CN107498016A - The rotating disk of multistation centrifugal casting machine - Google Patents
The rotating disk of multistation centrifugal casting machine Download PDFInfo
- Publication number
- CN107498016A CN107498016A CN201710879655.4A CN201710879655A CN107498016A CN 107498016 A CN107498016 A CN 107498016A CN 201710879655 A CN201710879655 A CN 201710879655A CN 107498016 A CN107498016 A CN 107498016A
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- CN
- China
- Prior art keywords
- mandrel
- rotating disk
- casting machine
- centrifugal casting
- multistation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009750 centrifugal casting Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000007596 consolidation process Methods 0.000 claims description 3
- 230000005021 gait Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Centrifugal Separators (AREA)
Abstract
The present invention relates to a kind of rotating disk of multistation centrifugal casting machine, including：Several equally distributed processing unit (plant)s of moveable and radial；The rotatable mandrel device being connected by corresponding connection frame mechanism with several described processing unit (plant)s, and several described processing unit (plant)s of control rotate the controller for realizing multistation difference process while work centered on mandrel devices.The rotating disk of multistation centrifugal casting machine provided by the invention is applied to wheel hub cantilevered centrifugal casting machine, it can meet that 12 chaptrel hub cantilevered centrifugal casting machines rotate at any angle, and run while can guarantee that 12 station difference processes, while product quality is ensured, production efficiency is drastically increased.
Description
Technical field
The present invention relates to a kind of centrifugal casting machine, and in particular to a kind of rotating disk of multistation centrifugal casting machine, the rotating disk are outstanding
It is applied to wheel hub cantilevered centrifugal casting machine, cantilevered of winning in succession centrifugal casting machine and centrifugal cast iron tubular type centrifugal casting machine etc..
Background technology
At present, as the continuous development of centrifugal casting, various centrifuges arise at the historic moment immediately, such as single-station horizontal centrifugal
Machine, magnesium tank centrifuge and cantilevered centrifuge etc., but the overwhelming majority belongs to single station.
Because the centrifuge of single station can only individually complete a procedure, under current Market Situation, can not
Meet the technical need in market, based under this Hot Situation, the centrifugal casting machine of some multistation occur in research and development.
At present, it is disclosed to have several technologies such as 8 stations, 10 stations, 12 stations, 16 stations in patent gazette, press and turn again
Plane residing for disk, it is divided into horizontal and the class of vertical two.It is more due to being related to relevant equipment, differ from one another, how to provide more
Equipment perfect, automaticity is higher, become the object of this patent research.
The content of the invention
In consideration of it, it is an object of the present invention to provide a kind of more perfect, more rational multistation centrifugal casting machine
Rotating disk, the rotating disk are automatically controlled using controller, it is ensured that the operation orderly successively under different processes of multistation centrifuge,
Production efficiency is not only increased, and can guarantee that the quality of product, while also reduces the labor intensity of worker.
In order to reach foregoing invention purpose, and then the technical scheme taken is as follows：
A kind of rotating disk of multistation centrifugal casting machine, including：
Several equally distributed processing unit (plant)s of moveable and radial；
The rotatable mandrel device being connected by corresponding connection frame mechanism with several described processing unit (plant)s, and
Several described processing unit (plant)s of control are rotated centered on mandrel device to be realized multistation difference process while works
Controller.
It is preferred that the mandrel device includes：Rotatable mandrel overcoat, inner core axostylus axostyle and mandrel bottom plate, it is described to turn
Dynamic mandrel overcoat is connected by being built into its internal inner core axostylus axostyle with the mandrel bottom plate, the mandrel overcoat with it is interior
Bearing is provided between mandrel rod, meanwhile, the rotatable mandrel overcoat is also connected with the connection frame mechanism.
More preferably, the connection frame mechanism includes：Inner support and support arm, the inner support and the rotatable mandrel
Overcoat is fixedly connected, and one end of the support arm is integrated with inner support by tiltedly buckleing design consolidation, the other end and the processing
Device is fixedly connected.
More preferably, the processing unit (plant) includes：Centrifugal base, the top of the centrifugal base are provided with processing work
Platform, bottom are provided with movably, symmetrical two groups of wheel shafts.
More preferably, the rotating disk also includes Combined annular guide rail, and the ring-shaped guide rail has outside an inner ring rail and one
Ring rail, two groups of wheel shafts move along inner and outer rings rail respectively, while the center line of the ring-shaped guide rail and the mandrel device
Center line coincides.
More preferably, the wheel shaft includes drive sprocket axle and follower shaft, after the drive sprocket axle is driven by servomotor, by
The controller control gait of march and interval time.
More preferably, the centrifugal base in several described processing unit (plant)s forms one after being connected with the corresponding support arm
Horizontal plane.
