequential connection throttle valve, the four-way connection of solenoid directional control valve ii
It is connect with vacuum pressure switch.The gas outlet of integrated type vacuum generator through check valve by four-way connection respectively with connect vacuum
Sucker and vacuum pressure switch connect and pass through throttle valve and connect with the rear end of solenoid directional control valve ii.Vacuum chuck connects cylinder,
The vacuum chuck is located above object bucket and is equipped with gap between object bucket.The front end inlet of processing pipeline is in vacuum chuck most
At high position, material conveyer is connected at back outlet.Objective table is fixed on mounting base.The position of objective table corresponds to object
Expect the lower mouth of conveyer.It is fixed on one end connection relay and sensor of the PLC on installation backboard top and the other end connects phase
The electrical component of pass.Motor controller with motor be connected.
Compared with prior art, technical solution of the present invention has the advantages that
1. in equipment of the invention, may be implemented for rambling condom to be processed into the unification directed downwardly of entirely annulus
Form.
2. present device can thoroughly substitute the process that condom is manually put on to electric-examination mold.
3. in present device, carrying out whole-process control using PLC, be conducive to the extension of subsequent mechanical hand, it can be achieved that with upper
The communication of machine forms a unified entirety with other control system, and process easy to produce realizes dispersion centralized control.
4. the present invention can improve the assembly line of condom production, condom production line whole-course automation is further realized.
5. the blank that the present invention can fill up internal security set production line electric-examination automation charging equipment.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described
Fig. 1 is a kind of overall structure diagram of latex product automation charging equipment in the present invention；
Fig. 2 is a kind of object bucket pretreatment system structural schematic diagram of latex product automation charging equipment in the present invention；
Fig. 3 is a kind of vacuum suction system structural schematic diagram of latex product automation charging equipment in the present invention；
Fig. 4 is a kind of gas circuit processing system structural schematic diagram of latex product automation charging equipment in the present invention；
Fig. 5 is a kind of electric control system structural schematic diagram of latex product automation charging equipment in the present invention；
Fig. 6 is a kind of gas circuit processing system working principle diagram of latex product automation charging equipment in the present invention；
In figure: 1, motor, 2, gear-box, 3, object bucket, 4, pneumatic triple piece, 5, cylinder, 6, solenoid directional control valve i, 7, electricity
Magnetic reversal valve ii, 8, throttle valve, 9, check valve, 10, integrated type vacuum generator, 11, vacuum chuck, 12, vacuum pressure switch,
13, processing pipeline, 14, material conveyer, 15, objective table, 16, PLC, 17, relay, 18, sensor, 19, Motor Control
Device, 19, relevant electrical component, 20, shell, 21, mounting base, 22, installation backboard, 23, condom, 24, the head of condom
Portion, 25, convex surface, 26, gas path pipe tube wall, 27, three-way connection, 28, four-way connection.
Specific embodiment
To keep technical solution of the present invention and advantage clearer, with reference to the attached drawing in the embodiment of the present invention, to this
Technical solution in inventive embodiments carries out clear and complete description:
A kind of latex product automation charging equipment based on vacsorb technology, specific technical solution are as follows: a kind of cream
The automation charging equipment of glue product, including object bucket pretreatment system, vacuum suction system, gas circuit processing system, electrical control
System and coupling part.
Overall mechanism schematic diagram is as shown in Figure 1, it includes: motor 1, gear-box 2, object bucket 3, pneumatic triple piece 4, cylinder
5, solenoid directional control valve 6, solenoid directional control valve 7, throttle valve 8, check valve 9, integrated type vacuum generator 10, vacuum chuck 11, vacuum
Pressure switch 12, processing pipeline 13, material conveyer 14, objective table 15, PLC16, relay 17, sensor, Motor Control
Device 18 and other corresponding electrical components 19, shell 20, mounting base 21, installation backboard 22, gas path pipe tube wall 26, threeway
Connector 27, four-way connection 28.Motor 1 is mounted below shell in cavity, passes through 2 attachment bucket 3 of gear-box, band animal bucket 3
Rotation, pre-processes material, and the outer circumference surface of the cone of object bucket 3 pass through circular hole that mounting base 21 is equipped with and with
There are activity fit clearances between each other for it.The pneumatic triple piece 4 being made of filter, pressure reducing valve, oil sprayer is mounted on installation
On backboard 22.4 one end of pneumatic triple piece connects air compressor or air pump, and the other end is separately connected electricity by three-way connection 27
Magnetic reversal valve i-6 and solenoid directional control valve ii-7.Air inlet, the electromagnetism of solenoid directional control valve i-6 connection integrated type vacuum generator 10
Reversal valve ii-7 connection throttle valve 8,10 gas outlet of integrated type vacuum generator connect check valve 9, and check valve 9 passes through four-way connection
After 28 are connected to throttle valve 8, it is separately connected vacuum chuck 11 and vacuum pressure switch 12, vacuum chuck 11 passes through connection cylinder 5
Realization pumps, and vacuum chuck 11 is located at 3 top of object bucket and does not contact with object bucket 3, handles at 13 front end inlet of pipeline
Material conveyer 14 is connected at the highest position of the vacuum chuck 11, back outlet, objective table 15 is mounted on installation bottom
On plate 21, objective table 15 is in immediately below the material conveyer 14, and PLC16, which is located at, is mounted on installation backboard top half,
PLC16 connection relay 17 and sensor and other electrical components 19, motor controller 18 connect motor 1.