More preferably, the centrifugal base of several in same level passes through the connected interior connection plate shape of order
Into an inner ring, an outer shroud, the end of the interior connecting plate connection centrifugal base, institute are formed by the connected outside link plate of order
State the front end of outside link plate connection centrifugal base.
It is preferred that oil groove backplate is provided with the mandrel bottom plate, between the oil groove backplate and the mandrel overcoat
Oil groove is provided with, dust cover is installed above the oil groove, the dust cover is fixed on outside the mandrel and put.
More preferably, the top between the mandrel overcoat and inner core axostylus axostyle, the opening position for being provided with bearing are additionally provided with sealing
Device, the bottom between the mandrel overcoat and inner core axostylus axostyle are provided with the load-bearing bearing being assemblied in oil groove, the oil groove shield
The height of plate is higher than the top of load-bearing bearing.
Beneficial effects of the present invention；
The rotating disk of multistation centrifugal casting machine provided by the invention is applied to wheel hub cantilevered centrifugal casting machine, can meet 12
Chaptrel hub cantilevered centrifugal casting machine rotates at any angle, and runs while can guarantee that 12 station difference processes, is protecting
While demonstrate,proving product quality, production efficiency is also substantially increased；The connection frame mechanism of the present invention uses the design of slope clasping type, is protecting
Demonstrate,proving while inside and outside support dismantles easy also has well-set technological merit；The present invention is suitable by several centrifugal bases
The connected inner and outer rings formed of sequence are collectively forming a horizontal plane with being connected frame mechanism, it is ensured that essence when different station is processed
Degree, the step of eliminating workpiece machine adds again；The present invention is automatically controlled using PLC, the cooperation of electrical system control, has saved people
Power, reduces the production cost of enterprise, while greatly reduces the labor intensity of worker, improves operating efficiency.
Brief description of the drawings
The accompanying drawing for forming the part of the application is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its illustrate to be used to explain the present invention, do not form inappropriate limitation of the present invention.In the accompanying drawings：
Fig. 1 is a kind of front view of the rotating disk of multistation centrifugal casting machine of the present invention；
Fig. 2 is a kind of top view of the rotating disk of multistation centrifugal casting machine of the present invention；
Fig. 3 is the structural representation of mandrel device.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the present invention in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
In order that those skilled in the art more fully understand application scheme, below in conjunction with the embodiment of the present application
Accompanying drawing, the technical scheme in the embodiment of the present application is clearly and completely described, it is clear that described embodiment is only
The embodiment of the application part, rather than whole embodiments.Based on the embodiment in the application, ordinary skill people
The every other embodiment that member is obtained under the premise of creative work is not made, it should all belong to the model of the application protection
Enclose.
As Figure 1-3, a kind of rotating disk of multistation centrifugal casting machine, including：Several moveable and radials
Equally distributed processing unit (plant) 1；It is connected by corresponding connection frame mechanism 2 with several described processing unit (plant)s 1 rotatable
Mandrel device 3, and several described processing unit (plant)s 1 of control are rotated centered on mandrel device 3 and realize multistation difference process
The controller 4 of work simultaneously.
In the present embodiment, as shown in figure 3, the mandrel device 3 includes：Rotatable mandrel overcoat 31, inner core axostylus axostyle
32 and mandrel bottom plate 33, the rotatable mandrel overcoat 31, which passes through, is built into its internal inner core axostylus axostyle 32 and the mandrel bottom
Plate 33 is connected, meanwhile, rotatable mandrel overcoat 31 is also connected with the connection frame mechanism 2.Set on the mandrel bottom plate 33
Oil groove backplate 34 is equipped with, oil groove, the top of the oil groove are provided between the oil groove backplate 34 and the mandrel overcoat 31
Dust cover 35 is installed, the dust cover is fixed on the mandrel overcoat 31.
In order to ensure the rotation of rotatable mandrel overcoat 31, between the mandrel overcoat 31 and inner core axostylus axostyle 32
Upper and lower part is provided with bearing respectively, the bearing that top is set and is additionally provided with sealing device in the opening position of bearing, to ensure to lubricate
Oil does not leak, and bottom, which is provided with, is assemblied in load-bearing bearing in oil groove.
At the same time, the mandrel bottom plate 33 is fixed on the ground by fang bolt and adjustment screw mandrel, to ensure mandrel
Stabilization in the motion process of device 3.In the present embodiment, the inner core axostylus axostyle 32 is vertically set on mandrel bottom plate 33.
In above-mentioned mandrel device 3, inner core axostylus axostyle 32 is fixed, and rotatable mandrel overcoat 31 is in processing unit (plant)
The lower inner core axostylus axostyle 32 that surround is driven to rotate.