Object bucket pretreatment system such as Fig. 2 includes: motor 1, gear-box 2, object bucket 3.Motor 1 is as shown, pass through tooth
2 attachment bucket 3 of roller box, band animal bucket are rotated, are pre-processed to material.
Vacuum suction system such as Fig. 3 includes: pneumatic triple piece 4, cylinder 5, solenoid directional control valve 6, solenoid directional control valve 7, throttling
Valve 8, check valve 9, integrated type vacuum generator 10, vacuum chuck 11, vacuum pressure switch 12, three-way connection 27, four-way connection
28.4 one end of pneumatic triple piece connects air compressor or air pump, and one end is separately connected solenoid directional control valve by three-way connection 27
I-6 and solenoid directional control valve ii-7, air inlet, the solenoid directional control valve ii- of solenoid directional control valve i-6 connection integrated type vacuum generator 10
7 connection throttle valves 8,10 gas outlet of integrated type vacuum generator connect check valve 9, and check valve 9 passes through four-way connection 28 and throttling
After valve 8 is connected to, it is separately connected vacuum chuck 11 and vacuum pressure switch 12, vacuum chuck 11 is realized up and down by connecting cylinder 5
It moves back and forth.
Gas circuit processing system such as Fig. 4 includes: processing pipeline 13, material conveyer 14, objective table 15, gas path pipe tube wall
26.Processing 13 front end inlet of pipeline is in the highest position of vacuum chuck 11, connects material conveyer at back outlet
14, objective table 15 is immediately below material conveyer 14.
Control system such as Fig. 5 includes: PLC16, relay 17, sensor, motor controller 18 and relevant electrical
Element 19.PLC16 connection relay 17 and sensor and other electrical components 19, in 18 connection figure 2 of motor controller
Motor 1.
Coupling part includes gas circuit fast joint, gas path pipe, conducting wire, electric terminal, connection sheet, bolt.
In gas circuit processing system, principle is as shown in Figure 6: when beginning, gas circuit handles pipeline 13 and draws the condom of coming in
23 forms are different, most at shrivelled shape, and in processing, since the head 24 of condom is at streamlined, and curvature is little, passes through health
Up to effect it is found that air-flow can be along condom surface flow.And since the head of condom 24 is the little convex surface of curvature
25, since the obstruction of convex surface 25 causes flow tube section to become smaller, air-flow velocity increases air-flow, so that air pressure reduces, and
The inner surface of condom 23 forms pressure difference, so that condom is gradually spread out in gas circuit processing pipeline 13, and with safety
Gradually becoming for set is cylindric, and condom outer surface becomes smaller with 26 inner surface distance of gas path pipe tube wall, forms venturi effect
It answers, outer surface flow velocity is caused further to increase, air pressure further decreases, so that condom 23 is thoroughly unfolded and guarantees expanded state
At objective table 15.Finally by the processing bar insertion of 15 taper of objective table, so that condom 23 fully achieves its annulus one end
Unified form directed downwardly.
The principle of latex product automation charging equipment of the invention is as follows: motor 1 is by gear-box 2 with animal first
The rotation of bucket 3 pre-processes rambling condom 23, and then one condom 23 of the absorption of vacuum chuck 11 passes through gas
The gas circuit that cylinder 5 reaches gas circuit processing system handles 13 inlet of pipeline, and the negative pressure then provided by material conveyer 14 is in pipe
Condom 23 is drawn at road junction, and the streamlined contour of the air fluid combination condom 23 in pipeline 13 is handled using gas circuit,
The surfaces externally and internally of condom 23 is made to generate pressure difference using principles of fluid mechanics and Coanda effect, Venturi effect, from
And condom 23 is all unfolded, and its form is kept to realize to the predetermined position of pipe outlet by rambling peace
A full set 23 is processed into the target of entirely annulus one end unified form directed downwardly.