As shown in figure 1, the connection frame mechanism 2 in the present embodiment includes：Inner support 21 and support arm 22, the inner support 21
It is fixedly connected with the rotatable mandrel overcoat 31, one end of the support arm 22 is consolidated with inner support 21 by tiltedly buckleing design
It is integrated, the other end is fixedly connected with the processing unit (plant) 1, is specifically connected with the centrifugal base 11 in processing unit (plant) 1, and
A horizontal plane is formed after being connected by the centrifugal base 11 in processing unit (plant) several described 1 with the corresponding support arm 22.
In the present embodiment, the angle between two neighboring support arm 22 is 60 °.
Support arm 22 in the present embodiment is integrated with inner support 21 by tiltedly buckleing design consolidation, not only ensures inside and outside branch
Frame dismounting also has well-set technological merit while easy.
As shown in Figure 1-2, the processing unit (plant) 1 in the present embodiment includes：Centrifugal base 11, the centrifugal base 11
Top processing work platform 12 is installed, bottom is provided with movably, symmetrical two groups of wheel shafts 13.The wheel shaft 13 wraps
Drive sprocket axle and follower shaft are included, after the drive sprocket axle is driven by servomotor 14 and the reduction box of appropriate speed reducing ratio, by institute
State controller 4 and control gait of march and interval time, and then drive processing unit (plant) 1 to run, be further driven to by inside and outside support
Rotatable mandrel overcoat 31 rotates, final driving rotating disk motion.
In the present embodiment, in order to coordinate the traffic direction of wheel shaft 13, rotating disk of the invention also includes Combined annular
Guide rail 5, the ring-shaped guide rail 5 have an inner ring rail 51 and an outer shroud rail 52, and two groups of wheel shafts 13 move along inner and outer rings rail respectively
It is dynamic, while the center line of the center line of the ring-shaped guide rail 5 and the mandrel device 3 coincides.Ring-shaped guide rail 5 is by multistage group
Close into fixing on the ground, easily can adjust and install.
In the present embodiment, the wheel shaft 13 is fixed on the bottom of centrifugal base 11, and its spacing should be with dividing into inner and outer rings rail
Be consistent, to undertake the weight of centrifugal casting machine, and with inner and outer rings rail collective effect enable several processing unit (plant)s 1 with
Mandrel device 3, which is that the center of circle is smooth, advances.
In order to ensure different station processing when precision, by several described centrifugal bases 11 by order be connected in
Connecting plate 15 forms an inner ring, and an outer shroud, the interior connection of connecting plate 15 centrifugation are formed by the connected outside link plate 16 of order
The end of machine base 11, the outside link plate 16 connect the front end of centrifugal base.If connect formed inner ring, outer shroud with by
The horizontal plane that dry centrifugal base 11 is formed after being connected with the corresponding support arm 22 is in same plane.
The rotating disk of multistation centrifugal casting machine provided by the invention is applied to wheel hub cantilevered centrifugal casting machine, can meet 12
Chaptrel hub cantilevered centrifugal casting machine rotates at any angle, and can guarantee that 12 stations according to the smooth fortune of different production processes
Turn, wheel shaft and servomotor are provided with below centrifugal base and realizes that PLC is automatically controlled, meets multistation difference process
While run, using Automated condtrol, improve working condition and operating environment, reduce place and take, effectively reduce work
The labor intensity of people, operating efficiency is improved, while responded the call of national low-carbon environment-friendly energy-saving and emission-reduction.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
- A kind of 1. rotating disk of multistation centrifugal casting machine, it is characterised in that including：Several equally distributed processing unit (plant)s of moveable and radial；The rotatable mandrel device being connected by corresponding connection frame mechanism with several described processing unit (plant)s, andSeveral described processing unit (plant)s of control rotate the control for realizing multistation difference process while work centered on mandrel device Device processed.
- 2. the rotating disk of multistation centrifugal casting machine according to claim 1, it is characterised in that the mandrel device includes： Rotatable mandrel overcoat, inner core axostylus axostyle and mandrel bottom plate, the rotatable mandrel overcoat is by being built into its inside Mandrel rod is connected with the mandrel bottom plate, and bearing is provided between the mandrel overcoat and inner core axostylus axostyle, meanwhile, it is described can The mandrel overcoat of rotation is also connected with the connection frame mechanism.
- 3. the rotating disk of multistation centrifugal casting machine according to claim 2, it is characterised in that the connection frame mechanism bag Include：Inner support and support arm, the inner support are fixedly connected with the rotatable mandrel overcoat, one end of the support arm with Inner support is integrated by tiltedly detaining design consolidation, and the other end is fixedly connected with the processing unit (plant).