Reasonable material selection and exquisite structure design make latex product of the invention automate charging equipment work peace
Complete reliable, expansible strong, practicability is high, fine can obtain and connect with other equipment, realize the full-automatic of condom flow production line
Change, improves the production efficiency of a whole set of production line, reduce production cost, improve enterprise competitiveness.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (1)
1. a kind of latex product automates charging equipment, it is characterised in that: motor (1) is fixed on shell (20) lower part and passes through
Gear-box (2) connects coniform object bucket (3), and the object bucket (3) passes through the circular hole on mounting base (21), the object bucket (3)
It is activity fit clearance between periphery and the circular hole of the bottom plate (21)；Pneumatic triple piece (4) is fixed on installation backboard (22)
One end of the side at middle part, the pneumatic triple piece (4) is connect with air compressor and the other end passes through three-way connection (27) difference
Connect solenoid directional control valve i (6) and solenoid directional control valve ii (7) front end, the rear end of the solenoid directional control valve i (6) be fixed on institute
State the air inlet connection of the integrated type vacuum generator (10) of the other side in the middle part of installation backboard (22), the solenoid directional control valve ii
(7) rear end sequential connection throttle valve (8), four-way connection (28) and vacuum pressure switch (12)；The integrated form vacuum occurs
The gas outlet of device (10) through check valve (9) by four-way connection (28) respectively with connect vacuum chuck (11) and vacuum pressure switch
(12) it connects and is connect by throttle valve (8) with the rear end of the solenoid directional control valve ii (7)；The vacuum chuck (11) connects gas
Cylinder (5), the vacuum chuck (11) are located above the object bucket (3) and are equipped with gap between object bucket (3), processing pipeline (13)
Front end inlet is in the highest position of the vacuum chuck (11), connects material conveyer (14) at back outlet；Objective table
(15) it is fixed on mounting base (21), the position of the objective table (15) corresponds to the lower mouth of the material conveyer (14)；
Be fixed on one end connection relay (17) and sensor of the PLC (16) on installation backboard (22) top and the other end connect it is relevant
Electrical component (19), motor controller (18) are connected with the motor (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971436.9A CN107499932B (en) | 2017-10-18 | 2017-10-18 | A kind of latex product automation charging equipment based on vacsorb technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971436.9A CN107499932B (en) | 2017-10-18 | 2017-10-18 | A kind of latex product automation charging equipment based on vacsorb technology |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107499932A CN107499932A (en) | 2017-12-22 |
| CN107499932B true CN107499932B (en) | 2019-02-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710971436.9A Active CN107499932B (en) | 2017-10-18 | 2017-10-18 | A kind of latex product automation charging equipment based on vacsorb technology |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108106797A (en) * | 2018-03-01 | 2018-06-01 | 沈阳工业大学自控技术有限公司 | Condom self-presenting devices and detection feeding device and condom detector |
| CN108426686A (en) * | 2018-03-22 | 2018-08-21 | 上海硕屹智能科技有限公司 | Condom electric-examination machine |
| CN108275468A (en) * | 2018-04-02 | 2018-07-13 | 沈阳工业大学科技园有限公司 | Condom feeding device and condom detecting system |
| CN108557421B (en) * | 2018-04-02 | 2021-03-19 | 沈阳工业大学自控技术有限公司 | Impact type condom taking device and condom detection system |
| CN110789769A (en) * | 2019-11-06 | 2020-02-14 | 大连交通大学 | Condom automatic picking, conveying and directional shaping mechanism |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3992766A (en) * | 1975-08-26 | 1976-11-23 | Youngs Rubber Corporation | Apparatus for processing elastic articles |
| CN2795038Y (en) * | 2005-02-07 | 2006-07-12 | 唐文杰 | Pneumatic condom automatic packaging machine |
| CN105109981A (en) * | 2015-09-23 | 2015-12-02 | 桂林航天工业学院 | Negative pressure condom sequencing device |
| CN106426232A (en) * | 2016-10-13 | 2017-02-22 | 桂林航天工业学院 | Grabbing device for strengthened rubber ring opening of condom |
| CN206288675U (en) * | 2016-12-02 | 2017-06-30 | 桂林航天工业学院 | A kind of automatic feed mechanism before sheath detection |
-
2017
- 2017-10-18 CN CN201710971436.9A patent/CN107499932B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3992766A (en) * | 1975-08-26 | 1976-11-23 | Youngs Rubber Corporation | Apparatus for processing elastic articles |
| CN2795038Y (en) * | 2005-02-07 | 2006-07-12 | 唐文杰 | Pneumatic condom automatic packaging machine |
| CN105109981A (en) * | 2015-09-23 | 2015-12-02 | 桂林航天工业学院 | Negative pressure condom sequencing device |
| CN106426232A (en) * | 2016-10-13 | 2017-02-22 | 桂林航天工业学院 | Grabbing device for strengthened rubber ring opening of condom |
| CN206288675U (en) * | 2016-12-02 | 2017-06-30 | 桂林航天工业学院 | A kind of automatic feed mechanism before sheath detection |
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|---|---|
| CN107499932A (en) | 2017-12-22 |
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