- 4. the rotating disk of multistation centrifugal casting machine according to claim 3, it is characterised in that the processing unit (plant) includes： Centrifugal base, the top of the centrifugal base are provided with processing work platform, and bottom is provided with movably, symmetrical Two groups of wheel shafts.
- 5. the rotating disk of multistation centrifugal casting machine according to claim 4, it is characterised in that the rotating disk also includes group Box-like ring-shaped guide rail, the ring-shaped guide rail have an inner ring rail and an outer shroud rail, and two groups of wheel shafts move along inner and outer rings rail respectively It is dynamic, while the center line of the center line of the ring-shaped guide rail and the mandrel device coincides.
- 6. the rotating disk of multistation centrifugal casting machine according to claim 4, it is characterised in that the wheel shaft includes driving wheel Axle and follower shaft, after the drive sprocket axle is driven by servomotor, gait of march and interval time are controlled by the controller.
- 7. the rotating disk of the multistation centrifugal casting machine according to claim 3 and 4, it is characterised in that several described processing Centrifugal base in device forms a horizontal plane after being connected with the corresponding support arm.
- 8. the rotating disk of multistation centrifugal casting machine according to claim 7, it is characterised in that in same level Several described centrifugal bases form an inner ring by the connected interior connecting plate of order, pass through the connected outside link plate shape of order Into an outer shroud, the end of the interior connecting plate connection centrifugal base, the front end of the outside link plate connection centrifugal base.
- 9. the rotating disk of multistation centrifugal casting machine according to claim 2, it is characterised in that set on the mandrel bottom plate There is oil groove backplate, oil groove is provided between the oil groove backplate and the mandrel overcoat, is provided with above the oil groove anti- Dust hood, the dust cover are fixed on outside the mandrel and put.
- 10. the rotating disk of multistation centrifugal casting machine according to claim 9, it is characterised in that the mandrel overcoat with it is interior Top between mandrel rod, the opening position for being provided with bearing is additionally provided with sealing device, between the mandrel overcoat and inner core axostylus axostyle Bottom be provided with the load-bearing bearing being assemblied in oil groove, the height of the oil groove backplate is higher than the top of load-bearing bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710879655.4A CN107498016B (en) | 2017-09-26 | 2017-09-26 | Turntable of multi-station centrifugal casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710879655.4A CN107498016B (en) | 2017-09-26 | 2017-09-26 | Turntable of multi-station centrifugal casting machine |
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| CN107498016A true CN107498016A (en) | 2017-12-22 |
| CN107498016B CN107498016B (en) | 2024-01-26 |
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| CN201710879655.4A Active CN107498016B (en) | 2017-09-26 | 2017-09-26 | Turntable of multi-station centrifugal casting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110538977A (en) * | 2019-09-17 | 2019-12-06 | 北京科技大学 | multidimensional shear flow casting device and method for weakening alloy segregation |
| CN112692265A (en) * | 2020-12-23 | 2021-04-23 | 沈佳骏 | Multi-station full-automatic casting machine |
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| CN205218013U (en) * | 2015-12-21 | 2016-05-11 | 云南沙甸铅业股份有限公司 | Disc casting device that can continuous casting |
| CN207508232U (en) * | 2017-09-26 | 2018-06-19 | 侯马市风雷管模制造有限公司 | The turntable of multistation centrifugal casting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4055216A (en) * | 1976-03-05 | 1977-10-25 | Viktor Leonidovich Ulyanov | Vacuum casting machine |
| US5701945A (en) * | 1995-09-07 | 1997-12-30 | Cmi-Equipment & Engineering | Automated spin-casting system |
| US6439368B1 (en) * | 1999-05-14 | 2002-08-27 | Khs Maschinen-Und Anlagenbau Ag | Labeling system for container |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110538977A (en) * | 2019-09-17 | 2019-12-06 | 北京科技大学 | multidimensional shear flow casting device and method for weakening alloy segregation |
| CN110538977B (en) * | 2019-09-17 | 2021-04-16 | 北京科技大学 | Multidimensional shear flow casting device and method for weakening alloy segregation |
| CN112692265A (en) * | 2020-12-23 | 2021-04-23 | 沈佳骏 | Multi-station full-automatic casting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107498016B (en) | 2024-01-26 |
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Address after: 043000 188 Feng Lei street, Houma City, Linfen, Shanxi. Patentee after: Houma Fenglei pipe mould manufacturing Co.,Ltd. Country or region after: China Address before: 043000 188 Feng Lei street, Houma City, Linfen, Shanxi. Patentee before: HOUMA PIPE MOLD MANUFACTURING Co.,Ltd. Country or region before: China |